LAB 1

FAKULTI TEKNOLOGI KEJURUTERAAN

MEKANIKAL DAN PEMBUATAN
UNIVERSITI TEKNIKAL MALAYSIA MELAKA
BMMM 3513 INDUSTRIAL MOTOR

LAB REPORT 1

DC MOTOR (SERIES WOUND)

INSTRUCTOR’S
DR. NORFADHILAH BINTI HAMZAH
NAME

STUDENT’S NAME MATRIX NO:

S1. IGNATIUS WONG LOKE WEI B091910309
S2. MUHAMMAD SYUKRI BIN AHMAD B091910112
S3. MUHAMMAD ALBAIHAQQI BIN MAIDAN AL HADRI B091910179

ASSESSEMENT RUBRICS
GIVEN MARKS
MARK
ASSESSMENT TASK/ITEMS
ALLOCATION S1 S2
1. Outcome (Ability to extract data) 15
2. Outcome (Results – Data analysis & 45
Graph)
3. Outcome (Discussion) 30
4. Conclusion 10

TOTAL MARKS 100

Approved By: ………………………………………………..…..

(Instructor’s Signature & Stamp)

Date: …………………………………………….........
OUTCOMES (DATA EXTRACTION & DATA ANALYSIS)

Students’ task :

Complete all the related missing data, tables, graphs as in :

i. Part A – Determine the nominal efficiency

Nominal Voltage : 220 V

Nominal Power : 0.25 kW
Nominal Speed : 2000 rpm

Nominal Rotation Mechanical

Voltage Current Consumed Angular
Torque Speed output Efficiency
Supply (V) Supply (A) Power (W) Velocity
(Nm) (rpm) power (W)
P1 = = P2 = =
Vs Is Tn n
Vs*Is 2*π*n Tn* P2/P1
227 1.2 272.5 1.19 1230 7728.32 9196.70 33.76

Angular Velocity

Mechanical Output Power (w) Efficiency (%)

P2 = Tn x ὠ ƞ = P2/P1
= 1.19 x 7728.32 = 9196.70 / 272.4
= 9196.70 W. = 33.77% .
Starter Resistance, Va(Volts) n (rpm) Ia (A) ii. Pa
rt
 B-
0 226 1650 1.02
9.4 219 1560 1.02
18.8 210 1449 1.02
28.2 203 1355 1.01
37.6 195 1270 1.01
47 186 1145 1.01
Record a motor characteristic at constant torque.

 Plot a graph of motor current , Ia (A) vs motor voltage ,Va (V) and motor rotation speed (1/min) vs
motor voltage,Va (V) using Microsoft Excel as in Figure 3.
iii. Part C- Rotation Reversal
Initial rotation direction = Clockwise
New rotation direction (polarity of exciter coil (D1&D2)). = Anti-Clockwise

iv. Part D: Record load characteristics of the motor

i. Complete the following Table 3 (Show your steps)

Table 3
n (rpm) 3000 2900 2700 2500 2300 2100 1900 1700 1500
*Va (V) 223.3 224.2 225.3 227.3 228.3 228.6 228.7 229.3 228.4
*Ia (A) 0.52 0.54 0.59 0.64 0.71 0.79 0.89 1.01 1.26
T (Nm) 0.02 0.04 0.09 0.14 0.23 0.32 0.43 0.63 0.84
Vs (V) 220 220 222 224 226 226 226 226 226
Is (A) 0.7 0.7 0.7 0.8 0.8 1.3
0.9 1 1.1
**
P1 (W) 154 154 155.4 179.2 180.8 203.4 226 248.6 293.8
**
P2 (W) 376.99 728.85 1526.81 2199.11 3323.81 4222.30 5133.38 6729.29 7916.82

 (%) 2.448 4.733 9.825 12.272 18.384 20.759 22.714 27.069 26.946
* Refer to pre-recorded video
** Perform calculation, show your calculation work on one set of data only
ii. Based on Table 3, plot the following graph :-
a) Motor current (Ia) , Motor Voltage (Va) & Torque (T) vs Rotation speed (n).

Figure 4

b) Consumed electrical power (P1), Mechanical output power (P2) & Motor efficiency,
() vs Rotation speed (n).
 9000 50
8000 45
7000 40
35
6000
30

Efficiency, %
P1,P2 (W)
5000
25
4000
20
3000
15
2000 10
1000 5
0 0
1000 1500 2000 2500 3000 3500
n (rpm)

P1 P2 h (%)

Figure 5
OUTCOME (DISCUSSION)

For discussion, you should answer all questions as follows:

i. What is the Nominal Torque (Nm) of the dc series motor used? Explain your answer.

ii. What is the efficiency %, of the series wound motor used with a nominal load ?

iii. Based on Figure 3, make your assessment regarding the motor characteristic at constant torque?

iv. How can the direction of motor rotation be changed?

v. Based on Figure 4, make your assessment regarding the load graph?

vi. Based on Figure 5, what is the maximum efficiency % approx. for the series wound
motor.?
CONCLUSION

Write conclusions based on the experiments conducted.