Professional Documents
Culture Documents
Assessed by-
Engr. Md. Mehedi Hasan
Lead Structural Engineer,
Sthapona Consultants
M.Sc. (Structural Engineering, BUET) B.Sc. (BUET),
MIEB -24748, Rajuk Reg. DMINB-CE0233.
Submitted by
TABLE OF CONTENTS
EXECUTIVE SUMMARY ............................................................................................................ 1
1 INTRODUCTION .................................................................................................................... 2
1.1 BACKGROUND ........................................................................................................................ 2
1.2 GENERAL OBJECTIVE .......................................................................................................... 3
2 STRENGTH OF MATERIALS ............................................................................................... 4
2.1 EVALUATION OF CONCRETE STRENGTH FROM CORE TEST ............................. 4
3 ANALYSIS FOR STRUCTURAL ADEQUACY .................................................................... 5
3.1 STRUCTURAL SYSTEM ........................................................................................................ 5
3.2 CODES AND PRACTICES ..................................................................................................... 6
3.3 MATERIAL PROPERTY ........................................................................................................ 6
3.4 LOADS ........................................................................................................................................ 6
3.4.1 DEAD Loads ..................................................................................................................................................... 6
3.4.2 Live Load........................................................................................................................................................... 6
3.4.3 Wind Load (W) ............................................................................................................................................... 7
3.4.4 Earthquake Load (E) .................................................................................................................................... 9
6 CONCLUSION ........................................................................................................................ 46
7 RECOMMENDATION .......................................................................................................... 46
8 EVALUATION OF STRUCTURAL MEMBERS AFTER RETROFITTING ................. 47
8.1 CHECKING ADEQUACY OF FOUNDATION ................................................................ 47
8.2 CHECKING ADEQUACY OF COLUMN: ......................................................................... 52
8.3 CHECKING ADEQUACY OF R.C.C. BEAMS.................................................................. 58
8.3.1 Evaluation of Floor Beam ....................................................................................................................... 58
Figure 4.1.2: Adequacy check of foundation for Bearing capacity from SAFE model. .. 14
Figure 5.1.3: Reinforcement Requirement of Foundation Beams from SAFE Model. .... 29
Figure 5.1.4: Adequacy check of foundation for Bearing capacity from SAFE model. .. 30
Figure 5.4.2: 1st Floor Slab Bottom Reinforcement Requirement in Direction-1 (unit-
in2/ft.) ................................................................................................................................. 42
Figure 5.4.3: 1st Floor Slab Top Reinforcement Requirement in Direction-1 (unit-in2/ft.)
........................................................................................................................................... 42
Figure 5.4.4: 1st Floor Slab Bottom Reinforcement Requirement in Direction-2 (unit-
in2/ft.) ................................................................................................................................. 43
Figure 5.4.5: 1st Floor Slab Top Reinforcement Requirement in Direction-2 (unit-in2/ft.)
........................................................................................................................................... 44
Figure 8.1.3: Reinforcement Requirement of Foundation Beams from SAFE Model. .... 50
Figure 8.1.4: Adequacy check of foundation for Bearing capacity from SAFE model. .. 51
Figure 8.4.2: 1st Floor Slab Bottom Reinforcement Requirement in Direction-1 (unit-
in2/ft.) ................................................................................................................................. 65
Figure 8.4.3: 1st Floor Slab Top Reinforcement Requirement in Direction-1 (unit-in2/ft.)
........................................................................................................................................... 65
Figure 8.4.4: 1st Floor Slab Bottom Reinforcement Requirement in Direction-2 (unit-
in2/ft.) ................................................................................................................................. 66
Figure 8.4.5: 1st Floor Slab Top Reinforcement Requirement in Direction-2 (unit-in2/ft.)
........................................................................................................................................... 67
List of Tables
Table 1.1.1: Basic information ............................................................................................ 2
EXECUTIVE SUMMARY
The existing factory building of Young International Ltd. Is a 4-storied building composed of
RCC Frame.
A team from ACCORD conducted visual assessment of the factory building. They recommended
to perform DEA of the building. On this recommendation, YOUNG INTERNATIONAL LTD. has
engaged Sthapona Consultants for performing DEA along with checking architectural and
structural drawing of the building.
Considering BNBC referred loading (63 pound per square feet live load), we analysed the
structure & found that most of the R.C.C. columns and R.C.C. Floor beams are inadequate. The
foundation is inadequate in some locations as per the provided soil test report.
The structure was reanalysed as per the proposed architectural plan provided by factory
authority considering 63 psf live load. The foundation might be inadequate in some locations
as per the present soil test report. However, we would recommend to perform plate load test
in those locations to ensure overall adequacy of the foundation. After plate load test if the
bearing capacity is found to be unsafe for the structure, foundation may need retrofitting in
some locations. During physical observations, we observed several issues in floor slabs
concrete spalling, dampness, exposed reinforcement, corrosion etc. Treatment of such slabs is
to be applied based on site condition. A large number of columns and beams are found to be
overstressed. The final Retrofitting plan has been prepared based on the proposed
Architectural drawings approved by Factory. Several new columns, beams and slabs has been
added in these new plans.
There is a base of the yarn machine foundation, which at present condition is below the existing
foundation level. We recommend to fill the pit with compacted soil (six inch per layer) and then
cast a mat foundation in that location connecting the existing foundations.
We recommend the factory authority to rectify the overstressed members as soon as possible,
to comply the building with BNBC 2006.
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1 INTRODUCTION
1.1 BACKGROUND
The factory building of YOUNG INTERNATIONAL LTD. is currently in operation as a 4 storied RCC
building located at Plot#32-34, Sector#05, South Halishar, CEPZ, Chittagong. Having Latitude:
22°17’42.3” N and Longitude: 91°46’25.1” E.
Information Description
Structural System Frame work of the building is composed of R.C. column and
Beam.
Floor Area Floor area: 438622 sqf (Approx.)
Construction materials Concrete with brick chips for foundation, column, foundation
beam, floor beam and floor slab.
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2 STRENGTH OF MATERIALS
of variation
Sample No.
coeffecient
Equivalent
Diameter
Standard
deviation
Core Diameter Modified Number
Damage
Effect
Effect
coeffecient
Equivalent
Diameter
Standard
deviation
Effect
Calculation of Equivalent Concrete Strength as per ACI 562 for Column and Beam
So, Concrete Strength for Column is 2021.12 psi and beam is 2286.55 psi.
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The building is classified as Ordinary Moment Resisting Frame (OMRF). General 3D view of the
building has been presented in Figure 3.1.2
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The principal material of construction is reinforced concrete. As per investigation and design
drawings, the following material properties have been used:
Yield strength of existing steel (Rebar), fy = 40,000 lb/in2
Yield strength of proposed steel (Rebar), fy = 72,500 lb/in2
Compressive strength of concrete of beam, fc' = 2286.55 psi.
Compressive strength of concrete of column, fc' =2021.12 psi
Compressive strength of new concrete, fc' = 3500 psi
Young's modulus of concrete, Ec = 45,000fc'
We have considered 72.5 ksi rebar for retrofitting both column and beam. But, for the
convenience of modelling in ETABS we have used 60 ksi rebar in retrofitting beam section.
3.4 LOADS
The loads that may act upon the structure are as follows:
Live load is the gravity load due to non-permanent objects like machines, furniture, and human.
Analysis has been carried out base on load recommended by BNBC (2006).
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Regarding the earthquake resistant structural design, it essential that the specific design code
is followed. For the analysis and design checking of this building, Equivalent Static Force
Method of BNBC (2006) is followed. The main considerations for calculation of earthquake load
are given below.
A full three-dimensional modelling of the structure has been developed using frame and
plate/shell elements. At base level, the columns are assumed to be fixed due to strip
foundation.
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The basic sources of loads are described in earlier section. These loads are applied on the model
in seven basic categories. These are as follows:
These seven basic load cases are analysed in ETABS v16.2.1. The results are then combined in
accordance with the specifications set forth by BNBC. BNBC specifies a number of combination
options. These are as follows:
For Concrete Structure:
1.4 D
1.4 D + 1.7 L
0.9 D + 1.3 (W or 1.1 E)
0.75 (1.4 D + 1.7 (W or 1.1 E))
0.75 (1.4 D + 1.7 L + 1.7 (W or 1.1 E))
1.4 (D + L + E)
Where D stands for total DEA Report load i.e. D = DL + SDEA REPORT, L stands for live load i.e.
L=LL, W stands for wind load and E stands for earthquake load. When these seven basic load
cases are combined accordingly considering the direction of lateral loads, then according to
BNBC 2006, we obtain, after simplification, the following thirty combination cases:
Combination Case 1: 1.4 D
Combination Case 2: 1.4 D + 1.7 L
Combination Case 3: 1.05 D + 1.275 L + 1.275 Wx
Combination Case 4: 1.05 D + 1.275 L - 1.275 Wx
Combination Case 5: 1.05 D + 1.275 L + 1.275 Wy
Combination Case 6: 1.05 D + 1.275 L - 1.275 Wy
Combination Case 7: 1.05 D + 1.275 Wx
Combination Case 8: 1.05 D - 1.275 Wx
Combination Case 9: 1.05 D + 1.275 Wy
Combination Case 10: 1.05 D - 1.275 Wy
Combination Case 11: 0.9 D + 1.3 Wx
Combination Case 12: 0.9 D - 1.3 Wx
Combination Case 13: 0.9 D + 1.3 Wy
Combination Case 14: 0.9 D - 1.3 Wy
Combination Case 15: 1.05 D + 1.275 L + 1.4025 E x
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But in ETABS analysis, we do not calculate combination cases 27, 28, 29 & 30.
For the assessment of garments building we consider the load combination provided by the
Guideline for RMG (November 08, 2013) by BNBC for RC structures. The following load
combination is used for the assessment:
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The floor finish is slightly variable at different locations of the building and load was applied as
per requirement.
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Considering the bearing capacity of 1.74 ksf and concrete compressive strength of 2021.12 psi,
the foundation is slightly inadequate in bearing capacity in some locations. There is foundation
beam in the strip footing. So adequacy check for punching shear was not checked in this case.
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Figure 4.1.2: Adequacy check of foundation for Bearing capacity from SAFE model.
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RCC Column layout plan is shown in Figure 4.2.2 from Design Drawing.
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Provided Reinf. At
Beam Id. In Provided Reinf. Required Reinf. Required Reinf.
Middle-Bottom
Drawing At Top-Edge (in2) (in2) (in2)
(in2)
FB1 2.43 As Shown 3.4 As Shown
FB2 2.43 As Shown 2.916 As Shown
FB3 2.75 As Shown 2.95 As Shown
FB4 0.97 As Shown 1.76 As Shown
FB5 2.75 As Shown 2.95 As Shown
FB6 2.43 As Shown 2.43 As Shown
FB7 0.972 As Shown 1.767 As Shown
FB8 0.972 As Shown 1.767 As Shown
FB9 0.972 As Shown 1.767 As Shown
FB10 0.972 As Shown 1.767 As Shown
FB11 3.4 As Shown 2.43 As Shown
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Young International Ltd. DETAILED ENGINEERING ASSESSMENT
Considering the bearing capacity of 1.74 ksf and concrete compressive strength of 2021.12 psi,
the foundation is slightly inadequate in bearing capacity in some locations. There is foundation
beam in the strip footing. So adequacy check for punching shear was not checked in this case.
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Figure 5.1.4: Adequacy check of foundation for Bearing capacity from SAFE model.
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RCC Column layout plan is shown in Figure 4.2.2 from Design Drawing.
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Provided Reinf. At
Beam Id. In Provided Reinf. Required Reinf. Required Reinf.
Middle-Bottom
Drawing At Top-Edge (in2) (in2) (in2)
(in2)
FB1 2.43 As Shown 3.4 As Shown
FB2 2.43 As Shown 2.916 As Shown
FB3 2.75 As Shown 2.95 As Shown
FB4 0.97 As Shown 1.76 As Shown
FB5 2.75 As Shown 2.95 As Shown
FB6 2.43 As Shown 2.43 As Shown
FB7 0.972 As Shown 1.767 As Shown
FB8 0.972 As Shown 1.767 As Shown
FB9 0.972 As Shown 1.767 As Shown
FB10 0.972 As Shown 1.767 As Shown
FB11 3.4 As Shown 2.43 As Shown
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Young International Ltd. DETAILED ENGINEERING ASSESSMENT
Figure 5.4.2: 1st Floor Slab Bottom Reinforcement Requirement in Direction-1 (unit-in2/ft.)
Figure 5.4.3: 1st Floor Slab Top Reinforcement Requirement in Direction-1 (unit-in2/ft.)
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Figure 5.4.4: 1st Floor Slab Bottom Reinforcement Requirement in Direction-2 (unit-in2/ft.)
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Figure 5.4.5: 1st Floor Slab Top Reinforcement Requirement in Direction-2 (unit-in2/ft.)
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6 CONCLUSION
7 RECOMMENDATION
The structure was reanalysed as per the proposed architectural plan provided by factory
authority considering 63 psf live load. The foundation might be inadequate in some locations
as per the present soil test report. However, we would recommend to perform plate load test
in those locations to ensure overall adequacy of the foundation. After plate load test, if the
bearing capacity is found to be unsafe for the structure, foundation may need retrofitting in
some locations. During physical observations, we observed several issues regarding slab, such
as, concrete spalling, dampness, exposed reinforcement, corrosion etc. Treatment of such
slabs is to be applied based on site condition. A large number of columns and beams are found
to be overstressed. Retrofitting of overstressed columns, shear walls and beams is to be
performed as per the provided retrofitting drawing in order to comply the building as per BNBC
code.
There is a base of the yarn machine foundation, which at present condition is below the existing
foundation level. We recommend to fill the pit with compacted soil (six inch per layer) and then
cast a mat foundation in that location connecting the existing foundations.
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Young International Ltd. DETAILED ENGINEERING ASSESSMENT
Considering the bearing capacity of 1.74 ksf and concrete compressive strength of 2021.12 psi,
the foundation is slightly inadequate in bearing capacity in some locations. There is foundation
beam in the strip footing. So adequacy check for punching shear was not checked in this case.
We found that the foundation is slightly inadequate in size at some locations as per the present
soil test report. We recommend to perform plate load test in those area. After plate load test,
if the bearing capacity is found to be unsafe for the structure, foundation may need retrofitting
in some locations.
There is a base of the yarn machine foundation, which at present condition is below the existing
foundation level. We recommend to fill the pit with compacted soil (six inch per layer) and then
cast a mat foundation in that location connecting the existing foundations.
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Figure 8.1.4: Adequacy check of foundation for Bearing capacity from SAFE model.
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RCC Column layout plan is shown in Figure 4.2.2 from Design Drawing.
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Provided Reinf. At
Beam Id. In Provided Reinf. Required Reinf. Required Reinf.
Middle-Bottom
Drawing At Top-Edge (in2) (in2) (in2)
(in2)
FB1 2.43 As Shown 3.4 As Shown
FB2 2.43 As Shown 2.916 As Shown
FB3 2.75 As Shown 2.95 As Shown
FB4 0.97 As Shown 1.76 As Shown
FB5 2.75 As Shown 2.95 As Shown
FB6 2.43 As Shown 2.43 As Shown
FB7 0.972 As Shown 1.767 As Shown
FB8 0.972 As Shown 1.767 As Shown
FB9 0.972 As Shown 1.767 As Shown
FB10 0.972 As Shown 1.767 As Shown
FB11 3.4 As Shown 2.43 As Shown
RFB1 5.47 As Shown 5.68 As Shown
RFB3 7.31 As Shown 6.75 As Shown
RFB4 5.53 As Shown 3.71 As Shown
RFB5 4.7 As Shown 4.9 As Shown
RFB6 4.38 As Shown 5.47 As Shown
RFB8 3.88 As Shown 2.92 As Shown
RFB11 6.44 As Shown 5.47 As Shown
NFB1 8.024 As Shown 7.6 As Shown
NFB2 4.98 As Shown 2.91 As Shown
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Treatment of such slabs is to be applied based on the type of problem and site condition. Such
as, using Ferro-cement, Ferro-cement with wire mesh or with FRP, provide plaster, maintain
necessary slope at roof etc. based on the site condition.
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Following figures represent the condition of a typical floor slab (1st Floor) according to 84 psf
live loading. All the slabs are adequate.
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Figure 8.4.2: 1st Floor Slab Bottom Reinforcement Requirement in Direction-1 (unit-in2/ft.)
Figure 8.4.3: 1st Floor Slab Top Reinforcement Requirement in Direction-1 (unit-in2/ft.)
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Figure 8.4.4: 1st Floor Slab Bottom Reinforcement Requirement in Direction-2 (unit-in2/ft.)
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Figure 8.4.5: 1st Floor Slab Top Reinforcement Requirement in Direction-2 (unit-in2/ft.)
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Direction-1 80 As Shown
Direction-2 80 As Shown
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DEQY DEQY
0.79 0.98
DEQX 0.76 0.76 DEQX
9 DISCLAIMER
The assessment engineer made the above observations & recommendations from Core test,
NDT results & mathematical modelling of the building. We applied our best engineering
judgments. We do not bear responsibility for any deviation from the predicted behaviour of
the structure caused by uncertainties of performance or calamities.
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