CONTROL NO.

PRODUCTION-FIRST PIECE APPROVAL PROCESS(FPAP) RPA/QA/10

PART NUMBER COLOR DATE
VEHICLE GRAIN QA NAME
DESIGN THREAD COLOR 20/15 NO 25 NO 40 NO.
CODE

OPERATION TYPE (COMPONENT PROCESSED) STATUS

OPERATOR PART
NAME/ SIDE EDGE
NAME EMBOSSING TOP JOINING STRIPE JOINING PANEL POST BED BDR ROUNDING/ PKT NEFADORI FINAL BINDING/ CENTRE LINNING GATHERING NARROW KSL TOP DEFECT REWORK/
NO (PRODUCTION) ASSEMBLY ROUNDING PANEL GAUGE TRIMMING TYPE REJECT
JOINING PIPPING

NOTE: THE STITCH MARGIN SHOULD BE 5TO 5.5 STITCH PER INCH FOR ALL OEM'S EXCEPT FOR VW, VW STITCH LENGTH PARAMETER IS 6-6.5 STITCH PER INCH.
THE STITCH MARGIN AS PER RPAS PARAMETER IS 10 MM(± 1MM)
THE JOINING ROUNDING AND FINAL AS PER SAMPLE AND SPECIFICATION SHEET.
CONSUMABLES USED SHOULD BE AS PER SAMPLE AND SPECS.
REMARKS :
APPROVED BY
 PACKING - FIRST PIECE APPROVAL PROCESS - FPAP

PART NUMBER: CONTROL NO: RPA/QA/22/00/01-2016

VEHICLE : DATE:

DESIGN :

QUALITY EXECUTIVE : PACKER

S.NO. ELEMENTS QUANTITY STATUS ALTRATION(IF ANY FOUND) REMARK

1 FRONT BACK

2 FRONT SEAT

3 REAR BACK

4 REAR SEAT

5 DIGGI BACK

6 DIGGI SEAT

H/R & A/R

7
(mention qty of 1 set)
NEFA DORI
8 (mention length &
Qty of Nefa dori)
ELASTIC
9
(color & length)
10 DORI (WHITE)

11 PACKING ROLL

12 POLY BAG

13 WARRANTY CARD

14 HOOCKS C & S

15 LABEL

16 CHECKLIST

17 OTHER

APPROVED BY QC: FINAL APPROVED BY PLAN HEAD

NOTE: THE STITCH LENGTH SHOULD BE 5TO 5.5 STITCH PER INCH FOR ALL OEM'S EXCEPT FOR VW, VW STITCH LENGTH PARAMETER IS 6-6.5 STITCH PER INCH.
THE FINAL STITCH FOR EXPORTS SHOULD BE 4 STITCH PER INCH.
THE STITCH MARGIN AS PER RPAS PARAMETER IS 10 MM(± 1MM)
 CONTROL NO.
PRODUCTION(BDR+PKT+HR)-FIRST PIECE APPROVAL PROCESS(FPAP)
PART NUMBER COLOR DATE
VEHICLE GRAIN QA NAME
DESIGN THREAD COLOR 20/15 NO 25 NO 40 NO.
CODE

OPERATION TYPE (COMPONENT PROCESSED) STATUS

OPERATOR
NAME/ PART
NAME PLATIC
NO POST BED ELASTIC VELCRO PKT FLAP PKT FLAP PKT CARPET/ HR/AR HR BEADING FLAP OTHER DEFECT REWORK/
EDGE BINDING BDR JOINING (DOUBLE) NEFADORI STITCHING STITCHING FOLDING STITCHING ROUNDING PICHARI ZIP JOINING ROUNDING STITCHING JOINING OPERATION TYPE REJECT

NOTE: THE STITCH MARGIN SHOULD BE 5TO 5.5 STITCH PER INCH FOR ALL OEM'S EXCEPT FOR VW, VW STITCH LENGTH PARAMETER IS 6-6.5 STITCH PER INCH.
THE STITCH MARGIN AS PER RPAS PARAMETER IS 10 MM(± 1MM)
THE JOINING ROUNDING AND FINAL AS PER SAMPLE AND SPECIFICATION SHEET.
CONSUMABLES USED SHOULD BE AS PER SAMPLE AND SPECS.
REMARKS :
APPROVED BY
 LOT 1 LOT 2 LOT 3 LOT 4
ORDER NO.
VEHICLE NAME
PART NO.
COLOR/GRAIN
JOINING THREAD
FINAL/PROD. THREAD
1 2 3 4
PROCESS NAME
TOP/STRIPE/SP JOINING PROCESS
PRODUCTION STITCHING PROCESS
CENTRE PANEL MAKING PROCESS
LOT 1
BORDER ROUNDING PROCESS
FINAL STITCHING PROCESS
EDGE BINDING PROCESS
TOP/STRIPE/SP JOINING PROCESS
PRODUCTION STITCHING PROCESS
CENTRE PANEL MAKING PROCESS
LOT 2
BORDER ROUNDING PROCESS
FINAL STITCHING PROCESS
EDGE BINDING PROCESS
TOP/STRIPE/SP JOINING PROCESS
PRODUCTION STITCHING PROCESS
CENTRE PANEL MAKING PROCESS
LOT 3
BORDER ROUNDING PROCESS
FINAL STITCHING PROCESS
EDGE BINDING PROCESS
TOP/STRIPE/SP JOINING PROCESS
PRODUCTION STITCHING PROCESS
CENTRE PANEL MAKING PROCESS
LOT 4
BORDER ROUNDING PROCESS
FINAL STITCHING PROCESS
EDGE BINDING PROCESS
LOT 5