Single-Step 5  Example Alarm 8

<INFO> There are 50 pieces of material, which are bent as following:

 Description Procedure
The first bending: bend depth is 85.00mm, back gauge position is
1. The default page is SINGLE; also, you can press P key several 1. Press P key several times, switching to the CONST page.
50.00mm, retract distance is 5.00mm
times, switching to the SINGLE page.
2. Press Arrow Keys to select the parameter you want to program. The second bending: bend depth is 85.00mm, back gauge position
3. Press Numeric Keys to program a desired value.
4. Press Enter Key to complete the setting. is 100.00mm, retract distance is 5.00mm
5. Follow the above methods to program the others parameters. The third bending: bend depth is 85.00mm, back gauge position is
6. After finishing the program, press Startup Key to run the device.
300.00mm, retract distance is 5.00mm
 Parameter Put the above program into Program-No 1.

E21 Instruction Book Page Parameter Description <PROCEDURE>

1. Press P key several times, switching to the PROGRAMS page
2. Press <arrow right> key to enter the ALARM RECORD page.
X Actual position of the back gauge

Document Version: V1.03 Y Actual position of the slider

XP Programmed position of the back gauge
Software Version: V1.11 YP Programmed position of the slider
DX Retract distance of the back gauge
Single-Step
HT Hold time of punch at the bending point
DLY Delay time in seconds for X-axis retracting 2. Select 1 and press Enter Key to enter the General Parameters
PP Preset workpieces page; and program the parameter ST to 3 Alarm List
■PP>0, indicates the residual workpieces The page can show the latest 6 alarm info. And, the following table lists
CP
■PP=0, indicates the finished workpieces all the alarm info.

No. Name Resolver

Move X-axis forwards in Manual
A.02 XPos < minimum
Movement.
 Example Move X-axis backwards in Manual
A.03 XPos > maximum
3. Press Enter Key, moving the cursor to the next parameter; and Movement.
<INFO> There is one batch of materials, the requirement of bending are as program the parameter PP to 50 Move Y-axis forwards in Manual
Display 1 A.04 YPos < minimum
Movement.
following: 10 pieces, bend depth is 100.00mm, back gauge position
Move Y-axis backwards in Manual
A.05 YPos > maximum
is 80.00mm, the retract distance is 5.00mm, the delay time for Movement.
Panel
retracting is 2 seconds, and the holding time is 3 seconds. A.06 X out of lmt. Re-teach the position of X-axis.
Count reached Rerun, the alarm is cleared
<PROCEDURE> A.11
shut-down automatically.
1. Program the parameter XP to 80.
Step on the Foot Up Switch, moving
Beam is not on upper
A.12 the slider to the TDC, and the alarm
4. Press Enter Key, moving the cursor to the next parameter; and dead point
will be cleared automatically.
program parameter DLY to 2.00
A.13 X Un-teachIn Re-teach the position of X-axis.
A.14 Y Un-teachIn Re-teach the position of Y-axis.
Check whether the pump signal is
A.21 Oil pump not started connected, and check whether the
pump switch is on.
2. Press Enter Key, moving the cursor to the next parameter; and Check whether the encoder wiring is
A.22 Encoder failure
program the parameter YP to 100.00 normal.
Reprogram the Drive Mode for
A.25 Drive mode err
5. Press Enter Key, moving the cursor to the next parameter; and X-axis and Y-axis.
program the parameter HT to 3.00 Check whether the back gauge
Page A.26 X Stop Err
motor is run normally.
Check whether the slider motor is
A.27 Y Stop Err
run normally.
Check whether the back gauge
A.28 X V2 Err
motor is run normally.
3. Press Enter Key, moving the cursor to the next parameter, and
Check whether the back gauge
program the parameter DX to 5.00 A.29 X V3 Err
motor is run normally.
Check whether the slider motor is
6. Press Enter Key and <Arrow Right> Key to enter the Step 1 A.30 Y V2 Err
run normally.
Setting page; and program the parameter XP to 50.00
Check whether the slider motor is
A.31 Y V3 Err
run normally.
Move X-axis forwards to the setting
A.32 XPos < 0
range in Manual Movement.
Move Y-axis forwards to the setting
A.33 YPos < 0
4. Press Enter Key, moving the cursor to the next parameter, and range in Manual Movement.
program the parameter HT to 3.00 A.41 Parameter storage error Back to factory for repairing

Operation Flow 2 7. Press Enter Key, moving the cursor to the next parameter; and Troubleshooting 9
program the parameter YP to 85.00

Fault Trouble shooting

The screen don’t display ■The terminal of power supply wiring is error.
when power on. Follow the nameplate to rewire.
■The source voltage is too low.
5. Press Enter Key, moving the cursor to the next parameter, and ■The connector is not connected well.
program the parameter DLY to 2.00
The back gauge motor
doesn’t run when X-axis The wires of these two motor are in reverse,
8. Press Enter Key, moving the cursor to the next parameter; and
is operated, but the please rewire.
program the parameter DX to 5.00
slider motor runs.
The motor doesn’t run ■Check whether the machine is impeded, or
when operating. whether the slider is back to TDC
■Check whether the motor wire is connected
well.
6. Press Enter Key, moving the cursor to the next parameter, and
program the parameter PP to 10 The motor can’t mutually ■Check whether the signal is in effect, or
convert from high to low whether frequency converter is normal.
9. Press Enter Key, moving the cursor to the next parameter; and ■Check whether parameter Mute Dis. is
program the parameter RP to 1 programmed correctly.
The step can’t be
Check the START terminal is connected to
changed in Multi-Step
+24V when the slider is on TDC.
mode.
The counter doesn’t Check the START terminal is connected to
Notice 3 work in Multi-Step mode. +24V when the slider is on TDC.
7. Press Enter Key to finish the program.
 When the RED indicator light is on, you can program the parameters. Lose control of the ■Check whether the encoder cable is
 Only when the page is on SINGLE, Total Parameters page or the Step 1 8. Press Startup Key to run the device. system connected well.
page, you can press Startup Key to run the device. 10. Press Enter Key and <Arrow Right> Key to enter the next step
parameters setting page; follow the above methods to program the ■Check whether the motor direction wiring
 Press Stop Key to stop the machine, and the device backs to the previous
page. parameters of Step 2 and Step 3 (X+, X-, Y+, Y-) is correct.
 When the page displays the alarm info, you should resolve the problem The actual position of
11. After finishing the program, press P key to back the Total Check whether the encoder cable is
with some effective measures (see Alarm List). The device will be reset X-axis or Y-axis is
Parameters page or the Step 1 page
by the self-diagnosis function. connected well or correctly.
unchanged or unshown.
12. Press Startup Key to run the device.

Manual 4 Multi-Step 6 Diagnosis 7 Reference

Press key, key or key to enter the MANUAL page.
Press Arrow Keys to select the axis you want to adjust, and follow the  Description  < E21 Installation Manual >
below table to operate.  < E21 Operation Manual >
1. Press P key several times, switching to the PROGRAMS page.
 The drive mode of the corresponding axis is motor. 2. Press Arrow Keys to select a desired No, or you can press <NOTE> The following is only described how to diagnose the encoder, and
Numeric Keys to input a desired No, and then press Enter Key to for the others diagnosis, just according to the page tips to operate.
Press Key Status Direction Duration Speed
enter the General Parameters page.
STOP increasing Press Time Slow 4. Press Arrow Keys to select the parameter you want to program. 1. Press P key several times, switching to the CONST page.
■Press Time (Press Time < 5. Press Numeric Keys to program a desired value.
2. Press Numeric Keys to input the password 5656, and press Enter
Pulse Time) 6. Press Enter Key to complete the setting.
RUN increasing Slow Key to enter the DIAGNOSE page.
■Pulse Time (Press Time > 7. Follow the above methods to program the others general
Pulse Time) parameters.
8. After finishing the program, press <arrow right> key to enter the
STOP decreasing Press time Slow
Step Setting page.
■Press Time (Press Time < 9. Follow the above methods to program the others step parameters.
Pulse Time) 10. Press <arrow right> or <arrow left> key to enter the others Step
RUN decreasing Slow
■Pulse Time (Press Time > Setting page, and program the desired parameters.
Pulse Time) 11. After finishing the program, you should back to the Total Parameters
STOP increasing Press time Slow page or the Step 1 page, and press Startup Key to run the device.
RUN increasing Press time Slow
 Parameter
STOP decreasing Press time Slow
3. Select 5. Enc. DIAG. or press Numeric Key 5 directly, and then
RUN decreasing Press time Slow
Page Parameter Description press Enter Key to enter the ENC. DIAG. page.
<Note>: When the system is on run status, the operation of manual
ST The number of steps
movement is just valid for the X-axis.
PP Preset workpieces
 The drive mode of the corresponding axis is frequency converter. ■PP>0, indicates the residual workpieces
CP
Press Key Status Direction Duration Speed ■PP=0, indicates the finished workpieces ESTUN AUTOMATION CO., LTD
STOP increasing Press Time Slow DLY Delay time in seconds for X-axis retracting
RUN Unable HT Hold time of punch at the bending point Add: 155 Jiangjun Road, Jiangning Development Zone,
Multi-Step
STOP decreasing Press Time Slow Programmed position of the back gauge in Nanjing 211106, P.R.China
XP
RUN Unable
the step TEL: 025-52785866
4. Rotate the encoders of X-axis and Y-axis, the page displays the
STOP increasing Press Time Fast
YP Programmed position of the slider in the step pulse changing. The corresponding C-pulse will jump between 0 FAX: 025-52785992
RUN Unable
DX Retract distance of the back gauge and 1, which indicates the encoder port is normal. WEB: www.estun.com
STOP decreasing Press Time Fast RP
The number of times a step is repeated Email: info@estun.com
before the next step is executed
RUN Unable