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Abstract
This research raises the importance of using the recycled aggregates in
constructions as an alternative solution to the conventional natural aggregates.
Herein, the shear behavior of RHSC beams with steel fibers and made from
recycled aggregates has been studied and analyzed. Fourteen specimens were cast
and tested, using two types of natural and recycled aggregates. Two types of
additive ratios of recycled aggregates, including 50% and 100%, were considered.
Before casting, some amount of recycled aggregates was chemically treated,
aiming at improving the properties of aggregates. The treatment had the aggregates
placed in ponds containing hydrochloric acid HCL for 24 hours. Later on, the
aggregates were submerged in a basin containing by sodium metasilicate
pentahydrate. Steel fibers were added by 2% to 11 beams, 1.5%, and 1% of steel
fibers were added to 2 two beams separately, whilst while the last beam was
1
constructed without steel fibers. Three values of shear span-depth ratio (i.e. 2.5, 3
and 3.5) taken into consideration. Three silica-fume percentage (SF) (10,15 and
20%) were used in this research. The necessity to enrich the literature with up-to-
date sources has led to yield new equations to estimate RAC’s compressive
strength and the shear strength that is related to the beams which are made with the
RCA. The statistical data system data Fit 9 (FT9) was used for this purpose with
the help of the test results obtained from the current research and previous studies.
After that, the applicability of the developed equations was evaluated against
different international codified equations. From the results obtained from this
research and previous research, an equation to calculate the compression resistance
was concluded. The values of the average (μ), standard deviation (SD) and
coefficient of variation (COV) are 0.995, 0.128 and 12.89% respectively. Another
formula for calculating shear capacity was created and added to the codes. The
formula added to the ACI Code gave more accurate results. The average, Standard
deviation, and Coefficient of variation were 0.504, 0.197, and 39.1%, respectively.
Keywords: shear capacity, Recycle Aggregate, High Strength Concrete, Steel Fiber
2
1.Introduction
3
since the aggregates make up 75% of the components of the concrete mixture, it is
of high importance in costs and strength of concrete. Mining is a main source
regarding aggregates, as the rock masses in the mountains are detonated and
crushed to obtain the desired gradient as shown in Figure 1.
The resulting aggregate from the factory is used in secondary works, such as
paving roads, paths and landscapes, as it preserves the environment and natural
resources and reduces burial areas.
4
Fig. (2) Bee ´ah ´s C&D recycling facility
Using recycled aggregates in concrete is limited for several reasons: the physical
properties and resistance are lower than those in natural aggregates, as well as the
high absorbability of water. Rahal 2007.Numerous studies were conducted to
improve the properties of recycled aggregates, using various methods, including
chemical and mechanical.
Concrete Society, BRE. 2005, separated the aggregates regarding the recycled
aggregates, according to their brick content as can be seen in the table (1):
RCA (I) defining a material of minimum quality. It might have fairly reduced
strength and elevated impurity levels, it can consist of up to 100% brick or block
masonry, as well as comprising concrete with high impurity degrees.
5
RCA (III) defining mixed materials with 50% brick, also high impurity levels,
such advice notes indicate just to RCA (II), while the materials meeting the
requirements of RCA (I) and (III) have not been allowed.
A Limit might increase to less than 10.0% for the exposed concrete in the case in the
case where the asphalt limit decreased to less than 0.50%.
B Limit might be set about less than 0.10% for the exposed concretes.
6
The recycled concretes have been initially utilized in Europe following WWII to
for re-building and cleaning. Yet, was not globally utilized. Recently, with the
more and more popularity of sustainable construction practices, and the
community demanding more environmental responsibilities, there has been an
increasing interest in using the material (Abbas, et.al. 2007).
The tests program involved Fourteen simply supported beams. All beams were
made of 1300 mm in length and the same rectangular cross-section (100 × 150
mm), as can be seen in Fig 3. The parametric study is summarized as follows:
7
1. Type of aggregate: concrete was made with two types of aggregates
including natural coarse and recycled aggregates. The latter was employed
with two approaches; treated and untreated.
2. Volume fraction of the steel fibers (Vf): the test contained eleven beams
incorporating 2% of steel fibers,1% to the beam (B8) and 1.5% to the
beam(B9), the remaining of beam (B16) was tested without steel fibers.
3. Percentage of silica fume (SF): There are 3 SF percentages have been
utilized (SF= 10% [for (B10)], 15% [for(B11)] and 20% [for twelve beams
other] by mass of cementitious material.
4. The ratio of shear span-to-depth (a/d): Three a/d ratio values (a/d = 2.50 for
eleven beams, 3.5 for B14 and 3.5 for B15) were adopted.
Fig. (3) Details related to commonly tested beam developed for fail in the
shear
8
Fig. (4) Details of reinforcement
9
B14 2% 6% 20% 3 2Ø16 100% RCA treated
B15 2% 6% 20% 3.5 2Ø16 100% RCA treated
B16 0% 6% 20% 2.5 2Ø16 100% RCA treated
4.Experimental work
4.1 Materials
10
initially placed in a crusher machine and turned into relatively chunk pieces by
means of sharp blows. Furthermore, the chuck pieces were manually bashed into
small particles with a big hammer. Finally, the small particles were sieved to
obtained particular range of sizes (i.e. 4.75-14 mm) as shown in fig. (5).
It is well known that the result of recycled coarse aggregates is associated with
significant amount of impurities and slurry. This drawback would cause high water
absorption and less bond between new mortar and recycled coarse aggregate.
Eventually, the performance of the new generated concrete would be less
satisfying in terms many prospects such as compressive strength. To eliminate this
negative effect and enhance the RCA’s quality, special chemical treatment was
implemented in this research and split into two main stages.
The first stage (see Fig. 6) involved soaking the recycled coarse aggregates in a
plastic container with a hydrochloric acid (HCl). The optimum concentration of the
acid used was 0.5 mol as suggested by Ismail and Ramli (2013). This process has
been previously found to be capable of removing and cleaning any impurities and
11
slurry attached to the RCA’s surfaces (Ismail and Ramli 2013, Tam et al. 2007).
The soaking step had lasted 24 hours before the RCA was rinsed and washed then
left to dry. After the dehydration, the aggregates were filtered from any unfavored
small pieces using sieve No.4 in order to maintain a desirable size of aggregates
12
produce a recycled concrete. This essential process was successfully conducted by
various studies (Cheng and Wang 2005, Spaeth and Tegguer 2013).
Regarding this work, the mixing procedure following the process of laboratory
mixing indicated via (Emborg, 2000) that will be specified in the next points:
1. Add fine aggregate into mixer with 1/3 water, and mix for one min.
2. Add mineral admixture (SF) and cement with 1/3 mixing water, then mix for
one min.
3. Coarse aggregate has been added to the last 1/3 mixing water in addition to
1/3f Gluonium-51, mix for (1.5 mins.) after that the mix will be left to rest
for (1 and 1/2 minutes).
4. The rest 2/3 of the Gluonium-51 has been added, then mixed for a period of
(1.5 mins.).
13
5. After that, the concrete will be discharged, cast in addition to being tested
for fresh properties.
Figures 9 and 8 present the preparations and casting regarding the control
specimen (prisms, cylinders, and cubes) and beams.
14
All tested beams have been simply supported and have similar sizes and in testing
approach through the use of a two-point flexural loading as can be seen in
Figure 10.
The characteristics of the recycled high strength concrete (RHSC) in hardened state
are of a high importance for the comprehension of the behaviors of the reinforced
15
beams of concrete. The mechanical characteristics which have been taken under
consideration in the present study are the splitting tensile strength (ft), compressive
strength ( f ' c), and flexural strength (fr) modulus of rapture. Table 3 shows the
mechanical properties of models made from recycled and normal aggregates.
16
6.2 Shear capacity results
Shear resistance results for the beams examined were recorded in Table 4.
Diagonal tension
1 34 105 7.84 0.05
failure
Diagonal tension
2 27 94 6.2 0.25
failure
Diagonal tension
3 20 76 5.77 0.35
failure
Diagonal tension
4 32 103 7.5 0.15
failure
Diagonal tension
5 30.5 95.5 6.93 0.2
failure
Diagonal tension
8 21 79 4.88 0.6
failure
Diagonal tension
9 25 88 5.75 0.5
failure
Diagonal tension
10 27.5 83 4.84 0.4
failure
17
Diagonal tension
11 29 86 5.22 0.35
failure
Diagonal tension
12 32 108 6.13 0.15
failure
Diagonal tension
13 33 117.5 4.78 0.1
failure
Diagonal tension
14 19 75 6.54 0.3
failure
Diagonal tension
15 17.5 73.5 6.73 0.35
failure
Diagonal tension
16 14 61 4 1.2
failure
7.Analytical study
The compressive strength (𝑓′cf) is estimated in this research using data from the
current study and previous studies. Also, an equation was created for the
estimation of shear capacity that is related to the recycled high-strength reinforced
concrete beams. The accuracy related to the suggested equation is checked through
put it to comparison with different codes.
𝑓′cf = f (𝑓′c, F )
Where:
18
𝑓′c : Compressive strength of nonfibrous recycled high strength reinforced
concrete, MPa
F= ( )
LF
V B
DF F F
……1
In which:
BF : Bond Factor
The regression equation was constructed based on (50) points from the
experimental data obtained from the current research and previous research
presented in Appendix A, with the use of the trial V9 related to data Fit software of
Oakdale Engineering. The compressive strength of the data used ranges from (50-
77) MPa. The proposed equation for estimating the compressive strength of
recycled (RHSC) is given by Eqs (1) as follow:
where:
19
experimental data from this research and others listed in Appendix. The values of
coefficient of variation (COV), average (μ), as well as the standard deviation (SD)
have been 12.89, 0.995 and 0.128% respectively.
Fig. (12) shows test values versus proposed values of f'cf for (50) experimental data
using Eq. (1).
1.2
f ' cf =0.95∗f ' c+6.93∗F
f ' cf
f ' cf
f'c F
Fig. 11. Plot of the Suggested Regression Model for Compressive Strength of
RHSC
20
80
70
𝑓′ cf tested (MPa)
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80
𝑓′ cf proposed (MPa)
7.2 Proposed Equation for The Prediction of Shear Capacity of RHSC beams
2. The main reinforcing steel which produces transverse forces that resist shear by
dowel action V d .
3. The forces produced by the fibers that pull the cracks V Fi.
The first and second strengths are difficult to estimate so, they are combined with
one symbol, V c
21
V =V c +V Fi ……3
Based on the data obtained from the current research and previous research in
which fibers are used as shear reinforcement, where the ultimate load that fibers
bear is extracted by subtracting the total ultimate load of the models with the fiber
content from the models that do not contain fibers. Divide the ultimate shear force
on (bw d) to obtain shear stress.
Where:
V Fi : experimental results related to shear stress that are carried through the steel
fiber reinforcements.
V u 1 : the experimental results that are related to ultimate shear stress of fibrous RC
beam.
V u 2: the experimental results that are related to the ultimate shear stress of
nonfibrous beam.
Data Fit was used to analyze nonlinear regression using fiber as influencing
variables. The form of the general equation is as follows:
V Fi = K o∗X H 1 ……5
Where:
V Fi : predicted shear stress that has been carried via the steel fiber reinforcement
MPa.
K o , , K 1 : constants.
22
The proposed equation for estimating shear capacity with regard to RHSC fiber
reinforced beams with no stirrup is in the table (5). It is clear from the table that
the first equation [Eqs 5.6] has a lower error and a higher correlation rate than the
rest.
Where:
a
representing the shear span to effective depth ratio
d
( −0.565 )∗a
(0.024∗FcF +31.93∗ρ+ −0.126∗ F−0.659)
2 V Fi=e d 0.991 0.481 48.54
a
3 V Fi=1.86∗F cF +36.8∗ρ−0.44∗( )−0.392∗F +0.431 0.989 0.536 54.2
d
a
4 V Fi =2.4∗F cF +35.02∗ρ−0.411∗( )−0.23∗F 0.999 0.708 70.87
d
Then the proposed equation (6) is added to the different codes for the reinforced
concrete beams found in Appendix. Code equations are (1) ACI, equation
[Eqs.(B-1)], (2) ACI, equation[Eqs.(B-2)],(3) CAN, equation[Eqs.(B-3)],(4)NZ,
23
equation[Eqs.(B-4)],(5) BS equation[Eqs.(B-5)]. Then the five equations are tested
as follows:
()
−2.14
V ACI 08 =¿0.17√ f ' cf + 0.2+0.03¿ F 2.28 a
cF * ρ∗
d
* F 8.26 …… 7
d
V ACI 08 =¿0.16√ f ' cf +17 ρw +¿ 0.2+0.03¿ F 2.28
cF * ρ∗¿ * F
8.26
…… 8
a
()
−2.14
V CAN = 0.2√ f ' cf + ¿ 0.2+0.03¿ F 2.28 a
cF * ρ∗
d
* F 8.26 ….… 9
()
−2.14
V NZ=¿ (0.07+10 ρw ¿ √ f ' cf +¿ 0.2+0.03¿ F 2.28 a
cF * ρ∗ * F 8.26 …… 10
d
( )( ) ()
1 1 1 −2.14
F cF 3 a
V BS=¿0.8[ ( 100 ρw ) 3 400 4
]+¿0.2+0.03¿ F 2.28
cF * ρ∗ * F 8.26 …... 11
d 20 d
24
Table 6. COV, SD, and µ values of shear strength values
No. Proposed equation Vu Vtest/Vproposed
µ SD COV
1 V=V c , (ACI), Eq. (B-1) +V Fi, Eqs. (5-6) 0.504 0.197 39.1
It is clear from Table (6), that the proposed equation No. (1) [Eq. (6)] to calculate
the shear capacity by the ACI 318-08 code (B-1) has the lowest value of COV,
which equals 39.1.
By seeing figures from (13 to 19) it shows that the improved equation for the ACI
Code 318 -08 can give estimates for calculating the shear capacity for RC beams.
25
3
VT / Vprop (MPa)
2.5 [Eq.7 ]
2
1.5
1
0.5
0
0 10 20 30 40 50 60 70 80
𝑓′ cf (MPa)
3
2.5 [Eq.7]
Vt/Vprop (MPa)
2
1.5
1
0.5
0
0 0.01 0.02 0.03 0.04 0.05 0.06
ρw
26
3
[Eq. 7 ]
2.5
VT /Vprop (MPa)
2
1.5
1
0.5
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
a\d
27
3
[Eq. 7 ]
2.5
Vt /Vprop (MPa)
2
1.5
0.5
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
F
3
Proposed[Eq.7 ]
µ=0.501
2.5 SD=0.197
COV =39.1
2
Vt /Vprop (MPa)
1.5
0.5
0
0 0.5 1 1.5 2 2.5 3
Vtest (MPa)
28
3
Proposed[Eq.6 ]
2.5 µ=0.9801
V Test (MPa)
SD=0.099
2 COV =10.1
1.5
0.5
0
0 0.5 1 1.5 2 2.5 3 3.5 4
VProposed (MPa)
3
Proposed [ Eq.6 ]
2.5 µ=0.9801
SD=0.099
COV =10.1
2
VT / Vprop (MPa)
1.5
0.5
0
0 0.5 1 1.5 2 2.5 3
VTest (MPa)
29
8.Conclusion
1. The use of RCA caused the compressive strengths to be generally lower than
their companion obtained from the NCA. The percentage of reduction for
cubic mixes having 50% treated and 100% treated was respectively 3.1%
and 11.0% lower than the values taken from NCA. However, the further
reduction was noticed when untreated RCA was used. For cubic mixes
having 50% untreated and 100% untreated, 9.4% and 18.8% were reported
to be the amount of reduction in compressive strength when compared to
NCA.
2. The reduction in compressive resistance of samples containing 10% of silica
fume by about 10% compared to samples with content of 20% for the same
type of aggregate.
3. The values of the ultimate load of (NCA) are greater than the values of
mixes used (RCA), when other parameters were kept constant. Because the
angular shape of RCA, the RCA has a high porosity so that the bonding with
30
the rest of the concrete components is fragile. The percentage of reduction in
ultimate load for mixes having 50% untreated and 100% untreated was
10.5% and 27.6%, respectively when compared to NCA.
4. The negative effect of untreated coarse aggregate was subsided when the
mixes were treated by hydrochloric acid (HCL). The sodium metasilicate
pentahydrate is filling the crack and pores, while the acid is removing
adhered mortar on the recycled aggregate. The discrepancy in ultimate load
for mixing having 50% and 100% treated RCA was only 1.9% and 9 %,
respectively as compared to the values taken from NCA.
5. Test results provided considerable enhancement in shear capacity along with
considerable delay in the cracking load when steel fibers were added. The
increment in the ultimate load regarding the beams that contain steel fibers
by 2% is about 36% compared to the beams with a content of 0% for the
same type of aggregate. Also, it was found that the decline in the ratio of
steel fiber to 1% for B8 reduced the ultimate load by about 17%; while using
steel fiber by 1.5% for B9 reduced the ultimate load about 7.8% compared
with B5 for the same type of recycled treated aggregate.
6. The addition of silica fume with other factors being constant increased the
concrete strength. The ultimate load further enhanced by 15% when the
percentage of silica fume was changed from 10% and 20%.
7. An increase in the shear capacity was reported when adding extra
reinforcement to the flexural region among B12 and B13. The percentage of
increment for the latter beams was about 13% and 23%, respectively
compared with B5 for the same type of RCA.
8. The ultimate shear capacity was seen to be considerably lower for the beams
with a/d of 3 and 3.5 as compared with other beams with a/d of 2.5.
31
9. The rate of decrease in the ultimate shear capacity was 21.5% and 23% for
B14 and B15, respectively compared with B5.
Theoretical predictions of Compressive strength 𝑓′cf and shear capacity Vu
1. The regression equation was constructed based on (50) points from the
experimental data obtained from the current research and previous research,
with the use of the trial V9 related to data Fit software of Oakdale
Engineering. The compressive strength of the data used ranges from (50-77)
MPa. The values of coefficient of variation (COV), average (μ), as well as
the standard deviation (SD) have been 12.89, 0.995 and 0.128% respectively.
The proposed equation for estimating the compressive strength of (RHSC) is
given by Eqs (6.1) as follow:
2. The proposed equation for estimating shear capacity with regard to the
RHSC fiber-reinforced beams with no stirrup is given by Eqs (6.2). The
values of coefficient of variation (COV), average (μ), as well as the
standard deviation (SD) have been 10.1, 0.9801 and 0.099% respectively.
V Fi= 0.2+0.03¿ F cF2.28 * ρ∗¿ * F 8.26 MPa ……6.2
9.References
1. Abbas, A., Fathifazl, G., Isgor, O. B., Razaqpur, A. G., Fournier, B., & Foo, S. (2007).
Proposed method for determining the residual mortar content of recycled concrete
aggregates. Journal of ASTM International, 5(1), 1-12.
2. ACI Committee 318 (2019) Building Code Requirements for Structural Concrete: An
ACI Standard: Commentary on Building Code Requirements for Structural Concrete.
American Concrete Institute.
32
3. Bee'ah. (20th, May 2015). Construction waste recycling. Available:
http://beeah.ae/waste-management-main/#wasterecyclingfacilities.
4. Iraqi Specification, No. 45/1984, "Aggregate from Natural Sources for Concrete and
Construction", Central Agency for Standardization and Quality Control, Baghdad, 1984.
5. Iraqi Specification, No. 5/1984, "Portland Cement", Central Agency for
Standardization and Quality Control, Baghdad, 1984.
6. Katkhuda, H. and Shatarat, N. (2016) “Shear behavior of reinforced concrete beams using
treated recycled concrete aggregate”, Construction and Building Materials, 125, pp. 63-
71.
7. Narayanan, R., & Kareem-Palanjian, A. S. (1984). Effect of fiber addition on concrete
strengths. Indian concrete journal, 58(4), 100-103.
8. Rahal, K., 2007. Mechanical properties of concrete with recycled coarse aggregate,
Building and Environment 42(1), pp. 407-415.
9. Sami W. Tabash. And Sheriff Yehia. (2018) “Shear Strength of Reinforced Concrete
Beams Made with Recycled Aggregate”, Proceedings of the 3rd World Congress on
Civil, Structural, and Environmental Engineering (CSEE’18).
10. J. de Brito and N. Saikia, Recycled Aggregate in Concrete. London, UK: Springer
London, 2013.
11. The Concrete Society, BRE. 2005. Technical report No.62 self-compacting concrete: a
review. Day RTU, Holton IX, editors, Camberley, UK, Concrete Society, Surrey GU17
9AB, UK.
12. Ismail, M. Ramli (2013) “Engineering properties of treated recycled concrete aggregate
(RCA) for structural applications” Constr. Build. Mater. 44, pp. 464–476.
13. Tam, V. W., Tam, C. M., & Le, K. N. (2007). Removal of cement mortar remains from
recycled aggregate using pre-soaking approaches. Resources, Conservation and
Recycling, 50(1), 82-101.
14. V. Spaeth, A. Tegguer (2014) “Improvement of recycled concrete aggregate properties by
polymer treatments” Int. J. Sustainable Built Environ. March, pp. 143–152.
15. Emborg, M. (2000) Mixing and Transport, Final report of task 8.1, Betongindustri AB,
Brite EuRam, Sweden, page 65.
16. Salah A Aly, Mohammed A Ibrahim, and Mostafa M Khattab. (2015) “Shear Behavior of
Reinforced Concrete Beams Casted with Recycled Coarse Aggregate “European Journal
of Advances in Engineering and Technology, 2(9), pp. 59-71.
17. Sami W. Tabash. And Sheriff Yehia. (2018) “Shear Strength of Reinforced Concrete
Beams Made with Recycled Aggregate”, Proceedings of the 3rd World Congress on
Civil, Structural, and Environmental Engineering (CSEE’18).
33
Appendix
Selected data from the current research and previous studies for Compressive
Strengths
HS 2% 0.8 52
HS 2% 0.8 62
HS 2% 0.8 57
HS 1% 0.4 56
HS 1.5% 0.6 55
HS 2% 0.8 51.3
HS 2% 0.8 54.5
HS 2% 0.8 57
HS 2% 0.8 57
HS 2% 0.8 57
HS 2% 0.8 57
HS 0% 0 55
0%
Kwak.et.al.2002 HS 0 62
34
HS 0.5 % 0.2 62
HS 0.75% 0.3 62
HS 0% 0 62
HS 0.5% 0.2 62
HS 0.75% 0.3 62
HS 0.5% 0.2 31
HS 0.5% 0.2 31
HS 0.5% 0.2 31
HS 0% 0 75.4
HS 1% 0.318 77
HS 1.5 0.476 77
HS 1% 0.318 76
HS 1% 0.318 76.4
HS 1% 0.318 77
HS 1% 0.318 76
35
HS 1% 0.318 76
HS 1% 0.318 76
HS 1% 0.318 76
HS 1% 0.318 76
Abbreviations
Symbol Description
36
AASHTO American Association of State Highway and Transportation Officials
ACI American Concrete Institute
ASTM American Society for Testing and Materials
B. S British standards
COV Coefficient of Variation
CSA Canadian Standards Association
F Fiber factor
HSC High strength concrete
L.S.F. Lime Saturation Factor
NCA Normal coarse aggregate
NZS New Zealand standards Association
RC Reinforced concrete
RCA Recycle coarse aggregate
RHSC Recycled high strength concrete
SD Standard Deviation
S. F Silica fume
Vf Steel fiber
37