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EXPERIMENT - 1
BRAKE TEST ON 3-SQUIRREL CAGE INDUCTION MOTOR
1.1 AIM:
1.2 APPARATUS:
1 Ammeter MI 0 -10 A 1 No
2 Voltmeter MI 0 - 500 V 1 No
3 Wattmeter DM 500V,10A,UPF 2 No
4 Tachometer Digital 1 No
H.P/KW : 5 HP 10 HP
Voltage : 415 V 415 V
Current : 7.4 A 13.21 A
Speed : 1440 rpm
1.5 PROCEDURE:
1. Make the connections as per the circuit diagram.
2. Start the 3-Φ IM on No Load by using the star delta starter.
3. Note down all meters readings and the speed at no load.
4. Apply mechanical load by tightening the belt on the brake drum and note down
the readings of the meters, spring balances, and the speed.
5. Repeat the above step-4 until the motor draws full load current.
6. Calculate the torque, slip, output, efficiency and power factor for each set of
readings as per the model calculations.
7. Draw the performance curves of o/p Vs, T, N, Ia, and P.f on one graph sheet.
1.6 SPECIMENCALCULATION:
Reading No :3
Loadcurrent I = 5.5 A
Supply Voltage V = 415 V
Input Power W = 2160 Watts
Speed of the motor N = 1448 rpm
Spring balance readings S1 = 15 Kg
S2 = 2.5 Kg
Radius of the drum R= 0.1 m
Torque T = (S1 – S2)×R×9.81 = 12.2 N-m
2 πNT
Motor Output =
60
= 1849.9 W
Output
% Efficiency = × 100 = 85.5%
input
W
Power Factor Cosϕ = = 0.54 lagging
√3 VI
Synchronous Speed Ns = 15000 rpm
Ns−N
% Slip = ×100 = 3.46%
Ns
1.9 RESULT:
1. How do you connect the six terminals of the motor as delta or Star?
2. What are the different starting methods used to start induction motors?
3. What is the role of a rotating flux?
4. What is the difference between squirrel cage induction motor and slip ring
induction motor?
5. Why the rotor winding of a slip–ring induction motor should be connected in
star?
EXPERIMENT - 2
BRAKE TEST ON 3- SLIP RING INDUCTION MOTOR
2.1 AIM:
2.2 APPARATUS:
1 Ammeter MI 0 -10 A 1
2 Voltmeter MI 0 - 600 V 1
3 Wattmeter DM 600V,10A 2
4 Tachometer Digital 1
2.5 PROCEDURE:
1. Make the connections as per the circuit diagram.
2. Start the 3-Φ IM on No Load by means of the star delta starter.
3. Note down all meters reading and the speed at no load.
4. Apply mechanical load by tightening the belt on the brake drum and note
down the readings of the meters, spring balances, and the speed.
5. Repeat the above step-4 until the motor draws full load current.
6. Calculate the torque, slip, output, efficiency and power factor for each set
of readings as per the model calculations.
7. Draw the performance curves of o/p Vs, T, N, Ia, and P.f on one graph
sheet.
Output
% Efficiency = × 100 = 88.6%
input
W
Power Factor Cosϕ = = 0.23 lagging
√3 VI
Synchronous Speed Ns = 1500 rpm
Ns−N
% Slip = ×100 = 5.2%
Ns
2.9 RESULT:
EXPERIMENT - 3
LOAD TEST ON 1- SPLIT TYPE INDUCTION MOTOR
3.1 AIM:
To conduct load test on 1-ϕ split phase induction motor and to draw performance
curves.
3.2 APPARATUS:
S.N
Name of the Equipment Type Range Quantity
o
1 Ammeter MI 0 - 20 A 1
2 Voltmeter MI 0 - 300 V 1
4 Tachometer Digital 1
PROCEDURE :
1. Note down the name plate details of motor.
2. Connections are made as per the circuit diagram.
3. The supply is given and the motor is started using stater to run at rated speed.
4. At no load the readings of speed, current, voltage and power are noted.
5. By applying the load on the motor in steps upto its full load current the spring
balance readings and the above mentioned readings are noted.
6. While loading the motor, pour the water in the space provided in the drum in
order to cool the pulley.
7. Drecease the load gradually and the motor is switched ‘OFF’.
8. Measure the radius of the brake drum.
9. Apply the rated voltage to the induction motor by varying auto transformer, so
that the machine runs at rated speed.
10. Note down the corresponding Ammeter, Voltmeter and Wattmeter readings.
3.7 PRECAUTIONS:
3.9 RESULT:
EXPERIMENT - 4
LOAD TEST ON 1- CAPACITOR TYPE INDUCTION MOTOR
4.1 AIM:
To conduct load test on 1-ϕ capacitor type induction motor and to draw the performance curves.
4.2 APPARATUS:
S.N
Name of the Equipment Type Range Quantity
o
1 Ammeter MI 0 - 20 A 1
2 Voltmeter MI 0 - 300 V 1
300V, 20A
3 Wattmeter DM 1
UPF
4 Tachometer Digital 1
H.P/KW : 2 HP
Voltage : 230 V
Current : 13 A
PROCEDURE :
1. Note down the name plate details of motor.
2. Connections are made as per the circuit diagram.
3. The supply is given and the motor is started using stater to run at rated
speed.
4. At no load the readings of speed, current, voltage and power are noted.
5. By applying the load on the motor in steps upto its full load current the
spring balance readings and the above mentioned readings are noted.
6. While loading the motor, pour the water in the space provided in the drum in
order to cool the pulley.
7. Drecease the load gradually and the motor is switched ‘OFF’.
8. Measure the radius of the brake drum.
9. Apply the rated voltage to the induction motor by varying auto transformer,
so that the machine runs at rated speed.
10. Note down the corresponding Ammeter, Voltmeter and Wattmeter readings.
Output
% Efficiency = × 100 = 80.22 %
input
W
Power Factor Cosϕ = = 0.30 lagging
VI
4.7 PRECAUTIONS:
1. The motor should be started without any load.
2. The load should not exceed the rated value.
4.7 RESULT:
EXPERIMENT - 5
LOAD TEST ON 1 – PHASE UNIVERSAL MOTOR
5.1 AIM
To conduct load test on 1 – ϕ universal motor and to draw performance curves.
5.2 APPARATUS:
S.N
Name of the Equipment Type Range Quantity
o
1 Ammeter MI 0 -10 A 1
2 Voltmeter MI 0 - 300 V 1
3 Wattmeter DM 300V,10A UPF 1
4 Tachometer Digital 1
1 - φ Universal Motor :
H.P/KW :
Voltage :
Current :
Speed :
5.5 PROCEDURE:
1. Note down the name plate details of motor.
2. Make the circuit as per the given circuit diagram.
3. The supply is given and the motor is started using stater to run at rated speed.
4. At load the readings of speed, current, voltage and power are noed.
5. By applying the load on the motor in steps upto its full load current the spring balance
readings and the above mentioned readings are noted.
6. While loading the motor, pour the water in the space provided in the drum in order to
cool the pulley.
7. Decrease the load gradually and the motor is switched ‘OFF”.
8. Measure the radius of the brake drum.
Reading No :
Loadcurrent I = ————— A
Supply Voltage V = —————V
Input Power W = ————— Watts
Speed of the motor N = ————— rpm
Spring balance readings S1 = ————— Kg
S2 = ————— Kg
Radius of the drum R = ————— m
Torque T = (S1 – S2)×R×9.81 = ————— N-m
2 πNT
Motor Output =
60
= ————— W
Output
% Efficiency = × 100 = ————— %
input
W
Power Factor Cosϕ = = —————
VI
5.9 RESULT :
EXPERIMENT – 6
6.1 AIM
To draw the circle diagram of a 3 – ϕ squirrel cage induction motor by conducting no load and
blocked rotor test.
6.2 APPARATUS:
6.4 PROCEDURE:
No Load Test :
1. Connections are made as per the circuit diagram.
2. The supply is given to the motor by closing the main switch.
3. In this test, rotor is free to rotate.
4. Apply rated voltage to the motor with the help of 3 –ϕ Auto transformer and
note down the voltmeter, ammeter and wattmeter readings.
5. Reduce the voltage to zero and switch off the supply.
Blocked Rotor Test :
1. Connections are made as per the circuit diagram.
2. In this test, rotor is blocked (by tighting the belt around the pulley).
3. Apply a reduced voltage with the help of three phase Auto transformer so that
rated current flows in the stator.
4. Note down the voltmeter, ammeter and wattmeter readings.
5. Reduce the voltage to zero and switch off the supply.
6.5 CALCULATIONS:
No Load Test :
V1= V, I0 = A, W0 =watts,
Wo
No load pfcosϕ0 = = ϕ0 =
√3 VI
Blocked Rotor test :
Vsc =V, Isc = A, Wsc = watts
Wsc
SC PF ,COSϕSC = = ϕSC=
√3 VscIsc
S C Current for normal voltage, ISN = ISC [ ]
V1
Vsc
= A
[ ]
2
V1
S C Power for normal voltage, WSN = WSC = watts
Vsc
Current Scale : 1 cm =A
Io = cm , ISN = cm,
Now this power is equal to the length of the line,
BG = cm ( from the circle diagram )
W SN
Power scale :1 cm = = watts
BG
Take rotor copper losses = stator copper losses
F.L. Output = watts
F . L. Output ∈watts
Length of the F.L Output on the diagram = = cm
Power scale
6.6 OBSERVATIONS:
No-Load test:
5.8 PRECAUTIONS:
1. In SC test the auto transformer should be varied slowly such that the current should not
exceed the rated value.
5.9 RESULT:
EXPERIMENT - 7
CIRCLE DIAGRAM OF THREE PHASE SLIP RING INDUCTION MOTOR
7.1 AIM
To draw the circle diagram of a 3 – ϕ Slip ring induction motor by conducting no load
and blocked rotor test.
7.2 APPARATUS:
4 Ammeter MI 0 -10/15A 1
5 Voltmeter MI 0 - 150 V 1
6 Wattmeter DM 150V,10A 2
7.5 PROCEDURE:
No Load Test :
1. Connections are made as per the circuit diagram.
.
7.6 CALCULATIONS:
No Load Test :
V1 = ––––– V, I0 = –––––– A, W0 = ––––––––watts,
Wo
No load pfcosϕ0 = = –––––––
√3 VI
ϕ0 = –––––––––––
Blocked Rotor test :
Vsc = ––––––– V, Isc = ––––––– A, Wsc = –––––– watts
Wsc
SC PF ,COSϕSC = = ––––––––
√3 VscIsc
ϕSC= ––––––––––
[ ]
2
V1
S C Power for normal voltage, WSN = WSC = –––––––– watts
Vsc
7.7 OBSERVATIONS:
No-Load test:
7.9 PRECAUTIONS:
1. In SC test the auto transformer should be varied slowly such that the current should not
exceed the rated value.
2. All connections must be tight.
3.
7.10 RESULT:
EXPERIMENT - 8
V AND INVERTED V-CURVES OF 3- SYNCHRONOUS MOTOR
8.1 AIM:
To conduct load test on a 3 – ϕ synchronous motor and to draw ‘V’ and inverted ‘V’
curves.
8.2 APPARATUS:
S.N Quantit
Name of the Equipment Type Range
o y
1 Ammeter MC 0 - 2A 1
2 Ammeter MI 0 -10 A 1
3 Voltmeter MI 0 - 600 V 1
600V,10
4 Wattmeter DM 2
A
5 Rheostat 300 , 2A 1
3 - φ Synchronous Motor :
H.P/KW :
Voltage :
Current :
Excitation Voltage :
Excitation Current :
8.5 PROCEDURE:
7. Decrease the excitation current in steps an note down ammeter and wattmeter readings.
(Excitation current may be reduced till the rated armature current flows in the armature
circuit of the synchronous motor) (If as Ia).
8. Again set back rheostat position to normal excitation position, now increase the
excitation in steps and note down all meter readings.
9. Repeat the step-5, 6, 7, and 8 for half load and full load.
10. Decrease the load on the motor and switch of the supply.
1. Keeping fixed load on the dc machine (DC Generator), the data for a V-curve is
obtained by varying the field current and note down the armature current as
suggested earlier. The V-curves are drawn for no load, Full load and one
intermediate load.
2. For same data inverted V- curves are drawn between Cos (p.f) and If.
At Full load
S.No If (A) Ia(A) W (Watts) Cos Φ
1
2
At No Load
S.No If (A) Ia(A) W (Watts) Cos Φ
1
2
8.8 PRECAUTIONS:
1. Loose connections are avoided.
2. Note down all meter readings without any parallax error.
3. If the watt meter reading shows negative reading (Kick backs), then interchange the
connection of M and L of the wattmeter.
8.9 RESULT:
4. How can you increase the share of an alternator when it is connected to an infinite bus.
5. What are the different types of field constructions in a Synchronous machines.
EXPERIMENT - 9
IDENTIFY AND RECTIFY FAULTS IN A.C. MOTORS
9.1 AIM:
To identify the faults and rectification of faults in A.C. three phase induction motors and
single phase motors.
9.2 PROCEDURE :
The following illustrates the possible causes of faults and therir remedies.
1. Faults in A.C. Three Phase Induction motors :
S NO MAIN FAULTS CAUSES REMEDIES
1 Motor fail to start Supply may be cut off Check the main supply with test
lamp
Main switch may be in OFF position Check the main switch and switch
ON.
Fuses may be blown off Check them physically and
replace them.
Overload control may be triped. Let the overload control be
cooled and start again.
Connections of control circuit may be Check physically and correct
wrong. them
Connections may be loose at the Check and tighten them.
terminals of the motor or starter.
Stator or rotor windings may be open Check the windings with series
circuited. test lamp or megger and connect
the broken ends, if possible or get
them rewound.
Stator winding may be short circuited. Check the winding coils with
series test lamp or megger and
insulate the winding and if the
winding is burnt then get the
stator rewound.
Earth fault may be in the winding Check the fault with series lamp
and insulate the winding with
cotton type.
Bearing or grease may be too stiff. Grease the bearings or replace.
Use special grease fit for the
purpose.
Motor may be over loaded Check and reduce the load.
2 Motor giving noise One of the three phases may be cut off Check for ‘open’ phase with the
and motor is running on single phase. test lamp and if fuse is found
blown, replace it
Misalignment of motor. Check and correct the alignment.
Shaft may be bent. Check and straighten it.
Rotor may be rubbing the stator cores. Set the rotor shaft correctly.
Belt may be tight. Loose the belt.
Any part of the motor may be loosely Check and tighten it.
fitted.
EXPERIMENT - 10
10.1 AIM:
To identify the faults and rectification of faults in A.C starters.
10.2 PROCEDURE :
The following illustrates the possible causes of faults and therir remedies.
1. FAULTS IN DIRECT ON LINE STATER :
S.N
O DEFECTS REASON RECTIFICATION
No supply , open circuit in over load Test the supply. Test coil with series
Motor does not coil or not volt coil. test lamp.
1 start after pushing OFF switch may be open. Check it with test lamp.
ON button. No Volt coil is getting one phase. Test the supply in starter.
Motor gives Two phases are coming in main
2 sound on pressing switch or starter. Check the phases with test lamp.
the ‘ON’ button.
On pressing the There is a sparking between the Clean the contact point with sand
“ON” button contact of “OFF” switch. paper.
3 motor. Measure the current and reduce the
Starts but stop after Motor is over loaded. load.
some time.
Contact points are bad or there is gap Clean the contact point with sand
between them. paper.
The shaded ring on the core of no
4 Starter is making volt coil is loose. Shaded ring should be set tight.
The core of No volt coil is loose. Tighten the core or apply varnish.
S.N
O DEFECTS REASON RECTIFICATION
Handle of the starter is not correctly
Motor does not start pressed. Press the handle correctly.
on bringing the Switch off the supply and press the
handle of the stater to The strips making star are not strips, if they are not making contacts,
1 start position. making contacts. bend them slightly.
Check all the three phases in main
Single phasing switch and starter with test lamp.
Reduce the lod after measuring the
Over loading current.
Over load switch is set at less Set the over load switch according to
Tripping of starter in current capacity.
delta Check all the three over load coil
strips
2 Over load coil strip may be bent. Set the bent strip and fix it again.
Settings are not correct. Use good quality of No volt coil.
Clean all the parts of starter or change
3 Starter does not trip Starter is old or is dirty. them.
4.CONTACTORS :
The contactor forms the main part in all the starters. A contactor is defined as a switching device
capable of making, carrying and breaking a load circuit. It may be operated by hand (mechanical),
Electrical, pneumatic or electromagnetic relays.
TROUBLE SHOOTING IN CONTACTOR :
The following gives the common symptoms their causes and remedies.
SYMPTOMS CAUSES REMEDIES
1.Check the main voltage for lower
Motor does not start when than acceptable value. Rectify the main
the ‘start’ button is pressed. voltage. Check the control circuit
However on pressing the Open in no – volt coil circuit. wiring for loose connection.
armature of the contactor 2.Check the resistance of the no volt
manually. Motor starts and coil winding. If found incorrect replace
runs. the coil.
Auxillary contact in parallel with the 1. Check the parallel connection from
Motor starts when ‘ON’ start – button is not closing. ‘ON’ button terminals to the auxillary
button is pressed. It contact of the contactor.
however stops immediately Rectify the defect.
when ‘ON’ button is 2.Check the auxiliary contact points of
released. the contactor for erosion and pittings.
Replace , if found defective.
Motor does start when the Movable armature and fixed limb of 3.Dust or dirt or girt between the mating
start button is pressed. electromagnet are not stably attracted. surfaces of the electromagnetic core.
However, a humming or Clean them.
chattering noise comes 4.Low voltage supply. Find the cause
from the starter and rectify the defect.
5.Break in the shading ring in the case
of AC magnet.
Failure of contactor due to Higher incoming supply rating. 1. Higher supply voltage than normal.
too much heating of the Reduce the incoming voltage.
‘NO’ volt coil.
No volt coil rating is not high. 2.Voltage rating of the no volt coil is
less. Replace with standard rating,
according to the main supply.
Relay coil has been
changed. However, motor Control circuit of relay open. 1.Check the control circuit for open.
does not start when the start 2.Clean the control station contacts.
button is pressed Overload relay not reset.
Humming or chattering
noise Low voltage. Feed rated voltage.
Magnetic face between yoke and
armature is not clean. 1.Clean the surfaces of yoke and
armature.
Shading ring or iron core missing. 2.Provide shading ring in the iron core