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    LEEA LIFTING EQUIPMENT ENGINEERING ASSOCIATION

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    132 views308 pages

    Leea Lifting Equipment Engineering Association

    Uploaded by

    Reza Salimi

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    "Ting Equipment Enginets Associaton LEEA Coiitse Doha Branch Office , LIFTING: EQUIPMENT ENGINEERS ASSOCIATION Candi No EXAMINATION FOR DIPLOMA - 6 SEPTEMBER 1996 Subject: PART 1 GROUP 1 All questions should be attempted Time allowed: One hour Place X in the box alongside the answer of your choice 1 examig pelos “The competent person discovering a defect affecting the safety during a thorough examination of lifting tackle is legally required to: Send a copy of the report to the factory inspector Enter details in the factory register Take no action other than submit his report to the user “The competent person discovering a defect affecting the safety during a thorough examination ofa hand chain block is legally required to: [Send « copy of the report tothe factory inspector [Eater details in the factory register Take no ection other than log his report ‘The particulars to be recorded following a test and thorough examination are given in: The Testing of Lifting Plant Regulations 1992 The Lifting Plant and Equipment (Records of Test end Examination etc) Regulations 1992 Hite Management of Health and Safety at Work Regulations 1992 The Provision and Use of Work Equipment Regulations 1992 ‘Which section of the Health and Safety at Work Act 1974 deals with the duties of employees? Sao. Under the Construction (Lifting Operations) Regulations the maximum period between examinations for lifting gears: 12. months: 14 months 6 months weekly Inlaw the SWL ofa two-legged sling may be certified with the angle between the legs: PR] ony at 90° Only at 120° Only 20° At any angle the user requires Regulations giving requirements for the design and manufacture of liing equipment, introduced in 1992, Decame mandatory from the Ist January 1995, these are known as: The Lifting Plant and Equipment Regulations 1992 The Design of Liting Equipment Regulations 1992 The Supply of Mechinery (Safety) Regulations 1992 The Safety of Lifting Machinery Regulations 1992 8 Which section of the Factories Act 1961 deals with Chains, Ropes and Lifing Tackle? A 22 26 27 30 {+ 9. Under the eurent Docks Regulations the maximum period between examinations for fing gear is: 3 months 6 months 9 months 12 months 10. A%BSW eyebok, SWL 1 ton 8 ewt, is to be re-marked in SI units, The correct marking is: Lat 1.408 1400kg 1040Kg 11. metres approximately: 39" 39" ps3 8 pon 12.108 is approximately . Jam 25m. 3m ~ {35m 13, The American ton equals: 1 tonne 1500 kg 100016 2000 1b 14, ‘The Newton is the St unit for: |Mass- 2 [Xf Foree Weight [Jeng 15. Hooke's law relates to: Plasticity _- [Rl Elasticity Fatigue Dvetiity exahgp1E196 +16. Suessis: x [i] Lood divided by area of cross sestion [_| Load multiplied by area of cross section Area of cross section divided by load J None of these: 17, A bolt in tension supports a load of 6 tons and has a cross section of% sq inch Whats the stress in the bolt? 4 5 tons/sq inch 6 tons/sq inch 7 [W)8 tons/sq inch 10 tonsisq inch 18. A sheave pin in double shear is subjected to a force of SKN. Ifthe pin has a cross section aréa of 10Oram*, what is. the shear stress in the pin? [250NMram? 25Némm? SOON/mmn? SONA? 19. The basic formula for mechanical advantage is: Load x effort Load + effort [Effort + load Distance moved by effort + distance moved by load 20. ‘The basic foriula for velocity ratio is: Load x effort Load + effort Distance moved by effort + distance moved by load Distance moved by effort x distance moved by load 21. Efficiency defined as a percentage i: [3<] Mechanical advantage + velocity ratio x 100 Velocity ratio + mechanical advantage x 100 Velocity ratio x mechanicel edvantage x 100 Velocity ratio x mechanicel advantage + 100 22. Inthe lever system shown, ignoring friction, what effort E is required to balance the load? toss mom tt sokg 100k { 200kg E 23. Inthe pulley system shown, ignoring friction, what effort E is required to balance the load? A 25g, S0kg AR I5k8 Eg |_}rooxg canta ples 24 Inthe gearing system shown, what isthe velocity ratio between gears A end B? i 5 Te 10 yes 20 + 25, A ductile material is: = [_Jatle to resist shock losd [Unable to resist shock load Hard [Sq Elestic: 26 Mild steel hes a tensile strength of approximately 245 Ninm* (16 Tonsfis?) 340 Noms? (2 Tons/in’) 465 Nima (30 Toasfin’) 560 Nin (36 Tonsfs’) 27 Ling gear standards often refer to "killed stee!’ This means the steel has been: 7[_] over heated during rolling Treated to remove Oxygen during smelting Weakened by working 28. Castiron is: * Strong when in compression Strong when in tension Ductile Good in elongation 29, The effectiveness of heat treatment given to a component can be verified by: A proof load test An ultrasonic test JA bend test ABBrinell test 4 30. Most of the modern stee! to: ing gear is hardened and tempered during manufacture, The purpose of tempering is Improve the toughness Increase the hardness improve its wear resistance [Reduce its elongation 31. Some standards permit higher tensile stel gear to be heat treated by an alternative process to hardening and tempering. The alternative heat treatment is known as: Annealing Bumishing Normatising cama pels 32 33. 34 35, 36. 32. 38 39, ‘A hardened end tempered chain sling grede 1(8) exposed toa temperature of 500°C: Retains its full strength ~ []Recovers its fell strength after cooling Will melt Will be softened “Higher Tensile grade M chain sling inks repaired by welding should be given the following heat treatment: None J Anneal INormatise Harden end temper ‘The LEEA Technical Requirements state that testing machines shall have a minimum accuracy of: No permissible error 40 5% of force applied 41.0% of force ap #2.0% of force applic “The proof load applied to an endless chain sling should be: 83x WLLof sling [513 x WLL of chain 2x WL of sing 1.5% WLL of chain vith an included angle atthe top Half the designed maximam angle The designed maximum angle [any angle ‘When testing a 4 leg uniform load rated sling the proof load oa the mester link should be: [_]2x WLL ofa single leg 31x WLL ofa single leg }4.2.x WLL of a single leg 56x WLLof asingle leg “Assuining the test bed is long enough, the minimum number of pulls to test 2 4 leg uaiform load rated sting is Ee ‘The test load for a new 5 tonnes SWL lifting beam for use in a dock is: 'SWL plus 50% ‘SWL plus 100% SWL plus 25% 'SWL plus 3 tones exantg plg96 40 The proof load of a single sheave pulley block is: 7 [axsw (j2xswi 125% x SWL /SWL plus 50% 41. The proof load applied tothe becket ofa single sheave pulley block is: 4% of the proof load applied to the block 10% of the proof load applied to the block 25% of the proof load applied to the block None required 42. Aureble sheave block, SWL 18 ton, should be proof load tested to: Four times the SWL Twice the SWL 120 tons in excess of the SWL JOne and a half times the SWL 43. Which of the following is test used to measure the hardness of stec!? (Charpy test Izod test Uttra-sonic test AXA Brinelt test 44, Which of the following is « non-destructive test? Izod test Hardness test | Charpy test [Bend test 45. Rediography is a method of non-destructive testing using: [photographic film | High frequency sound waves Magnetic flux Liquid dye 46 Magnetic particle crack detection is used to identify: Internal cracks and larainations Impurities Surface cracks and laminations All three 47, The difference between a grade 40 chain and a grade M chain ofthe same size is There is no difference ‘The breaking load ‘The shape ofthe lok The factor of safety cexamig p1g196 48. The proof load of'a calibrated chain used in blocks is: Vx WiLL 1%x WLL Ajax wie Sx WLL 49. The equivalent leter grade mark for a grade 80 chain is: soz “A 50. Size for size alloy steel chain grade 1(8) has a breaking lon: The samme es grade M(4) 50% greater than grade M(4) [Twice that of grade M(4) 2:5 times that of grade M(4) 51. Higher Tensile steel chain made to BS 1663 when repaired mey be welded by: [7] Oxy acetylene welding leer are welding Should not be repaired by welding Atomic hydrogen welding 52. ‘The maximum allowable wear in the Jink of steel chain sling starting o further period of service is: 5% of diameter No wear permitted at ell 12%% of diameter 8% of diameter 53. The proofload applied to a vigonometrically sted multiple leg chain sling is: [| Four times the SW at 90° 1% times SWL et 0° -90° Twice the SWL at 0” Three times the SWE. at 0° 54, ‘The recommended WLL of an endless chain sling is: 2 times that of «single leg Same as single leg 1 times that ofa single leg % times that of a single leg 55. A.12.Smm diameter chain to BS 4942 part 2 grede M has a WLL.of 2 5 tonnes What is the minimum breaking oad relative to this? 2x WLL 3x WEL 4x WEL Sx WEL examign lel 38. 6 2 63 For use in choke hitch the SWL of a chain sling should be reduced to: [Mos xswi marked 0.75 x SWL marked 0.5 x SWL marked No reduction required Ifthe minimum breaking load of « piece of grade T alloy chain is 12.8 tonnes the WLL will be: 2.0 tonnes 2.5 tonnes 3.2 tonnes 4.6 tonnes Ifthe twist of the wires is in the same direction as the twist of the strand, the wire rope construction is: Pre-formed Ordinary lay Equal lay [Langs tay For use in choke hitch the SWL ofa single leg wire rope sling should be reduced to: [08x SWL marked }0.75x SWL marked No reduction required 0.5X SWL marked “The maximum number of visible broken wires permitted in a wire rope is given in: The Docks Regulations 1988, The Construction Lifting Operations Regulations) 1961 P+ Se¢ The Lifting Plant and Equipment (Records of Test and Examination etc) Regulations 1992 The Supply of Machinery (Safety) Regulations 1992 In any length equal to 10 times the diameter of a 6x19 wire rope the maximum number of broken wires will be: 9 12 5 1 ‘The proof load test on a steel wire rope sling using a ferrule secured eye is: SWL+100% 4x SWL SWL+25% {CNone required Fermule secured eyes are made by looping the wire rope and then: Tucking the tail strands beck into the standing part of the rope Passing a metal sleeve over the standing part of the rope end tal and then compressing it Passing a bulldog grip over ihe standing part ofthe rope end til end then tightening the bolts Passing a metal sleeve over the standing part of the rope and tail and then heating it cxamlgpl els 64 cs 69 70, n “The factor of safety of the rope in a steel wire rope sling is: ‘The proof load of « wire rope sling having eyes secured by # cross tuck splices: [imxswi 2x SWL re $xSWL EZINo legal requirement for testing Wire ropes should be re-lubricated when in use: With special acid free lubricants Never With any type of oil or grease With parefin oit Which of the following methods of splicing should NOT be used on # wire rope which i liable to rotate? Tatusit Liverpool splice Five tuck splice Masi-splice ‘What proof load would you apply to an endless sisal rope sling? SW + 50% SWL +100% SWL 425% beni If single log sisal rope sling has a metal fing the proof test applied tothe fting should be: 2xSWL 10xSWL SWL +25% Nit A guade 1 macilia rope to BS 2052 is identified by: 1 green yarn inside 1 strand 1 Black yarn inside each of 2 strands 1 red yarn inside each ofthe strands 1 yellow yarn inside 1 strand ‘A polypropylene rope to BS 4928 is identified by: 1 brown yam in I strand or rope wholly coloured brown Rope is coloured orange Ropes coloured blue 1 green yarn in 1 strand or rope wholly coloured green cxamtgp1g096 n B 74 15 16. n 8 9 “The mode factor for using « general purpose BS 3481 webbing sling in basket itch with $0° between ends is 08 1 14 2 ‘The effect of exposing fibre ropes to strong sunlight i: No effect Bleaches the colour out Softens the rope Degradation ofthe rope ‘The effect of exposing a polyester webbing sling to a temperature of 200°C is: No effect Make the sting stronger Make the sling weaker ‘The proof load of a flat belt sling having soft eyes secured by stitching is: Wx SWL 2.x SWE [_|]sx swe 7 [No legal requirement for testing Man-inede fibres have selestive resistance to chemical attack. A textile sling made from polyester is suitebe for use in contact with: Mita acid solutions Mild alkali solutions Both mitd acid and mild alkali solutions Most tars, paints and solvents Ina Roundsling the load should be carried by: The outer cover ‘The core Shared betwoen the cover andthe core ‘The line of force may be applied in a BS 4278 dynamo eyebolt: At any angle In exial alignment only ‘At45° maximum tothe axis At 15° maximum to the axis ‘When using a 2 leg sling with hooks connected directly to eyebolts which type of eyebolt would you use? BS collared eyebolt [Dynamo eyebolt | BS eyebolt with ink ‘When used as one ofe pair the lin of force may be applied in # BS 4278 collared eyebolt Atany angle In exial elignment only JAt 45° maximum to the exis JAt 60° maximum to the axis exanig pls 10 81 83. 84 85, 86 87 88, The proof load applied to an eyebolt should be: 100% in excess of the WLL 50% in excess of the WLL ‘Three times the WLL [ClFour times the WLL ‘When proof testing a BS 4278 eyebolt, the allowable permanent set is: Kot 1% Yor % 1% [None allowed ‘Aa eyebol to BS 4278 fited witha link ean be used atte loa sated up to specified angle from the axis of the shank, The specified angle is: 10° maximum 15° maximum 20° maximum 25° maximum ‘Which thread form is NOT permitted on eyebolts to BS 4278 table 1? cal BSF [June wit Metric ‘What isthe snuellest diameter thread recommended by BS 4278 for lifting purposes? [Camm 10mm [5412 mm Mmm ‘The proof load applied toa sling hook should be: 50% more than WLL 100% more than WLL Four times the WLL WLI. plus 2 tons Ine correctly loaded hook, the maximum tensile stress oocurs atthe point shown in the illustration as: YG. ‘The proof load applied to 2 60 ton BS 3017 ramshorn hook should be: 120 tons at” 110 tons at 90° }90 tons at O° 120 tons at 90° cxanlg plg196 89, 2 92 93 95 When # horizontal proof load is required on the same hook the load is 120 ons 90 tons 60 tons []sstons ‘The maximum permissible amount of permanent set in the jaw of a hook after proof testing is: Pqvorim Yof 1% 1% None allowed When proof testing a BS 3032 shackle, the allowable permanent set is: Kol 1% % of 1% 1% PalNone allowed ‘The nut on a BS 3032'type *E" pin should close: [On the sheckle : [On the last thread of the pin Bither on the shackle or the last thread of the pin Both on the shackle and the ast thread ofthe pin “A ccountersunk screwed pin fitted to a BS 3032 shackle is known es: Type A ‘Type C [_|typez C)typeF A shackle pia, when properly fitted is Single shear Double shear Triple shear No shear at atl “To connect two single leg slings to make a to leg assembly the most suitable shackle type is: |A bow shackle JA dee shackle A grab shackle “The permanent set alowed on the mean diameter of ering after proof testing is: 1% 2% 3% 14% 2 . exanigplg105 97. Which quatity mirk is stamped in a circle on H T. chain fittings in the normalised condition? f+ 04 os 6 98. Chain to BS 4942 has quality markings at every 10th link or at intervals of 2m apart whichever is the lesser 20th link or at intervals of Im epart whichever isthe lesser Every 2 metres ‘On end links only 99. Amnulti-leg sling marked SWL 21 0-90" is rated by: } ne uniform load method The trigonometrcal method 100A shackle pin to BS 3551 alloy steel is identified: By the colour ofthe pin By two flats ofthe pin head By the thread form Is not identified xantg ple196 B LIFTING EQUIPMENT ENGINEERS ASSOCIATION Candidate No EXAMINATION FOR DIPLOMA — 10 SEPTEMBER 1999 Subject: PART 1 GROUP 1 All questions should be attempted ‘Time allowed: One hour Place X in the box alongside the answer of your choice cexamlg plg199 sept Which section of the Health and Safety at Work Act 1974 deals with the duties of employers? 2 ‘The particulars to be recorded following a thorough examination of lifting equipment are given in: ‘The Examination of Lifting Equipment Regulations 1998 The Lifing Plant and Equipment (Records of Test and Examination etc) Regulations 1998 The Lifting Operations and Lifting Equipment Regulations 1998 The Provision and Use of Work Equipment Regulations 1998 “The maximum fixed period between thorough examinations for in-service lifting accessories is: 14 months 12 months [| 6 months weekly “The maximum fixed period between thorough examinations for in-service liting equipment other than accessories is [3 months 6 months: 9 months: [X} 12 months ‘As an alternative to having in-service lifting equipment thoroughly examined at fixed periods, the user may: Only have it examined by a competent person when he needs to use it Have it thoroughly examined in accordance with a written scheme of examination [i] Does not have to have it examined if he holés the EC Dectaraton of Conformity ‘The competent person discovering a serious defect affecting the safety during a thorough examination of hand chain block is legally required to: Send a copy of the report to the HSE Enter details in the factory register Take no action other than log his report To indicate compliance with the Supply of Machinery (Sefety) Regulations 1992 a manufacturer is required to mark new lifting equipment with: The date of test HThe CE mark ‘The name of the tester/examiner [} the date the next examination is due 12 B 15, Jn addition to marking a new item (as in 7) to show compliance with the Supply of Machinery (Safety) Regulations, a manufacturer must also issue: An F97 test certificate | An EC Declaration of Conformity |A Declaration of Conformity with PUWER In law the SWL of a two-legged sling may be certified with the angle of the legs: JOnty at 0° to the vertical Only at 45° to the vertical [Only at 90° included angle ‘Avany included angle the user requires AY BSW eyebolt, SWL I ton & ew, is to be re-marked in St units. The correct marking is: fia 1401 400g 1040kg * 10R is approximately: 2m 25m K}3m 3.5m ‘ 2000 kg is approximately: [Aiton 2,700 Ios 2 ton 5,500 Ibs ‘The American ton equals: V tonne 1500 kg, 1000 ib 2000 Ib ‘The Newton is the Sl unit for: ["]Mass Force Weight Length Hooke's law relates to: Plasticity x k exanig plato sept 16. Stress is: Load divided by area of cross section Load multiplied by area of cross section ‘Area of eross section divided by load None of these 17 Aboltin tension supports @ load of 6 tons and has a cross section of % sq inch, What isthe stress in the bolt? 4.5 tonsisq inch 6 tons/sq inch 8 tons/sq inch 10 tons/sq inch 18. Assheave pin in double shear is subjected to a force of SKN. IF the pin has a cross section area of 100mmm*, ‘what is the shear stess in the pin? 250mm? |2sNlount S00N/me* SON? 19. The basic formuta for mechanical advantage is: Load x effort Load + effort Effort + load Distance moved by effort + distance moved by Toad 20. The basic formula for velocity rai Load x effort Load + effort Distance moved by effort + distance moved by load Distance moved by effort x distance moved by load 21 Efficiency defined as a percentage is: [iC] Mechanical advantage + velocity ratio x 100 Velocity ratio + mechanical advantage x 100 Velocity ratio x mechanical advantage x 100 Velocity ratio x mechanical advantage + 100 22. Inthe lever system shown, ignoring friction, what effort is required to balance the load? |SOkg. ts (x 200k, 23 Inthe pulley system shown, ignoring friction, what effort E is required to balance the load? H 2ske 50kg 75kg 100g examtg-p 2099 sept 24, 26 an. 28. 29. 30 31 cexamlg-p S119 sept In the gearing system shown, what is the velocity ratio between gears A and B? “2 Ray Ae ets am aN | DE pt on A ductile material Able to resist shock load Unable to resist shock load Hard Elastic Mild stec! has a tensile strength of approximately: 245 Nimm? (16 Tonsfn") 340 Nimm? (22 Tons/in?) 465 Nimmn* (30 Torifint) 560 Nimm? (36 Tons/in?) Lifting gear standards often refer to ‘Killed ste!” This means the steel has beet ~] over heated during roting Rl Treated to remove Oxygen during smelting [_]weakened by working Cast iron is: Qi] Strong when in compression Strong when in tension Dui {Good in elongation ‘The effectiveness of heet treatment given to a component can be verified by: A proof load test JAn ultrasonic test JA bend test JA Brinell test Most ofthe modem steel lifting gear is hardened and tempered during manufacture. The purpose of tempering isto: Al improve the toughness Increase the hardness Improve its wear resistance Reduce its elongation Some standards permit higher tesit tee} gear to be heat treated by an alternative process to hardening and tempering ‘The altemative heat treatment fs knovm as: [Annealing Bumishing Normalising Quenching ; 32. 34 35, 36 3 38 39, ‘Abhardened and tempered chain sling grade T or 8 exposed to a temperatire of 500°C: Retains its ful strength Recovers its full strength afer cooling Will melt [K] wittbe softened Higher Tensile grade M chain sling links repaired by welding should be given the following heat treatment: None ‘Anneal Normalise Harden and temper ‘The LEEA Technical Requirements state that testing machines shall have a minimum accuracy grade of: (Fn permissible error Class 05. Class 1.0 [X|Ciass2.0 ‘The proof load applied to an endless chain sting should be: 8/3 x WLL of sling 5/3 x WLL of chain 12 x WLL of sling 1.5 x WLL of chain When proof testing an endless chain sling, the diameter ofthe securing pulley should be: 6 times the chain material diameter )G| 12 times the chain material diameter 14 times the chain material 20 times the chain mate diameter “When testing a4 leg uniform load rated sling the proof load on the master link should be: 2.x WLL ofa single leg 3.1 x WLL of a single leg 4.2.x WLL of a single leg 5.6 x WLL of a single leg BS EN 818-4 is the standard for grade 8 chain stings. The proof force required to be applied to mechanically assembled slings by this standard is: WLL+200% WLL + 100% WLL+ 50% ‘The assembled sling does not required proof force testing, but if ested the proof load is WLL + 150% ‘The test load for a new § tonnes SW lifting beam for use in a dock (ILO equation) is: SWL plus 50% ISWL plus 100% ~|swu plus 25% |SWL plus 3 tonnes exam p 1219 sept. 40, 41 44 45. 46 47. “The proof load of a single sheave pulley block is: JaxsWL 2xSWL [T)ias% x swe SWL plus 50% The proof load applied to the becket ofa single sheave pulley block is: 5rd of the proof load applied to the block 10% of the proof load applied to the block 125% of the proof load applied to the block None required A treble sheave block, SWL 18 ton, should be proof load tested to: ~] Four times the SWL. twice the SWL 20 tons in excess of the SWL Jone and a half times the SWL of the following isa test used to measure the hardness of steel? whi Charpy test Izod test Ultra-sonic test Brinell test ‘Which of the following is a non-destructive test? [head test Hardness test Charpy test. Bend test Radiography is a method of non-destructive testing using: Photographic film High frequency sound waves Magnetic flux Liquid dye Magnetic particle crack detection is used to identify: Internal cracks and laminations Impurities ‘Surface cracks and laminations AN three ‘The difference between a grade 40 chain and a grade M chain of the same size is: ‘there is no difference {The breaking load The shape of the Tink The factor of safety cexamig E109 sept 48 49 50. 31 52. 53 54 55. The proof load of a calibrated chain used in blocks Wax WL 14x WIL 2x WLL Sx WLE [New European Standards for chain and fitings are currently being introduced and new grade markings used. ide mark for short link chain for chain slings, formerly marked 1?” Size for size an alloy steel chain grade marked T has a breaking load: [H]rthe same as grade M 50% greater than grade M Twice that of grade M [he 5 times that of grade M Higher Tensile steel chain made to BS 1663 when repaired may be welded by: Oxy acetylene.welding Electric are welding, Should not be repaired by welding ‘Atomic hydrogen welding “The maximum allowable wear inthe link ofa stecl chain sling starting a further period of service is: 5% of diameter | No wear permitted at all 124% of diameter 8% of diameter ‘The proof load applied toa trigonometrically rated multiple leg chan sling is: Four times the SWL at 90° IW, times SWL at 0° -90" Twice the SWL at 0° ‘Three times the SWL at 0° The recommended WLL ofan endless chain sling is: 2 times that of single leg Same as single leg Ti, times that ofa single leg 1% times that of a single leg, ‘A 12.5mm diameter chain to BS 4942 part 2 grade M has 8 WLL of 2 5 tonnes, What is the minimum breaking load relative 10 this? 2.x WLL 3.x WLL | Jax WLL 5x WLL : | exanlg-pIB199 sept : 56. 7 58 59. a 2 63 For use in choke hitch the SWL ofa chain sling should be reduced to: 0.8.x SWL marked 0.75 x SWL marked 05x SWL marked No reduction required Ifthe minimum breaking load of a piece of grade T alloy load chain is 12.8 tonnes the WLL will be: 12.0 tonnes 12.5 tonnes 32 tonnes 4.6 tonnes Ifthe twist of the wires is in the same direction as the twist of the strand, the wire rope construction is: Pre-formed Ordinary lay Equal lay [Lang's lay For use in choke hitch the SWL of a single leg wire rope sling should be reduced to: 08x SWL marked 0.75 x SWL marked [No reduction required J0.5 XSWL marked Until recently, the maximum number of visible broken wires permitted in a wire rope was given in legislation, this sill forms the basis on which the examiner makes his judgement, the requirement was: Only 1 broken wire in any length of rope equal to 10 times the diameter [Only 1 broken wie in each strand of rope in any length equal to 10 times the diameter 5% of the wires in any length of rope equal to 10 times the diameter 10% of the wires in any length of rope equal to 10 times the diameter Wire rope slings to BS 1290 should be rated: [7 ]pby the trigonometric method By the uniform load method By cither the trigonometric or the uniform load method Only for use atthe included angle of 90° “The proof load test on a steel wire rope sling using a ferrule secured eye is: SWL + 100% 4x SWL SWL + 25Y None required Ferrule secured eyes are made by looping the wire rope and then: Tucking the tail strands back into the standing part ofthe rope Passing a metal sleeve over the standing part of the rope and tail and then compressing ft Pagsing a bulldog grip over the standing part of the rope and tail and then tightening the bolts Passing a metal sleeve over the standing part of the rope and tail and then heating it a Noo cent 64 65. 66 67 68 9. 70. n “The factor of safety ofthe rope in a steel wire rope sling is: “The proof load of a wite rope sling having eyes secured by a cross tuck splice 14x SWE . 2xSWL 5xSWL [No legal requirement for testing Wire ropes should be reslubricated when in use: With special acid free lubricants Never With any type of oil or grease With paraffin of Which of the following methods of splicing should NOT be used on a wire rope that is liable to rotate? (]taturit Liverpool splice ive tuck splice Mati-splice What proof load would you apply to an endless sisal rope sling? SWL+ 50% |SWL + 100% |SWL + 25% Nil Ifa single leg sisal rope sling has a metal fitting, the proof test applied to the fiting should be: 2xsWL 10x SWL SWL+25% Nit ‘Mildew on natural fibre ropes: Has no lasting effects and can be washed off with warm water |Weakens the rope as it lives on the cellulose Is killed by strong sunlight Wil not grow on natural fibre ropes ‘A polypropylene rope to BS 4928 is identified by: 1 brown yam in 1 strand or rope wholly coloured brown Rope is coloured orange Rope is coloured blue 1 green yarn in| strand or rope wholly coloured green k exame-pIRI\99.se0t n, " 15. 16. n 8 79. cexam'g-p1eti99.sept ‘The mode factor for using a general purpose BS 3481 webbing sling in basket hitch with 90° benween ends i os 1 14 2 ‘The effect of exposing fibre ropes to strong sunlight is: No effect Bleaches the colour out Softens the rope Degradation of the rope The effect of exposing a polyester webbing sling to a temperature of 200°C is: No effect Make the sling stronger Make the sling weaker “The proof load of a flat Belt sling having soft éyes secured by stitching is: 1x SWE 2x SW sxSWL [No legal requirement for testing for use in contact with: Mild acid solutions Mild alkali solutions Both mild acid and mild alkali solutions Most tars, pains and solvents Ina Roundsling the load should be carried by: [the outer cover The core Shared between the cover and the core “The line of force may be applied in a BS 4278 dynamo eyebolt: “Jat any angle In axial alignment only JAt 45° maximum tothe axis JAt 15° maximum tothe axis {When using a 2-leg sling with hooks connected directly to eyebolts which ype ofeyebolt would you use? {_]xs collared eyebok [Dynamo eyebolt BS eyebolt with link 10 80. 81 83. 84 85. 86 87 ‘When used as one ofa pair the line of force may be applied in a BS 4278 collared eyebolt: |At any angie In axial alignment only ‘At 45° maximum to the axis |At 60° maximum to the axis ‘The proof load applied to an eyebolt should be: 100% in excess of the WLL , 50% in excess of the WLL Three times the WLL Four times the WLL When proof testing a BS 4278 eyebolt, the allowable permanent set ist Hof l% ofl 1% None atlowed ‘An eyebolt with link to BS 4278 can be used atthe load stated up toa specified angle from the axis ofthe shank, The specified angle is 10° maximum 15° maximum 20° maximum }25° maximum Which thread form is NOT permitted on eyebolts to BS 4278 table 1? BSF UNC Whit Metric ‘What is the smallest diameter thread recommended by BS 4278 for lifting purposes? /$ mm 10mm 12mm 14mm The proof load applied to a sting hook should be: 50% more than WLL 100% more than WLL- Four times the WLL. WL plos 2 tons In a correctly loaded hook, the maximum tensile stress occurs atthe point shown inthe illustration mae cexanig pl E199 sept 38 90 1 92. 93 94 95 ‘The proof load applied to a 60 ton BS 3017 ramshom hook should be: 120 tons at 0° 110 tons at 90° 90 tons at 0° 120 tons at 90° ‘When a horizontal proof load is required on the same hook the load is: 120 tons 190 tons 60 tons 55 tons “The maximum permissible amount of permanent set in the jaw of a hook after proof testing is: Yofl% Hof l% % None allowed ‘When proof testing @ BS 3032 shackle, the allowable permanent sets of 1% of 1% 1% [Aone allowed - “The nut on a BS 3032 type “E” pin should close: JOn the shackle [On the last thread of the pin Bither on the shackle or the last thread of the pin Both on the shackle and the last thread of the pin ‘The design of shackles to BS 3032 assumes the pin will be subject to: ‘An evenly distributed load ‘A point load at one end of the pin ‘A centte point load A load acting over half the length of the pin ‘A shackle pin, when properly fitted is in: Single shear Double shear Triple shear No shear at all To connect two single leg slings to make ¢ two leg assembly the most suiteble shackle type is: A bow shackle |A dee shackle ]A grab shackle exam. plaN99 sept 2 96. 97 98. 99. 100. 3% 4% Which quality mark is stamped in a circle on H T. chatn fittings inthe normalised condition? 4 04 106 6 Chain to BS 4942 has quality markings at every: 10th Fink oat intervals of 2m apart whichever isthe lesser 20th link or at intervals of 1m apart whichever is the lesser Every 2 metres (On end links only ‘A multi-leg sling marked SWL 21 0-45° is rated by: The uniform load method The trigonometric method A shackle pin to BS 3551 alloy sted! is identified: By the colour of the pin By two flats ofthe pin head By the thread form Is not identified examig-pl4399 sept B LIFTING EQUIPMENT ENGINEERS ASSOCIATION Candidate No EXAMINATION FOR DIPLOMA - 7 SEPTEMBER 2001 Subject: PART 1 GROUP 1 All questions should be attempted Time allowed: One hour Place X in the box alongside the answer of your choice 1. Which section of the Health and Safety at Work Act 1974 deals with the duties of designers, manufacturers ‘and suppliers? 2 3 6 7 2. ‘The particulars to be recorded following a thorough exarnination of lifting equipment are given in: The Examination of Lifting Equipment Regulations 1998 5<| The Lifting Plant and Equipment (Records of Test and Examination ete) Regulations 1998 The Lifting Optrations and Lifting Equipment Regulations 1998 The Provision and Use of Work Equipment Regulations 1998 3. The maximum fixéd period between thorough examinations for in-service lifting accessories is: 14 months 12 months 16 months weekly 4. The maximum fixed period between thorough examinations for in-service lifting equipment other than accessories is: [3 months [6 months }9 months 12 months, 5, Asanaltemative to having in-service lifting equipment thoroughly examined at fixed periods, the user may: Only have it examined by a competent person when he needs to use it Have it thoroughly examined in accordance with a vaitten scheme of examination Does not have to have it examined if he holds the EC Declaration of Conformity 1s defect affecting the safety during a thorough examination of @ 6. The competent person discovering a se hand chain block is legally required to: [i] send a copy of the report to the HSE Enter details fn the factory register Take no action other than log his report 7 To indicate compliance with the Supply of Machinery (Safety) Regulations 1992 a manufacturer is required to mark new lifting equipment with: The date of test |The CE mark The name of the tester/examiner ‘The date the next examination is due examig-plg N01 8. In addition to marking a new item (as in 7) to show compliance with the Supply of Machinery (Safety) Regulations, a manufacturer must also issue: | An F97 test certificate ‘An examination report An EC Declaration of Conformity ‘A Declaration of Conformity with PUWER 9 Inlaw the SWL of a two-legged sling may be certified with the angle of the legs: (Only at 0° tothe vertical ‘Only at 45° to the vertical ‘Only at 90° included angle JAcany included angle the user requires 10 A% BSW eyebolt, SWL 1 ton 8 ext, isto be re-marked in SI units The corvect marking is: AX ra 1.400 1400kg 140K 11, 10ftis approximately: am 2.5m 3m 3.5m 12. 2000 kg is approximately: ton 2,700 tbs = [Kl2ton 5,500 Ibs 13. The American ton equals: Tone 1500 kg, 1000 Ib 2000 Ib 14, ‘The Newton is the S1 unit for: Mass —[X]Foree Weight Length 15. Hooke's law relates to: Plasticity [XI Etasticity Fatigue Duetitity exanig.pl 01 16 "7. 18 19. Suess ist Load divided by area of cross section Load multiplied by area of eross section ‘Area of cross section divided by load [None of these ‘A bolt in tension supports a load of 6 tons and has 2 cross section of % sq inch. What isthe stress in the bolt? 4 5 tonsisq inch 6 tons/sq inch 7X] 8 tonsisq inch 10 tons/sq inch ‘A sheave pin in double shear is subjected to a force of SKN If the pin has a cross section aren of 10Omm?, what is the shear stress in the pin? 250N/mm* LX] 25mm? SOON/man? SON/mm? + ‘The basie formula for mechanical advantage is: ABA Load x effort 20 21 2 AX I5k8. Load + effort Effort + load Distance inoved by effort + distance moved by load The basic formiita for velocity sao ist Load x effort Load + effort —{X| Distance moved by effort + distance moved by load Distance moved by effort x distance moved by load Efficiency defined as a percentage is: [XR] Mechanical advantage + velocity ratio x 100 Velocity ratio + mechanical advantage x 100 Velocity ratio x mechanical advantage x 100 ‘Velocity ratio x mechanical advantage + 100 In the lever system shown, ignoring friction, what effort E is required to balance the load? [X25 en Simm S0kg x 100kg aN j200Kg fa, In the pulley system shown, ignoring friction, whet effort E is required to balance the load? H 25kg sok, 100kg 24. Inthe gearing system shown, what is the velocity ratio between gears A and B? ce o Bel f 10 ie : 2: Aesth SL 25. Acductile material is: [ve cy Be25teeih _Jadte to resist shock load Unable to resist shock load Hard Elastic 26 Mild steel has a tensile strength of approximately: 245 Nima? (16 Tonsfin?) 340 Nimm? (22 Tonsit?) fx] 465 Nima? (30 Fonslin*) 560 Wimin® (36 Tonsfint) 27. Lifting gear standards often refer to ‘killed steel*, This means the stecl has been: [_Jover heated during roiling [id| Treated to reniove Oxygen during smelting Weakened by working, 28. Castiron ist ~ ~ [Xi] wong when in compression Strong when in tension Ductile |Good in elongation 29. The effectiveness of heat treatment given to a component can be verified by: A proof load test An ultrasonic test [Ja bend test XJA Brine test 30. Most of the modem stce! lifting gear is hardened and tempered duting manufacture The perpose of tempering isto: Improve the toughness Increase the hardness Improve its wear resistance Reduce its elongation 31, Some standards permit higher tensile stel gear to be heat treated by an alternative process to hardening and tempering, The altemative heat treatment is known as: ~] Annealing Bumishing [K|Normatising Quenching Pea ee | 35 36. 37 38 39 ‘A hardened and tempered chain sling grade T of 8 exposed to a temperature of 500°C: Retains its full strength Recovers its full strength after cooling Will melt Will be softened Higher Tensile grade M chain sling links repaired by welding should be given the following heat treatment: (3d Harden and temper Annes! Normalise None ‘The LEEA Technical Requirements state that testing machines shall have @ m No permissible erro Class 0.5 Chass 1.0 [x] Chass2.0 ‘The proof load applied to an endless chain sling should be: X] 83 x WLL of sting 5/3 x WLL of chain 2.x WLL of sling, 1.5x WLL of chain in sling, the diameter ofthe securing pulley should be: When proof testing an endless ch 6 times the chain material diameter [X] 12 times the chain material diameter 14 times the chain material diameter 20 times the chain material diameter ‘When testing a4 leg uniform load rated sling the proof load on the master link should be: 12x WLL of single leg, 3.1x WLL ofa single leg, }4.2.x WLL ofa single leg 56x WLL ofa single leg BS EN 818-4 isthe standard for grade 8 chain slings. The proof force required to be applied to mechanically assembled slings by this standard is: WLL + 200% WLL + 100% WLL + 50% ‘The assembled sling does not required proof force testing, but if tested the proof load is WLL + 150% ‘The test load for a new 5 tonnes SWL. lifting beam for use in a dock (ILO equation) is: ISWL plus 50% 'SWL plus 100% 'SWL plus 25% ISWL plus 3 tonnes cexamig.pleliol 40 4 44 4s. 46. 41 The proof load ofa single sheave pulley block is: 4x SWL 2x SWL 125% x SWL SWL plus 50% ‘The proof load applied to the becket ofa single sheave pulley block IX] 1/3rd of the proof foad applied to the block ' 10% of the proof load applied tothe block [25% of the proof load applied tothe block None required ‘Atroble sheave block, SWL 18 ton, should be proof load tested to: ror We 2) Four times the SWL 16 T ‘Twice the SWL ogyyt 2x (lee 20 tons in excess of the SWL [[Jone and a hatf times the SWL. Which of the following is a test used to measure the hardness of steel? Charpy test 20d test Ultra-sonic test Brinell test Which ofthe following is a non-destructive test? [7] tzod test Hardness test charpy test Bend test Radiography is a method of non-destructive testing using: Photographic film High frequency sound waves _| Magnetic flux Liquid dye Magnetic particle erack detection is used to identify: Internal eracks and laminations Impurities Surface eracks and laminations AU three ‘The difference between a grade 40 chain and a grade M chain of the same size is: There is no difference The breaking loz The shape of the link C| The factor of safety 48 49 50, st 92. 34 35 ‘The proof load of a calibrated chain used in blocks is: ex WLL 2x WLL 14x WL Sx WLL ‘New European Standards for chain and fittings are currently being introduced and new grade markings used What is the new grade mark for short link chain for chain slings, formerly marked T? 60 6 80 8 ‘Size for size an alloy steel chain grade marked T has a breaking load: ‘The same as grade M 30% greater than grade M Twice that of grade M 25 times that of grade M. Higher Tensile steel chain made to BS 1663 when repaired may be welded by: Oxy acetylene velding Electric arc welding, [Should not be repaired by welding JAtomic hydrogen welding ~ “The maximum allowable weat in the link of a steel chain sling starting a further period of service is: [X]5% of diameter No wear permitted at all 124% of diameter 8% of diameter ‘Ihe proof load applied to a trigonometrically rated multiple leg chain sling is: Four times the SWL at 90° 1¥4 times SWL at 0° - 90° ‘Twice the SWL at 0° Tlaree times the SWL at O° ‘The recommended WLL of an endless chain sling is: 2 times that ofa single leg 1%, times that of a single leg, Z Same asa single leg, JB times that ofa single leg. ‘A-12.Smm diameter chain to BS 4942 part 2 grade M has a WLL of 2 5 tonnes. What is the minimum breaking load relative to this? 2x WEE 3x WEL 4x WEE [Sx WEL z 56 37. 58. 59. 60. 6 oy For use in choke hitch the SWL of a chain sling should be reduced to: 0.8 x SWL marked (0.75 x SWL marked 0.5 x SWL marked No reduction required Ifthe minimum breaking load ofa piece of grade T alloy load chain is 12 8 tonnes the WLL will 20 tonnes 25 tonnes 32 tonnes 4.6 tonnes IF the twist of the wires is in the same ditection as the twist of the strand, the wire rope construction [] Pre-formed Ordinary lay Equal lay Lang's lay For use in choke hitch the SWL of a single leg wire rope sling should be reduced to: P50.8 x SWL marked (0.75 x SWL marked i oS ‘reduction required —— Y J0.5 X SWL marked ‘Until recently, the maximum number of visible broken wites permitted in a wite rope was given in legislation, this still forms the basis on which the examiner makes his judgement, the requirement was: Only 1 broken wire in any length of rope equal to 10 times the diaméter JOnly | broken wire in each strand of rope in any length equal to 10 times the diameter 5% of the wires in any length of rope equal to 10 times the diameter 10% of the wires in any length of rope equal to 10 times the diameter Wire rope slings to BS 1290 should be rated: By the trigonometric method By the uniform load method By either the trigonometric or the uniform load method [Only for use at the included angle of 90° ‘The proof load test on a steel wire rope sling using @ ferrule secured eye is: | Swi + 100% 4xSWL SWL + 25% }None required Ferrule secured eyes are made by looping the wire rope and then: Tucking the tail strands back into the standing part of the rope Passing a metal sleeve over the standing part of the rope and teil end then compressing It Passing a bulldog grip over the standing part of the rope and tail and then tightening the bolts Passing a metal sleeve over the standing part of the rope and tail and then heating it ws 64 65 66. or 8 0 10 a “The factor of safety of the rope in a steel wire rope sling is: 4 “The proof load of a wite rope slcig having eyes secured by 2 cross tuck splice i 1x SWE , 2x SWE 5xSWL [No legal requirement for testing Wire ropes should be re-lubricated when in use: [With special acid free lubricants Never With any type of oil or grease paraffin ofl Which of the following methods of splicing should NOT be used on a wire rope that is liable to rotate? Taturit Liverpool splice Five tuck splice ‘What proof load would you apply to an endless sisal rope sling? SWL + 50% SWL + 100% SWL +25% Nit Ifa single leg sisl rope sling has a metal fitting, the proof test applied to the fitting should be: 2x SWL 10xSWL SWL 425% Nit Mildew on natural fibre ropes: Has no lasting effects and can be washed off with warm water Weakens the rope as it lives on the cellulose 1s killed by strong sunlight ‘Will not grow on natural fibre ropes ‘A polypropylene rope to BS 4928 is identified by: DX] brown yam in 1 strand or rope wholly coloured brown Rope is coloured orange [Rope is coloured blue 1 green yam in 1 strand or rope wholly coloured green n m4 16 n 8 7. The mode factor for using a general purpose BS 3481 webbing sling in basket hitch with 90° between ends 08 1 ou BP “The effect of exposing fibre ropes to strong sunlight is: No effect Bleaches the colour out Softens the rope ‘Degradation of the rope The effect of exposing a polyester webbing sling to.a temperature of 200°C i No effect Make the sling stronger Make the sling weaker ‘The proof load ofa flat bel sting having soft eyes secured by stitching is: Wx SWL lax SWE Sx SWL No legal requirement for testing Man-made fibres have selective resistance to chemical attack. A textile sling made from polyester is suitable for use in contact with: Mild acid solutions [Mild alkali solutions Both mild acid and mild alkali solutions ‘Most tars, paints and solvents Ina Roundsting the load should be carried by: The outer cover [Xl the core Shared between the cover and the core “The tine of force may be applied in a BS 4278 dynamo eyebolt: Atany angle In axial alignment only ‘At AS® maximum to the axis ‘At 15° maximum to the axis [When using a 2-Leg sling with hooks connected directly to eyebolts which type of eyebolt would you use? o BS collared eyebol Dynamo eyebolt BS eyebott with link 80. 81 83 85 86 87 ‘When used as one of a pair the line of force may be applied in a BS 4278 collared eyebok: Avany angle Inasial alignment only ‘AL45? maximum to the axis At 60° maximum to the axis ‘The proof load applied to an eyebolt should be: 100% in excess of the WLL . 50% in excess of the WLL Three times the WLL Four times the WLL Whe proof testing a BS 4276 eyebot, the allowable permanent seis Yollhe en ot 19 1% [None allowed | ‘An eysbolt with fink to BS 4278 can be used at the load stated up to a specified angle from the axis of the shank. The specified angle is: 10* maximum 15° maximim, 120° maximum }25° maxitoam ‘Which thread form is NOT permitted on eyebolts to BS 4278 table 1? BSF UNC Whi Metric meter thread recommended by BS 4278 for lifting purposes? ‘What is the smallest 8mm 10mm 12mm 14mm ‘The proof load applied toasting hook should be: }50% more than WLL 100% more than WL [Four times the WLL WL plus 2 tons Incorrectly loaded hook, the maximum tensile stress occurs at the point shown inthe illustration as: 88 89. 90 9 92 94. 95. ‘The proof load applied to a 60 ton BS 3017 ramshorn hook should be: 120 tons at 0° [X] 110 tons at 90° 90 tons at 0° 120 tons at 90° When a horizontal proof load is required on the same hook the foad is: 120 tons, 90 tons tons 55 tons The maximum permissible amount of permanent set in the jaw of a hook after proof testing is: [X] wor 196 [| of 1% 1% None allowed When proof testing a BS 3032 shackle, the allowable permanent seis Kol l% Kol l% 1% None allowed ‘The nut on a BS 3032 type ‘E" pin should close: [Jon the shackle 5 On the last thread of the pin : ither on the shackle or the last thread of the pin Both on the shackle and the last thread of the pin The design of shackles to BS 3032 assumes the pin will be subject to: ‘An evenly distributed tond ‘A point load at one end of the pin A centre point load A load acting over half the length ofthe pin A shackle pin, when property ited is in: Single shear Double shear Triple shear No shear at all ‘To connect two single leg slings to make a two leg assembly the most suitable shackle type is: A bow shackle A dee shackle A grab shackle 96 97. 98 99, 100, ‘The permanent set allowed on the mean diameter of a ring after proof test 4% 2% 3% [xh \Which quality mark is stamped in a circle on H.T. chain fittings in the normalised condition? 4 fos 106. 6 ‘Chain to BS EN 818-2 has quality markings at every 10th link or at intervals of 2m apart whichever is the lesser 20th link or at fitervals of Im apart whichever is the lesser Every 2 metres * : (On end Finks only “Armulti-leg sling farked SWL 2t 0-45° is rated by: ‘The uniform load method The trigonometric method ~ A shackle pin to BS 3551 alloy steel i identified: [| By the colour of the pin By two fas ofthe pin head By the thread form Is not identified 4 LAT TING CQUIFMENT ENGINEERS ASSOCIATION EXAMINATION FOR DIPLOMA - 20 APRIL 2001 Subject: PART 1 GROUP 1 All questions should be attempted Time allowed: Onc hour Place X in the box alongside the answer of your choice section of the Health and Safety at Work Act 1974 deals with the duties of designers, manufacturers and suppliers? 2 3 6 7 ‘he patticuars to be recorded following a thorough exantnation of lifting equipment are given in: ‘The Examination of Lifting Equipment Regulations 1998 ‘The Lifting Plark and Equipment (Records of Test and Examination ete) Regulations 1998 The Lifting Operations and Lifting Equipment Regulations 1998 The Provision and Use of Work Equipment Regulations 1998 “The maxlinum fixed period between thorough examinations for in-service lifting accessories is: 714 months 12-months e 6 months weekly -The maximum fixed period between thorough examinations for in-service lifting equipment other than accessories is: 3 months. 6 months 9 months _|12 months ‘Asan aliemative to having in-service lifting equipment thoroughly examined at fixed periods, the user mays Jonly have it examined by @ competent person when he needs to use it Have it thoroughly examined in accordance with a written scheme of examination ‘Does not have to have it examined ifhe holds the EC Declaration of Confornity Te competent person discovering a serious defect affecting the safety dung thorough examination of hand chain block is legally required to: Send a copy of the report to the HSE [Enter details in the factory register Toke no action other than log his report ‘To ndicate compliance withthe Supply of Machinery (Safety) Regulations 1992 a manufacture is required to mark new lifting equipment with: The date of test The CE mark The name of the tester/examiner The date the next examination is due k GrASSOCIATION LEEA REFERENCE LIBRARY BRITISH, EUROPEAN AND INTERNATIONAL STANDARDS Document reference LEEA 015 dated 4 MARCH 1999 Published by the LIFTING EQUIPMENT ENGINEERS ASSOCIATION ‘Waggoners Court, The Street, Manuden Bishop's Stortford Herts CM23 DW ‘Tel: (01279) 816504 Fax: (01279) 816524 ' J pea REFERENCE LIBRARY - British and International Standards ‘i March 1999 ‘The following gives details of British and International Standards held in the LEEA Reference Library, The list includes most of the standards connected with Lifting Equipment and many of indirect interest. During the course of its work in the preperation of standards, the Association also obtains standards on other subjects and these are also included. The list is not guaranteed however to be comprehensive. We are therefore always ready to consider additions and welcome comments as to our standard holding “The list is arranged in seven sections, each of which are in numerical sequence and give details st \,_ the year of issue, ttle, ariendment number(s) or status and dates) a Pee Section 1 lists details of current British Standards (pf! d a Section 2 lists details of current miscellaneous British StentGare’Publications Section 3 lists details of current Britist/Europeati Standards (prefixed BS EN) Section 4 lists details of current British/European/International Standards (prefixed BS EN ISO) Section § lists details of current BritistIntemnational Standards (prefixed BS ISO) Section 6 lists details of current International Standards (prefixed ISO) Section 7 lists details of obsolescent, withdrawn and superseded standards Sections 1 to 6 inclusive are constantly monitored to ensure that the standards remain current and are complete with all amendmemts issued Section 7 lists obsolescent, withdrawn and superseded standards which are retained for reference purposes only for as long as it is considered equipment in compliance with them remains in service, This enables them to be used to specify replacements, ‘or to check existing equipment ‘A-check list of the additions and deletions since the last issue of this document is given prior to the main listings. This includes amendment issues, changes of status and related explanatory notes for quick reference purposes NOTE: Obsolescent- standard still published, not subject co revision by amendment and considered unsuitable for new equipment Superseded - replaced by a newer stendard, which may be of the same of an sliemative number Withdrawn stendard no longer current British Standards are available 10 LEEA members via the Associations offices at a discount of 25% off the BSI non-members price ‘eblicona eis 03 99 1 (CHECK LIST - Amendment to standard holding since fast Issue The following lists the updates to this document since November 1998 BSNo Part Year Title AMD No Date or Status 5655 ' 1986 Lifts and service liAs - Safery rules forthe ‘Superseded by Nov construction and installation of electric lifts BSENSI-1 1998 [NBB: Although superseded, this standard remains ‘current until further notice BSEN 1998 Safety rules for the construction and installation of Nov 81-1 lifts - Electric lifts 1998, 5635 2 1986 Lifts and service lifts - Safety rules for the Superseded by Nov ‘construction and installation of bydrauic lifts BSEN81-2 1998 NB: Although superseded, this standard remains current until further notice BSEN 1998 Safety rules for the construction and installation of Nov 81-2 ifs - Hydraulic lifts 1998 BSEN 1991 Specification for quenched and terapered steels- AMD 10413. 10083-1 Technical delivery conditions for special steels 5323 1980 Code of pfuctice for scissor lifts Superseded by BSEN 1570 BSEN 1999 Safety requirements for liRing tables 1570 721 12 1999 Safe use of cranes - Recovery vehicles and ‘equipment - Code of prectice BSAU Vebicle tits - 161 1B 1983. Specification for fixed lifts Withdcawn Feb 2 1989 Specification for mobile lifts Withdrawn = 1999 BSAU 161 is replaced by BS EN 1493 1999 BSEN 1999 Vehicle its Feb 1493 1999 NOTE: TRANSPOSED HARMONISED STANDARDS - Ais of tensposed harmonised standards forthe purposes ofthe Supply of Machinery (Safety) Regulations 1992 (es emended) is published at inegula: intervals by the DTI. Copies of the list, entited ‘Machinery ‘Transposed Harmonised Standards’ are available on request from the DTI's Business in Europe Hotline, telephone 0117 944 4885 The standards in Section 3 of this lis marked with an asteris are those Harmonised Standards held by the Association itindonta tic03 59 2 | Document Reference: t+ SECTION I- Current British Standards (prefixed BS) BSNo Part 302 1 2 3 a : 5 6 1 8 ie 2 463 1 2 464 \ 466 970 3 1290 1610 1 1663 1692 1757 Publications bri tst 03 99 Year lgs7 1987 1987 1987 1987 1987 1989 1989 1969 * 1991 1983 1992 1950 1998 1988 Title ‘Swanded steel wire ropes - General requirements Ropes for general purposes Zine coated ropes for ships Ropes for lifts Ropes for hauling purposes Ropes for mine hoisting Larger diameter ropes for general purposes ‘breaking load ropes The use of structural stee! in buildings Sockets for wise ropes Imperial Metric Thimble for wise ropes Poy driven overhead wavelling cranes Wrought steel - Bright bars foc engineering purposes Wice rope slings and sling legs for general lifing purposes ‘The grading of forces applied by materials testing machines in compression Higher tensile steel chain Gin blocks Power driven mobile cranes AMD No or Status 3874 416 523 661 1135 1787 4576 6255 8859 PD3304 PD4704 PDS495 582 PD3833 PD4705 pa 3974 PD2120 PD2886 PD3297 PD4561 Date 1988 1955 1957 1959 1962 SECTION 1 (BS) - Continued BSNo 2373 2830 2837 2833 2902 2903 3017 3032 4018 “os 4320 Part Year 1 1983 1980 1994 1988 1937 1&2 1966 1984 1968 Publications fst 03 99 acachmenis for packing cases Title Rules for the design of eranes - Structures Mechanisms Suspended access equipment for use in te building, engineering construction, steepleack and cleaning indusiies ‘Steel link and strap assemblies for lifting Design end esting of teal overhead nay beams Higher tensile steel chain slings Higher tensile stel hooks Ramshom hooks Higher tensile steel shackles (Note: although declared obsolescent in 1994, this remains the standard currently in use) Alloy steel chain grade 60 All stet chain grade 80 Hand operated chain blocks Alloy steel chain slings Flatasoven webbing slings made of man-made fibre For generat service Disposable fat lifting slings Alloy steel shackles, 150 mete serew threads - Principles and basic data Hand operated plate sided winches Pulley blocks for use with wire rope Combined wire and fibre ropes Eyebolts for general engineering purposes ‘Metal washers for general engineering purposes (neue) AMD No or Status 3952 3013 8475 PD3362 PD4279 PD6225 495, PD3225 P5061 3718 PD5I61 PD4133, PD5O45 ebsolescent 1644 6778 3610 10077 PD4964 3910 4701 461 Date 1982 1986 1994 1987 1998 1963, 1982 1984 1970 { Document Reference: LEEA 015 Dated 04.3.99 i , 4+ SECTION 1 (BS) - Continued BSNo Part Year Title AMD No Date or Status 4344 1968 333 1989 427 1970 i 2160 1976 4395 1 1969 Isst 1975 2198 1977 4429 1987 Rigging screws and tumbuckles for general 5875 1989 ‘engineering ling purposes and pipe henger ) applications 4330 2 Safety of powered industrial trucks 4464 ‘Spring washers for general engineering purposes, 4308 1983 (meeic) 4465 1989 Design and construction of electric hoists for both. passengers and materials 4536 1970 _ Heavy dug’ pulley blocks for use swith wire rope 4608 1 1970 Use of high strength friction grip bolts, general 679 171 ade 1039 1972 4052 1982 4654 1970 Hooks for lifting freight containers 4778 2 1991 Quality concepts 3.1 1991 Guide to concepts and definitions 3.2 1991 Glossary of international terms ) 4872 1 1982 approval testing of welders when procedure 4640 1984 approsal isnot required 4898 1973. Chain lever hoists 4942 ‘tioe lnk chain for lifting purposes - 2 1981 Grade Mnon-celibrated 3 1981 Grade Mealibrated 4 1981 Grade S non-calibrated 3 1981 Grade T non-caibrated 4934 1986 6 1981 Grade Teslbrated 4935 1986 5135 1984 Are welding fearbon and exrboa manganese steels 5712 1987 5281 1975 Femule secured ees 2519 1978 3594 1993 Leaf chains, clevises and sheaves fons in 3.99 5 SECTION 1 (BS) - Continued BSNo Part 5655 1 2 3 6 9 10 101 1 102 1 u 2 S744 5759 5934 3974 6037 6072 6109 2 Publications bi isv03 99 Year 1986 1988 1989 1990 1985 1986 1995 1995 1989 1989 1979 1987 1980 1990 1990 1981 1989 Title Lifts and service ttt - Safery rules for the constrvction and installation of electric Hits Safety rules for te construction and installation of hydraulic its Elecuric safery liAs Code ef practice for selection and installation Guide cals “Testing and inspection of electric and hydraulic lifts Commissioning tests for new lifts - electric ‘Commissioning tests for new lis ~ hydraulic Recommendations forthe installation of news, and the modemization of, electric lis in existing buildings Recommendations forthe instalation of new, and the modernization of, hydraulic lifts in existing buildings NB: Pans 1 and 2 are superseded by BSEN 81 Parts | and 2, but they remain current undl further natice Safe use of cranes ‘Webbing load restraint assemblies Power and teasile forces in belt conveyors Temporarily instlled suspended scaffolds and access equipment Permanently installed suspended access equipment ‘Magnetic panicle flaw detection ‘Tail lifts, mobile lifts and ramps essocieted with vehicles: AMD No or Status 3840 6220 on 5186 5786 5187 6002 8474 8097 6162 8098 Partially superseded by BS 7121: Pe? 6859 7068 6709 6799 7440 3960 4542 4843 9245 Date 1989 1989 1991 1986 1938 1986 1989 1995 1994 1991 1994 1991 1992, 1990 1991 1993 1982 1984 1985 1996 wv Document Reference: LE] SECTION 1 (BS) - Continued BSNo Part’ Year Title AMD No : or Status 6166 Lifting stings « 1 1986 Methods of rating 2 1985 Marking of lifting stings 3 1988 Guide to the selection and safe use of lifting sings for ruld-purposes 6210 1983 the safe use of wire rope slings for general ling ‘ purposes 6304 1982 Chain slings of welded construction grades M(4), and T(8) 6405 1984 Non-calibrated short link steel chain (grade 30) for general engineering purposes 6521 1984 Properuse and maintenance of calibrated round steel link lifting chains 6570 1986 Code of practice for the selection, care and S731 7 tintenance of steel wice ropes 6668 Tentile Hing stings - 1 1986 Ling stings for geacral service made from certain natural and man-made fibre ropes 2 1987 Roundslings made of man-made fibre for general 10076 service 6968 1988 Use and maintenance of non-calibrated round steel lifting chain and chain stings 6994 1988 Steel shackles for lifting and general engineering purposes: grade M(4) 7035 1989 _ Socketing of stranded steel wire ropes 7072 1989 Code of practice for inspection and repair of 6456 offshore containers 7782 7121 Safe use of Cranes - 1 1989 General 9093 2 1991 Inspection testing end exemination 4 1997 Lorry loaders 3 1997 Tower cranes 11 1998. Offshore cranes 2 Recovery vehicles and equipment - Code of prectice 7166 wedge and socket anchorages for wire ropes 767 1990 Bordeaux connections Publications Bettis 03 99 Date 1987 1998 1990 1993 1996 ~ SECTION 1 (BS) - Continued BSNo Part an Pe \ Publications best 03 99 Year i989 Title AMD No or Status Mobile elevating pladiorms 38 Code of practice for the safe use of construction hoists 6315 Date 3s 1991 1997 , {. SECTION 2 - Miscellaneous British Standard Publications BSNo Part Year AU ISS (3) 1989 MA47 1977 CP 3010 1972 DD 173, 1987 “D619 1991 PD 6500 1984 Publications bs ist 03 99 Title Hydraulic woley jacks Ships cargo blocks Safe use of eranes Non-calibrated loag link stect chain for general _enginesring purposes Guidance on methods for assessing the secepabily _of fis in fusion welded strverres eplanatogsuplemen to BS 5555 is and service lis AMD No Date or Status 3721 1981 1148, 1973, Partially superseded by BS 7121: Pe? ) SECTIONS - Current Brithb/Europeaa Standards (pretixed BS EN) *Deaotes a Harmonised Standard BSEN = Part Year No sit ‘Safety rules forthe consteuction and installation ot tits- <1 1998 Electric fits <2 1998 Hydra 287 a 1992 Approval testing of welders for fasion welding - sel 288 : 1992 Specification and approval of welding procedures for metallic materials - Welding procedure tess for _ the are welding of sels 292" 1 sate ot machinery, basic concepts, general peinciples for design <1 1991 Basic terminology, methodology "2 1991 Techical principles and specifications als 1992 Safety of machinery - Rules for drafting and _ presentation of safety standards 1958 1997 Protection against falls froma height - Anchor _Gevices «Requirements and testing sis" Short a chal fo iting purposes - Sat <1 1996 General conditions of acceptance “2 1997 Medium tolerance chain for chain slings - Grade 8 “41997 Chain slings - Grade 8 970 1997 Non-destructive examination of fusion welds - Visual examination 1263 1997 Safety nets 1493 1999 _ Vehicle lis 1570* 1999. Safey requirements for Hing ables ims 1998 Non-desuuctive examination of welded joints ~ Untrasonie examination of welded joints 10002 «-2—=«*992 Verification ofthe force measuring system of the tensile test machine <3 1995 Calibration of proving instruments used for the \erification of uniasial testing machines Publicatone be st03 99 AMD No orStatus Amended by reprint 9665 9804 10009 ‘Amended by reprint 9736 10026 8912 9342 10286 Date 1997 1998 1998 1997 1998 1993, 1997 1998, 10 mS { Document Reference: LEEA 015 Dated 04.3.99 | 4° SECTION 3 (BS EN) - Continued BSEN Part Year Title AMD No Date No or Status 10083 Specification for quenched and tempered steels - <1 1991 Technical deivery conditions - For special steels Amended by reprinc 93791997 9644 1998 “2 1991__Techaical delivery conditions - Fer unalloyed ‘Amended by : quality steels reprint 93801997 : 9946 1998 2991 Metallic r ents 9029 1995. , Welded, brazed ang soldered joints - Symbolic repcesentation on drawings 1992 Welding, brazing. soldering and braze welding of metals - Nomenclature of processes and reference numbers for symbolic representation on dravwings 30011 1993 Guidelines for auditing quality systems (was BS 7229) 1989 Generel erteria forthe operation of testing Taboratories 45002 1989 General exteria forthe assessraent of testing laboratories 1995 General eriter for laboratory accreditation bodies 1995 General criteria forthe operation of various types of bodies performing inspection 45010 1998 General requirements for assessment and ) sceréditation of eentfication systems 45011 1998 General requirements for bodies opefating product certifieation systems 45012 1998 General requirements for assessment and certification of quai 45013 1989 General criteria for certification bodies operating certification of personnel 45014 1998 General eriteca for suppliers declaretion of conformity 43020 1998 Standardization and related activities ~General Vocabulary Pubfiadonnbst ist 03 99 ist i SECTION 3 (BS EN) - Continued BSEN Part ‘Year Title AMD No Date No or Status 30081" Electromagnetic compatibility generic emission standard

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