Professional Documents
Culture Documents
LESSON 1
TESTING OF WOOD SAMPLE FOR BENDING
The objective of bending test on a wooden beam is to study the bending or
flexural behavior of the wooden beam and to determine the Modulus of Elasticity
and Modulus of Rupture of the wood.
The objective of bending test on a wooden beam is to study the bending or
flexural behavior of the wooden beam and to determine the Modulus of Elasticity
and Modulus of Rupture of the wood. Bend testing a material allows for the
determination of that materials ductility, bend strength, fracture strength and
resistance to fracture.
Bending tests are conducted by placing a length of material across a span and
pushing down along the span to bend the material until failure. Bending tests
reveal the elastic modulus of bending, flexural stress, and flexural strain of a
material.
3 FL
σ=
2Wd 2
Where:
σ = Flexural strength d = Depth
F = Force W = Width
L = Length
The nature of wood fiber and wood particle-based materials gives them many of
the desired material properties of wood, with a more uniform structure and more
consistent properties.
ASTM D143 static bend test calls for the use of bearing plates on articulating
knife edge support rollers. The bearing plate reduces the risk of load
concentrations that could deform and damage the specimen, while the
articulating knife edge supports allow the plate to accommodate slight twisting in
the wood specimen. It is required that the distance from the support point to the
wood specimen mid-plane must not be greater than the specimen depth.
Bending loads are applied to the wood beam specimens by a bearing block with
3 in. radius, for 2 x 2 x 30 in. primary specimens, or 1.5 in. radius, for 1 x 1 x 16
in. secondary specimens, at a constant crosshead displacement rate. Crosshead
displacement rate is set at 0.10 in/min for primary specimens and 0.05 in/min for
secondary specimens.
Theory and Principle
The modulus of elasticity in bending and bending strength is determined by
applying a load to the center of a test piece supported at two points. The
modulus of elasticity is calculated by using the slope of the linear region of the
load-deflection curve.
The bending strength of each test piece is calculated by determining the ratio of
the bending moment M, at the maximum load F max, to the moment of its full cross-
section.
For a simply supported beam with central loading, deflection under the load is
given by:
Where:
W =Applied load
L = Effective span of the beam
E = Young's Modulus of wood
I = Moment of inertia
δ = deflection under the load
Test Procedure
LESSON 2
TESTING OF WOOD SAMPLES FOR COMPRESSION
For a wooden sample, anticipatingly, the failure will be brittle, and the material
will fail without prior warnings. However, the peak load that the wooden sample
bears,
also depends on the orientation of its grains relative to the line of action of
externally-applied compressive load.
Modulus of Elasticity:
The modulus of elasticity of wood is the ratio of stress to strain within the elastic
range of the material. The strain values can be obtained from deflection gauges
attached to the wooden samples during the test, whereas, the stress is
calculated using applied load and the contact area of the sample.
Modulus of Stiffness:
The stiffness of a material is the energy it absorbs within the elastic range while
being elastically deformed under the applied loading. In other words, the
resistance of a material to deformation caused by an externally-applied load
within the elastic range is an index of its stiffness.
Mathematically,
When a compressive load is applied on a wooden sample such that the line of
action of the external load and the orientation of the grains become parallel, the
wooden sample shows a relatively high compressive strength.
During compression tests, the contact between metal end platens and the
concrete specimen creates a frictional resistance at the ends of the
specimen (platen restraint), which affects the stress–strain behavior
Investigating the stress-strain relationship unveils that, the grains of the wooden
sample act as separate columns and each column contributes to bearing the
applied load. Therefore, if a particular grain column fails or gets malformed, the
others play their part in withstanding the crushing load.
When the applied loading is perpendicular to the grains of the wooden sample,
the sample fails at a relatively less load value. This is because any malformed
grain reduces the overall load-bearing capacity of the specimen.
Apparatus
Sample Dimensions
Length, l =
Width, b =
Height, h =
Contact area, A =
Percentage
Applied Load, Deflection Dial Gauge Deflection, Stress,
Sr. Strain, k=P/δ
P Reading δ σ=P/A
No. ϵ=(δ/h)×100 (N/mm)
(kN) (div.) (mm) (MPa)
(-)
1.
2.
3.
4.
5.
6.
Graph
A graph is plotted between the stress and strain values, taking strain as abscissa
and stress as ordinate. The slope of this graph gives the modulus of elasticity (E)
of the wooden sample.
Similarly, another graph is plotted between load (P) on the y-axis and
deformation on the x-axis. The slope of the initial part of this graph gives the
modulus of stiffness (k).
Failure Pattern
Sample Dimensions
Length, l =
Width, b =
Height, h =
Contact area A =
1.
2.
3.
4.
5.
6.
A graph is plotted between the stress and strain values, taking strain (ϵ)
as abscissa and stress (σ) as ordinate. The slope of this graph gives the
modulus of elasticity (E) of the wooden sample.
Similarly, another graph is plotted between load (P) on the y-axis and
deformation (δ) on the x-axis. The slope of the initial part of this graph
gives the modulus of stiffness (k).
Failure Pattern
Results
Make sure the sample is centered between the plates or platens of the
UTM. This is to ensure that the centroid of the sample coincides with the
centroid of the loading plate, producing no eccentricity.
Carefully read the deflection dial gauge reading for each load increment.
While performing tests on a UTM, stay at a distance from the machine
while the test is being performed.
Discussion
LESSON 3
TESTING OF WOOD SPECIMEN FOR SHEAR
A test procedure is described for determining the shear properties of wood where
the shear stress is in radial or tangential planes. If the shear force is across the
grain, it is often termed "rolling" because of the tendency for the shearing forces
to roll the wood fibers.
The most common use of a shear test is to determine the shear strength, which
is the maximum shear stress that the material can withstand before failure occurs
of a material. In-plane shear tests help to determine the strength of bulk wood
products and supplement tensile tests in characterizing the bond strength
between wood fibers or particles and resin binder. Glue-line shear tests are
useful to determine adhesive strength and bonding strength between the
adhesive and wood product.
Shear Strength
The shear stress carried by a material at failure under a pure shear condition or
the maximum load a material can endure in a direction parallel to the face of the
material, as opposed to perpendicular to its surface.
ASTM D3410 uses wedge grips which are specially designed to apply
shear loading in compression. Properties measured include Poisson’s
ratio, compressive stress, compressive strain, and Modulus of Elasticity.
ASTM D3518 establishes the in-plane shear response of polymer matrix
composite materials by a tensile shear test. Properties calculated include
the shear modulus, shear stress, shear strain, and chord shear Modulus of
Elasticity.
Material
They can join parts together by transferring stress from one member (substrate)
to another in a manner that distributes the stress more evenly than can be
attained using mechanical fasteners.
Often, adhesive bonding supplies joints which are mechanically equivalent to, or
stronger than, those joined by fasteners as a result of this. The aim of joint
design is to acquire optimum strength for a given bond area.
Factors which influence joint design are the joint geometry, the mechanical
properties of the adhesive and substrate, and residual stresses resulting from
adhesive cure. In addition, coatings or interstitial layers between the substrate
and adhesive will cause weak bonds.
There are various types of adhesive joints for carrying shear loads, the most
effective, use an overlapping substrate arrangement known as lap joints. The
overlapping area should be big enough to permit the joint to withstand maximum
shear service loads.
Increasing the width of the joint results in a proportional increase in joint strength,
whereas increasing the overlap length beyond a certain amount does not have
much effect on joint strength.
Each of these specifications employ a single lap joint (lap shear) specimen to
establish the shear strength of adhesives.
ASTM D1002 test setup with wedge grips on an eXpert 1600. Image Credit:
Admet, Inc. - Materials Testing Equipment
Vise grips, or wedge grips can be utilized in shear test setups depending on the
required force capacity. To perform a lap shear test, it is vital to ensure that the
grip inserts are aligned so that the centerline of the grip assembly is in proper
alignment with the adhesive bond.
Vise grips have T-handles that permit adjusting the grip inserts from side to side.
Wedge grips do not have the ability to offset the centerline, alternatively, for
specimen alignment, they can be supplied with spacers.
One of the grips, usually the lower half, is mounted on a base plate, which also
supports a linear bearing shaft, while the other grip, usually in the upper position,
contains a linear bearing that mounts over the shaft on the base.
Specialized shear fixture on an eXpert 2600 for ASTM D5379. Image Credit:
Admet, Inc. - Materials Testing Equipment
ASTM C273 fixture on an eXpert 2610. Image Credit: Admet, Inc. - Materials
Testing Equipment
ASTM D905 can be utilized for shear testing of wood samples. The test
specimen is placed in the self-aligning guillotine-like shearing tool when cutting
specimen blocks, which ensures that the force applied is perpendicular.
ASTM C273 shear fixture is made up of two loading plates and can be employed
to test sandwich core materials. The test specimen is supported by these loading
plates bonded to the facings.
A good indicator of a wood's strength is its density — the weight for a given
volume. This is measured by its specific gravity — the weight of a volume of
wood divided by the weight of the same volume of water. Generally, the higher
the ratio, the denser and stronger the wood.
LESSON 4
TESTING OF WOOD SPECIMEN FOR TORSION
A torsion test measures the strength of any material against maximum twisting
forces. It is an extremely common test used in material mechanics to measure
how much of a twist a certain material can withstand before cracking or breaking.
This applied pressure is referred to as torque. Materials typically used in the
manufacturing industry, such as metal fasteners and beams, are often subject to
torsion testing to determine their strength under duress.
There are three broad categories under which a torsion test can take place:
failure testing, proof testing and operational testing. Failure testing involves
twisting the material until it breaks. Proof testing observes whether a material can
bear a certain amount of torque load over a given period of time. Operational
testing tests specific products to confirm their elastic limit before going on the
market.
It is critical for the results of each torsion test to be recorded. Recording is done
through creating a stress-strain diagram with the angle of twist values on the X-
axis and the torque values on the Y-axis. Using a torsion testing apparatus,
twisting is performed at quarter-degree increments with the torque that it can
withstand recorded. The strain corresponds to the twist angle, and the stress
corresponds to the torque measured.
The elastic limit of any material is the point at which it can no longer return to its
original shape or size. The elastic limit determined by a torsion test is equal to
the slope of the line from the start of testing to the proportional limit. This
relationship was first measured by Sir Robert Hooke in 1678. Hooke's Law states
that stress is directly proportional to strain until the proportional limit is reached,
at which point the object tested will begin to show signs of stress.
The moisture content (MC) of a piece of wood can affect that wood’s shape and
size. As a hygroscopic material, wood absorbs or loses moisture depending on
the ambient humidity of its environment. Additionally, wood pieces passively
retain some moisture after being felled – depending on humidity, they may
eventually or never lose all this moisture.
In more humid air, the wood fibers suck up surrounding moisture – this causes
wood to expand. In drier air, wood loses moisture. The reverse occurs as the
wood shrinks.
Wood can also reach equilibrium moisture content or EMC, which occurs when
wood doesn’t gain or lose moisture.
Lighter woods need to be checked more often since they’re more vulnerable to
significant weight and shape changes as their MC adjusts – their retained water
simply has more of an effect on the shape of their fibers.
The wood sample being tested is dried in a special oven or kiln and its weight
periodically checked. Once the wood sample’s weight stops changing, its weight
is compared to what it was before the drying process began. This weight
difference is then used to calculate the wood’s original moisture content.
While oven-dry testing, if followed correctly, offers accurate results, there are a
few drawbacks:
It takes a long time – We’re talking about hours. The oven drying
process must be done slowly or the wood could burn and the test
results will be worthless.
It will render the wood unusable – It often happens that oven drying
over dries the wood to the point where it’s unusable.
It requires a special oven or kiln – Most hobbyists who work with
wood don’t have an oven that’s capable of producing accurate results.
The simplest way to check the moisture content of a piece of wood is to weigh a
piece of wood, dry it in an oven, then measure it again to see the difference in
weights. This is the most accurate way to test MC in wood, but it’s also time-
consuming.
The oven for this measurement method needs to be well ventilated, and the
wood will need to be dried for a significant period of time.
Step 1 – Turn your oven on to 220°F or similar depending on your oven’s heating
abilities. Again, make sure the oven is well ventilated, or use a kiln. The
ventilation is important so the water has a place to escape.
Step 2 – Weigh the wood while the oven is preheating. Write the number down.
Step 3 – Put the wood in the oven for 24 hours. Weigh the wood after this period,
then write the number down. The difference in weight between the two
measurements is the hypothesized “water weight”.
Step 4 (optional) – You may wish to set the wood in the oven for another 24
hours. If the oven-dried wood’s weight changes, it still needed to dry a bit. If it’s
the same as before, you know it’s fully dry. Heavier, wetter woods may need
multiple days’ worth of drying before they’re ready for measurement.
Step 5 – Now plug in the formula above. As an example, say that the wood
weighed 10 pounds before oven-drying, then 9.2 pounds after.
Insert the pins into the surface of the wood you want to test.
Make sure they’re aligned with the grain and not across it.
Turn on the meter. The electrical current will then move from pin to pin
and measure the resistance encountered.
Pin-less moisture meters are even easier to use. Just press the scanning
plate against the wood’s surface, turn on the meter, and receive the
reading.
weight of water
MC = 100
weight of oven−dried wood
Understanding this formula will allow you to check MC without using a meter tool.
This is dependent on your environment and task. However, here are a few
guidelines for general MC wood levels you should check for: