Calibrating the multi-function camera (MFC) 1

Version 3.0 RA_282_G_060_885_00_00_00_0001

Preparatory measures ►Apply the parking brake. ►Restore driving height, see
►Park the vehicle on a hard, ►Check tyre pressure and tyre Operator's Manual.
level standing and prevent it type, correct if necessary, see
from rolling away. Operator's Manual.

key
1 Target
2 Calibration device

Technical data
Checking and setting values
Distance, target to camera, measuring position 1, dimension A............ ........................................   170 cm
Distance, target to camera, measuring position 2, dimension B............ ........................................   270 cm
Height, lower edge of target to ground...........................................................................................  90 ± 1 cm
Rear axle cab lean...................................................................................max..................................  15'
Cab lean, target to vehicle at 170cm distance....................................... max +/-............................  3 cm
Cab lean, target to vehicle at 270cm distance....................................... max +/-............................  5 cm
Important information

DANGER
Risk of accident from uncontrolled movement of vehicle
The vehicle could start to move and cause serious or fatal personal injury.
Therefore:
• Take precautions to prevent the vehicle from rolling away.

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 2
Version 3.0 RA_282_G_060_885_00_00_00_0001

CAUTION
Risk of accident when handling class 2 lasers
Class 2 lasers can damage the retina.
Therefore:
• Never look directly into the laser beam - including on reflecting surfaces.
• Make third parties aware you are working with lasers.
• Do not aim the laser beam at third parties.
• Seek medical attention immediately if your eyes become irritated.

NOTE
Measurement and calibration errors due to uneven workplace
Unevenness on the parking surface of the vehicle and calibration device lead to inaccurate measurements
and calibrations.
Therefore:
• Park the vehicle on a flat, level surface, e.g. a headlight parking space.
• Perform the calibration only on a level foundation.

NOTE
Measurement and calibration errors due to disturbing light sources
Bright window surfaces on the building can interrupt the calibration process
Therefore:
• Ensure uniform lighting of the target and the surroundings

Useful tip
Not all the special tools listed below are required for calibration. Select from the following special tools:
• Adjusting device for the ACC sensor (80.99607-6042) in conjunction with the axle-measuring system
(80.99607-6080) or
• ACC sensor adjusting device (80.99607-6081)
Special tools
1 Adjusting device for ACC sensor 80.99607-6042
Quantity 1
Adjusting radar sensor in conjunction with
80.99607-6080

2 Axle measuring system 80.99607-6080

Quantity 1
HD-30 Easy Touch with surveying accessory for the axle
systems

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 3
Version 3.0 RA_282_G_060_885_00_00_00_0001

3 ACC sensor adjusting device 80.99607-6081

Quantity 1
LC-40 incl. HD-30 measuring heads for surveying axle
systems with ACC adjustment

Attaching measuring heads

Assembling measuring head
Useful tip
The illustration shows the retainer with the
measuring head from the ACC sensor adjusting
device [3].

►Fasten the retainer 1 onto the rod 4.

►Insert the rod 4 into the measuring head
fastener 2 and secure using star handle 3

Attaching holding device to the rear wheel

NOTE
Measurement and calibration errors due to
damaged rim flange
The holding device of the measuring heads does
not lie flush with the rear wheel.
Therefore:
• Ensure that the sliding elements lie flush on the
undamaged rim flange.
• Relocate holding device if necessary.
►Place the holding device 1 over the tyre of the
first driven rear axle.
►Align the sliding elements 4 onto the rim flange
2 and fasten with star grip 3.
►Repeat the work steps on the other side of the
vehicle.
Attaching the measurement scale on the
holding device
Useful tip
The measurement scales 2 are both in the scope
of supply of the ACC sensor [1] adjusting device
and the ACC sensor adjusting device [3].

►Attach measurement scale 2 vertically to the

longitudinal axis of the vehicle on the holding
device.

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 4
Version 3.0 RA_282_G_060_885_00_00_00_0001

CAUTION
Risk of accident when handling class 2 lasers
Class 2 lasers can damage the retina.
Therefore:
• Never look directly into the laser beam -
including on reflecting surfaces.
• Make third parties aware you are working with
lasers.
• Do not aim the laser beam at third parties.
• Seek medical attention immediately if your eyes
become irritated.
►Switch on laser head 3 and align to
measurement scale.
►Repeat the work step on the other side of the
vehicle.
►Undo knurled bolt 1 and push the measurement
scale until the same value can be read on both
sides of the vehicle.
►Tighten knurled bolt 1.
►Switch off laser head 3 on both sides of the
vehicle.
Building the calibration device
Setting up the calibration device in front of the
vehicle
►Set up the calibration device 1 sideways in front
of the vehicle.
►Remove locking ring 3 and bolt 4.
►Lower the measuring bar 2 for the target.
►Remove the protection from the mirror of the
calibration device.

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 5
Version 3.0 RA_282_G_060_885_00_00_00_0001

Aligning the calibration device horizontally

NOTE
Measurement and calibration errors due to
uneven workplace
Unevenness on the parking surface of the vehicle
and calibration device lead to inaccurate
measurements and calibrations.
Therefore:
• Park the vehicle on a flat, level surface, e.g. a
headlight parking space.
• Perform the calibration only on a level
foundation.
►Align the calibration device 1 horizontally using
star screws 2 and levels 5 .
►Insert target 3 in the front recess 4 (=
measuring position 1).

Adjusting the target

►Secure the target support on the ground.
►Adjust the target using the lever 2.
►Check the level 1 for horizontal alignment.
►Check the target height.
Height, lower edge of ......... ......... 90 ± 1 cm
target to ground..................

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 6
Version 3.0 RA_282_G_060_885_00_00_00_0001

Aligning the calibration device to the multi

function camera
Useful tip
Dimension A = distance of target to lower edge of
the camera lens (windscreen!).

►Check dimension A, adjust if necessary.

Distance of target 2 .....  Dimension A.....  170 cm
to camera 3................

►Check that all levels are aligned horizontally.

Aligning the calibration device and the vehicle

to each other

CAUTION
Risk of accident when handling class 2 lasers
Class 2 lasers can damage the retina.
Therefore:
• Never look directly into the laser beam -
including on reflecting surfaces.
• Make third parties aware you are working with
lasers.
• Do not aim the laser beam at third parties.
• Seek medical attention immediately if your eyes
become irritated.
►Turn laser head in the direction of the front axle
so that the laser beam 2 points towards the
mirror 1 and is reflected on the measurement
scale 4 on the rear axle.
►The laser beam 2 must be visible on both
scales 3 and 4.
►Repeat the process on the other side of the
vehicle.
►Align the calibration device so that scales 3 and
4 on both vehicle sides show the same value.

Checking the calibration device assembly

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 7
Version 3.0 RA_282_G_060_885_00_00_00_0001

NOTE
Calibration errors due to incorrect assembly of the calibration device
While aligning, previously set values can be lost.
Therefore:
• Check all settings again; correct them if necessary.

Distance of target to camera..................................... ...................... Dimension A..........................   170 cm

Height, lower edge of target to ground..................... ...................... ............................................... 90 ± 1 cm

• Front measurement scales, same value on both sides.

• Rear measurement scales, same value on both sides.
►Check all values and levels; align if necessary.
Calibration process
Calibrating with MAN-cats III
Useful tip
Included in the scope of the supply of MAN-cats®
III are the service computer 1 and the
communications interface 2.

►Switch on the service computer 1 and restore

power supply as required.
►Restore the electrical plug connection between
the communications interface 2 and the
diagnostic socket of the vehicle
►Switch on the ignition
Select access type
►Select calibration.

User instructions
►Ensuring all prerequisites

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 8
Version 3.0 RA_282_G_060_885_00_00_00_0001

User instructions
►Confirmation that the calibration device was
assembled correctly.

Calibration process
The calibration process is started.

NOTE
Measurement and calibration errors due to
disturbing light sources
Bright window surfaces on the building can
interrupt the calibration process.
Therefore:
• Ensure uniform lighting of the target and the
surroundings.

Target in position 2
Move target to measuring position 2, see following
work step.

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 9
Version 3.0 RA_282_G_060_885_00_00_00_0001

Aligning target in position 2

►Release the handle 2.
►Put the target 1 in the recess 3.
►Check the level on the target 1 .
►Adjust the target using the handle 2.
Useful tip
Dimension A = distance of target to lower edge of
the camera lens (windscreen!).

►Check dimension A, adjust if necessary.

Distance of target ......  Dimension B.......  270 cm
to camera................

Calibration process
The calibration process is started.

User instructions
►Switch off the ignition.

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 10
Version 3.0 RA_282_G_060_885_00_00_00_0001

User instructions
►Observe the delay time.

User instructions
►Switch on the ignition.

Premature removal of the calibration device

Reduced set-up times
Useful tip
If it should be necessary to adjust a radar sensor as well, adjustments can be made at the location of the
radar sensor.

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 11
Version 3.0 RA_282_G_060_885_00_00_00_0001

Closing MAN-cats III

►Switch off the ignition.
►Disconnect the electrical plug connection
between the communications interface 2 and
the diagnostic socket in the vehicle.
►Switch off the service computer 1 .

Removing the calibration device

Detaching retainer with laser head
►Switch off the laser.
►Detach retainer with laser head.
Removing the calibration device
►Loosen handle 2 and pull out target.

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.
Calibrating the multi-function camera (MFC) 12
Version 3.0 RA_282_G_060_885_00_00_00_0001

Removing the calibration device

►Fold up the measuring bar 1 for the target.
►Insert retaining pin 4 and secure with locking
ring 3
►Apply the protection for the mirror of the
calibration device

Final measures
►Road test the vehicle.
►Check that the system functions correctly.
►Read out the diagnostic memory of the MFC.

Observe the safety instructions. This document is not periodically updated. MAN Truck & Bus AG accepts no liability for damage
arising from out-of-date information in this document. Before commencing work, ensure that the latest document version is used.