TR7600 Series II: User Guide - Installation

TR7600 Series II
Automated X-Ray Inspection System
User Guide – Installation

ver. 2.7.10
March 1, 2015
Original Instructions
Test Research, Inc.
TR7600 Series II– Automated X-ray Inspection System

User Guide – Installation
v.2.7.10
Original Instructions
Copyright © 2015 Test Research, Inc. All rights reserved.
This document may be printed or photocopied only by customers or authorized agents of

Test Research, Inc. (TRI) for sole use by their employees working with TRI test systems. Any
other use of this document must be approved by TRI.
The following are trademarks or registered trademarks of Test Research,

Inc.
The absence of a product or service name or logo from this list does not
constitute a waiver of TRI’s trademark or other intellectual property rights
concerning that name or logo.
All other trademarks and trade names are the property of their owners.
Specifications and software are subject to change without notice. TRI will make all best
efforts to let existing customers know of any product upgrade, change or phase-out.
For any comments/corrections to this guide, please address them to –

sales@tri.com.tw
with “TR7600 SII User Guide – Installation” in the Subject field.
www.tri.com.tw
TR7600 SII User Guide – Installation

Test Research, Inc..
WARNING: Risk of electric shock and mechanical injury. Only fully

trained persons should be allowed to take part in the installation
process.
WARNING: Do not reach in the machine when it is operating.
WARNING: When TRI created the test system software CD, it contained
no known viruses. The software on the TRI CD was checked by the
latest anti-virus software before being copied to the disk. Customers
should use a good, up-to-date virus checker on this TRI software, and
any other file you import from an outside source before using the
software. Please also ensure your virus checker’s data files are up to
date.
TR7600 SII User Guide – Installation

Contents
1 ENVIRONMENT PREPARATION ____________________________________ 1
1.1 Environment ................................................................................................... 1
1.2 Power, Compressed Air and Grounding ......................................................... 1
2 CHECK THE ACCESSORIES ______________________________________ 2

3 MACHINE FIXTURE ____________________________________________ 3
4 X-Y TABLE MOUNTING BRACKETS ________________________________ 4
5 CAMERA MOUNTING BRACKET DISMANTLED __________________________ 6
6 X-RAY SOURCE INSTALLATION ___________________________________ 8
7 COMPUTER SETTING___________________________________________ 9
8 MONITOR ARM SETUP _________________________________________ 13
9 PERIPHERAL ASSEMBLY _______________________________________ 21
9.1 Signal Tower Assembly ................................................................................ 21
9.2 Connect the Air Cable .................................................................................. 22
9.3 Barcode Scanner Setup ............................................................................... 22
10 REPAIR STATION ____________________________________________ 25

11 INPUT/OUTPUT SIGNAL PORT (SMEMA) ___________________________ 26
12 POWER ON PROCESS _________________________________________ 28
TR7600 SII User Guide – Installation i

Test Research, Inc.
Figures
Figure 1: TR7600 SII Power ..........................................................................................1
Figure 2: Adjust Height of System .................................................................................3
Figure 3: X-Y Table Upper Bracket ................................................................................4
Figure 4: X-Y Table Lower Bracket ...............................................................................5
Figure 5: Shortcut of TRI_Simu on Desktop ..................................................................6
Figure 6: Display of TRI_Simu Software ........................................................................6
Figure 7: Camera Mounting Bracket ..............................................................................7
Figure 8: X-Ray Source .................................................................................................8
Figure 9: X-Ray Tube Screws........................................................................................8
Figure 10: Computer Mount at Rear of System .............................................................9
Figure 11: Fasten Four Computer Screws ................................................................... 10
Figure 12: Connect Computer Cables ......................................................................... 11
Figure 13: Connect Computer Cable- SUPER X7DBN s ............................................. 12
Figure 14: Monitor Arm Accessories ............................................................................ 13
Figure 15: Secure the Lower Handling Block ............................................................... 14
Figure 16: Secure the Handling Axle ........................................................................... 14
Figure 17: Attach Monitor Arm from Top ...................................................................... 15
Figure 18: Adjust Monitor Arm Height .......................................................................... 15
Figure 19: Secure Upper Handling Block ..................................................................... 16
Figure 20: Assembled Monitor Arm and Handling Axle ................................................ 16
Figure 21: Attach Monitor Stand to Monitor Arm .......................................................... 17
Figure 22: Assemble Monitor Stand Bearing ............................................................... 17
Figure 23: Fasten the Bearing Screws......................................................................... 18
Figure 24: Attach Keyboard & Mouse Pad ................................................................... 18
Figure 25: Attach Steel Plate to Monitor ...................................................................... 19
Figure 26: Align & Attach Monitor ................................................................................ 19
Figure 27: Add the Keyboard & Mouse ........................................................................ 20
Figure 28: Completed Monitor Arm Assembly with Wrapped Cables ........................... 20
Figure 29: Signal Tower Assembly .............................................................................. 21
Figure 30: Connect the Internal Socket ....................................................................... 22
Figure 31: Connect the Air Cable ................................................................................ 22
Figure 32: Blocks of Barcode Reader .......................................................................... 23
Figure 33: Fasten the Barcode Reader ........................................................................ 23
Figure 34: Connect the Control Box............................................................................. 24
Figure 35: Repair Station computer wiring ................................................................... 25
Figure 36: I/O Sockets ................................................................................................. 26
Figure 37: Connect the Power Socket ......................................................................... 28
Figure 38: Plug Power Cord ........................................................................................ 28
Figure 39: Turn On the Front Power Switch................................................................. 29
ii TR7600 SII User Guide – Installation

1 ENVIRONMENT PREPARATION
1.1 Environment
1) Indoor Use
2) Temperature: 5-40 degrees C
3) Relative Humidity: Maximum 80%RH at 31deg.C ~ 50%RH at 40deg.C
1.2 Power, Compressed Air and Grounding

1) Power: 200~240VAC, single phase, 50/60Hz 4 kVA.
Figure 1: TR7600 SII Power
2) Compressed Air: 600 kPa (87 psi)
3) Grounding.
In order to use the TR7600 SII safely, the power source must have a grounding wire to
protect the equipment. If the equipment is damaged due to no grounding, the damage is not
included in the warranty. User will be responsible for the damage.
TR7600 SII User Guide – Installation 1

Test Research, Inc.
2 CHECK THE ACCESSORIES
This machine has been thoroughly inspected and tested prior to packing and is ready for
operation. After careful unpacking, inspect for any damage. If damage is found file an
immediate claim with the responsible transport service.
The shipping crate should contain the following --
1) TR7600 SII Main System
2) The basic components

 X-Ray Tube
 Computer
 Keyboard
 Mouse
 Monitor
 Monitor arm
 Accessory box.
2 TR7600 SII User Guide – Installation

3 MACHINE FIXTURE
Adjust the height and level of the machine, then adjust the nuts upward to secure the position.
Figure 2: Adjust Height of System

Test Research, Inc.
4 X-Y TABLE MOUNTING BRACKETS
To avoid damage occurring during transportation, the X-Y table was secured by four brackets
(two brackets for the upper table and two for the lower table). This section describes how to
remove these brackets prior to operating the TR7600 SII.
NOTE: The dismantled brackets should be saved so they can be used

the next time the system needs to be moved.
To remove the brackets follow the steps as shown below.
1) Loosen the screws of the upper X-Y table. There are a total of eight screws as shown
in the figure below.
Figure 3: X-Y Table Upper Bracket
2) Remove the upper X-Y table fixing bracket.
3) Loosen the screw of the lower X-Y table. There are a total of eight screws as shown in
the figure below.

Figure 4: X-Y Table Lower Bracket
4) Remove the lower bracket.

Test Research, Inc.
5 CAMERA MOUNTING BRACKET DISMANTLED
1) Double click on the shortcut [TRI_Simu] on Main PC desktop to open the control
software.
Figure 5: Shortcut of TRI_Simu on Desktop
2) Perform the following procedure to move the Z axis up.
A. Press [initial]
B. Press [TRI]
C. Uncheck [sync XYZ]
D. Select [Camera]
E. Input [10000], which means the distance to move.
F. Press [Z+]. Then the Z axis will move up.
Figure 6: Display of TRI_Simu Software

3) Dismantle and remove the camera mounting bracket.
Figure 7: Camera Mounting Bracket

Test Research, Inc.
6 X-RAY SOURCE INSTALLATION
1) Carefully remove the X-Ray Tube from its packing carton. Avoid dropping or bumping
the unit.
Figure 8: X-Ray Source
2) Assemble the X-Ray Tube on the upper X-Y table. The sockets on the X-Ray Tube are
set on the left side.
3) Fasten the four screws as shown in the figure below.
Figure 9: X-Ray Tube Screws
4) Connect the system cables to the tube’s sockets.

7 COMPUTER SETTING
1) Carefully remove the computer from its shipping carton. The computer should be
located at the back of the TR7600 SII system, near the base at the right-hand side.
Figure 10: Computer Mount at Rear of System
2) Secure the four screws as shown in the following figure.

Test Research, Inc.
Figure 11: Fasten Four Computer Screws
3) Connect all the cables, as shown in the following figure.

Figure 12: Connect Computer Cables
4) If the computer is SUPER X7DBN version, the cable connection way is shown below.

Test Research, Inc.
Figure 13: Connect Computer Cable- SUPER X7DBN s

8 MONITOR ARM SETUP
1) Take the monitor arm out of its shipping carton.
Figure 14: Monitor Arm Accessories
2) The upper and lower handling blocks are the same. Choose one of them to attach to
the machine first. Refer to the following figure.

Test Research, Inc.
Figure 15: Secure the Lower Handling Block
3) Secure the handling axle to the handling block as shown in the following figure.
Figure 16: Secure the Handling Axle
4) Assemble the monitor arm. Insert the arm from the top.

Figure 17: Attach Monitor Arm from Top
5) Adjust the height of the arm. Move the arm to proper working height then fasten the
screw.
Figure 18: Adjust Monitor Arm Height
6) Adjust the horizontal tightness of the arm. If the screw on the arm is loosened, the arm
can be turned to the left and right. Adjust the screw to a suitable tightness.
7) Assemble the upper handling block. There is a bend toward the lower side to fix the
handling axle. After locating the handling block properly, secure it with 2 screws.

Test Research, Inc.
Figure 19: Secure Upper Handling Block
8) The following figure shows the final assembled monitor arm attached to the handling
axle.
Figure 20: Assembled Monitor Arm and Handling Axle
9) Put the monitor stand on the handling arm, as shown in the following figure.

Figure 21: Attach Monitor Stand to Monitor Arm
10) Assemble the bearing.
Figure 22: Assemble Monitor Stand Bearing
11) Secure the bearing screws. Refer to the following figure.

Test Research, Inc.
Figure 23: Fasten the Bearing Screws
12) Attach the keyboard stand and mouse pad, as shown in the following figure.
Figure 24: Attach Keyboard & Mouse Pad
13) Locate the stainless steel plate that came with the monitor arm assembly secure it to
the monitor with four screws, as shown in the following figure.

Figure 25: Attach Steel Plate to Monitor
14) Align the groove on the steel plate with the clamp on the monitor arm. Lock the monitor
to the monitor arm. Refer to the following figure.
Figure 26: Align & Attach Monitor

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15) Put the keyboard and mouse on the stand and put their signal wires through the
punched hole of the monitor stand.
Figure 27: Add the Keyboard & Mouse
16) Connect the power cable and signal cable of monitor, signal cable of keyboard and
signal cable of mouse to the computer inside the system. Dress the signal wires and
cables with spiral wrapping band to complete the monitor arm assembly.
Figure 28: Completed Monitor Arm Assembly with Wrapped Cables

9 PERIPHERAL ASSEMBLY
9.1 Signal Tower Assembly

The signal tower is attached to the top of the TR7600 SII system at the right-front corner.
1) Remove the signal tower from the accessory box.
2) Use M4x12 screws. The screws are shipped in the signal tower position holes.
Remove them, then use them to secure the signal tower.
Figure 29: Signal Tower Assembly
3) Link the internal socket. Connect the cable of signal tower and the preserved socket
inside the machine.

Test Research, Inc.
Figure 30: Connect the Internal Socket
9.2 Connect the Air Cable

Connect the air cable to the air socket. The specification is 600kPa (87 psi).
Figure 31: Connect the Air Cable
9.3 Barcode Scanner Setup

1) Fasten the left and right supporting blocks. The left block has to be moved toward the
left and fastened. The right block should be moved to the right and fastened.
2) Attach the main block to the supporting blocks.

Figure 32: Blocks of Barcode Reader
3) Remove the barcode reader from the carton. Put it on the orientation hole of the
movable block and turn the handle clockwise to fasten it.
Figure 33: Fasten the Barcode Reader

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4) Adjust the angle and position of the barcode reader.
5) Connect the cable of barcode reader to the extended line.
6) Connect the other end of the extended line to [S0] socket of the control box.
Figure 34: Connect the Control Box

10 REPAIR STATION
The TR7600 SII Repair Station system includes computer, LCD monitor, keyboard, mouse,
handy barcode reader and cross-over network cable.
1) Set the repair station computer. Refer to the following figure.
Figure 35: Repair Station computer wiring
2) Set up the handy barcode reader. Its signal is linked to the communication port and the
power cable is linked to the external power with 110V.
3) Connect the network cable between repair station computer and the PC in the TR7600
SII.

Test Research, Inc.
11 INPUT/OUTPUT SIGNAL PORT (SMEMA)
1) Take the cables linked to loader and unloader from carton.
2) The sockets on the system are shown in the figure below.
Figure 36: I/O Sockets
3) Linking with Loader
PORT1 – UP LINE
Y104 Black (1) / Green (2) Ready
X8A Red (3) / Blue (4) Board Available
X8B Yellow (5) / White (6) Spare
Located below the power supply socket in the back of the equipment is I/O PORT1. Attach
the connector. There are three sets of different colored wire pairs at the connector end.
These are: Black-Green (Y104) for requesting board from Loader, Red-Blue (X8A) reserved
INPUT connector and the Yellow-White (X8B) reserved INPUT connector. Connect the
Black-Green connector to the Loader Board Request connection. (We use the standard
SMEMA signal. If this is different due to differences in manufacturer, contact the front stage
manufacturer to acquire the connection data.)

4) Linking with Unloader
PORT2 – DOWN LINE

X98 Black (1) / Green (2) Ready
Y106 Red (3) / Blue (4) Board Available
Y105 Yellow (5) / White (6) OK: Short; NG: Open
Located below the power supply socket in the back of the equipment is I/O PORT2. Attach
the connector. There are three sets of different colored wire pairs at the connector end.
These are: Black-Green (X98) for receiving READY board request signal from the Unloader,
Red-Blue (Y106) board unload signal to the Unloader and the Yellow-White (Y105) TEST
PASS signal connector. Connect the Black-Green connector with the Unloader’s connector
for sending READY board request signal. Then connect the Yellow-White connector with the
Unloader TEST PASS signal receiving signal. (We use the standard SMEMA signal. If this is
different due to differences in manufacturer, contact the front stage manufacturer to acquire
the connection data.)

Test Research, Inc.
12 POWER ON PROCESS
1) Connect the power cable to the system’s main power socket.
Figure 37: Connect the Power Socket
2) Plug in power cord (AC 220V single phase)
Figure 38: Plug Power Cord
3) Turn on the power breaker.
4) Turn on the front power switch.

Figure 39: Turn On the Front Power Switch

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TR7600 Series II

Automated X-Ray Inspection System

User Guide – Installation

TR7600 Series II– Automated X-ray Inspection System

Copyright © 2015 Test Research, Inc. All rights reserved.

This document may be printed or photocopied only by customers or authorized agents of

The following are trademarks or registered trademarks of Test Research,

For any comments/corrections to this guide, please address them to –

TR7600 SII User Guide – Installation

WARNING: Risk of electric shock and mechanical injury. Only fully

WARNING: Do not reach in the machine when it is operating.

TR7600 SII User Guide – Installation

2 CHECK THE ACCESSORIES ______________________________________ 2

10 REPAIR STATION ____________________________________________ 25

TR7600 SII User Guide – Installation i

ii TR7600 SII User Guide – Installation

2) Temperature: 5-40 degrees C

3) Relative Humidity: Maximum 80%RH at 31deg.C ~ 50%RH at 40deg.C

1.2 Power, Compressed Air and Grounding

Figure 1: TR7600 SII Power

2) Compressed Air: 600 kPa (87 psi)

TR7600 SII User Guide – Installation 1

2 CHECK THE ACCESSORIES

The shipping crate should contain the following --

1) TR7600 SII Main System

2) The basic components

2 TR7600 SII User Guide – Installation

Figure 2: Adjust Height of System

TR7600 SII User Guide – Installation 3

4 X-Y TABLE MOUNTING BRACKETS

NOTE: The dismantled brackets should be saved so they can be used

To remove the brackets follow the steps as shown below.

Figure 3: X-Y Table Upper Bracket

2) Remove the upper X-Y table fixing bracket.

4 TR7600 SII User Guide – Installation

Figure 4: X-Y Table Lower Bracket

4) Remove the lower bracket.

TR7600 SII User Guide – Installation 5

5 CAMERA MOUNTING BRACKET DISMANTLED

Figure 5: Shortcut of TRI_Simu on Desktop

2) Perform the following procedure to move the Z axis up.

C. Uncheck [sync XYZ]

E. Input [10000], which means the distance to move.

F. Press [Z+]. Then the Z axis will move up.

Figure 6: Display of TRI_Simu Software

6 TR7600 SII User Guide – Installation

3) Dismantle and remove the camera mounting bracket.

Figure 7: Camera Mounting Bracket

TR7600 SII User Guide – Installation 7

6 X-RAY SOURCE INSTALLATION

Figure 8: X-Ray Source

3) Fasten the four screws as shown in the figure below.

Figure 9: X-Ray Tube Screws

4) Connect the system cables to the tube’s sockets.

8 TR7600 SII User Guide – Installation

Figure 10: Computer Mount at Rear of System

2) Secure the four screws as shown in the following figure.

TR7600 SII User Guide – Installation 9

Figure 11: Fasten Four Computer Screws

3) Connect all the cables, as shown in the following figure.

10 TR7600 SII User Guide – Installation

Figure 12: Connect Computer Cables

TR7600 SII User Guide – Installation 11