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A4 COMPUTERIZED LOCKSTITCH MACHINE

Product introduction-A
Followed by A2, A2S, A5, A6, etc.

A3 A4S

A4
Product introduction-A
Voice Reminder
Little reminder,big sweetness

Each botton has Each operation


voice reminder has voice guide

USB Port
For charging
cell phone
PROJECT NAME | date 项目名称 | 日 CONFIDENTIA 3
期 L
operating instructions-Factory Reset

Reset with
one button

P165-0000 change to P165-2115 Reset


Operation steps:

On the condition of power on, using a sharp objective insert into the hole for 3 seconds to

restore the factory default. When the screen shows take out the sharp and the
screen shows then panel will display boot screen automatically, which means resets
successfully.
PROJECT NAME | date 项目名称 | 日 CONFIDENTIA 4
期 L
02operating instructions-before and after backstitch

operating steps:
In standby mode, press 、 key,Set the number of before and
after backstitch

number of before number of after backstitch


backstitch
02operating instructions-Free sewing and thread trimming setting.mp4

Free sewing and


thread trimming Free sewing: Press the button and the icon
switch display, means it’s free sewing mode at present.
Trimming switch: Press the button longer, the icon
display up, means the thread trimming is on.

Press the button longer again, the icon


LED screen area
not display, means the thread trimming is off.

PROJECT NAME | date 项目名称 日期 6


operating instructions-W sewing settings.mp4

W sewing /several D refers to sewing


segment sewing times
A/B refers to the stitch numbers
button
of initial and final sewing
W sewing: Press the button ,and the icon
Press the button to the corresponding number flicking, then we can
use
to adjust. The maximum adjustable stitches of initial and final sewing is 15. The
maximum adjustable sewing times is 15.
PROJECT NAME | date 项目名称 | 日 CONFIDENTIA
CONFIDENTIA
PROJECT NAME | date 项目名称 | 日 77
期 L L

operating instructions-Multi-segment sewing setting.mp4

Multi-segment sewing setting: Press the button longer


Several segment sewing button
longer, and icon display on the LED screen,
(Press longer)
means that it's multi-segment sewing mode. And press
to move, the number is flicking, then you can use to set.
The total segment number. And the maximum
adjustable segment is 24.
Segment number setting, the first segment, the second ...
Display the total number of segments of the set, change
the section number when you adjust.

The stitch number setting the first segment of the stitch


LED screen number is 16, and the range of the stitch is from 1 to 99.
area
项目名称 | 日
PROJECT NAME | date
PROJECT NAME | date


项目名称 | 日
CONFIDENTIAL 8
operating instructions- Electronic tension device setting2.mp4

Button for thread tension / Thread tension device setting : Press the button
presser foot lifter sensor
and the icon display on the LED screen, means the
tension device is on . Press the button again, the icon
not display, means the tension device is off.

Setting of presser foot lifter sensor: Press the button


longer and the icon display on the LED screen,
means the presser foot lifter is on. Press the button
LED screen area longer again, the icon not display, means the presser foot lifter is off.
PROJECT NAME | date 项目名称 | 日 CONFIDENTIA 9
期 L
operating instructions-Automatic presser foot lifter settings .mp4

Switch of press foot The switch of press foot lifter after trimming:
lifter Press , the icon display, means that the
press foot lifter after trimming is on.
Press again, the icon not display, means
that the press foot lifter after trimming is off.
The midway press foot lifter settings:
Press the button , the icon display ,
means that the midway press foot lifter is on.
Press the button again, the icon not
display, means the midway press foot lifter is
off.
PROJECT NAME | date 项目名称 | 日 CONFIDENTIA 10
期 L
operating instructions-Electronic Parameter
1、 In the standby state, press key “P” to enter the parameter mode;
2、 Press key and key to adjust the corresponding parameter;
3、 When the parameter have changed, parameter interface will flash. Short press
key “P” to keep the modified parameters. Long press key “P” to exit parameter
interface, return to standby state.
Adjustable System Parameter description
Parameter range default
P 0 1 200~5000 3500 the maximum speed of free sewing (the maximum speed)
P 0 3 0/1 1 Needle position selection (0:up; 1: down)
P 0 4 200~3000 1800 Start back tacking speed
P 0 5 200~3000 1800 End back tacking speed
P 0 6 200~3000 1800 Continuous back sewing speed (W sewing)
P 0 9 0/1 0 Soft start switch (0: off; 1: on)
P 1 5 0/1/2 0 Mode of adding stitch 0: continuous;1:adding half stitch;
2: adding one stitch
P 1 6 0~9999 30 the time of presser foot sensor detecting cloth

PROJECT NAME | date 项目名称 | 日 CONFIDENTIA


11
期 L
operating instructions-Electronic Parameter

P 1 7 0~99 65 Automatic presser foot sensor sensitivity setting (between the maximum
and minimum value of the 02C parameter
display)
P 1 8 1~120 35 Stitch balance for start back tacking No.1 (Pull in compensation)
P 1 9 1~120 20 Stitch balance for start back tacking No.2 (Release of compensation)
P 2 2 0~50 8 the interval of on and off gear when adding one stitch

P 2 4 0~1024 80 Trimming point of pedal

P 2 5 1~120 35 Stitch balance for end back tacking No.1


P 2 6 1~120 20 Stitch balance for end back tacking No.2
P 2 7 0~2 1 Mode of presser foot sensor (0-2)0:off,1:effective after trimming,
2:effective before and after trimming
P 3 0 0~31 0 Feed forward torque of motor: 0: normal functions
1-31: feed forward torque level

P 3 1 10~199 50 Trimming afterburner coefficient (motor


afterburner)
P 3 2
PROJECT NAME | date 1~500
项目名称 | 日 400 trimmer electromagnet full output time ms
CONFIDENTIA
12
期 L
operating instructions-Electronic Parameter
P 3 3 1~100 0 Clip line electromagnet per cycle closing time (ms)
P 3 7 1~100 0 Clip line electromagnet per cycle opening time (ms) the force of Clip line
P 4 5 1~100 1 Back stitch electromagnet per cycle opening time (ms)
P 4 6 1~100 2 Back stitch electromagnet per cycle closing time (ms)
P 4 7 200~360 360 After trimming anti pull (It realizes trimming is pulled back function)
P 4 9 100~500 250 Trimming speed
P 5 0 100~500 150 Presser foot lifting electromagnet full output time ms
P 5 1 1~100 3 Presser foot lifting electromagnet per cycle opening time (ms)
P 5 2 0~800 100 Running delay time (ms) : when presser footer comes down to the
beginning of sewing. A little more longer will be better.
P 5 3 0/1 1 Presser foot lifting function selection 0: off 1: on
P 5 4 1~100 5 Presser foot lifting electromagnet per cycle closing time (ms)
P 5 6 0/1 1 Run to up needle position after Power on: 0: no action 1: action
P 5 7 0~600 100 Presser foot lifting electromagnet protection time 0.1s; 0 means no
protection. The longest time can be keep one minute. During the setting,
midway press foot lifter and press foot lifter after trimming are effective
P 6 0 200~5000 3000 The maximum speed of constant sewing (Automatic test speed)
PROJECT NAME | date 项目名称 | 日 CONFIDENTIA
13
期 L
operating instructions-Electronic Parameter
P 6 2 0/1/2/3 0 Special mode:
0: Normal mode
1: Simply sewing mode
2: Motor initial angle measurement
3: Automatically setting the pulley ratio by the CPU. 4: Automatic test modle (It
has needle stop position of automatic test, running 5s and stopping
3S)
P 6 6 0/2 2 2: safety switch function is on
0: off
P 6 8 0~5000 4000 The upper limit of the maximum speed
P 7 1 0~50 2 Slow release lifter level adjustment, the smaller values and the faster quickly
P 7 6 1~500 60 Back sewing electromagnet full output time ms
P 7 8 10~359 120 Clamp wire start angle
P 7 9 0~359 320 Clamp wire end angle
P 9 0~4 4 Voice volume(0~4), 4 is maximum (Restoring the factory will not change)
8

P 9 0/1/2 1 Voice selection 0: Voice Closing, 1: Chinese 2: English Default 1 Chinese


9

P A
PROJECT NAME | date

1~9999
项目名称 | 日 5000 When the sensor is CONFIDENTIA
on Land instant shade the sensor, delay time of presser14
0 footer coming down (unit ms)
operating instructions-Monitoring parameter (P+ button “presser foot lifter “ to enter)

Parameter No. Parameter Parameter No. Parameter Description


Description
0 1 0 stitch counter 0 2 6 The ratio between motor and
machine
0 1 1 Counter for sewing pieces 0 2 7 time(hours) of motor

0 1 2 real speed of the 0 2 8 The sampling voltage of


head interaction
0 1 3 State of encoder 0 2 9 DSP Software version

0 2 0 DC voltage 0 2 A Simulate inputing sampled


value 1
0 2 1 Machine speed 0 2 B Simulate inputing sampled
value 2
0 2 2 The phase current 0 2 C Error Counter

0 2 3 Initial electrical 0 2 D QP Superstate


angle
0 2 4 Machine angle 0 3 0 -0 37 The history record of error codes

0 2 5 The sampling voltage P+free sewing Control box panel version


of pedal
PROJECT NAME | date 项目名称 | 日 CONFIDENTIA
15
期 L
trouble removal
Error Code Description Solution

Err-01 Hardware
overcurrent 1、Power off, restart 2、Under normal condition, check voltage, low
Err-02 Software voltage is 176 v, high voltage is 264 v 3、Turn the handwheel to see
overcurrent whether mechanical parts is stuck 4、Check the motor plug 5、Factory
reset、test the motor angle 6、Replace the electronic control box
Err-03 system under
voltage
Err-04 Over-voltage when
the machine is
off
Err-05 Over-voltage in
operation
Err-06 Magnet circuit 1、Check whether the plug, pin is fall off2、Unplug the electromagnet
fault plug to see if is still in an error 3、Replace the electromagnet4、
Replace the electric control
Err-07 Power measuring 1、factory reset2、Replace the electric control
detection
circuit fault
Err-08 Sewing motor 1、Turn the handwheel to see whether mechanical parts is stuck 2、Check
blocked the motor plug
3、Factory reset、test the motor angle 4、Replace the motor 5、Replace
the encoder6、Replace the electric control
trouble removal
Err-09 Brake circuit 1、Check whether the cement resistor plug in the electric cabinet is
failure fall off2、Check whether the cement resistance burst 3、Replace cement
resistance 4、Replace the electric control
Err-10 Communication 1、Check the connection between control panel and controller 2、factory
failure reset3、Replace the panel 4、Replace the electric cabinet

Err-11 Machine head


needle 1、Check whether the plug is loose 2、Replace the encoder 3、Replace
positioning the electric cabinet
failure

Err-12
Initial motor
electrical Hardly appear.
angle failure
Err-13 Motor HALL failure
1、factory reset 2、Replace the motor encoder3、Replace the electric
cabinet
trouble removal
Err-14 DSP Read/Write
EEPROM failure
1、factory reset
Err-15 Motor over-speed 2、test the motor angle
protection 3、Replace the electric cabinet

Err-16 Motor
reversion
Err-17 HMI Read/Write
EEPROM failure

Err-18 Motor overload


According to E08 to investigate, solution is the same as E08.
Err-23 Sewing motor
blocked
encoder
failure
Switch alarm Straighten the machine head to ensure the switch is restored.

PROJECT NAME | date 项目名称 | 日 CONFIDENTIA 18


期 L
Mechanical adjustment-lower shaft oil supply

srew of
adjusting to oil
the oil of pump
hook

pipe:alumin
um
Needle bar oil
amount is too
Mechanical adjustment-armshaft oil supply
large, adjust
Down bobbin the position of 供油系统的原理
Oil supply of
Panel internal
winder, the wick
regulate the
wick

The installation of lubricato


wick of Needle bar

In the process of high


speed machine, needle bar
in the move up and down,
the sleeve friction, at the
same time. If there is no
lubricating oil, high
temperature needle bar an
oil return pipe:Mainly absorbed back
Mechanical adjustment-oil return the excess oil of the head, to avoid oil
to the workbench from the needle bar or
press foot

linoleum :Absorb the excess


oil supply, then oil return pipe

oil return pipe


Mechanical adjustment-Adjustment of the needle bar height

Adjustment of the needle bar height: When the needle in


the lowest, hook within half a pinhole.
Mechanical adjustment-Adjustment of the hook
Turn the handwheel to make the hook tip to the center needle, and then
continue to turn the handwheel to make the needle from down to up in 2.2
2.5 mm, then to keep hook tip to above the pinhole between 1-1.2 mm, and
also the horizontal distance between needle and the hook tip is 0-0.1 mm.

1-1.2mm
Mechanical adjustment-Adjustment of Positioning hook

Adjustment of Positioning hook:

The left to right of the

positioning hook is generally

about 0.5-1.0 mm. The gap is

too large, the sound is loud,

the gap is too small, crossed


Positioning hook
the line.
Mechanical adjustment-Feeding Dog Angle

1、When the needle pitch reaches the maximum, by adjusting the feed dog before and
after the screw, make before and after the feed dog do not touch the needle plate
2、By adjusting the feed dog of the high and low screws, so that the feed dog at the
highest,exposed needle plate plane 1-1.2mm

feed dog high and low screws

1-1.2mm
Feed dog tilt screw

feed dog before and


after the screw
Mechanical adjustment-Adjustment of the Synchronization
机针与送布时间的同步调整:(needle plate、top of the feed dog、Pinhole bottom flush)To get the synchronous

adjustment of needle and the feed dog, easy breakage when feed dog is too slow, back stitch is more obvious. When

the feed dog is too quickly, the thread is not tight, especially when using a thick thread is more obvious.
Mechanical adjustment-coincidence degree of the back stitch needle pitch

Loosen the two retaining screws, adjust the reverse stitching eccentric
shaft, make the back and forth stitch coincidence.

偏心轴

retaining
screws
Mechanical adjustment-take-up lever function、installation

function:From top to bottom: Pay-off for the hook to hook thread、when the
hook turn to 180 degrees,the take-up lever take back the extra thread,
form stitch。
installation:take-up plane aim to the first screws 。

The first
screws

take-up
plane
Mechanical adjustment-Stitch adjustment method-link
Press the button on the lockstitch dial,rotate to the left stitch becomes
larger,rotate to the right, stitch becomes smaller。
Mechanical adjustment-trimming
剪线标准调节方法 Adjustment Method of Trimming Standard
• 针杆运转反向 Reverse needle bar operations
• 旋梭运转反向 Reverse Hook operation
• 旋梭分线点 Hook distribution point
• 机针中心线 center line of the needle
• 旋梭分线点距离机针中心线5mm左右 the distance between hook distribution point and the center line of
the needle is about 5mm.
• 剪线凸轮固定螺丝 Trimming CAM retaining screw
• 剪线驱动滚珠 trimming drive ball
• 动刀启动点 moving knife start point
• 调整方法:1. 调整剪线时间之前,必须先调整好针杆高度,旋梭勾线时间,停车位。2. 当旋梭分线点位
于如图所示离机针中心线5MM时,调整剪线凸轮至恰好启动动刀剪线的位置。Adjustment method: 1.
Before we adjust the trimmer time, must adjust the height of the needle bar, the time when hook catch thread,
and the machine stop position. 2.when the distance between hook distribution point and the center line of
the needle is about 5mm, adjust the CAM to just start moving knife cut line position.
• 调整说明:动刀分线时,勿使旋梭脱线,且旋梭进线量尽量放大,这样剪线后残留的线头会稍长。
Adjustment: the moving knife distribute the thread, do not make the hook off thread, and hook into the thread
volume amplification as far as possible, so the thrum of the residue after trimming will be slightly longer.
Mechanical adjustment-Mounting and dismounting of motor encoder.mp4

B C
E dow
The screw( will be
nwa
cancelled in the future),
rd
D if it exists,
Operation Sequence: please take it down
1.Take down the hand wheel and firstly.
then utilize hex key(4mm) to loose four electric control
fastening screws (represented as ABCD in the picture)
2.Take down the electronic control box and then use hex key (4mm) to loose the screw
(represented as E in the lower left corner of the picture)
3.Loose 6 motor encoder fastening screws by the hex key(10 mm) and take down the upper
part of housing, then downward remove the motor encoder 32
Mechanical adjustment-grating film
Announcements :
1. Rotating the first screw of the motor grating film to fix flat.
2. After replacing the grating film, need to make sure the left-right
position of the grating film, and don’t touch the encoder.

2
1

PROJECT NAME | date 项目名称 | 日 CONFIDENTIA 33


期 L

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