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Holz als Roh- und Werkstoff (2005) 63: 342–346

DOI 10.1007/s00107-005-0016-5

ORIGINALARBEITEN · ORIGINALS

Johan Jönsson

Load carrying capacity of curved glulam beams reinforced


with self-tapping screws

Published online: 29 Juli 2005


© Springer-Verlag 2005

Abstract The aim of this research was to determine the load


carrying capacity of curved glulam beams reinforced perpendi- 1 Introduction
cular to grain and subjected to climate induced internal stres- The weakest link in timber structures is often the tensile strength
ses. The self-tapping screws used as reinforcement prevent the perpendicular to grain; hence understanding the mechanism be-
glulam to split along the grain causing failure perpendicular hind tensile stresses perpendicular to grain is crucial. These stres-
to grain. Different tests were performed; specimens seasoned ses are caused not only by external forces such as dead weight,
in dry and moist climate, specimens exposed to single climate wind- and snow load but also by climate changes inducing ei-
change and reinforced specimens seasoned in a dry and mo- genstresses. According to Ranta-Maunus (2003), moisture action
ist climate. Specimens without reinforcement where tested to should be treated as a variable load to be combined with other
failure and then reinforced and tested again. From the tests it load effects i.e. should not be treated as a strength reducing effect.
can be concluded that reinforcement improves the capacity of In Jönsson (2003) a large number of tests were performed on glu-
the beam in some cases up to 50% compared to unreinforced lam, to study the influence of natural climate change on the stress
beams. The effect of moisture gradients on the capacity is signi- distribution. In some cases the stress levels locally exceeded the
ficant and the worst case is when the beams are in a moistening characteristic value for several weeks. The fact that moisture indu-
phase. ced stresses are more or less always present means that commonly
used design criteria are associated with large uncertainty. The in-
teraction between moisture induced stresses and stresses induced
Zusammenfassung In dieser Untersuchung sollte die Trag-
by external force was investigated experimentally by Jönsson and
fähigkeit gebogener, senkrecht zur Faserrichtung verstärkter
Thelandersson (2003), who found a significant influence on the
Brettschichtholzträger (BS-Träger) bestimmt werden, die kli-
capacity in glulam both in a positive and negative way. In the case
matisch bedingten inneren Spannungen ausgesetzt sind. Dabei
when the specimens are in a moistening phase and subjected to ex-
verhindern die selbstbohrenden Schrauben ein Aufreißen der
ternal force the stresses in the inner part are added leading to a very
BS-Träger in Faserlängsrichtung und ein dadurch verursachtes
non-uniform stress distribution resulting in lower tensile capacity.
Querzugversagen. Verschiedene Versuche wurden durchgeführt:
To avoid failure perpendicular to grain in timber structures
Versuche mit Prüfkörpern in trockenem und feuchtem Wech-
for such as pitched, curved and end-notched beams and in beams
selklima, Versuche mit Prüfkörpern, die während der Lagerung
with holes the use of reinforcement is often necessary. Typically,
nur einem einzelnen Klimawechsel ausgesetzt wurden sowie
reinforcement is arranged with bolts or glued in rods e.g. for
Versuche mit verstärkten Prüfkörpern in trockenem und feuch-
pitch-cambered beams, see e.g. Blaß and Steck (1999) and Blaß
tem Wechselklima. Prüfkörper ohne Verstärkung wurden bis
and Laskewitz (2002). In Kasal and Heiduschke (2004) glued in
zum Versagen belastet, anschließend verstärkt und ein weite-
glass-fibre composite tubes were used to reinforce small glulam-
res Mal geprüft. Die Ergebnisse zeigen, dass die Verstärkung
arches. Another approach is presented in Dahlblom et al. (1993)
der BS-Träger deren Tragfähigkeit um bis zu 50% steigert.
where fibre reinforcement glued on the surface of curved glulam
Der Einfluss der Holzfeuchte-Gradienten auf die Tragfähigkeit
beams was used.
ist signifikant, wobei der ungünstigste Fall die Befeuchtungs-
phase ist.

J. Jönsson (u)
2 Material and Methods
Div. of Structural Engineering, Lund University, Box 118, 221 00 Lund,
Sweden The glulam elements used in the test are shaped as a curved beam
E-mail: johan.jonsson@kstr.lth.se with cross-section 90 × 280 mm2 see Fig. 1. They were manu-
343

Fig. 1 The geometry of the beam used in the test


Abb. 1 Abmessungen des untersuchten Trägers

factured from standard lamellae 45 × 95 mm of Norway spruce,


which were cut and planed to size 20 × 90 mm2 , see Fig. 2. The
glulam beams were manufactured by Moelven Töreboda Limträ
AB, and taken directly from the production line. The position of Fig. 3 Distribution of stress perpendicular to grain near the screw, between
two screws and stress distribution without screws. External force 100 kN,
the reinforcing screws in the curved part can be seen in Fig. 1. spring stiffness 48 MN/m and distance between screws 110 mm
Screws made by SFS Intec AG (WT-T-8.2x300) were used. The Abb. 3 Spannungsverteilung im Bereich einer Schraube, zwischen zwei
screws have two thread segments, each 135 mm long, with diffe- Schrauben und im Falle keiner Verstärkung. Belastung 100 kN, Federsteifig-
keit 48 MN/m, Schraubenabstand 110 mm
rent thread leads, which give a prestressing effect. The screws are
placed in a zigzag pattern along the beam with a lateral displace-
ment equal to 1/3 of the beam width. A 2-D linear elastic anisotropic model in transversal and
The criterion for choosing the distance between the screws longitudinal direction was used in a commercial finite element
was selected to achieve a uniform stress distribution perpendi- program, ANSYS. The material properties are taken from Din-
cular to grain in the curved part during loading i.e. the stress woodie (2000), where the modulus of elasticity in the transverse
between and near the screws should not differ too much. and longitudinal direction were set to 430 and 10 700 MPa re-
This was examined using FE-analysis where the whole struc- spectively, the shear modulus to 620 MPa and Poisson’s ratio
ture, shown in Fig. 1, was modeled. A parameter study was 0.03. The interaction between wood and screws is modeled as
conducted concerning the distance between screws and the inter- linear elastic springs acting in the transverse direction. The mo-
action between screw and wood. dulus of elasticity in the screw is 210 000 MPa.
Analyses showed that the stresses perpendicular to grain in
the curved part of the beam become reasonably uniform if the di-
stance between screws was selected to 110 mm. The results from
this case can be seen in Fig. 3, where the stresses perpendicu-
lar to grain, σ90 , are shown for an applied load F = 100 kN and
spring stiffness 48 MN/m (SFS Intec AG 2003).
The stress is approximately equal between and near the
screws as can be seen in Fig. 3. Figure 3 also shows the impact
on the stress perpendicular to grain due to the screws. The ma-
ximum stress was reduced from 1.51 to 0.97 MPa by reinforcing
the beam. It could also be concluded that increasing the spring
stiffness above 48 MN/m did only influence the stress distribu-
tion marginally.
This study indicates that the distance between the screws
should be approximately 40% of the cross-section height, i.e.
110 mm, to achieve a uniform stress distribution along the cur-
ved part.

3 Test program
The test program was divided into three different types of tests A,
B and C (Table 1). One half of the specimens were seasoned in
Fig. 2 Lamellae, sawing pattern and cross section RH 40% and the other half in 80%. In A and B the beams were
Abb. 2 Lamellen, Einschnittmuster und Träger-Querschnitt tested in a seasoned state. In test B the beams were reinforced.
344

Table 1 Test program


Tabelle 1 Versuchsprogramm 4 Results and Discussion
Test Seasoned Climate Total number Days of 4.1 Type A, seasoned in RH 40 and 80%, not reinforced
type at relative exposure of specimens testing
humidity The fracture mode for this type of beam is predominantly ten-
sion perpendicular to grain. The fracture is localised in the lower
A 40% - 81,3 - part of the beam approximately one third from the lower edge
80% - 81,3 -
B 40% - 82 - of the beam. The crack follows a specific lamellae and ends ap-
80% - 82 - proximately where the curvature ends. As shown in Fig. 4, test
C 40% 80% 71 1,3,5,7,11,24,38 results indicate a linear relationship between force and displace-
80% 40% 71 1,3,5,6,11,24,38 ment. The average fracture loads for beams seasoned at RH 40
1 Tested without reinforcement and tested again after failure with and 80% are 120 and 107 kN respectively; implying 12% higher
reinforcement strength for the beams seasoned in the dry climate, see Table 2.
2 Reinforced prior to test
3 Half of the beams were reinforced in the curved part and the other
The stiffness of the beams seasoned at RH 80% is 80% of that for
beams seasoned at RH 40%.
half along the whole beam

In test type C the specimens were affected by internal stres-


ses perpendicular to grain due to climate change. These stresses
as well as moisture distribution and the effect on the capacity
due to eigenstresses are known from a previous study presented
in (Jönsson 2003) and (Jönsson and Thelandersson 2003) where
the same test program was used.
After failure of the non-reinforced beams (A and C) they
were tested again after reinforcing, to investigate the effect on
capacity due to cracking prior to reinforcing.
The beams were tested in a hydraulic testing machine (MTS).
Two concentrated loads, 860 mm apart, were applied as shown
in Fig. 1. The loading was made with a constant displacement
rate of 3 mm/min leading to failure in 5 to 10 minutes. During
testing the beam was braced against lateral deflection at the apex
of the beam. The beam and the yoke (transferring the load from
MTS to the beam) were both applied on a fixed knife support on
one side and roller support on the other side.
The maximum tensile stress perpendicular to grain in curved
beams are calculated according to
Fig. 4 Typical force-displacement diagram, prereinforced, not reinforced and
3M
σ90 = reinforced after failure and tested again. Seasoned at RH 80% and distance
2rmean bh between screws 110 mm
Abb. 4 Typische Kraft-Durchbiegungskurven; verstärkt, nicht verstärkt und
where M is the applied constant moment, rmean the mean radius nach dem Versagen verstärkt mit erneutem Versuch. Gelagert bei 80% rela-
of the curved beam and b,h width and height of the beam tiver Feuchte, Schraubenabstand 110 mm

Table 2 Results
Tabelle 2 Ergebnisse Fmean (kN) cov (%) σmean (MPa) Ratio1

A-40 Not reinforced 120 15 1.37 1


A-40 Reinforced 131 5 1.50 1.11
B-40 Prereinforced 169 13 1.93 1.43
C-40-80 Not reinforced 100 20 1.15 –
C-40-80 Reinforced 131 18 1.50 –
A-80 Not reinforced 107 10 1.22 1
A-80 Reinforced 128 7 1.46 1.21
B-80 Prereinforced 160 3 1.83 1.50
C-80-40 Not reinforced 125 13 1.43 –
C-80-40 Reinforced 124.1 19 1.42 –
1 Ratio between Fmean for reinforced and not reinforced beams
345

4.2 Type A, seasoned in RH 40 and 80%, Reinforcement along the whole beam did not influence the
reinforced after fracture maximum load capacity, it merely restricted the lateral deforma-
tion of the upper part of the beam due to shear force. It can also
Regardless if the reinforcement is limited to the curved part be concluded that the capacity is marginally higher for the beams
or along the whole beam, the initial fracture mode is always seasoned in the dry climate compared to the ones seasoned in the
shear failure at the end of the beam, see Fig. 5. The shear fai- moist climate.
lure is initiated by the pre-existing crack. The stiffness of the
beams (RH 80%) is the same as in the previous test (not rein- 4.3 Type B, seasoned in RH 40 and 80%, prereinforced
forced), for the beams at RH 40% the stiffness after failure is
approximately 90% compared to the unreinforced beams. The These test showed the same behaviour as the previous type (Type
stiffness decreases after the first shear failure which occurs at A, not reinforced) i.e. linear relationship between force and dis-
70%–80% of the maximum load for the unreinforced beam; placement and a brittle type failure, see Fig. 4. However in most
however the deformation capacity is approximately doubled, see of the cases, the beams failed in shear instead of tension failure
Fig. 4. After the shear failure, which often occurs at both ends, perpendicular to grain. In one test there was a knot formation at
the beam performs as two parts connected with the screws. When the lower edge in the middle of the beam causing flexural failure,
the beam reaches maximum load the lower lamellae of the top which led to lower capacity compared to other beams. The stiff-
part is torn apart in flexural type failure. The remaining load ness is the same as for the unreinforced beams. The maximum
carrying capacity is surprisingly high and in all cases the test capacity increased by 40%–50% compared to the unreinforced
was terminated before a total collapse, the large deformation is beams; the largest effect can be seen for the beams seasoned in
a limit. the moist climate. There is a small difference between the maxi-
The maximum capacity was increased compared to the unre- mum capacity for the beams seasoned in a dry and moist climate,
inforced beams. The largest effect by the reinforcement can be only 6% in favour for the dry beams. The shear failure occurring
seen on the beams seasoned at RH 80%. In this case a 20% in- at the end of the beams is a failure mode related to this particu-
crease in strength was found. The corresponding increase for the lar test setup. Therefore it can be concluded that effectiveness of
other group seasoned at RH 40% was 10%. the reinforcement is probably larger than the 50% improvement
observed in these tests.

4.4 Type C. Single climate change,


RH 40 to 80% and RH 80 to 40%
Figure 6 shows the maximum stress at failure for the two groups
of specimens. It can be seen that the specimens in a drying phase

Fig. 6 Stress perpendicular to grain in bending and tension versus day of


test for specimens in a drying and moistening phase and seasoned in RH
40 and 80%. The results from the tension tests are results from a previous
study (Jönsson and Thelandersson 2003)
Abb. 6 Querzugspannungen bei Biege- und Zugversuchen in Abhängig-
keit der Versuchsdauer während einer Trocknungs- und Befeuchtungsphase
sowie bei einer Lagerung in einem Klima mit 40% bzw. 80% relativer
Fig. 5 Shear failure at the end of the beam Feuchte. Die Ergebnisse der Zugversuche stammen aus einer früheren Un-
Abb. 5 Schubversagen am Trägerende tersuchung (Jonsson und Thelandersson 2003)
346

are stronger than the specimens in a moistening phase. This be- • Reinforcing prior to test increased the capacity with
haviour is known from previous tests conducted on glulam cross- 40%–50% and the stiffness was the same as for the unrein-
sections in tension, see Jönsson and Thelandersson (2003), also forced beams.
shown in Fig. 6. The fracture mode was the same as in Type A, • The capacity with respect to perpendicular to grain failure is
not reinforced exept for two occasions, day 7 and 11 marked with affected by moisture gradients. If the beam is in a moistening
a circle, changed to failure in shear i.e. the strength perpendicu- phase the capacity is almost halved compared to the mean
lar to grain is not the limiting factor. As a reference, the mean value of the seasoned specimen.
values of the seasoned specimens are also plotted. It can be ob- • Beams subjected to climate change display larger variability
served that immediately after changing climate, the capacity for in capacity than seasoned specimens.
the moistening specimens decreases compared to the seasoned • Regarding the test set-up, it can be concluded that due to
specimens in RH 40%. This difference in capacity can be explai- the short span the dominating fracture mode after reinforcing
ned by the interaction between moisture and externally induced (both before and after testing) is shear. This is no problem in
stresses. In the case of moistening the stresses are added in the real structures where larger structures are used and most li-
inner part leading to a very non-uniform distribution of stress kely the ultimate failure for reinforced structures should be
across the width of the specimen, leading to lower maximum ca- in bending, i.e. perpendicular to grain failure can probably be
pacity. In the opposite case with drying, the combined stresses avoided by reinforcement of the type investigated here.
lead to a more uniform stress distribution i.e. no stress peaks,
which increase the capacity.
The influence of reinforcement after failure shows that the
largest effect in capacity was in the moistening group with a 30% References
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