BITS –PILANI K. K.

BIRLA GOA CAMPUS

Lab Manual – Part II

ME F110Workshop Practice

SEM I, 2018-19
Contents

REPORT WRITING: 2

METALTURNING LATHE 5

FITTING 6

ELECTRIC ARC WELDING 7

GAS WELDING 8

CARPENTRY 9

WOOD TURNING LATHE 10

METROLOGY 11

PIPE THREADING AND PIPE BENDING 13

FOUNDRY PRACTICE 14

ELECTROPLATING 15

DEMONSTRATIONS 16

EVALUATION OF WORKSHOP EXERCISES 17

1
Contents of Workshop Practice Report

Report Writing:

The student is required to make a report giving details of the job he/she has done according to
the format in the manual. Report submission is in three to four phases. Dates of the submission
will be given in the hand out.

Contents of Workshop Practice Report

1) Report on Metal Working Lathe:

a) The final sketches of work piece obtained and specified in drawing.
b) Process Sequence to achieve this from raw material.
c) Basic Lathe machine constructional sketch.
d) Details of Work holding devices like 3 jaw and 4 jaw chuck.
e) Carriage and Apron Mechanism.
f) Back gear Mechanism.
g) Steady and follower rests.
h) Single point cutting tool geometry.
i) Operations like Turing, facing, thread cutting, knurling, parting, taper turning etc.

2) Report on Fitting.
a) Job sketch with proper sequence of operations.
b) Details of files and measuring ,inspection and other tools used.
c) Work holding device for fitting i.e. Bench-Vice

3) Report on ARC Welding

a) Job sketch with proper sequence of operations including edge preparation.
b) Details of ARC welding.
c) Set up for ARC welding, gas welding with specifications.
d) Types of welds.
e) Difference between welding, brazing and soldering.
f) Welding safety devices and their use.
g) Details of Tools used like Triangular file, chipping hammer, tongs.

4) Report on Gas Welding

a) Job sketch with proper sequence of operations including edge preparation.
b) Details of GAS welding.
C) Process of GAS welding.
d) Types of flames.
e) GAS welding safety devices and their use.

5) Report on Carpentry.
a) Job sketch with proper sequence of operations.
b) Wood Turning Lathe and tools used
2
c) Tools used in Carpentry -2including the jack plane.
d) Geometry of twist drill( HSS drill bit)

6) Metrology
a) Vernier calipers with least count calculations.
b) Micrometer with least count calculations.
c) Dial Gauge indicator.
d) Surface plate.
e) Slip gauges.
f) Sine bar.
g) Report on experiments done using the above devices.

7) Report on Pipe Threading and Bending.

a) Job sketch with proper sequence of operations.
b) Pipe threading Die.
c) Bending Vice.
d) Types of threads and other thread manufacturing processes.
e) Work holding device.( V shaped Vice).

8) Report on Casting
a) Process of making a two –piece mold.
b) Tools used in foundry.
c) Pattern types and materials.
d) Casting defects.

9) Report on Electroplating (EP)

a) Sketch of EP set-up
b) Principle of EP working.
c) List the applications of EP.

3
“Job Summary
Report” Sheets

4
 EXERCISE No. 1

METALTURNING LATHE

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Description of work done :

5
 EXERCISE No. 2

FITTING

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Description of work done :

6
 EXERCISE No. 3

ELECTRIC ARC WELDING

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Description of work done :

7
 EXERCISE No. 4

GAS WELDING
Name: ID No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Description of work done :

8
 EXERCISE No. 5

CARPENTRY

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Description of work done :

9
 EXERCISE No. 6

WOOD TURNING LATHE

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Description of work done :

10
 EXERCISE No. 7.1

METROLOGY

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

DovetailMeasurements

Sr. No. h L1 L2 2h Dovetail angle

tanθ =
L2 - L1

11
 EXERCISE No. 7.2

METROLOGY

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Observations:
Average value of dimension for five specimen= ________ mm (Obtain by vernier caliper)
Sr. No. Dial gauge reading Actual dimension of specimen
1
2
3
4
5

12
 EXERCISE No. 8

PIPE THREADING AND PIPE BENDING

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Description of work done :

13
 EXERCISE No. 9

FOUNDRY PRACTICE

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Description of work done :

14
 EXERCISE No. 10

ELECTROPLATING

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment worked

on:

Observations:
1. Initial weight of the given work piece (Wi) =__________ grams
2. Current value (I) = ______ Ampere
3. Time taken for plating (T) = ________ Seconds
4. Quantity of electricity passed (Q) = (I × T) = _________ Coulombs
5. Number of electrons involved in Zinc/Nickel deposition = ______
6. Final weight of work piece (Wf)= ________ grams
7. Weight of metal layer deposition (1-6) (Wpractical) = _______ grams.
8. Theoretical value of the deposition (Wtheoritical ) = _______ grams.
9. Error involved in practical and theoretical deposition weight = __

15
 EXERCISE No. 11

DEMONSTRATIONS

Name: ID.No. :

Sec No.: Batch: Date:

Marks: Signature of Instructor: _

Aim/Objective:

Description of the equipment

worked on:

Description of work done :

16
 EVALUATION OF WORKSHOP EXERCISES
Name:

ID.No:

Section:

Exercise No. Description Marks Max. Marks

Obtained
1 Metal Turning Lathe

2 Fitting

3 Electric Arc Welding

4 Gas Welding

5 Carpentry

6 Wood Turning Lathe work

7 Metrology

8 Pipe Bending and Pipe Threading

9 Foundry Practice

10 Electroplating

11 Demonstrations

Total Marks Obtained in all Workshop, Sections: Total Marks Total Marks
Obtained

( )
Signature of the Instructor

17
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