[LADDER] Ladder Diagram 1

N00001 G0008.4 Y0002.0

A 1 HYDRAULICS ON O/P
*ESP.. HYDON

N00002 X0008.4 G0008.4

B 3 EMERGENCY STOP SIGNAL
*ESP *ESP..

G0071.1
C EMG STOP SIGNAL (SPINDLE1)
*ESPA

G0075.1
D EMG STOP SIGNAL (SPINDLE2)
*ESPB

G0070.7
E MACHINE READY
MRDYA

N00003 G0008.4 R0100.0

F 8 RESET FLAG
*ESP.. RSTFL

F0001.1
G
RST

X0001.2
H
RST1

F0009.4
I
DM30

F0000.6
J
SA

R0100.0
K
RSTFL

N00004 (* MODE SELECTION ROTARY SWITCH LADDER (8 POSITION) *)

L 15 (* *)

N00005 X0002.7 X0002.6 X0002.5 R0104.0

M 17 AUTO MODE FLAG
MDS4 MDS2 MDS1 AUTOF

N00006 X0002.7 X0002.6 X0002.5 R0104.1

N 21 EDIT MODE FLAG
MDS4 MDS2 MDS1 EDITF

N00007 X0002.7 X0002.6 X0002.5 R0104.2

O 25 MDI MODE FLAG
MDS4 MDS2 MDS1 MDIF
[LADDER] Ladder Diagram 2

N00008 X0002.7 X0002.6 X0002.5 R0104.3

A 29 JOG MODE FLAG
MDS4 MDS2 MDS1 JOGF

N00009 X0002.7 X0002.6 X0002.5 R0104.4

B 33 INC 1 MODE FLAG
MDS4 MDS2 MDS1 INC1F

N00010 X0002.7 X0002.6 X0002.5 R0104.5

C 37 INC 10 MODE FLAG
MDS4 MDS2 MDS1 INC10F

N00011 X0002.7 X0002.6 X0002.5 R0104.6

D 41 INC 100 MODE FLAG
MDS4 MDS2 MDS1 INC100F

N00012 X0002.7 X0002.6 X0002.5 R0104.7

E 45 HOME MODE FLAG
MDS4 MDS2 MDS1 HOMEF

N00013 R0104.4 R0105.0

F 49 INCREMENTAL FLAG
INC1F INCF

R0104.5
G
INC10F

R0104.6
H
INC100F

N00014 R0104.0 G0043.0

I 53 MODE SELECT - 1
AUTOF MD1

R0104.1
J
EDITF

R0104.3
K
JOGF

R0104.7
L
HOMEF

N00015 R0104.3 G0043.2

M 58 MODE SELECT - 4
JOGF MD4

R0104.7
N
HOMEF

R0105.0
O
INCF
[LADDER] Ladder Diagram 3

N00016 F0003.5 Y0010.0

A 62
MMEM

N00017 R0104.7 G0043.7

B 64 ZERO RETURN SIGNAL
HOMEF ZRN

N00018 (* ------------------------------SPINDLE MOTOR LADDER-------------- *)

C 66 (* ---------------- *)

N00019 X0000.2 X0001.5 R0102.2 R0102.3 R0103.0

D 68 SPINDLE OPRN HEALTHY
CKCLPS TQRTP CHOPR TSOPR SPH

N00020 R0700.3 R0103.0 F0001.4 R0700.4 R0700.5 X0001.6 F0009.7 1

E 73
M3 SPH ENB M4 M5 CYSTP DM00

R0102.4
F
SPCCWF

1 G0070.6 G0070.4 R0102.4

G SPINDLE CCW FLAG
ORCMA CW SPCCWF

N00021 R0102.4 G0070.5

H 84 SPINDLE MOTOR CCW/FORWARD
SPCCWF CCW-SFRA

R0102.6 F0003.2
I
SPJGF MJ

N00022 X0001.7 F0003.2 R0102.6

J 89 S SPINDLE ON IN JOG FLAG
SPPB MJ SPJGF

N00023 X0002.0 F0003.2 R0102.6

K 92 R SPINDLE ON IN JOG FLAG
SPSTP. MJ SPJGF

N00024 R0700.4 R0103.0 F0001.4 R0700.3 R0700.5 X0001.6 F0009.7 1

L 95
M4 SPH ENB M3 M5 CYSTP DM00

R0102.5
M
SPCWF

1 G0070.6 R0102.5
N SPINDLE CW FLAG
ORCMA SPCWF

N00025 R0102.5 G0070.5 G0070.4

O 105 SPINDLE MOTOR CW
SPCWF CCW-SFRA CW
[LADDER] Ladder Diagram 4

N00026 R0702.3 R0702.2 R0100.0 A0000.6 G0028.6

A 108 SPINDLE STOP COMPLETE SIGNAL
M19 M18 RSTFL 1006 SPSTP

G0028.6
B
SPSTP

N00027 R0702.3 R0100.0 ACT A0000.6

C 114 SUB24 0005 SPINDLE POSITIONING ABORTED
M19 RSTFL TMRB 1006

D 0000006000

N00028 G0028.6 F0038.1 F0038.0 G0028.4

E 120 SPINDLE UNCLAMP COMP SIGNAL
SPSTP SUCLP SCLP *SUCPF

N00029 G0028.6 F0038.0 F0038.1 G0028.5

F 124 SPINDLE CLAMP COMP SIGNAL
SPSTP SCLP SUCLP *SCPF

N00030 F0045.3 G0029.4

G 128 SPINDLE SPEED ARRIVAL SIGNAL
SARA SAR

N00031 R0102.6 G0070.5 G0070.4 G0029.5

H 130 SPINDLE JOG ON
SPJGF CCW-SFRA CW SOR

N00032 G0070.5 R0100.0 G0028.6 F0009.7 R0700.5 G0029.6

I 134 SPINDLE STOP SIGNAL
CCW-SFRA RSTFL SPSTP DM00 M5 *SSTP

G0070.4
J
CW

N00033 G0008.4 Y0000.2

K 141 HYDRAULIC MOTOR ON
*ESP.. HYDON.

N00034 (* ------------------------------HYDRAULIC CHUCK LADDER------------ *)

L 143 (* ------------------ *)

N00035 G0008.4 G0070.5 G0070.4 F0045.1 A0000.0 A0000.2 R0615.0

M 145 CHUCK HEALTHY
*ESP.. CCW-SFRA CW SSTA CHPF CHKFL CHKHLT

O
[LADDER] Ladder Diagram 5

N00036 R0701.3 R0615.0 X0000.3 R0100.6 R0701.2 R0616.5 R0616.4

A 152 CHUCK CLAMP OD
M11 CHKHLT CHOPB CHIDFL M10 CDLPOD CCLPOD

X0000.4 F0003.2
B
CHCLB MJ

R0101.4
C
CFTF1

R0616.4
D
CCLPOD

N00037 R0616.4 Y0000.0 R0101.3 Y0000.1

E 164 CHUCK CLOSE OUTPUT
CCLPOD CHKOPN CHCLD CHKCLS

R0101.1
F
CDCLID

N00038 X0000.2 ACT R0101.3

G 169 SUB54 0001 CHUCK CLOSE DELAY
CKCLPS TMRC CHCLD

H T0000
CLSD

I R0200

N00039 R0701.2 R0615.0 X0000.4 R0100.6 R0701.3 R0616.4 R0616.5

J 175 CHUCK DECLAMP OD
M10 CHKHLT CHCLB CHIDFL M11 CCLPOD CDLPOD

X0000.3 F0003.2
K
CHOPB MJ

R0101.5
L
CFTF2

R0616.5
M
CDLPOD

N00040 R0616.5 Y0000.1 R0101.2 Y0000.0

N 187 CHUCK OPEN OUTPUT
CDLPOD CHKCLS CHOPD CHKOPN

R0101.0
O
CCLID
[LADDER] Ladder Diagram 6

N00041 X0000.1 ACT R0101.2

A 192 SUB54 0001 CHUCK OPEN DELAY FLAG
CKOPPS TMRC CHOPD

B T0002
OND

C R0204

N00042 Y0000.0 R0102.2

D 198 CHUCK OPERATING
CHKOPN CHOPR

Y0000.1
E
CHKCLS

N00043 Y0000.0 R0100.3 ACT R0100.1

F 201 SUB 3 0005 CHUCK SOL ON DELAY
CHKOPN CHFIFL1 TMR CHSLD

Y0000.1
G
CHKCLS

N00044 R0100.1 X0000.1 X0000.2 A0000.0

H 207 CHUCK POSITION FAULT
CHSLD CKOPPS CKCLPS CHPF

A0000.0 R0100.0 X0000.1 X0000.2

I
CHPF RSTFL CKOPPS CKCLPS

N00045 R0100.1 A0000.0 A0000.2

J 218 CHUCK ACTUATION FAILURE
CHSLD CHPF CHKFL

A0000.2 R0100.0
K
CHKFL RSTFL

N00046 X0000.1 X0000.2 ACT R0100.2

L 224 SUB24 0001 CHUCK OPERNATION FINISH
CKOPPS CKCLPS TMRB CHFIFL

X0000.1 X0000.2
M 0000000200
CKOPPS CKCLPS

N00047 R0701.3 R0100.2 R0100.5

N 233 CHUCK OPERNATION FINISH 4
M11 CHFIFL CHFL4

R0701.2
O
M10
[LADDER] Ladder Diagram 7

N00048 X0000.1 X0000.2 Y0000.3

A 237 CHUCK OPEN LED
CKOPPS CKCLPS COPLD

N00049 X0000.2 X0000.1 Y0000.4

B 240 CHUCK CLOSE LED
CKCLPS CKOPPS CCLLD

N00050 (* ------------------------------CHUCK ID LADDER------------------- *)

C 243 (* ----------- *)

N00051 X0001.3 G0008.4 R0100.6

D 245 CHUCK ID ON FLAG
CHIDSW *ESP.. CHIDFL

N00052 R0701.3 R0701.2 R0615.0 X0000.3 R0100.6 R0101.0

E 248 CHUCK CLAMP ID
M11 M10 CHKHLT CHOPB CHIDFL CCLID

X0000.4
F
CHCLB

R0616.4 X0004.0
G
CCLPOD

N00053 R0701.2 R0701.3 R0615.0 X0000.4 R0100.6 R0101.1

H 258 CHUCK DECLAMP ID
M10 M11 CHKHLT CHCLB CHIDFL CDCLID

X0000.3
I
CHOPB

R0616.5 X0004.0
J
CDLPOD

N00054 X0000.0 R0616.5 F0000.7 R0101.4

K 268 CHUCK FOOT SWITCH CLAMP
CHCKFS CDLPOD CYON CFTF1

N00055 X0000.0 R0616.4 F0000.7 R0101.5

L 272 CHUCK FOOT SWITCH DECLAMP
CHCKFS CCLPOD CYON CFTF2

N00056 (* ------------------------------HYDRAULIC TAILSTOCK LADDER-------- *)

M 276 (* ---------------------- *)

N00057 G0008.4 G0070.5 G0070.4 F0045.1 R0102.0

N 278 T.S. QUILL HEALTHY
*ESP.. CCW-SFRA CW SSTA TQHLY

O
[LADDER] Ladder Diagram 8

N00058 R0702.4 R0702.5 R0102.0 Y0000.6 X0001.4 Y0000.5

A 283 TAILSTOCK FORWARD OUTPUT
M20 M21 TQHLY TLREV TQFWPS TLFWD

Y0000.5
B
TLFWD

N00059 R0702.5 R0702.4 R0102.0 Y0000.5 X0001.5 Y0000.6

C 290 TAILSTOCK REVERSE OUTPUT
M21 M20 TQHLY TLFWD TQRTP TLREV

Y0000.6
D
TLREV

N00060 R0702.4 X0001.4 R0500.0

E 297 TAILSTOCK FUNCTION FINISH
M20 TQFWPS TLFIN

R0702.5 X0001.5
F
M21 TQRTP

N00061 R0500.0 R0702.4 F0007.0 G0004.3

G 303 FINISH SIGNAL
TLFIN M20 MF FIN

R0702.5
H
M21

R0102.7
I
SORCMP

N00062 Y0000.5 R0102.1 X0001.2 ACT A0000.1

J 310 SUB 3 0005 T.S. QUILL ACTUATION FAIL
TLFWD TSFBL RST1 TMR 1001

Y0000.6
K
TLREV

A0000.1
L
1001

N00063 R0702.4 X0001.4 X0001.5 R0102.1

M 318 T.S. QUILL FEEDBACK FAULT
M20 TQFWPS TQRTP TSFBL

R0702.5 X0001.4 X0001.5

N
M21 TQFWPS TQRTP

O
[LADDER] Ladder Diagram 9

N00064 Y0000.5 R0102.3

A 327 TAILSTOCK OPERATING
TLFWD TSOPR

Y0000.6
B
TLREV

N00065 (* ------------------------------FIRST SPINDLE MOTOR BY BUTTON (FOR *)

C 330 (* WARD) LADDER------------------------------ *)

N00066 R0102.6 F0003.2 G0033.7

D 332 SPND SPEED CTRL BY PLC LADDER
SPJGF MJ SIND

G0033.6
E SPINDLE POLARITY BY PMC
SSIN

N00067 D0400.0 G0033.7 G0032.0

F 336
SIND R01I

N00068 D0400.1 G0033.7 G0032.1

G 339
SIND R02I

N00069 D0400.2 G0033.7 G0032.2

H 342
SIND

N00070 D0400.3 G0033.7 G0032.3

I 345
SIND

N00071 D0400.4 G0033.7 G0032.4

J 348
SIND

N00072 D0400.5 G0033.7 G0032.5

K 351
SIND

N00073 D0400.6 G0033.7 G0032.6

L 354
SIND

N00074 (* ------------------------------FIRST SPINDLE MOTOR ORIENTATION LA *)

M 357 (* DDER------------------------------ *)

N00075 R0702.3 R0702.2 R0100.0 X0000.2 A0002.6 G0008.4 K0000.0 G0070.6

N 359 SPINDLE ORIENTATION COMMAND
M19 M18 RSTFL CKCLPS 1026 *ESP.. ORCMA

G0070.6
O
ORCMA
[LADDER] Ladder Diagram 10

N00076 G0070.6 R0702.3 F0045.7 R0102.7

A 368 SPINDLE ORIENTATION COMPLETED
ORCMA M19 ORARA SORCMP

N00077 R0702.3 F0045.7 R0100.0 ACT A0002.6

B 372 SUB24 0048 SPINDLE ORIENTATION ABORTED
M19 ORARA RSTFL TMRB 1026

A0002.6
C 0000006000
1026

N00078 F0007.0 R0100.5 G0004.3

D 380 FINISH SIGNAL
MF CHFL4 FIN

N00079 (* ------------------------------M CODE FINISH LADDER-------------- *)

E 383 (* ---------------- *)

N00080 R0100.5 R0100.7

F 385 M CODE FINISH FLAG
CHFL4 MFINALL

R0702.3 R0102.7
G
M19 SORCMP

R0702.2
H
M18