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Excel Control Systems

Annexure – A
(Technical Offer)
Ref.: ECS/2022-23/Quotation/220623c R0
Dtd: 23-06-2022
Your Ref.: Your Enquiry regarding 33kV C&R Panel

A. Technical
 The Panel shall be suitable for operation at 415VAC (+/-)5%, 50 Hz, 3-phase, 4-Wire+E
system.
 The Panel shall be fabricated out of 1.6/2.0mm. CRCA Sheet steel.
 Panel will be free standing, floor mounting type having provision for cable entry from
bottom and suitable for indoor installation.
 The panel will be extensible type in design with dust and vermin proofing.
 The Panel will confirm to "IS 8623/IEC-61439-1&2-Factory built assemblies of switchgear
and control gear and is 4237-General requirement of switchgear & Control gear for voltage
not exceeding 1000"V.

B. Sheet Metal Work


 The switchgear frame shall be fabricated using mild steel structure sections of pressed and
shaped cold rolled sheet steel of thickness not less than 1.6mm.
 Frame shall be enclosed by sheet steel of thickness not less than 1.6mm. cold rolled smoothly
finished leveled and free from flaws, doors and covers shall be cold rolled sheet.
 Stiffeners shall be provided wherever necessary.
 Cut-Outs shall be true in shape and devoid of sharp edges.
 The complete structure shall be rigid, self-supporting and free from vibrations, twists and
bends.

C. Powder Coating
Pre – Treatment :- Phosphating (Plant ferrous) degreasing Tank No.-1
Pre – Treatment :- Water rinsing Tank No.-2
Pre – Treatment:- Water rinsing Tank No.-3
Pre – Treatment:- De-rusting Tank No.-4
Pre – Treatment:- Water rinsing Tank No.-5
Pre – Treatment:- Water rinsing Tank No.-6
Pre – Treatment:- Phosphating Tank No.-7
Pre – Treatment:- Water rinsing Tank No.-8
Pre – Treatment:- Passivation Tank No.-9
Pre – Treatment:- Dry off condition to be specified oven heating at 90 to 1000 C for 10-15
minutes.

C-2, Site-1, Panki Industrial Area, Kanpur – 208022 (U.P.) Telefax: +91-512-2690116, 2690117
email: excel.panels@nesindia.com
Excel Control Systems
After pre-treatment component will hang in powder coating booth and powder is sprayed on the
component up-to 60 micron. After powder coating, panel kept in oven and metal temp. 1800
C.and oven temperature 2000 C.- 2100 C. is given to component up-to 10 minutes..

D. Bus Bars
 Bus Bars shall be of uniform cross section throughout the length of the switchgears and will
be housed in a separate compartment.
 The bus bars shall be of High Conductivity Electrical Al. flats as per requirement (Current
density: 0.8Amp/mm sq.) and shall be supported on SMC/DMC supports of suitable
thickness.
 Bus Bars will be insulated with heat shrinkable sleeves and codified in Red, Yellow, Blue
and Black colours as per standard practice.
 Bus Bars shall be adequately supported to withstand the stresses arising during transient
conditions.

E. Internal Wiring
 Wiring inside the switchgear shall be carried out with 1100 Volts grade, PVC Flexible
Copper wire.
 Minimum size of conductor for power circuits is 1.5 Sq.mm copper. Control circuits shall be
wired with copper conductor of at least 1.5 sq. mm for CT circuits and other circuits.

F. Labels
 All labels shall comprise white letters on black background/ black letters on white
background.
 Labels shall be made of engraved/printed PVC sheet.

G. Earthing
 Panel shall be provided with G.I. earth bus bars (Both ends) running along the entire length
of the board.
 Earth Bus Bar shall be supported at suitable intervals.

H. Testing
Prior to dispatch, the panel will be subject to :
 Operation test.
 Insulation test at 2.5 kV for 1 Minute.
 Megger test by 1000 V megger.

C-2, Site-1, Panki Industrial Area, Kanpur – 208022 (U.P.) Telefax: +91-512-2690116, 2690117
email: excel.panels@nesindia.com
Excel Control Systems
Supply of Electrical Switchboards with below mentioned components-

S/N Material Description Qty. UoM Brand


33kV CONTROL & RELAY PANEL 1 No.
A1 Metering Section : 1 Set
Breaker On(Red) Indicating Lamp 1 No. Esbee
Breaker Off(Green) Indicating Lamp 1 No. Esbee
Breaker Trip(Amber) Indicating Lamp 1 No. Esbee
AC On(Red) Indicating Lamp 1 No. Esbee
DC On(Red) Indicating Lamp 1 No. Esbee
DC Fail (Red) Indicating Lamp 1 No. Esbee
Trip circuit healthy (Red) Indicating Lamp 1 No. Esbee
Spring Charge (White) Indicating Lamp 1 No. Esbee
1Ph LED Ammeter Cl 1 230V AC 96*96 mm 1 No. L&T
Ammeter Selector switch(6A Line Currents with OFF 1 No. Salzer
with CT )
1Ph LED Ammeter Cl 1 230V AC 96*96 mm 1 No. L&T
Ammeter Selector switch(6A Line Currents with OFF 1 No. Salzer
with CT )
12Window Alarm Ann. 1 No. Minilec
Solid State Buzzer 3Tone operating multi voltage 12V 1 No. Hotline/STS
to 240V AC/DC, output 1W-3W90-120db.
3P 4W kWh 110V 1A CL- 1.0 RS485 1 No. L&T/Secure
Breaker Control Switch (Trip - Neutral - Close) with 2 1 No. Salzer
NO + 2 NC
Mimic Section - Semaphore Indicator DC Operated for 1 Set DAV/Reputed
Breaker Position Indicator
Test Push Button 1 No. Esbee
Accept Push Button 1 No. Esbee
Reset Push Button 1 No. Esbee
NO Elements 3 No. Esbee
NC Elements 3 No. Esbee
Control Relay 2NO+2NC 110V AC 6 No. L&T
MCB 6A 1P 10kA C-curve 6 No. L&T
MCB 25A 2P 10kA C-curve 6 No. L&T
Neutral Link 16A/32A 3 No. STS
CT Shorting Links 6 No. STS
A2 Relay Section 8 No.
3 Phase Over Current + Earth Fault Relay (50/51N) 1 No. L&T/C&S
Under Voltage Relay (27) 1 No. L&T/C&S

C-2, Site-1, Panki Industrial Area, Kanpur – 208022 (U.P.) Telefax: +91-512-2690116, 2690117
email: excel.panels@nesindia.com
Excel Control Systems
Trip circuit Supervision Relays (95) 1 No. L&T/C&S
[86] HR Master Trip/Lockout Relay AVAJH13 24-110V 1 No. ASHIDA/C&S
DC
3 Element, Voltage Operated Auxiliary Relay HR 3 No. ASHIDA/C&S
contacts, HR Flags 24-110V DC
Test Test Terminal Block suitable for both 3 Phase 3 1 No. DAV/AVANA
Wire and 3 Phase 4 Wire System
A3 SPACE HEATER,THERMOSTAT & LIGHTING 1 Set
Limit Switch 10A 500V 1NO+1NC 1 No. STS/Reputed
Anchor Roma Teresa 6A Switch Socket Combo 1 No. Anchor
18W 240V AC CFL for Panel Illumination with door 1 No. Reputed make
switch
Space Heater 80/100W 120mm 230V AC 1 No. Reputed make
Thermostat Stem Length 175 mm Temperature Range 1 No. Reputed make
: 30 - 120 deg. C; Tolerance on Operating
Temperature: Within 6 deg. C; Differential: Maximum
10 deg. C; Insulation: Level 2.0 kV for 1 minute;
Contact Rating: 20 A, 230 V, resistive.
MCB 6A 1P 10kA C-curve 1 No. L&T
Neutral Link 16A/32A 1 No. STS
A4 Misc. Items: 1 Set
2.5Sq.mm copper flexible PVC wire for CT Circuit 15 Mtr. KEI/HPL/Reputed
1.5Sq.mm copper flexible PVC wire for AC/DC Circuit 45 Mtr. KEI/HPL/Reputed
Stud type connectors 40 No. C.Well
Disconnector Type connectors 25 No. C.Well
Stud type connectors 40 No. C.Well

Yours truly,

For Excel Control Systems

(Authorised Signatory)

C-2, Site-1, Panki Industrial Area, Kanpur – 208022 (U.P.) Telefax: +91-512-2690116, 2690117
email: excel.panels@nesindia.com

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