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Implementasi K2 Di PT PJB - r2
Implementasi K2 Di PT PJB - r2
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OUTLINE CONTENT
1 Overview PT PJB
2 Tujuan Implementasi K2
3 Implementasi K2 di PT PJB
4 Manfaat Implementasi K2
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Overview PT PJB
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PT Pembangkitan Jawa Bali (PJB)
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Solusi Bisnis PJB
… melalui serangkaian program strategis
yang didasarkan pada kompetensi, experiences dan peluang bisnis yang relevan
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Tujuan Implementasi K2
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Tujuan Implementasi K2
SUSTAINABILITY
UU 30/2009 ttg Ketenagalistrikan
ANDAL, AMAN, RAMAH LINGKUNGAN
PERLINDUNGAN
PERLINDUNGAN PERLINDUNGAN • Masyarakat PERLINDUNGAN
• Instalasi Tenaga • Pegawai Umum • Lingkungan
Listrik • Bukan Pegawai • Pelanggan hidup
• Tamu
ISO
37001 • SMK3 OHS Management System
SMK3 ISO
21001
17025
• SMP Security Management System
• ISO 17025 (KAN) Laboratory Testing Accreditation
Implemented Standard Guide:
• ISO 31001 Risk Management System
: Certified
• ISO 26001 Social Responsibility Management System
: Implemented according to standard guide
• ISO 19600 Compliance Management System
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*font warna hijau menunjukan sistem manajemen yang mendukung implementasi SMK2 8
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Implementasi K2 di PT PJB
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Keselamatan Ketenagalistrikan
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Implementasi K2 di PT PJB
KESELAMATAN INSTALASI
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Dasar-dasar Implementasi dan Pengembangan
Manajemen Aset
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Anti Blackout dan Defense Scheme
GOV FREE
BLACK
AGC/LFC
START
Anti Blackout
PJB
DEADBAND UFR/OFR
HOUSELOAD
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Pemenuhan SLO dan SKTTK
Data SLO
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Peta Kesehatan Unit
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Implementasi K2 di PT PJB
KESELAMATAN KERJA
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Pengelolaan Keselamatan Kerja
Zero Accident Risk Control PT PJB
* Font warna merah merupakan peran bidang K3, sedangkan font
warna hitam peranannya oleh bidang Operasi, Pemeliharaan,
Enjineering, SDM serta Logistik
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Pengelolaan Keselamatan Kerja
Safety Culture Safety Leadership
Tujuan : PENGUKURAN BUDAYA K3
✓ Budaya K3
• Membangun safety ✓ Total Patrol
leadership, budaya ✓ Prosedur / simulasi
pelaporan untuk
membentuk safety Per Mei 2022, terjadi peningkatan budaya K3 (patroli &
culture
inspeksi perangkat K3) menjadi 96.9%
• Meningkatkan rating
keselamatan kerja
Vendor dengan CSMS
Target :
Leader, employee internal Kinerja K3 per 2022 :
Unit & Vendor ✓ Nihil Fatality
✓ Severity Rate : 0.00
✓ Jam Kerja Aman kumulatif: 250.814.526
Kesiapan Peralatan K3
Siap Tidak Siap
3% 11% 8% 0% 0% 1% 1% 1%
Fire Pump
Preparedness
Security System
Alat Pemadam
Fire Protection
Alat Pelindung
Medical Services
Fire Detection &
Emergency
Alarm System
Emergency
System
CSMS Full Cycle :
Diri
Kesiapan Peralatan :
Api
Registrasi, Kontrak, Eksekusi NFPA ,APD
Infrastruktur IZAT
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Pengelolaan Keselamatan Kerja
Digitalisasi K3
Implementasi IZAT 2.0 Implementasi I-Diagnostic
aplikasI Zero Accident asisstanT (IZAT) Aplikasi terintegrasi yang memanfaatkan teknologi IoT, machine learning berbasis deteksi
adalah aplikasi untuk support Personil K3 objek untuk mendeteksi unsafe action & unsafe condition dengan memanfaatkan CCTV
dalam menjalankan proses bisnis nya,
IZAT 2.0 memiliki fitur utama Pelaporan Objek deteksi:
Ketidaksesuan K3 (UA, UC, Nearmiss, 1. Deteksi
Temuan Positif), dan Inspeksi Perangkat. penggunaan APD
Fitur unggulan lainnya adalah 2. Deteksi Kebakaran
monitoring daftar sertifikasi personil 3. Deteksi Asap
maupun peralatan serta pelaporan 4. Deteksi Masker
kecelakaan kerja sebagai lesson learned
bagi semua personil.
RISK CONTROL
RISK CONTROL
RISK CONTROL
RISK CONTROL
RISK CONTROL
RISK CONTROL
Primary Prevention Secondary Prevention Tertiary Prevention
1. Tim gugus tugas Covid 19 unit 1. Selected PCR/Antigen Test
2. Awarness – Health talk, DMC, WMC, Protokol 4M, Sapa 2. Screening Test dg GeNose
[Vaccine Covid – 19]
Direksi 3. Contact Tracing
3. Hygiene & Sanitation, Mask, Temp scanning, Self 4. Quarantine
assessment kesehatan 5. Isolation
4. Patrol Check AntiCOVID
6. BCP COVID 19
5. Pengaturan WFH & WFO
7. Kerjasama RS rujukan
6. Aturan & Sanksi
7. Ventilasi gedung & Exhaust fan 8. Donor Plasma
8. Modifikasi Lift & AC, Microwave, UV.
9. I-diagnostic, CCTV Thermal & Masker di tempat kerja
COVID – 19 SWISS CHEESE MODEL
10.Modifikasi pembatas tempat duduk
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Implementasi K2 di PT PJB
KESELAMATAN UMUM
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Pengelolaan Keselamatan Umum
Dilakukan untuk mewujudkan keamanan dan ketertiban masyarakat secara umum melalui :
1. Implementasi Sistem Manajemen Pengamanan (SMP)
2. Implementasi program Corporate Social Responsibility (CSR)
3. Sinergi antar komponen pengamanan yang terdiri dari security, TNI/Polri, karyawan dan masyarakat melalui forum
kemitraan polisi masyarakat
4. Implementasi one-gate system
5. Implementasi Business Continuity Plan (BCP)
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Pengelolaan Keselamatan Lingkungan
Maumere
Belitung
Situbondo
Pacitan
Banjarmasin
Data Triwulan 1 – 2022 Kaltim Teluk Pacitan
Pacitan Balikpapan
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Pengelolaan Keselamatan Lingkungan
Pemantauan Rutin Kebisingan, Debu dan Udara Ambien
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Inovasi Pendukung K2
Co-firing & Digitalisasi
Cofiring Tahun 2022 Digital Power Plant Tahun 2022
• Co-firing biomass : 140,42 GWh • Digital power plant : 13 Unit , PLTU Gresik, PLTA Cirata,
• Program High Cofiring Ratio PLTU Paiton 12 PLTU Tidore, PLTU Bangka, PLTU Belitung
• Real Benefit DPP 2021 (Rp 28,46 M), tahun 2022 Rp 37,75 M
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SMK2
: Hal yang belum ada saat ini sehingga akan segera dilaksanakan
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Manfaat K2
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Manfaat K2
KEBERLANJUTAN
Mendorong continuous
improvement dan budaya inovasi
INTERNAL
KEPERCAYAAN PELANGGAN
PEMENUHAN REGULASI
Meningkatkan customer trust dan
customer satisfaction Mendorong perusahaan
untuk taat pada regulasi
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Peningkatan Kinerja
Implementasi Manajemen Aset
EAF merupakan Implementasi Manajemen Aset Terintegrasi & Tersinergi
faktor kesiapan unit Terintegrasi & Tersinergi PASS 55; ISO 55000; PJB-IMS 2.0 Tanpa investasi besar,
pembangkit untuk PASS 55; ISO 55000; PJB-IMS (Integrated Management System); EAF (Equivalent
Implementasi Manajemen
beroperasi (Integrated Management System); OPI (Operational Performance Availability Factor)
Aset Periode Awal OPI (Operational Performance
menghasilkan Improvement); Malcom Baldrige semakin meningkat
tenaga listrik Improvement); Malcom Baldrige Criteria; 4DX; Optimalisasi BPP
Criteria (Biaya Pokok Penyediaan)
Perlu Waktu
Sebelum Implementasi
Manajemen Aset Setelah Implementasi Manajemen Aset = 7 Tahun
Average : 94.68 % Perlu Waktu
Average : 93.65 %
= 5 Tahun
Average : 86.32 %
Average : 83.22 %
90.73%
79.38%
EAF (Equivalent Availability Factor)
76.79% LEBIH CEPAT
Pembangkit Eksisting PJB (Gresik, Paiton 1-2, Brantas, Muara 69.69% 76.92%
72.35%
Karang, Muara Tawar, Cirata)
64.98%
62.42%
Membuktikan
EAF (Equivalent Availability Factor) keberhasilan
GOOD Pembangkit PLTU Ex FTP 1 Jawa dikelola PJB (Rembang, implementasi
Indramayu, Pacitan, Tanjung Awar-Awar, Paiton 9) manajemen aset untuk
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 pembangkit
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Peningkatan Kinerja
Implementasi Manajemen Aset
EFOR merupakan faktor Implementasi Manajemen Aset Terintegrasi & Tersinergi
Terintegrasi & Tersinergi PASS 55; ISO 55000; PJB-IMS 2.0
gangguan (forced outage)
PASS 55; ISO 55000; PJB-IMS (Integrated Management
yang terkoreksi dengan Implementasi Manajemen (Integrated Management System); OPI (Operational
memperhitungkan lama Aset Periode Awal Performance Improvement);
System); OPI (Operational
(jam) derating. Performance Improvement); Malcom Baldrige Criteria; 4DX;
Malcom Baldrige Criteria Optimalisasi BPP (Biaya Pokok
Penyediaan)
Kinerja EFOR (Equivalent Sebelum Implementasi
Setelah Implementasi Manajemen Aset
Manajemen Aset
Forced Outage Rate)
EFOR (Equivalent Forced Outage Rate)
Risiko down time makin Pembangkit PLTU Ex FTP 1 Jawa dikelola PJB (Rembang,
Indramayu, Pacitan, Tanjung Awar-Awar, Paiton 9)
menurun ditunjukkan 24.23%
dgn indikator EFOR 20.23% 19.78%
(Equivalent Forced
17.21% GOOD
Outage Rate) yang EFOR (Equivalent Forced Outage Rate)
Pembangkit Eksisting PJB (Gresik, Paiton 1-2, Brantas, Muara 10.9%
semakin rendah Karang, Muara Tawar, Cirata) 12.95%
8.5%
Average : 2.49 % Average : 2.76 % 3.7%
Average : 1.21 %
Average : 0.95 %
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Setelah Mencapai Operational Excellence:
Show Me The Money
Meskipun usia pembangkit semakin tua namun biaya pemeliharaan pembangkit semakin turun dengan produktivitas tetap
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Penghargaan Subroto Award 2021
PJB Mendapatkan 5
Penghargaan Bidang Efisiensi
Energi PJB Memenangkan 8 Dari 10 Penghargaan Bidang K2
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Subroto Award Bidang K2 Tahun 2022
Sumber : Infogatrik Kementerian ESDM
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Pengelolaan Keselamatan Instalasi
Sembilan (9) Core Process dari Manajement Aset
Core Process
Operation Reliability
Management Management
Efficiency Outage
Management Management
Lifecycle Cost
Management
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