Professional Documents
Culture Documents
Indian Institute of Technology Tirupati (IIT Tirupati) invites online bids (e-tender) in Two bid system
from only eligible Class-I & Class-II suppliers only in line with Government Public Procurement order
No.P-45021/2/2017-BE-II dated: 04.06.2020 for the following:
Bidders can quote for one or two items based on their eligibility criteria.
The Tender Document can be downloaded from Central Public Procurement (CPP) Portal
http://eprocure.gov.in/eprocure/app and bid is to be submitted online only through the same portal up to the last date and
time of submission of tender.
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1. About IIT TIRUPATI:
Indian Institute of Technology Tirupati (IIT Tirupati) is an Autonomous Institute under Ministry of
Education, Govt. of India.
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A gas shield is provided around the bottom pouring tube to avoid the
flashing of Mg while pouring into the die.
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Motorized lifting arrangement for Horn with Auto cut OFF at extreme TOP
& BOTTOM.
Alterations will be made in the existing stir casting furnace for
accommodating the ultrasonic vibrator arrangement
Forced air cooling arrangement will be provided to cool the ultrasonic horn
Water Cooling arrangement will be provided to cool the ultrasonic horn
Note: Either Stirrer or Ultrasonic Horn can be used at a single instance
Accessories Provided: Portable trolley with rigid frame structure to move
this setup for dipping the ultrasonic probe into the stir casting machine.
Control Panel: Human Machine Interface (HMI)
The human machine interface consist of the indication & control system
where all the details performed is displayed, recorded and stored in real
time. This HMI can be laptop or touch screen panel which is connected to
the machine wirelessly. User can use the HMI at a distance of 10m away
from the machine. Temperature, pressure or RPM are controlled from this
HMI in real time.
Display & Control: Laptop
Interface: Computer & the machine is connected through wireless
interface
Software Indication, Control & Recorded Parameters
Furnace or Heaters
- Actual Melt Temperature
- Reinforcement Temperature
- Mold Temperature
Stirrer
- Speed indication & control +/- 10 RPM
- Stirrer vertical height control with auto cut off at
extreme top & bottom
Bottom Pouring Gate Valve Control (OPEN/CLOSE)
Gas Mixing Control
- SF6 & Ar gas mixing percent (0 to 100%)
- Gas Pressure Control
- Gas Flow Control: 0 to 10 LPM
Parameters for optional attachments
- Vacuum Die Casting (Note: Optional)
Vacuum Pump ON/OFF
- Squeeze Die Casting (Note: Optional)
Squeeze pressure indication & control (0 to
40 Tonns)
Hydraulic pump control
Runway temperature
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Temperature Sensors Used: Required K Type S.S sheathed and grounded
thermocouples are used for all the heaters to sense the temperature very
accurately.
All heaters temperature are controlled by the HMI with PID based logic to
attain a great control accuracy of +/- 1 0C.
Other control Accessories:
Digital VAF meter is provided to indicate the power, current and
voltage consumed by the machine.
Power control through Solid State Relays
Necessary HRC Fuse are provided
Essential Accessories & Spares that should be Supplied Along with the Machine
1. Tool Box, 1 no
2. Melt Thermocouple (K type, Stainless Steel Sheathed & L Shaped), 1 no
3. Furnace Cleaning Tool Kit, 1 set
4. New Laptop with necessary custom designed software, 1 no
5. High temperature nonstick coating, 750 gms, 01 no
6. For Squeeze Die Casting – For Pressure Infiltration
a. Preheating furnace for ceramic performs, 1 no
i. Max. Temperature: 1000 0C
ii. Inner Size: 150 x 150 x 300mm
iii. Digital temperature indication and control
7. Controlled atmosphere spares:
a. Gas Cylinder filled with SF6 gas, 1 no
b. Gas Cylinder filled with Ar gas, 2 nos
c. S.S Double stage regulators for the above, 2 nos
Prerequisites required at installation site to operate the above
1. Power Supply: 14.5 KW @ 440 VAC 3 Phase supply (50 Hz) with neutral and
earth connection. The power supply should be terminated by 32 Amps, 4 pole
MCB.
2. Space: 10 ft x 10 ft x 10 ft with necessary Air Vent and flat cemented surface
3. Fire Extinguisher: 2 buckets of dry sand
4. For Ultrasonic Vibrator Attachment:
a. Water Inlet & Outlet for Ultrasonic Vibrator
5. For Squeeze Die Casting – For Pressure Infiltration: Ceramic preforms will be
provided by us.
Warranty : 1 year onsite warranty
2 Vacuum Induction Melting System 01 No
Type : Bottom Pour Type
Maximum Attainable Temperature : 1550 0C
Continuous Operating Temperature : 1500 0C
Capacity : 500gms to 1 Kg of iron
Crucible : Made of high density graphite
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Heating System : Induction Heating System
Frequency : 20 Khz
Power : 30 KW
Type : Induction heater with
refractory coating
Cooling System : Forced Water Cooling
Cooling system interlock
with pressure and
Temperature
Temperature Indication & Control
o Indication & control:
R / S type thermocouple is provided to sense the
temperature.
The above thermocouple is fitted in high density graphite
pipe for protection.
Microprocessor PID Based Programmable (4 program x 8
segment) type controller is provided.
This controller will have a temperature accuracy of +/- 1
0C.
Power Control:
o The power to the induction coil is fed through electronic IGBT
based power source
Impedance Matching Transformer is provided to match all
load
MCCB is provided at the input
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Overload protection.
Current Limit
Surge protection with snubber circuit.
Over temperature protection.
Power Supply: Max. 30 KW @ 3 Phase A.C Supply with
neutral & earth
Insulation:
o The space in between the outer and inner chamber is tightly packed
with high density ceramic fiber to reduce the heat losses to the
barest minimum. This will reduce the skin temperature of the
furnace not to raise more than 75 0C from the ambient temperature
Inner chamber:
o The inner chamber is fabricated out of High temperature with
standing refractory layer capable of withstanding temperature
above 1800 degree C.
Control Panel:
o The control panel will have the below items:
Temperature controller
Pilot indicating lights
ON/OFF switches
All other necessary accessories
Safety Features:
o Broken thermocouple protection: the heating is put to OFF
automatically when any of the thermocouple is broken
o Overload trip
o Over Temperature trip.
o Cooling System Failure trip.
o Over voltage trip
o All other safety norms will be followed as per international
standards
Prerequisites required at installation site to operate the above machine
1. Power Supply: 36 KW @ 440 VAC 3 Phase supply (50 Hz) with neutral and earth
connection. The power supply should be terminated by 32 Amps, 4 pole MCB.
2. Space: 15 ft x 10 ft x 10 ft with necessary Air Vent and flat cemented surface
3. Fire Extinguisher: 2 buckets of dry sand
4. One time requirement: Distilled water, 200 liters
Essential Accessories & Spares should be Supplied Along with the Machine
1. Crucible, 1 no
2. Asbestos gloves, 1 no
3. Tool box, 1 no
4. Furnace cleaning tool kit, 1 set
Warranty : 1 year onsite warranty
Bidders can quote for one or two items based on their eligibility criteria. All offered products Technical
Specification Brochures are to be submitted along with the Technical Bid.
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3. TENDER FEE & BID SECURITY DECLARATION DETAILS:
(a) Tender Fee of Rs.1500/- (Rupees fifteen hundred only) should be submitted through ECS (Bank
transfer / NEFT / RTGS) in favour of Indian Institute of Technology Tirupati.
(b) Bank A/c Details for crediting Tender Fee:
Micro and Small Enterprises (MSEs) as defined in MSE Procurement Policy issued by Department of
Micro, Small and Medium Enterprises (MSME) for goods produced and services rendered, are
exempted from Tender fee and Bid Security. However, they have to enclose valid self-attested
registration certificate(s) along with the tender to this effect.
Accordingly, MSEs shall be required to submit Udyam Registration Certificate for availing benefit
under MSE Procurement Policy. Enterprises registered prior to 30 June 2020 and who are not re-
registered with Udyam Registration, shall continue to be valid for a period up to 31 Mar 2021. Such
enterprises shall submit EM Part-II or Udyog Aadhar Memorandum (UAM) for availing aforesaid
benefit.
The benefit as above to MSEs shall be available only for Goods produced and services
rendered by MSEs. However, traders are excluded from the purview of MSE Procurement
Policy.
(ii) Startup(s):
Startup(s) as recognized by Department for Promotion of Industry and Internal Trade (DPIIT),
Govt. of India, are exempted from Tender fee and Bid Security. However, they have to enclose valid
self-attested registration certificate(s) along with the tender to this effect.
Eligible MSE and startup bidders who seeks exemption from Tender fee/Bid Security as per
clause no. (c) above, if they withdraw or modify their bids during the period of validity, or if they
are awarded the contract and they fail to sign the contract, or to submit a performance security
before the deadline defined in the request for bids document, they will be suspended for the
period of three years or as decided by the competent authority from being eligible to submit bids
for contracts with the entity that invited the bids.
(d) Other than eligible MSE and Startup bidders, Bid Security Declaration: Bidders should have
to submit the Bid Security Declaration (As per the format attached in annexure-II) in duly filled
and signed condition.
(e) The Bidders will have to upload scanned copy of Payment details towards tender fee and the
same will be accepted only on verification and confirmation by the Institute. Any delay in credit
will not be entertained by the Institute. (As per the format attached in Annexure – I)
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4. Eligibility Criteria:
a) The Bidder should give self-declaration certificate for acceptance of all terms & conditions of tender
documents. A duly completed certificate to this effect is to be submitted as per the Annexure-I.
b) The firm should be neither blacklisted / debarred by any Central / State Government / Public Undertaking
/ Institute nor is any criminal case registered / pending against the firm or its owner / partners anywhere in
India. A duly completed certificate to this effect is to be submitted as per Annexure-III.
The bidder/OEM should have regularly supplied, installed, tested and commissioned and presently in
operations successfully 10 similar units in centrally funded institutes like IITs, NITs, other government
research or educational organisations with the same or higher specifications during last three financial years
i.e. during 2017-18 to 2019-20. The details of the same along with supporting document w.r.t. satisfactory
execution of work from clients are to be submitted as per the Annexure-IV.
d) The Annual Turnover should be at least 30% of the estimated cost and be profitable during each of the
previous three financial years i.e. during 2017-18 to 2019-20. Copies of duly signed trading and profit
& loss accounts / CA Certificate are to be submitted as per the Annexure-V.
e) The bidder should be a Class-I / Class-II Local Supplier meeting the requirement of minimum 20%
Local Content in line with the Public Procurement (Preference to Make in India) Order 2017 No.
P-45021/2/2017-PP (BE-II) dated 04 Jun 2020. A Self-Declaration Certificate regarding “Class-I
Supplier” for the tendered items as per the Annexure-VI is to be submitted.
f) The bidder should be OEM or OEM authorized Dealers / Channel partners / Distributors of reputed
brand having authorization for sales and after sales support. Valid OEM authorization letter
is required to participate in this tender.
Any bidder from a country which shares a land border with India will be eligible to bid in this
tender only if the bidder registered with the competent authority. The concerned bidder(s) are
required to attach the relevant valid Registration Certificate along with the bid for consideration.
“Bidder” (including the term ‘tenderer’, consultant or service provider in certain contexts)
means any person or firm or company, including any member of a consortium or joint venture (that
is an association of several persons, or firms or companies), every artificial juridical person not falling
in any of the descriptions of bidders stated hereinbefore, including any agency branch or office
controlled by such person, participating in a procurement process.
“Bidder from a country which shares a land border with India” for the purpose of this Order means :-
An entity incorporated, established or registered in such a country; or
A subsidiary of an entity incorporated, established or registered in such a country or
An entity substantially controlled through entities incorporated, established or registered in
such a country; or
An entity whose beneficial owner is situated in such a country; or
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An Indian (or other) agent of such an entity; or
A natural person who is a citizen of such a country; or
A consortium of joint venture where any member of the consortium or joint venture falls under
any of the above.
The detailed terms & conditions issued from time to time in this regard by Government of India will
be applicable.
h) ISO Certification: Vendor should be ISO 9001:2015 certified organisation.
i) Quality Certificate: CE Certificate must be provided for the machine.
6. TIME SCHEDULE:
7. AVAILABILITY OF TENDER
The tender document can be downloaded from http://eprocure.gov.in/eprocure/app and be submitted only
through the same website.
9. BID SUBMISSION
Possession of a valid Class II/III DSC in the form of smart card / e-token is a prerequisite for registration
and participating in the bid submission activities. DSCs can be obtained from the authorised certifying
agencies recognized by CCA India (e.g. Sify/TCS/nCode/eMudhra etc).
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Bidders are advised to register their valid email address and mobile numbers as part of the registration
process. These would be used for any communication from the CPP Portal.
Only one valid DSC should be registered by a bidder. Please note that the bidders are responsible to
ensure that they do not lend their DSCs to others which may lead to misuse.
The Bidders are required to log in to the site through the secured log-in by entering their respective user
ID / password and the password of the DSC.
The CPP portal also has user manuals with detailed guidelines on enrolment and participation in the
online bidding process. The user manuals can be downloaded for reference.
TENDER CLARIFICATION
a) In case the bidders require any clarification regarding the tender documents, they are requested
to contact our office Ph. no: 0877-2503572, Email ID: purchase@iittp.ac.in on or before due date.
b) Technical and Specifications related Clarifications contact our office No :08772503414 , Email ID:
drajaykumarp@iittp.ac.in on or before due date.
c) Any queries relating to the process of online bid submission or queries relating to CPP Portal in
general may be directed to the 24x7 CPP Portal Helpdesk.
Cover-2:
A standard BOQ format has been provided in excel format. Bidders are required to download the
BOQ excel file and fill their financial offer on the same BOQ format. After filling the same, submit
it online in excel format, without changing the financial template format.
Note:
If the bid is incomplete and / or non-responsive it will be rejected during technical evaluation. The
bidder may not be approached for clarifications during the technical evaluation. So, the bidders are
requested to ensure that they provide all necessary details in the submitted bids.
b) Financial Bids of the eligible bidders will be opened on a later date. The date and time for opening of
Financial Bids will be announced later.
c) Bids should be summarily rejected, if tender is submitted other than through online or original
tender fee/Bid security declaration are not submitted within stipulated date / time.
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11. BID EVALUATION
Based on results of the Technical evaluation IIT Tirupati evaluates the Commercial Bid of those
Bidders who qualify in the Technical evaluation. The Commercial Bid with the lowest price will be the highest
evaluated bid.
1. Purchase Preference:
Micro and Small Enterprises (MSEs) as defined in MSE Procurement Policy issued by Department of
Micro, Small and Medium Enterprises (MSME) for goods produced and services rendered, may be
provided following purchase preference:
Item wise Price Quoted by MSE How the tender shall be finalized
Quantity
Can be split L1 Full Order on MSE
Can be split Not L1 but within L1 + 15% 25% order on MSE subject to matching L1 Price
Cannot be split L1 Full Order on MSE
Cannot be split Not L1 but within L1 + 15% Full Order on MSE subject to matching L1 Price
In procurement goods or works which are covered under by para 3(b) of the extant Public
Procurement (Preference to Make in India) Order 2017 dated 04 June 2020 and which are divisible
in nature, the “Class-I Local Supplier” shall get purchase preference over “Class-II Local Supplier” as
well as “Non-Local Supplier” as per following procedure:
(a) Among all qualified bids, the lowest bid will be termed as L1. If L1 is “Class-I Local
Supplier”, the contract for full quantity will be awarded to L1.
(b) If L1 bid is not a “Class-I Local Supplier”, 50% of the order quantity shall be awarded to
L1. Thereafter, the lowest bidder among the “Class-I Local Supplier” will be invited to
match L1 price for the remaining 50% quantity subject to the Class-I Local Supplier’s
quoted price falling within the margin of L1 + 20%, and contract for that quantity shall be
awarded to such “Class-I Local Supplier” subject to matching the L1 price. In case such
lowest eligble “Class-I Local Supplier” fails to match L1 price or accepts less than the
offered quantity, the next higher “Class-I Local Supplier” within the margin of L1 + 20%
shall be invited to match the L1 price for remaining quantity and so on, and contract shall
be awarded accordingly. In case some quantity is still left uncovered on Class-I local
suppliers, then such quantity may be ordered on the L1 bidder.
In procurement goods or works which are covered under by para 3(b) of the extant Public
Procurement (Preference to Make in India) Order 2017 dated 04 June 2020 and which are not
divisible in nature, and in procurement of services where the bid is evaluated on price alone, the
“Class-I Local Supplier” shall get purchase preference over “Class-II Local Supplier” as well as “Non-
Local Supplier” as per following procedure:
(a) Among all qualified bids, the lowest bid will be termed as L1. If L1 is “Class-I Local
Supplier”, the contract will be awarded to L1.
(b) If L1 is not a “Class-I Local Supplier”, the lowest bidder among the Class-I Local Supplier,
will be invited to match the L1 price subject to Class-I Local Supplier’s quoted price falling
within the margin of L1 + 20%, the contract shall be awarded to such Class-I Supplier
subject to matching the L1 price.
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(c) In case such lowest eligible Class-I Local Supplier fails to match the L1 price, the
“Class-I Local Supplier” with the next higher bid within the margin of L1 + 20% shall be
invited to match the L1 price and so on and contract shall be awarded accordingly. In case
none of the of Class-I Local Supplier within the margin of L1 + 20%, the contract may be
awarded to the L1 bidder.
b) The awardee shall give warranty that all items are as per specification(s), conforming to the specified
design and there are no defects in the process of manufacturing, packaging, transportation and
delivery.
c) Upon receipt of notice from IIT Tirupati for defective material, the firm shall within 15 days of receipt
of the notice, replace the defective material, free of cost at the destination. The firm shall take over
the defective material at the time of their replacement. No claim whatsoever shall lie on IIT Tirupati
for the replaced goods thereafter. If the firm fails to replace the defective goods within a reasonable
period, IIT Tirupati may proceed to take such remedial actions as may be necessary, at the company’s
risk and expense.
b) Performance Security will be refunded to the supplier, after it duly performs and completes the
contract/warranty period in all respects.
c) Performance Security will be forfeited if the firm fails to perform/abide by any of the terms or conditions
of the contract.
d) In case, the firm fails to execute the order successfully, within specified delivery period, the same
goods/items will be procured from open market and the difference of cost, if any, will be recovered
from Performance Security or from pending bill(s) of the defaulting firm or from both in case the
recoverable amount exceeds the amount of Performance Security.
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16. DELIVERY SCHEDULE
The successful bidder should execute the order successfully i.e. Supply, Installation of ordered item
within 2-3 months at IIT Tirupati from the date of issue of the purchase order or date of acceptance
of sample piece whichever is later. In case of any damage found, the item(s) should be replaced
within 15 days at IIT Tirupati. The bidder has to make own arrangement for unloading and positioning
of items at the desired location of IIT Tirupati.
16.1 Comprehensive Annual Maintenance Contract (CAMC) Optional : CAMC charges for a period of
three years should be quoted separately for the equipment which may come into force after expiry of
warranty/guarantee.
.
IIT Tirupati reserves the right to conclude CAMC at appropriate time after expiry of warranty period depending
upon the requirement.
Note : A separate sheet containing all AMC related details can be uploaded in pdf format.
a) Should any force majeure circumstances arise, each of the contracting parties be excused for the non-
fulfilment or for the delayed fulfilment of any of its contractual obligations, if the affected party within
15 days of its occurrence informs in a written form the other party.
b) Force Majeure shall mean fire, flood, natural disaster or other acts such as war, turmoil, sabotage,
explosions, epidemics, quarantine restriction, strikes, and lockouts i.e. beyond the control of either
party.
III) Arbitration
In the event of any dispute or difference arising under this contract, the Director, IIT Tirupati or his
nominee is the arbitrator and the decision of the arbitration will be binding on both parties.
a) The bidder has to upload the relevant & readable files only as indicated in the tender documents. In
case of any irrelevant or non-readable files, the bid may be rejected.
b) IIT Tirupati reserves the right to accept or reject any or all the tenders in part or in full or may cancel
the tender, without assigning any reason thereof.
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c) IIT Tirupati reserves the right to relax / amend / withdraw any of the terms and conditions contained
in the Tender Document without assigning any reason thereof. Any inquiry after submission of the
quotation will not be entertained.
d) IIT Tirupati reserves the right to modify/change/delete/add any further terms and conditions prior to
issue of purchase order.
e) Repeat Order: IIT Tirupati reserves the right to place repeat order up to 100% of the quantities within
a period of 12 months from the date of successful completion of purchase order at the same rates
and terms subject to the condition that there is no downward trend in prices.
f) In case the bidders/successful bidder(s) are found in breach of any condition(s) at any stage of the
tender, Performance Security shall be forfeited.
g) False declaration/documents will be in breach of the Code of Integrity under Rule 175(1) (h) of the
General Financial Rules for which a bidder or its successors can be debarred for up to two years as
per Rule 151 (iii) of the General Financial Rules along with such other actions as may be permissible
under law.
i) In case of doubt in material, the expenditure on testing of equipment will be borne by the tenderer.
j) Institute reserve the right to increase/decrease the order quantity at any period of times during the
validity of the contract.
k) IIT Tirupati may issue amendment/corrigendum to tender documents before due date of
submission of bid. Any amendment/corrigendum to the tender document if any, issued by IIT
Tirupati will be posted on CPP Portal. For the bidders, submitting bids on downloaded tender
document, it is ‘bidders’ responsibility to check for any amendment/corrigendum on the
website of IIT Tirupati or check for the same CPP Portal before submitting their duly completed
bids.
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ANNEXURE – I
Undertaking
To
The Registrar,
Indian Institute of Technology
Tirupati-Renigunta Road, Settipalli post,
Tirupati 517506.
(Notice Inviting Tender for Supply, installation, testing and Commissioning of of Computerised
bottom pouring type stir casting machine, vacuum induction melting furnace with bottom pouring)
Sir,
I /we hereby submit our tender for Supply, installation, testing and Commissioning of
Computerised bottom pouring type stir casting machine, vacuum induction melting furnace with
bottom pouring
I/ We enclosed here with the following in favors of Indian Institute of Technology Tirupati towards
Tender Fee.
1. I / We hereby reconfirm and declare that I / We have carefully read, understood & complying the
above referred tender document including instructions, terms & conditions, scope of work,
schedule of quantities and all the contents stated therein. I / We also confirm that the rates quoted
by me / us are inclusive of all taxes, duties etc., applicable as on date.
2. I /we have gone through all terms and conditions of the tender document before submitting the same.
Seal Name:
Place:
Designation:
Contact No:
30
On Company Letter Head
ANNEXURE – II
Bid Security Declaration
To
The Registrar,
Indian Institute of Technology
Tirupati-Renigunta Road, Settipalli post,
Tirupati 517506.
(Notice Inviting Tender for Supply, installation, testing and Commissioning of of Computerised
bottom pouring type stir casting machine, vacuum induction melting furnace with bottom pouring)
Sir,
1. We understand that, according to your conditions, bids must be supported by a Bid Securing
Declaration.
2. We accept that we will automatically be suspended from being eligible for bidding in any
contract with the Institute for the period of 3 years starting from the bid closing date, if we are
in breach of our obligation(s) under the bid conditions, because we:
(a) Have withdrawn our bid during the period of bid validity specified in the letter of bid; or
(b) Having been notified of the acceptance of our bid by the institute during the period of bid
validity, (i) fail or refuse to execute the contract, if required, or (ii) fail or refuse to furnish
the performance security, in accordance with the tender conditions.
Seal Name:
Place:
Designation:
Contact No:
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ANNEXURE – III
CERTIFICATE
(To be provided on letter head of the firm)
I hereby certify that the above firm neither blacklisted / debarred by any Central/State Government/Public
Undertaking/Institute nor is any criminal case registered / pending against the firm or its owner / partners
anywhere in India.
I also certify that the above information is true and correct in any every respect and in any case at a later
date it is found that any details provided above are incorrect, any contract given to the above firm may be
summarily terminated and the firm blacklisted.
Seal Name:
Place:
Designation:
Contact No.:
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ANNEXURE – IV
Year Name of the Item with Purchase Order Date of successfully Contact
Specification No. & Date (Copy completion of SITC of ordered Details of
(Technical specification of the Orders to be Item (copy of SITC report from Client
brochure to be attached) attached) client to be attached)
2017-
18
2018-
19
2019-
20
2018-19
2019-20
Name:
Seal
Place: Designation:
Contact No.:
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ANNEXURE – V
Specific page
no. where the
Evaluation Criteria Remark proof of
documents are
enclosed
Annual
Bidder’s Financial Turnover in Rs. Profit in Rs. -
Annual Year
Turnover
and Profit 2019-20
for last
Supporting
three Documents are to be
2018-19
financial attached along with
years the Annexure-V
2017-18
Seal Designation:
Place:
Contact No.:
ANNEXURE – VI
In line with Government Public Procurement Order No. P-45021/2/2017-BE-II date. 15.06.2017 & P-45021/2/2017-PP (BE-II) dated: 04 June 2020. We hereby
certify that we M/s. ____________________________________ _________________ (supplier name) are CLASS-I/Class-II (Please specify clearly) supplier
meeting the requirement of minimum local content (20%) as defined in above orders for the material against Enquiry No. IITT/MECH/2020-21/125 dated
17.11.2020.
We also understand, false declarations will be in breach of the Code of Integrity under rule 175 (1) (i) (h) of the General Financial Rules for which a bidder or its
successors can be debarred for up to two years as per Rule 151 (iii) of the General Financial Rules along with such other actions as may be permissible under
law.
Date:
Annexure-VII
1 Technical Specification 01 No
Computerized Bottom Pouring Type Stir Casting Machine with
Essential Accessories - For MMC in Al & Mg, Qty: 1 SET
- Attachments:
-- Vacuum Die Casting
-- Squeeze Die Casting for pressure infiltration
-- Ultrasonic Vibrator - 2500 Watts
Bottom Pouring Type Stir Casting Machine:
Type: Bottom Pouring
Certification: CE - Declaration of Conformity of European
Standards
Retort & Bottom Pouring System:
Retort:
The retort holds the molten metal.
Material: Made of stainless steel 310 grade
which is highly corrosive and heat resistant
Protective Sleeve: A replaceable mild steel
sleeve is provided inside the S.S Retort to
protect the it from wear and tear while
stirring at high temperature
Non-Stick Coating: High temperature non-
stick coating (graphite based) will be
provided along with the machine. This must
be applied to the protective sleeve.
Capacity: 700 gms to 2 Kg of Aluminium or
Magnesium
Heating System:
Maximum Temperature: 950 0C
Heating Element: KANTHAL APM
Coils
Heating Chamber: Made of high
temperature muffle constructed
with high temperature withstanding
refractory
Insulation: High density ceramic
fiber
Bottom Pouring:
Gate valve controlled by Permanent Magnet
DC Motor with 4 reduction gear box
Gate valve auto stop at OPEN & CLOSE
Position
Outer Shell
Shape: Cylindrical made of thick gauge mild
steel sheet
Stirrer Arrangement
o Blade
Type: Twin Fin blade
Material: Stainless Steel 310 grade
o Speed:
Variable from 100 to 1500 RPM
Motor: Permanent magnet DC Motor
Speed control: Using DC Drive with 4 to 20
mA control
Indication: Digital indication & control with
accuracy of +/- 10 RPM
o Lift:
Type: Motorized Lift
Auto cut off at extreme TOP & BOTTOM.
o Auto LIFT:
This facility allows the user lift the stirrer
UP/DOWN while stirring automatically
Pre-heating furnace for reinforcement (Powders)
o Attached in top of the Stir Casting Furnace
o Heating chamber made of Stainless steel tube
provided with a gate valve at the bottom
o Gate valve provided to control the flow of
reinforcement into the melt.
o Heating System:
Maximum Temperature: 800 0C
Heating Element: Nichrome Wire
Heating Chamber: Made of high alumina
tube constructed with high temperature
withstanding refractory
Insulation: High density ceramic fiber
o Outer Shell
Shape: Cylindrical S.S polished tube
Pre-heater for Mould
Immersion type mould/die preheater is provided
along with the machine
Portable and easy to handle
Max. Temperature: 450 0C
Dimension of the heater will vary with the type of
mould you order.
Inert & Gas Mixing System
Ar is provided as input for maintaining Inert Gas
Atmosphere
SF6 is provided as input for maintaining the
temperature in case if the temperature shoots up
because of firing of Mg or any flammable materials
added in the melt.
Separate S.S gas storage tank is provided to store
the input gases at the set pressure
Digital gas mixing controller is provided to mix the
input gases to required ratio (0 to 100%)
Digital mass flow controller is provided for the
mixed gas output to the combustion chamber. The
gas flow can be adjusted from 0 to 10 LPM.
A gas shield is provided around the bottom pouring
tube to avoid the flashing of Mg while pouring into
the die.
Attachment-1: Vacuum Die Casting
o Approx. power consumption: 1 KW
o Stainless steel vacuum tank to store the vacuum
o Stainless steel vacuum die holding chamber where
vacuum is created at the time of pouring the melt
into the die
o Vacuum level: 700mmHg
o Rotary Vacuum Pump (double stage) with control
from HMI Software
o Vacuum indication: Analog dial gauge
o Silicon Gasket to avoid the leak of vacuum
Attachment-2: Squeeze Die Casting – For pressure infiltration
o Maximum pressure of hydraulic press: 150 tons
o Maximum load that can be applied on the cast: 130
tons.
o Motor: 10 HP 3 phase motor
o Dual pump to attain a maximum speed and load in
hydraulic system
o Runway L type tube should be provided which can
be connected in the bottom pouring tube of the
furnace
o Runway L type tube should have a heater to avoid
solidification. Maximum attainable temperature of
this heater will be 800 0C.
o Power control to the heater should be controlled by
SSR
o Digital squeeze pressure indicator and controller
should be incorporated in the furnace Human
Machine Interface
o Die
Material: Mild Steel
Dimension: 120 ID x 200mm ht
Die Preheater: Max. 400 0C
Attachment-3: Ultrasonic Vibrator
Ultrasonic Vibrator Arrangements:
Type :
Ultrasonic Liquid Processor
Ultrasonic Power : 2500
Watts with power adjustment of 60%,
70%,
90% & 100%.
Ultrasonic Frequency : 20 KHz
Horn Diameter : 30 mm
Inclusive of Convertor, Booster and Titanium tipped
probe with full wavelength horn nearly of 250 mm
for equal particle dispersion of molten Aluminium &
Magnesium
Motorized lifting arrangement for Horn with Auto
cut OFF at extreme TOP & BOTTOM.
Alterations will be made in the existing stir casting
furnace for accommodating the ultrasonic vibrator
arrangement
Forced air cooling arrangement will be provided to
cool the ultrasonic horn
Water Cooling arrangement will be provided to cool
the ultrasonic horn
Note: Either Stirrer or Ultrasonic Horn can be used
at a single instance
Accessories Provided: Portable trolley with rigid
frame structure to move this setup for dipping the
ultrasonic probe into the stir casting machine.
Control Panel: Human Machine Interface (HMI)
The human machine interface consist of the
indication & control system where all the details
performed is displayed, recorded and stored in real
time. This HMI can be laptop or touch screen panel
which is connected to the machine wirelessly. User
can use the HMI at a distance of 10m away from the
machine. Temperature, pressure or RPM are
controlled from this HMI in real time.
Display & Control: Laptop
Interface: Computer & the machine is
connected through wireless interface
Software Indication, Control & Recorded
Parameters
Furnace or Heaters
- Actual Melt Temperature
- Reinforcement Temperature
- Mold Temperature
Stirrer
- Speed indication & control
+/- 10 RPM
- Stirrer vertical height
control with auto cut off at
extreme top & bottom
Bottom Pouring Gate Valve Control
(OPEN/CLOSE)
Gas Mixing Control
- SF6 & Ar gas mixing percent
(0 to 100%)
- Gas Pressure Control
- Gas Flow Control: 0 to 10
LPM
Parameters for optional
attachments
- Vacuum Die Casting (Note:
Optional)
Vacuum Pump
ON/OFF
- Squeeze Die Casting (Note:
Optional)
Squeeze pressure
indication & control
(0 to 40 Tonns)
Hydraulic pump
control
Runway
temperature
Temperature Sensors Used: Required K Type S.S
sheathed and grounded thermocouples are used for
all the heaters to sense the temperature very
accurately.
All heaters temperature are controlled by the HMI
with PID based logic to attain a great control
accuracy of +/- 1 0C.
Other control Accessories:
Digital VAF meter is provided to indicate the
power, current and voltage consumed by
the machine.
Power control through Solid State Relays
Necessary HRC Fuse are provided
Essential Accessories & Spares that should be Supplied Along
with the Machine
8. Tool Box, 1 no
9. Melt Thermocouple (K type, Stainless Steel Sheathed & L
Shaped), 1 no
10. Furnace Cleaning Tool Kit, 1 set
11. New Laptop with necessary custom designed software, 1
no
12. High temperature nonstick coating, 750 gms, 01 no
13. For Squeeze Die Casting – For Pressure Infiltration
a. Preheating furnace for ceramic performs, 1 no
i. Max. Temperature: 1000 0C
ii. Inner Size: 150 x 150 x 300mm
iii. Digital temperature indication and
control
14. Controlled atmosphere spares:
a. Gas Cylinder filled with SF6 gas, 1 no
b. Gas Cylinder filled with Ar gas, 2 nos
c. S.S Double stage regulators for the above, 2 nos
Prerequisites required at installation site to operate the above
6. Power Supply: 14.5 KW @ 440 VAC 3 Phase supply (50
Hz) with neutral and earth connection. The power
supply should be terminated by 32 Amps, 4 pole MCB.
7. Space: 10 ft x 10 ft x 10 ft with necessary Air Vent and
flat cemented surface
8. Fire Extinguisher: 2 buckets of dry sand
9. For Ultrasonic Vibrator Attachment:
a. Water Inlet & Outlet for Ultrasonic Vibrator
10. For Squeeze Die Casting – For Pressure Infiltration:
Ceramic preforms will be provided by us.
Power Control:
o The power to the induction coil is fed
through electronic IGBT based power source
Impedance Matching Transformer is
provided to match all load
MCCB is provided at the input
Overload protection.
Current Limit
Surge protection with snubber
circuit.
Over temperature protection.
Power Supply: Max. 30 KW @ 3
Phase A.C Supply with neutral &
earth
Insulation:
o The space in between the outer and inner
chamber is tightly packed with high density
ceramic fiber to reduce the heat losses to the
barest minimum. This will reduce the skin
temperature of the furnace not to raise more
than 75 0C from the ambient temperature
Inner chamber:
o The inner chamber is fabricated out of High
temperature with standing refractory layer
capable of withstanding temperature above
1800 degree C.
Control Panel:
o The control panel will have the below items:
Temperature controller
Pilot indicating lights
ON/OFF switches
All other necessary accessories
Safety Features:
o Broken thermocouple protection: the
heating is put to OFF automatically when
any of the thermocouple is broken
o Overload trip
o Over Temperature trip.
o Cooling System Failure trip.
o Over voltage trip
o All other safety norms will be followed as per
international standards
Prerequisites required at installation site to operate the above
machine
5. Power Supply: 36 KW @ 440 VAC 3 Phase supply (50 Hz)
with neutral and earth connection. The power supply
should be terminated by 32 Amps, 4 pole MCB.
6. Space: 15 ft x 10 ft x 10 ft with necessary Air Vent and
flat cemented surface
7. Fire Extinguisher: 2 buckets of dry sand
8. One time requirement: Distilled water, 200 liters
Essential Accessories & Spares should be Supplied Along with
the Machine
5. Crucible, 1 no
6. Asbestos gloves, 1 no
7. Tool box, 1 no
8. Furnace cleaning tool kit, 1 set
4 Warranty : 1 Year onsite warranty.
5 ISO 9001:2015 certification
6 Quality certificate : CE certificate for the machine
ANNEXURE –VIII
COMPANY DETAILS
Account Number
IFS Code
Bank Details
Bank Name
Branch Name
Phone
Note: Submission of tender without the above mentioned documents will lead to rejection/disqualification of the tender.