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Service Manual Roland XC-540e
Service Manual Roland XC-540e
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of XC-540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
70031-14
Contents
1 Structure & Spare Parts
1-1 COVERS.............................................................................................................................................. 1-1
1-2 FRAME ................................................................................................................................................ 1-2
1-3 HEAD CARRIAGE ................................................................................................................................ 1-4
1-4 DRIVE UNIT ........................................................................................................................................ 1-6
1-5 CHASSIS ............................................................................................................................................. 1-8
1-6 PINCH ROLLER ................................................................................................................................... 1-9
1-7 TOOL CARRIAGE ................................................................................................................................ 1-10
1-8 WIPE SYATEM..................................................................................................................................... 1-11
1-9 CAP SYSTEM ...................................................................................................................................... 1-12
1-10 INK SYSTEM........................................................................................................................................ 1-13
1-11 STAND & TU ....................................................................................................................................... 1-14
1-12 TU CONTROLLER................................................................................................................................. 1-15
1-13 ACCESSORIES.................................................................................................................................... 1-16
2 Electrical Section
2-1 WIRING MAP......................................................................................................................................... 2-1
2-2 MAIN BOARD....................................................................................................................................... 2-3
2-3 HEAD BOARD ..................................................................................................................................... 2-14
2-4 SURVO BOARD ................................................................................................................................... 2-22
2-5 HEATER BOARD.................................................................................................................................. 2-28
2-6 INK SYSTEM BOARD ........................................................................................................................... 2-31
2-7 SUB BOARD ....................................................................................................................................... 2-33
2-8 TAKEUP BOARD ................................................................................................................................. 2-38
2-9 MAINTENANCE PARTS LIST ............................................................................................................... 2-40
4 Adjustment
4-1 SPECIAL TOOLS .................................................................................................................................. 4-1
4-2 SERVICE MODE .................................................................................................................................. 4-2
4-3 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE....................................................................... 4-18
4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER............................................... 4-21
4-5 HEAD ALIGNMENT............................................................................................................................ 4-23
4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-34
4-7 LINEAR ENCODER SETUP ................................................................................................................ 4-38
4-8 CAP HEIGHT ADJUSTMENT ............................................................................................................... 4-40
4-9 CROP MARK SENSOR ADJUSTMENT ................................................................................................ 4-42
4-10 CROP CUT ADJUSTMENT .................................................................................................................. 4-45
4-11 PRINT/CUT POSITION ADJUSTMENT ................................................................................................. 4-48
4-12 CALIBRATION (FEEDING DIRECTION) .............................................................................................. 4-51
4-13 TOOL HEIGHT ADJUSTMENT ............................................................................................................ 4-53
4-14 TOOL PRESSURE ADJUSTMENT ...................................................................................................... 4-55
4-15 BELT TENSION ADJUSTMENT ........................................................................................................... 4-58
4-16 BELT POSITION ADJUSTMENT........................................................................................................... 4-61
4-17 TAKE-UP UNIT OPERATION CHECK .................................................................................................. 4-67
5 Supplemental Information
5-1 SENSOR MAP...................................................................................................................................... 5-1
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING .... 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................. 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING ...................................................................................... 6-3
6-4 INK DROPS ON THE MEDIA ................................................................................................................. 6-3
6-5 VERTICAL BANDING............................................................................................................................ 6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY.6-3
6-7 PRINT DOES NOT MATCH WITH CUT (WHEN NOT USING THE CROP-MARK FUNCTION)............ 6-4
6-8 PRINT DOES NOT MATCH WITH CUT (WHEN USING THE CROP-MARK FUNCTION).................... 6-5
6-9 STITCH CUT........................................................................................................................................ 6-5
6-10 START AND END POINTS DO NOT MATCH........................................................................................ 6-6
6-11 DISTORTED CUTTING FIGURE........................................................................................................... 6-7
6-12 MEDIA SKEW....................................................................................................................................... 6-7
6-13 MOTOR ERROR................................................................................................................................... 6-8
6-14 HEATER / DRYER TEMPERATURE DOES NOT GO UP...................................................................... 6-9
6-15 THE BLOWER FAN DOES NOT OPERATE........................................................................................... 6-9
6-16 THE TAKE-UP UNIT DOES NOT OPERATE......................................................................................... 6-9
6-17 ERROR MESSAGE................................................................................................................................ 6-10
6-18 SERVICE CALL.................................................................................................................................... 6-10
7 Service Activities
7-1 INSTALLATION CHECK LIST ............................................................................................................... 7-1
7-2 MAINTENANCE CHECK LIST................................................................................................................ 7-15
7-3 SPECIFICATION................................................................................................................................... 7-16
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision
Date Description of Changes Approval Issued
No.
11 2008.10.29 2-9 : MAINTENANCE PARTS LIST_Electrical Parts have been revised. Kato Misako
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing
that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
Electric charge.
Do not touch when power is on.
HIGH VOLTAGE,
HANDLING ATTENTION The wiring terminal untended for
• Do not touch during power on
Electric shock, Compornents damage connection of the protective earthing
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered. conductor associated with the supply
wiring.
Do not disconnect the cable of this
terminal except the time of replacement.
1 Structure & Spare Parts
15 11
1-1 COVER S7
S7
22
8
18
S7
42 S2 S4
3 S12
47 S7
S7
37
13
31
14 S7
35 47 29
S7 19
S12 18
S7 26 46
S2 45 43 44
48 42 S11 S7
S7
9 17 S3
38 33 24
37 S7 S1 7
S12
23
S7
S7
S2 20 S3
21
S6
6 4 41 Revised 8
40
S6 S5
Revised 7
28
S8 5
S8 27 S7
25
S6
12
30
34 2 1
32 S7
S10 16 10
S7
39
S8
36
S9
S9
No.27 Revised 8 : Refer to the Service Information XC540-009
34
S11
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name Parts No. Parts Name
1 1000001517 APRON,F UNDER XC-540 32 1000002466 DRYER,HEATER XC-540
2 1000001616 ASSY,APRON F HEATER XC-540 33 1000002474 HOOK,INTERLOCK SW XC-540
3 1000001614 ASSY,COVER F XC-540 34 1000002468 PLATE,APRON F BACK XC-540
4 W700311411 ASSY,HEATER CONTROL BOARD XC-540 35 1000002472 PLATE,COVER FRONT XC-540
5 W700311370 ASSY,PANEL BOARD XC-540 36 1000002469 PLATE,HEATER COVER XC-540
6 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540 37 1000002471 SHAFT,COVER FRONT XC-540
7 1000001472 COVER,440CC I/C XC-540 38 1000002473 SUPPORT,COVER FRONT XC-540
8 1000001505 COVER,BACK XC-540 39 1000002467 THERMISTOR 103AT2 L430
9 1000001503 COVER,I/S L XC-540 40 1000001625 LABEL,SET INK XC-540#LA923 Revised 7
10 1000001502 COVER,I/S R XC-540 41 1000001620 LABEL,USE ECO-SOL MAX#LA924 Revised 8
11 1000001501 COVER,L SUS XC-540 42 22535286 LABEL,CAUTION COVER #LA265
12 1000001500 COVER,PANEL SUS XC-540 43 22535287 LABEL,CAUTION CARRIAGE #LA266
13 1000001499 COVER,RAIL F SUS XC-540 44 22535390 LABEL,EMERGENCY STOP #LA496 Revised 10
14 1000001498 COVER,RAIL XC-540 45 1000001099 LABEL,HARMFUL FIRE #LA915
15 W700310000 COVER,SIDE L XC-540 46 1000004160 LABEL, REFLECTION XC-540#LA1041
16 W700310001 COVER,SIDE R XC-540 47 1000005233 STOPPER,ACRYLIC PLATE LEC-300
17 1000001497 COVER,TOP R XC-540 48 1000005235 LABEL,CLAMP MEDIA XC-540#LA934
18 12239406 CUSHION,TM-96-6
19 1000001600 ESCUTCHEON,XC-540 PARTS LIST -Supplemental Parts-
20 1000001029 KEY TOP,D14 DG AJ-1000 Parts No. Parts Name
21 1000000111 KEY TOP,D14 WH AJ-1000 S1 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
22 1000000953 LABEL,EMBLEM LOGO ROLAND S2 31139103 PLAPOINT,FE4*6 WH
23 1000001565 PLATE,COVER PANEL XC-540 S3 31139104 SCREW,PLAPOINT M4*6 BK FE
24 1000001578 SHEET,PANEL XC-540 S4 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS
25 1000001599 STAY,EXT JB XC-540 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
26 1000001504 SUPPORT,COVER I/S L XC-540 S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
W700311450 ASSY,EXT JUNCTION BOARD XC-540 S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
27
6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540Revised 8 S8 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
28 1000001539 COVER,I/C PCM XC-540 S9 31029101 BUSH,NB-19
29 1000001496 COVER,TOP F SUS XC-540 S10 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
30 1000002465 APRON,FRONT XC-540 S11 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
31 1000002470 COVER,FRONT APRON XC-540 S12 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
1-1
1-2 FRAME
50 S20
49
S4 22
40
S7
S20 S4
S8 S7
4
35 S7
S4 2
S20 S5 8 14 68 3 24
10
S7
60 39
31
S17 30 1
34 S7 64
S20 26 62 S6
18 65
27 65 S6
28 15
27
S20 S9
S7 65 S6
5 S11 S20
S19 27 S4
S8 S19
13 29 36 69 S7
S20 55 S11
S6 25 S13
S21 47 S3
S20 43
38 S15
S6 S6 41 S7
25 S11
56 S10 9
S6 S17
56 63 16
56
S12 6 44 S18
67 48 S7 S11
S6 45 19 64
1-2
S12 59 44 16 S17
S10 9
S22 18
S6 62 33
58
56 56 S12 Revised 14 7 S6 Revised 14
S22 S6 18
23 S13 14 62
S22
56
53 S22
S20
12
53
1-2 FRAME
1-3
1-3 HEAD CARRIADGE
S2 14
S2
36
15
40
S9 S12 36
40 38 S15
32 S12 17
22 S14
S15 S3 S14
46
S9 35
S1 S14
18 19
9
10 23
S15
4
27 S9
S9 7 26 16
15 5
6 S1
47
S8 S4 S4
34
S15 8
S5 30 S1 44
24 41 S15 S15 2
33
12 S6
1
S13 S15 S11
11 29
S10 24 S7 3
S15
42
25
S8
1-4
1-3 HEAD CARRIADGE
1-5
S19
29 27
42 S19 46
S2
S2 S19
S19
S19
S14 36
1-4 DRIVE UNIT
30
S2 S2
18 S9 S19 49
15 S2
S14 19 8
S2 S3
39 S6 6 S16
1 50
S2 S19 S3
S2
S10 S3 S16
31
S2 16 S18
S3
S6 6 S16
S19 32
25
S2 S8
S2
34 2 S18 S2
S19
S3 S19 S16 13
S19 S19 S1
S11 51 9
S2 S19
S2
S2 S8
S17 10 35
S19 S19 37
S2 13
S2 22 S19 S2 S19
40 9
S15
S5 S5 S2
S5 23 24 37 S15
48 S15
1-6
44
S2 21 S7
S12 33 S13
S9 S19 7 38 4
17 S19 28
14
S1 S11 S19 S13
47 S19 S9
S5 S2
43 S15 S19
S2 39
S2 S19
20
S9
S19 S19
S10
5
S3
S10 S2
S19
S2
S4 S4 41
S10
S19
11
12
S19
S3
S20
S2 S3 26
S2
3
S3
S2
S19
45
1-4 DRIVE UNIT
1-7
1-5 CHASSIS
Revised 6
11
S7
S7
Revised 15
18
S7 S4
S7
Revised 15
17
S7 4
S7
9
S7 6
S7 S7 13
3 12
7
21 S7
S13 12
S11 S10 S7 S11 S7
2
S5
S2 S10
S10 15
22 21
S1 S13 5
S15
S8 S10
S9 S7 14
16
S7 S5
19
S7
S6
S9
1 S12 S7
S10 S3
S7 S7 S10
20
S14 8 S5
S10
S2
S10
10
S10
Revised 6
1-8
1-6 PINCHROLLER
7 10
11
S2
7 10
S1 S1
3 3
6 6
S1 S1
S1 S1
S1 4 S1 4
1 2
6 6
5 5
S1 S1 S1 S1
S3 S3
9 8
S3 S3
1-9
1-7 TOOL CARRIADGE
S6
Revised 4
13
21 8
S7 13
Revised 4
15
S5
15 S5 20
Revised 2
12
6
9
S4
7 18
S9 S10
14
5
17
Revised 2 S3
1 S13 S3
S2 S1
22 S11
S8 S14 21
19
16
S12
2
23
4
S4
S4
11
1-10
1-8 WIPE SYSTEM
4 34
5
Revised 9
S1 S1 15
33
8 3
16
7
9 S1
19
S4 3
S1
21 S3
30
29
S1
S1 26
S1
S1 18 25
20 S1
S1
32 6 27
S1
S1
S1
S1
S2
12
31
13 24 S1
S1
S1
S7
28 10
Revised 6
2
S7
11
23
S9 10
S7
S8 1
S5
14
37
22
17
35
S10
38
S6
Revised 8
39
S8 S8
36
S6 37
19 S10 20 13
3 17 S13
S10 S6 S5 34
27
S10 10 S5 S5
12 33 S4
S4
30
14 S8
19 S10 S5
28
S5
6
29
16
9 S12
S5 S9 20 17
32 S3 24
25
21 8
5
S1 S9 S4
35 S5 31
S5 28
22 S4
36 13
S5 S5
S7
7 S9
8
39 S4
S3 38
S9
40
15
S4
2
4 S4
Revised 6 23 S13
26
1000002794:ASSY,CAP-TOP XC-540
Refer to the Service Information : XC540-002 18
1-12
1-10 INK SYSTEM S4
S3
S7
S4
11
S2
1
1
8
6
1
8
1 8 7
4 1
8 S3
8
1 13
5
8
S5
2
16
9
S2
S6
10
12
S6
14
S6
15
15
1-13
1-11 STAND & TU
S14
S12 S11
31
2
S12 9 8
S3
S11 24
S14
35
S11
5
S14
33 23
S14 S14
S14 S14
6 S12
S2 S11
10
12 S11
S6 S9 22 32
S7
10 S10 S14 S11
1 S12
4 18
17 S11
S14
S5 S14
S11
11 S1
29 S9
14 11
20 21
36
S4 S14
1 13 S10
27 S10 16
34 S1
S13
S11 25 15 S14 1
S11 S14
28
S4
S10
1
13
30
3
27
4 26 S13 7
S11
19
Revised 4 20 S7
1-14
1-12 TU CONTROLLER
S2
S8
8
11
S2
S10
10
S12 S2
7
6
17
4 5
S2
2
S9
16
19
21 S6
S4
14
S7
S6
S4 S10
15 S8 20
13
1 S1
3 S11 9
S10
12
18
3 S11
S5
S3 S10
1-15
1-13 ACCESSORIES
26 8
23
11 21
34
33
41 117V 230V 230VC
38
39
S2
12 7 3 9
240VA 240VE
10 43
44 4
15 28
14 25
1 2
18
58 Revised 4 57 Revised 4
45
17 5 54
Revised 4 5
Revised 4 59
30
27 59
55
27 S3
S3
51
S1
30 51 50 Revised 4
49 Revised 4
S5
46 13 47
56
48 S4
S6
42 35
40 S1
19
36 22
42 Revised 7
6
16 24
37 29
11 53
20 31
32
52
Revised 7
Revised 7
63
62
60 61 64
Revised 7 Revised 7 Revised 8
1-16
1-13 ACCESSORIES
1-17
CAP MOTOR WIPER MOTOR PUMP MOTOR x 3 HEAD UNIT
PINCH LEVER CAP ORG SENSOR WIPER ORG SENSOR PUMP SOLENOID x 3
LINER ENCODER
BOARD CUT SOLENOIDE
CN500
49
53
FRONT COVER SW CN15 CN18 CN8 CN11 CN16CN19 CN9 CN122 CN17 CN20 CN10 CN13 36
CN2~CN7 37
SENSOR INTERRUPTER Revised 1
CN22
CN700
GP2A25
CUT CARRIAGE
CN14
PRINT CARRIAGE BOARD BOARD
35
CN300
SCAN MOTOR
CN701 CN702
CN703 38
2-1 WIRING MAP
CN604
21
CN600
CN605
28 29 30 31 32 33 34
GRIT ENCODER
BOARD
19 GRIT ENCORDER
2 Electrical Section
58 61 x3
MOTSENS JUNCTION BOARD
20
CN903,CN906
CN900
CN1103
26
CN1102 CN1101
PINCH ORG SENSOR
FAN JUNCTION
BOARD
CUT ORG
CN200
PRINT ORG SENSOR BOARD FAN FAN
22
27
PAPER SENS F 54
58
FEED MOTOR
PAPER SENS B
25
THERMOSTAT HEATER
TERMISTOR
CN403
LCD 50
51 52
CN100
CN406 CN405
CN101
62
CN402
PANEL BOARD 23
2-1
24 48
230V / 170V SELECT
CN411
CN101
CN408 CN407
CN6
48
THERMISTOR JUNCTION BOARD
CN103
HEATER CONTROL BOARD
CN18
EXT JUNCTION
CN404
18
CN4
CN16 CN7 CN15 BOARD
CN12
CN17
SERVO BOARD 56 CN201 CN200
CN202 CN203
CN8
CN11
MAIN BOARD HEAD BOARD
CN8
CN14
CN13 CN12 CN11 CN10 CN9 CN8 CN6 CN5 CN4 CN3 CN2 CN1 CN16 CN14
55
59
17
TO DU-540 BLOWER JUNCTION BOARD
CN4
12 TO DU-540 DRYER BOARD
16
CN3 HEATER BOARD CN1
CN4
CN7
CN7 CN1 CN5 CN13
42
CN806
TU MANUAL SW TU MODE SELECT SW
CN404
CN401
CN301
45 46 5 7
CN807
SW POWER UNIT
10
CN802 CN800
+DC41V OUT
CN403
CN402
CN4 CN6 43 41 11
57
CN2
44
TU JUNCTION BOARD
CN3
CN804
CN302
5 SW POWER UNIT 8
INLET CN402
CN300
TAKEUP BOARD
CN806
+DC24V OUT
CN801
1 4
+DC24V OUT
57
DC JUNCTION BOARD
2 CN303
CN5
CN12
6
3
AC LINE
AC JUNCTION BOARD
TAKE UP MOTOR2 57
3
CONTROL UNIT
2
XC-540 WIRING MAP
CABLE LIST
1 1000001668 CABLE-ASSY,POWER-AC-L XC-540 50 23475196 CABLE-CARD,24P1 850L BB
2 1000001669 CABLE-ASSY,POWER-AC-N XC-540 51 1000001897 CABLE-CARD,12P1 2610L BB HIGH-V
3 1000000574 CABLE-ASSY,GND AJ-1000 52 1000001898 CABLE-CARD,26P1 880L BB HIGH-V
4 1000001670 CABLE-ASSY,POWER-AC-JUNC XC-540 53 23475232 CABLE-CARD,21P1 385L BB HIGH-V
5 1000001671 CABLE-ASSY,POWER-AC-DC XC-540 54 23475198 CABLE-CARD,36P1 2940L BB
6 1000001672 CABLE-ASSY,POWER-DRYER XC-540 55 1000001899 CABLE-CARD,6P1 420L BB HIGH-V
7 1000001673 CABLE-ASSY,POWER-DC-B XC-540 56 1000001900 CABLE-CARD,25P1 250L BB HIGH-V
8 1000001674 CABLE-ASSY,POWER-DC-A XC-540 57 12399353 FILTER(E) TFT-081813N
2 9 1000001675 CABLE-ASSY,POWER-HEAD XC-540 58 12399334 FILTER(E),TFC-16-8-13
10 1000001676 CABLE-ASSY,POWER-SERVO XC-540 59 12399331 FILTER(E),FPC-31-12
11 1000001704 CABLE-ASSY,POWER-TU XC-540 60 12399351 FILTER(E) FRC-40-12-6.5
12 1000001677 CABLE-ASSY,POWER-HEATER XC-540 61 12399352 FILTER(E) FRC-45-12-6.5
13 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540 62 1000001748 FILTER(E),EFC-40-S
14 1000001679 CABLE-ASSY,POWER-BLOWER XC-540
15 1000001680 CABLE-ASSY,HEATER CONTROL XC-540
16 1000001681 CABLE-ASSY,HEATER SERIAL XC-540 HEAD & CARRIAGE FFC CONNECTION LIST
17 1000001682 CABLE-ASSY,TU CONTROL XC-540 Head Print Carriage Board
18 1000001683 CABLE-ASSY,INK SERIAL XC-540 CN1 CN15
CY
19 1000001684 CABLE-ASSY,SCAN-M XC-540 CN2 CN18
20 1000001685 CABLE-ASSY,FAN JUNCTION XC-540 CN1 CN8
MG
21 1000001686 CABLE-ASSY,G-ENCODER XC-540 CN2 CN11
CN1 CN16
22 1000001687 CABLE-ASSY,FEED-M XC-540 YG
CN2 CN19
23 1000001688 CABLE-ASSY,HEAD FAN XC-540 53
CN1 CN9
24 1000001689 CABLE-ASSY,3-COVER SW XC-540 BK
CN2 CN12
25 1000001690 CABLE-ASSY,PINCH-ORG XC-540
CN1 CN17
26 1000001691 CABLE-ASSY,CUT-CAR SENS XC-540 LM
CN2 CN20
27 1000001692 CABLE-ASSY,PAPER-SENS XC-540 CN1 CN10
LC
28 1000001693 CABLE-ASSY,CAP-SENS XC-540 CN2 CN13
29 1000001694 CABLE-ASSY,WIPER-SENS XC-540
30 1000001695 CABLE-ASSY,CAP-M XC-540
Head Board Print Carriage Board
31 1000001696 CABLE-ASSY,WIPER-M XC-540
CN1 CN2
32 1000001697 CABLE-ASSY,PUMP-M XC-540 CN2 CN3
33 1000001698 CABLE-ASSY,F-COVER SW XC-540 CN3 CN4
54
34 1000001699 CABLE-ASSY,SW JUNCTION XC-540 CN5 CN5
35 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540 CN6 CN6
CN7 CN7
36 1000001424 CABLE-ASSY,LINEAR ENC XC-540
37 1000003019 CABLE-ASSY,PINCH SENS XC-540_01 Revised 4
38 1000001423 CABLE-ASSY,CROP SENS XC-540
39 1000001702 CABLE-ASSY,M-COVER SW XC-540
40 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540
41 1000001706 CABLE-ASSY,TU IF INT XC-540
42 1000001712 CABLE-ASSY,FD IF INT XC-540
43 1000001707 CABLE-ASSY,TU IF EXT XC-540
44 1000001705 CABLE-ASSY,TU-SENS XC-540
45 1000001710 CABLE-ASSY,TU MANUAL SW XC-540
46 1000001711 CABLE-ASSY,TU MODE SEL SW XC-540
47 1000001708 CABLE-ASSY,THERM JUNCTION XC-540
48 1000002043 CABLE-ASSY,230V SELECTOR XC-540
48 1000002044 CABLE-ASSY,117V SELECTOR XC-540
49 23415266 CABLE-ASSY,ESD SJ-1000
2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Main Board.
DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8
XC-540 OFF OFF OFF OFF OFF OFF OFF OFF
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
VCC3 A0 R61 33 RA0 MD[0..15] MA[0..25]
MD[0..15] MA[0..25]
A1 R62 33 RA1
TXD2 A2 R80 33 RA2 IC11
TXD2
A3 R79 33 RA3 MD0 29 25 MA1
D0 A0
1
6
1
6
1
6
1
6
VCC3 A4 R78 33 RA4 MD1 31 24 MA2
R95 D1 A1
RA36 RA33 RA30 RA27 A5 R77 33 RA5 MD2 33 23 MA3
D2 A2
VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC3 10K A6 R76 33 RA6 MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
A7 R75 33 RA7 MD4 38 21 MA5
PC211 PC210 PC204 PC202 PC222 PC224 PC230 PC232 T128 D4 A4
A8 R74 33 RA8 MD5 40 20 MA6
D5 A5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
R94 T127 VCC3 A9 R57 33 RA9 MD6 42 19 MA7
10
10
10
10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 10K R96 D6 A6
A10 R56 33 RA10 MD7 44 18 MA8
D7 A7
10K A11 R55 33 RA11 MD8 30 8 MA9
D8 A8
/WR2 A12 R54 33 RA12 MD9 32 7 MA10
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
/WR2 D9 A9
A13 R53 33 RA13 MD10 34 6 MA11
D10 A10
VCC3 D[0..63] A14 R52 33 RA14 MD11 36 5 MA12
D11 A11
A15 R51 33 RA15 VCC3 MD12 39 4 MA13
RRXD2
/IRL3
/IRL2
/IRL1
/IRL0
D12 A12
A16 R50 33 RA16 MD13 41 3 MA14
10
R93 JP2 D13 A13
A17 R49 33 RA17 MD14 43 2 MA15
10K 1 -2: JI GU R152 D14 A14
A18 R101 33 RA18 MD15 45 1 MA16
D15 A15
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
A19 R100 33 RA19 2 -3: OPERATE 48 MA17
0 A16
A20 R99 33 RA20 17 MA18
R302
JP2 A17
VCC3 A21 R98 33 RA21 /CS0 3 13 16 MA19
/IRL3
/IRL2
/IRL1
/IRL0
RRXD2
/CS0 NC A18
VCC1.55 A22 R97 33 RA22 14 9 MA20
WP/ACC A19
/Cmd_HS_StoM A23 R65 33 RA23 2 26 10 MA21
/Cmd_HS_StoM CE A20
A24 R64 33 RA24 /MRD 28
/MRD OE
VCC1.55 A25 R63 33 RA25 1 /MWE0 11 VCC3
/MWE0 WE
T7 T8 T126 VCC1.55 /RESET 12 15
JP3 /RESET RP RY/BY
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
VCC3 VCC3 47
VIH
VCC3 RA[0..25] Short Plug 27
RA[0..25] GND
VCC3 R73 46 37
R304 2.2K R72 GND VCC3
CA
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
VSS
VSS
VSS
NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
T123 10K
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VCC3 MBM29LV160B-90PFTN(HY29LV320)
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL2
R303 10K B17 W20 D25 T122 DSP01-002-430G-0
EXTAL2
RD/WR2
10K
VSS-RTC
VDDQ D25
MD0/SCK
VDD-RTC
C16 U18 PC18
MD2/RXD2
MD1/TXD2
R92 10K CTS2 DREQ1 CE0.1u
A17 U17 DREQ0
TCLK DREQ0 DREQ0
/Cmd_HS_MtoS B16 V17 RRXD
MD8/RTS2 RXD RRXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T125 D15 W19 D24 CN15
VSSQ D24 R89 33
R91 10K Cmd_MtoS B15 Y19 D23 DQM7 MA25 MA1
Cmd_MtoS MD7/TXD D23 DQM7 20 21
A16 W18 MD0 MA2
SCK2/MRESET WE7/CAS7/DQM7/REG R88 33 19 22
R90 10K C14 U16 DQM6 MD1 MA3
VDD VSSQ DQM6 18 23
RA38 D14 V16 MD2 MA4
VSS VDDQ R87 33 17 24
6 5 A25 A18 A15 Y18 DQM3 MD3 MA5
A18 WE6/CAS6/DQM6 DQM3 16 25
7 A24 A19 B14 W17 MD4 MA6
A19 WE3/CAS3/DQM3/ICIOWR R86 33 15 26
4 A23 C13 Y17 DQM2 VCC MD5 MA7
VDDQ WE2/CAS2/DQM2/ICIORD DQM2 14 27
8 A22 D13 W16 MD6 MA8
VSSQ RD/WR R85 33 13 28
3 A21 A20 A14 U15 /WR MD7 MA9
A20 VSSQ /WR 12 29
9 A20 A21 B13 V15
A21 VDDQ R84 33 11 30
2 A19 A22 A13 Y16 /RD MD8 MA10
EXBA10E103J
A22 RD/CASS/FRAME /RD 10 31
1 10 A18 A23 B12 W15 MD9 MA11
A23 RAS R83 33 9 32
C12 U14 /RAS MD10 MA12
VDDQ VSS /RAS 8 33
D12 V14 T124 MD11 MA13
VSSQ VDD R82 33 VCC3 7 34
A24 A12 Y15 /CS2 MD12 MA14
A24 CS2 /CS2 6 35
T132 T131 T136 T134 T130 A25 B11 W14 T46 PC29 MD13 MA15
A25 CS3 5 36
MAIN BOARD_Circuit Diagram 1/9
EXBA10E103J
R60 A1 A1 D8 Y12 A6 A8 7 8 6 R208 33 CLK60_1 TP112
A1 A6 S2 CLBA1 CLK60_1
STATUS0 A8 W11 A9 5 6 7 R207 R_non(0)
T129 STATUS0 CKIO2 R201 R206 CLKB2
STATUS1 B8 U10 10 R202 33 CLK60_2 TP113
R102 10K STATUS1 VSSQ T119 10K 10K CLKB3 CLK60_2
A7 V10 11 R203 R_non(0)
MD6/IOIS16 VDDQ CLKB4
C9 Y11 CLK120 VCC3
T94 VDDQ CKIO
D9 Y10 A7 CY2308-2
VSSQ A7 R261 33 TP99
VCC3 B7 W10 A8
STATUS0 T135 ASEBRK/BRKACK A8 TP98
A6 Y9 A9 VCC3
STATUS1 T133 TDO A9
C7 U9
R265 10 VDD VSSQ
D7 V9 VCC3
2-5
T95 VSS VDDQ R300
T99 B6 W9 A10 RA24
TMS A10
+ C30 A5 Y8 A11 A10 10 1
10u/16V T97 TCK A11
B5 W8 A12 A11 2
T98 TDI A12 10K
/RESET C4 V4 A12 9 IC45
/RESET TRST NC
C3 U8 A13 3 Cmd_StoM 2 18 RRXD
T96 CKIO2ENB VSSQ Cmd_StoM D1 Q1 RRXD
C6 V8 A14 8 RXD2 3 17 RRXD2
R262 10 NC VDDQ RXD2 D2 Q2 RRXD2
A4 Y7 A13 A15 4 CROP_ON 4 16 CROP_ONOUT
VDD-PLL2 A13 CROP_ON D3 Q3 CROP_ONOUT
D6 W7 A14 A16 7 5 15
EXBA10E103J
VSS-PLL2 A14 D4 Q4
+ C29 B4 U7 A17 5 6 6 14
10u/16V VDD-PLL1 VSS D5 Q5
D5 V7 7 13
VSS-PLL1 VDD D6 Q6 R301
A3 Y6 A15 8 12
VDD-CPG A15 R40 33 D7 Q7
B3 W6 A16 /WE0 9 11
VSS-CPG A16 /WE0 D8 Q8
A2 U6
R266 10 XTAL VSSQ R48 33 10K
A1 V6 DQM0 STATUS0 1 VCC3
EXTAL VDDQ DQM0 STATUS0 E1
C5 Y5 A17 STATUS1 19
NC A17 R38 33 STATUS1 E2 PC63
+ C31 D16 W5 DQM1
10u/16V NC WE0/CAS0/DQM0 DQM1
H17 Y4 74LVC541
NC WE1/CAS1/DQM1 R37 33 CE0.1u
H18 W4 DQM4 VCC3
NC WE4/CAS4/DQM4 DQM4
N3 Y3
NC WE5/CAS5/DQM5 R36 33 PC152
N4 U5 DQM5 VCC3 VCC3
NC VSSQ DQM5
C28 U4 V5 VCC3
R58 0 NC VDDQ R35 33 CE0.1u R245 R264
V18 W3 CKE
NC CKE CKE 1.0K 1.0K
R39 PC50
CE9p Y5 33 /WE1 TP131 TP132
/WE1 IC31A IC31B
IC32
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
C27 R263
CE0.1u 2 1 1 2 3 4 /RESET
VDD OUT /RESET
VCC3 4 10
FA-365 20MHz NC
CE9p 3 5
J3
J4
J2
J1
GND Cd 74LVC14 74LVC14
B2
B1
C2
C1
E4
E3
F3
F4
E2
E1
F2
F1
L1
L2
L3
L4
P1
P2
R1
R2
P3
P4
T1
T2
R3
R4
T3
T4
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
VCC1.55 C42
R41 RN5VD29A R246 0 /RESET_DLY
T79 /RESET_DLY
VCC3 T76 CE0.1u
R45 10K
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
EXBV8V330J EXBV8V330J
T77 RA23 RA21 RA19 RA18 RA17 RA16 RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29
EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
T49
A[0..25]
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
33
33
33
33
33
33
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
R33
R43
RA15
6
1
6
1
6
1
6
1
VCC3 8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
/RESET
/CS0
/CS1 R34
/CS4 R44
/CS5 R32
/CS6 R42
/RD2
DD33
DD46
DD32
DD47
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39 8
DD40 7
DD38 6
DD41 5
DD1 8
DD14 7
DD0 6
DD15 5
DD3 8
DD12 7
DD2 6
DD13 5
DD5 8
DD10 7
DD4 6
DD11 5
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59
DD52
DD58
DD53
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19
DD[0..63]
DD[0..63]
/CS0
/CS1
/CS4
/CS5
/CS6
/RD2
/RESET
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC214 PC212 PC208 PC206 PC203 PC197 PC198 PC200 PC221 PC218 PC223 PC226 PC228 PC231 PC238 PC236 PC234
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC213 PC209 PC207 PC205 PC201 PC196 PC199 PC220 PC217 PC219 PC225 PC227 PC229 PC233 PC237 PC235
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
2
2
VCC3 VCC3 DB[0..31]
DB[0..31]
MA[0..25]
PC28 PC41 MA[0..25]
R182 R_non TP111 TP90
CE0.1u CE0.1u
T140
T139
PD[0..7] R184 1.0K VCC3 VCC
PD[0..7]
VCC3
DD[0..63] IC28
EXTIN
DD[0..63]
/INTDDA
1 48 /RESET PC23
LAB/BA /LOE /RESET CE0.1u
DD0 2 47 DB0
LB0 LA0
PR_RTS
PR_CTS
PR_RXD
PR_TXD
DD1 3 46 DB1 CLK60_1 CN14
LB1 LA1 CLK60_1 PC24
4 45
GND GND R181 1.0K CE0.1u 1
DD2 5 44 DB2 DB0
LB2 LA2 TP86 R183 R_non 0 2
DD3 6 43 DB3 DB1 PR_RXD R194
LB3 LA3 TP85 0 3
7 42 DB2 PR_TXD R195
VCC3 VCC3 TP84 0 4
DD4 8 41 DB4 DB3 PR_RTS R198 VCC3
LB4 LA4 TP83 0 5
DD5 9 40 DB5 DB4 VCC3 PR_CTS R199
LB5 LA5 6
1
6
10 39 DB5 TP82
GND GND TP81 7
DD6 11 38 DB6 DB6
LB6 LA6 TP80 TP89 8
DD7 12 37 DB7 DB7 RA1
10K
LB7 LA7 TP26
DD8 13 36 DB8 CN_non(53398-0890) EXBA10E103J
HB0 HA0
DD9 14 35 DB9
HB1 HA1
TP119
TP118
TP117
TP110
2
9
3
8
4
7
5
15 34
/INTDDA
EXTIN
10
GND GND
DD10 16 33 DB10
R13
HB2 HA2 R12
DD11 17 32 DB11
HB3 HA3 TP77
18 31 VCC3 22
T19
VCC3 VCC3 TP76
DD12 19 30 DB12 R240
HB4 HA4 T21 0 TP79
T25
DD13 20 29 DB13
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
MA25
MA24
MA23
MA22
MA21
MA20
MA19
MA18
DB31
DB30
DB29
DB28
DB27
DB26
DB25
DB24
DB23
DB22
DB21
DB20
DB19
DB18
DB17
DB16
DB15
DB14
DB13
DB12
DB11
DB10
DB9
DB8
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
HB5 HA5
4
3
21 28 TP73
GND GND TP78
DD14 22 27 DB14
HB6 HA6 TP75
DD15 23 26 DB15 VCC3 VCC1.5
HB7 HA7
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
24 25 TP74
HAB/BA /HOE TP72
CE0.1u
SN74LVCH16245ADGG-EL
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
SW1
INH VDD
GND OUT
PC26 PC39
CLK0
CLK1
CLK2
CLK3
9 8
PC11
Y4
14.7456MHz
MSEL0
MSEL1
CE0.1u CE0.1u A7 D15 10 7 VCC3
VCCINT I/O
1
2
A10 D16 11 6
VCCINT I/O
1
6
G8 E15 12 5
VCCINT I/O
VCC3 VCC3 G10 E16 13 4
VCCINT I/O
H7 F15 14 3 RA43 RA42
1
2
3
4
VCCINT I/O
H9 F13 15 2 EXBV8V103J EXBA10E103J
8
7
6
PC7 J8
VCCINT I/O
F14 16 1 5
CE0.1u PC14 VCCINT I/O
2
9
3
8
4
7
5
J10 F16
10
10K
10K
HB4 HA4 GNDA_PLL1 I/O 33 WDT_/OUT
DD29 20 29 DB29 J5 R16 R235 WDT_/MR T32
HB5 HA5 GNDG_PLL1 I/O WDT_/MR
21 28 J11 P15 FD_STBY
GND GND GNDA_PLL2 I/O FD_STBY
TP96
DD30 22 27 DB30 J12 P14 FD_STATE
HB6 HA6 GNDG_PLL2 I/O 33 FD_STATE
DD31 23 26 DB31 A1 N13 R234 FD_ON
R185
R186
HB7 HA7 GND I/O 33 FD_ON
24 25 A16 IC18 R15 R233 FD_REV
/WR2 HAB/BA /HOE GND I/O FD_REV
A5 T15 PINCHPOS
/GATE GND I/O PINCHPOS
SN74LVCH16245ADGG-EL A12 EP1C6F256C8N P13 HEAD_U/D_1
TP97 GND I/O HEAD_U/D_1
F6 R14 HEAD_U/D_2
GND I/O HEAD_U/D_2
2-6
PC6 PC12 F8 (EP1C6F256C7N) R13 /LESSTHANF
CE0.1u CE0.1u GND I/O /LESSTHANF
F9 T13 /LESSTHANS
GND I/O /LESSTHANS
F11 R12 PSFAN_ON
GND I/O PSFAN_ON
G7 P12 HD_POWER
GND I/O HD_POWER
G9 M12 /P_SIDE_SENS
GND I/O /P_SIDE_SENS
G11 M11 /MTRERR
GND I/O /MTRERR
H8 M9 CROP_ON
GND I/O CROP_ON
H10 N12 /SRVBRD_RESET
GND I/O /SRVBRD_RESET
J7 N11 /SERIAL_START
GND I/O /SERIAL_START
J9 P11 F0OUT
GND I/O F0OUT
K6 R11 F0IN
GND I/O F0IN
K8 P10 RTC_DATA
GND I/O RTC_DATA
K10 N10 RTC_WDATA
GND I/O RTC_WDATA
VCC3 L6 T11 R18 33 RTC_CLK
GND I/O RTC_CLK
L8 R10 RTC_CE
GND I/O RTC_CE
L9 N9 AD_IN
GND I/O AD_IN
VCC1.5 L11 P9 /AD_CS
GND I/O /AD_CS
10K
10K
10K
T1 T9 R17 33 AD_CK
GND I/O AD_CK
PC117 PC125 PC113 PC127 PC123 PC115 PC118 T5 R9 AD_OUT
GND I/O AD_OUT
T12 M10 /ALT_STATUS
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u GND I/O /ALT_STATUS
T16 M8 /ALT_RESET
R238
R237
R239
GND I/O /ALT_RESET
J13 P8 /ALT_DCLK
T45 nSTATUS I/O /ALT_DCLK
J14 N8 /ALT_DATA
T41 TCK I/O /ALT_DATA
PC109 PC122 PC111 PC110 PC126 PC112 PC120 J15 T8 /ALT_CONF_DONE
T40 TMS I/O /ALT_CONF_DONE
H15 R8 /ALT_CONFIG
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u T44 TDO I/O /ALT_CONFIG
H14 N7 /SENSOR
T43 TDI I/O /SENSOR
VCC3 H2 P7
DATA0 I/O
T138
PC93 PC124 PC139 PC94 PC90 PC96 PC116
5
7
4
8
3
9
2
10
R26
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
10K
RA41
4
3
2
1
EXBA10E103J
J4
J1
T13
T11
T14
T10
T15
T9
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
VCC3 VCC3
K13
PC92 PC119 PC121 PC95 PC91 PC114 PC138
6
1
T17
T16
T20
T12
1 8
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
T6
T4
T3
T1
T5
T2
nCS Vcc
2 7
/SW0
/SW1
/SW2
/LCD_CS
LCD_E
LCD_RW
LCD_RS
/LED
/PANEL_WR G2
/PANEL
DATA Vcc
3 6 ND[0..31]
Vcc DCLK
4 5
GND ASDI
CE0.1u
EPCS1
/SW0
/SW1
/SW2
/LED
ND31
ND30
ND29
ND28
ND27
ND26
ND25
ND24
ND23
ND22
ND21
ND20
ND19
ND18
ND17
ND16
ND15
ND14
ND13
ND12
ND11
ND10
ND9
ND8
ND7
ND6
ND5
ND4
ND3
ND2
ND1
ND0
/PANEL
LCD_E
LCD_RS
/LCD_CS
LCD_RW
PC76
/PANEL_WR
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
10K
10K
/F0_INTREQ
/F1_INTREQ
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
R162
R163
7 2
/RESET_DLY
1 6 3
RD31
RD30
RD29
RD28
RD27
RD26
RD25
RD24
RD23
RD22
RD21
RD20
RD19
RD18
RD17
RD16
RD15
RD14
RD13
RD12
RD11
RD10
RD9
RD8
RD7
RD6
RD5
RD4
RD3
RD2
RD1
RD0
2 5 4
RD[0..31]
3 RD[0..31]
EXBV8V103J RA6 RA5 RA7 RA4 RA2 RA3 RA10 RA9
4
R180 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J
5 10K
/IRL0
/IRL1
/IRL2
/IRL3
6 DREQ0 R179
10K
7
VCC3
8
9
10
DREQ0
53398-1090
1.0K
/IRL0
/IRL1
/IRL2
/IRL3
TP95
/F0_INTREQ
/F1_INTREQ
TP69
TP94
TP93
TP92
TP70
R164
TP91
/RESET_DLY
R244 0
DDA_StoM
CLK60_2
CLK60_2
F0_DAC_A[0..9] RA44
C45 F0_DAC_A[0..9]
/ALT_RESET TFN3NTJ000V
/ALT_RESET C_non
FA[16..25] /ALT_WE F0_DAC_A0 FF0_DAC_A0
FA[16..25] /ALT_WE 8 1 FF0_DAC_A0
FD[0..31] /ALT_CS F0_SA_/SWE F0_DAC_A1 FF0_DAC_A1
FD[0..31] /ALT_CS F0_SA_/SWE 7 2 FF0_DAC_A1
F0_SA_/SOE F0_DAC_A2 FF0_DAC_A2
F0_SAVE
F0_SII_in1
F0_SII_in0
DDA_CLK
DDA_MtoS
F0_SA_/SOE 6 3 FF0_DAC_A2
VCC3 VCC3 F0_DAC_A3 FF0_DAC_A3
5 4 FF0_DAC_A3
DD[0..63] PC42 F0_DAC_A4 FF0_DAC_A4
DD[0..63] PC55 8 1 FF0_DAC_A4
F0_DAC_A5 FF0_DAC_A5
7 2 FF0_DAC_A5
CE0.1u CE0.1u F0_DAC_A6 FF0_DAC_A6
6 3 FF0_DAC_A6
IC30 F0_SA_D[0..15] F0_DAC_A7 FF0_DAC_A7
5 4 FF0_DAC_A7
1 48 F0_SA_A[0..12]
LAB/BA /LOE
DD0 2 47 FD0 RA45
LB0 LA0
DD1 3 46 FD1 TFN3NTJ000V
LB1 LA1
T80
T52
T50
T51
T54
4 45
GND GND
DD2 5 44 FD2 VCC3
LB2 LA2
DD3 6 43 FD3
LB3 LA3
T55
T53
7 42
F0_SA_A0
F0_SA_A1
F0_SA_A2
F0_SA_A3
F0_SA_A4
F0_SA_A5
F0_SA_A9
F0_SA_A8
F0_SA_A6
F0_SA_A10
F0_SA_A7
F0_SA_A11
F0_SA_A12
DDA_CLK
DDA_MtoS
F0_SAVE
F0_SII_in1
F0_SII_in0
F0_SA_D3
F0_SA_D4
F0_SA_D1
F0_SA_D2
F0_SA_D0
F0_SA_D9
F0_SA_D6
F0_SA_D5
F0_SA_D7
F0_SA_D8
F0_SA_D10
F0_SA_D11
F0_SA_D12
F0_SA_D15
F0_SA_D14
F0_SA_D13
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
VCC3 VCC3
DD4 8 41 FD4 RA46
LB4 LA4
DD5 9 40 FD5 VCC1.5 TFN3NTJ000V
LB5 LA5
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
10 39 F0_DAC_LAT[0..3] F0_DAC_A8 FF0_DAC_A8
GND GND F0_DAC_LAT[0..3] 8 1 FF0_DAC_A8
DD6 11 38 FD6 F0_DAC_A9 FF0_DAC_A9
LB6 LA6 7 2 FF0_DAC_A9
DD7 12 37 FD7 F0_DAC_LAT0 FF0_DAC_LAT0
LB7 LA7 6 3 FF0_DAC_LAT0
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
DD8 13 36 FD8 F0_DAC_LAT1 FF0_DAC_LAT1
HB0 HA0 5 4 FF0_DAC_LAT1
CLK0
CLK1
CLK2
CLK3
DD9 14 35 FD9
HB1 HA1
MSEL0
MSEL1
15 34 A7 D15 FD10 F0_DAC_B[0..9] F0_DAC_LAT2 FF0_DAC_LAT2
GND GND VCCINT I/O F0_DAC_B[0..9] 8 1 FF0_DAC_LAT2
DD10 16 33 FD10 A10 D16 FD15 F0_DAC_LAT3 FF0_DAC_LAT3
HB2 HA2 VCCINT I/O 7 2 FF0_DAC_LAT3
DD11 17 32 FD11 G8 E15 FD9 F0_DAC_B0 FF0_DAC_B0
HB3 HA3 VCCINT I/O 6 3 FF0_DAC_B0
18 31 G10 E16 FD14 F0_DAC_B1 FF0_DAC_B1
VCC3 VCC3 VCCINT I/O 5 4 FF0_DAC_B1
DD12 19 30 FD12 H7 F15 T56
HB4 HA4 VCCINT I/O
DD13 20 29 FD13 H9 F13 NCHG3 RA47
HB5 HA5 VCCINT I/O
21 28 J8 F14 NCHG2 TFN3NTJ000V
GND GND VCCINT I/O
DD14 22 27 FD14 J10 F16 NCHG1
HB6 HA6 VCCINT I/O
DD15 23 26 FD15 K7 G15 NCHG0
HB7 HA7 VCCINT I/O
24 25 K9 G13 FA20
HAB/BA /HOE VCCINT I/O
T7 G14 FA22 NCHG[0..3] RA48
VCCINT I/O NCHG[0..3]
SN74LVCH16245ADGG-EL T10 H12 FA17 TFN3NTJ000V
VCCINT I/O
C1 J16 T58 CH[0..3] F0_DAC_B2 FF0_DAC_B2
PC40 PC52 VCCIO1 I/O PLL2_OUTp CH[0..3] 8 1 FF0_DAC_B2
G6 K15 T59 F0_DAC_B3 FF0_DAC_B3
CE0.1u CE0.1u VCCIO1 I/O PLL2_OUTn 7 2 FF0_DAC_B3
P1 K16 CH3 F0_DAC_B4 FF0_DAC_B4
VCCIO1 I/O 6 3 FF0_DAC_B4
A14 L16 CH2 F0_DAC_B5 FF0_DAC_B5
VCCIO2 I/O 5 4 FF0_DAC_B5
VCC3 VCC3 F10 L15 CH1
VCCIO2 I/O
F7 L14 CH0 F0_DAC_B6 FF0_DAC_B6
PC15 VCCIO2 I/O 8 1 FF0_DAC_B6
A3 M16 FD30 F0_DAC_B7 FF0_DAC_B7
PC27 VCCIO2 I/O 7 2 FF0_DAC_B7
P16 M15 FD25 F0_DAC_B8 FF0_DAC_B8
CE0.1u VCCIO3 I/O 6 3 FF0_DAC_B8
CE0.1u K11 L13 T61 F0_DAC_B9 FF0_DAC_B9
VCCIO3 I/O 5 4 FF0_DAC_B9
IC19 C16 M14 FD21
VCCIO3 I/O
1 48 T3 M13 FD16 RA49
LAB/BA /LOE VCCIO4 I/O
DD16 2 47 FD16 L7 N14 FD22 TFN3NTJ000V
LB0 LA0 VCCIO4 I/O
DD17 3 46 FD17 L10 L12 T62
LB1 LA1 VCCIO4 I/O
4 45 T14 K14 FA21
GND GND VCCIO4 I/O
DD18 5 44 FD18 H6 K12 FA16
LB2 LA2 VCCA_PLL1 I/O
DD19 6 43 FD19 H11 N16 FD31
LB3 LA3 VCCA_PLL2 I/O
7 42 J6 N15 FD26
VCC3 VCC3 GNDA_PLL1 I/O
MAIN BOARD_Circuit Diagram 3/9
2-7
PC13 PC25 GND I/O
K10 N10 F0_SB_D10 SIB_0 SSI0_B
CE0.1u CE0.1u GND I/O 8 1 SSI0_B
L6 T11 F0_SB_D15 SIB_1 SSI1_B
GND I/O 7 2 SSI1_B
L8 R10 F0_SB_D12 SIB_2 SSI2_B
GND I/O 6 3 SSI2_B
/CS5 L9 N9 F0_SB_D5 LAT[0..3] SIB_3 SSI3_B
/CS5 GND I/O LAT[0..3] 5 4 SSI3_B
VCC3 VCC3 L11 P9 F0_SB_D6
GND I/O
T1 T9 F0_SB_D8 LAT0 LLAT0
PC56 PC57 GND I/O 8 1 LLAT0
RA[0..25] T5 R9 F0_SB_D7 LAT1 LLAT1
RA[0..25] GND I/O 7 2 LLAT1
T12 M10 F0_SB_D9 LAT2 LLAT2
CE0.1u GND I/O 6 3 LLAT2
CE0.1u T16 M8 F0_SB_D0 LAT3 LLAT3
GND I/O 5 4 LLAT3
IC37 J13 P8 F0_SB_D2
nSTATUS I/O
1 48 J14 N8 F0_SB_D1 RA53
LAB/BA /LOE TCK I/O
RA16 2 47 R260 33 FA16 J15 T8 F0_SB_D4 TFN3NTJ000V
LB0 LA0 TMS I/O
RA17 3 46 R259 33 FA17 H15 R8 F0_SB_D3
LB1 LA1 TDO I/O
4 45 H14 N7 /F0_DAC_RESET
GND GND TDI I/O
RA18 5 44 R258 33 FA18 H2 P7 /ALT_RD
LB2 LA2 DATA0 I/O
RA19 6 43 R257 33 FA19
LB3 LA3
7 42 CH[0..3] RA54
VCC3 VCC3 CH[0..3]
RA20 8 41 R256 33 FA20 TFN3NTJ000V
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
LB4 LA4
RA21 9 40 R255 33 FA21 CH0 CCH0
LB5 LA5 T57 8 1 CCH0
10 39 CH1 CCH1
GND GND 7 2 CCH1
RA22 11 38 R254 33 FA22 CH2 CCH2
J4
J1
LB6 LA6 /F0_DAC_RESET 6 3 CCH2
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
K13
LB7 LA7 /ALT_RD NCHG[0..3] 5 4 CCH3
RA24 13 36 R252 33 FA24 /F0_INTREQ
HB0 HA0 /F0_INTREQ
RA25 14 35 R251 33 FA25 F_ENC_PHB NCHG0 NNCHG0
/ALT_STATUS
/ALT_DATA
HB1 HA1 F_ENC_PHB 8 1 NNCHG0
15 34 F_ENC_PHA NCHG1 NNCHG1
T106
T102
T81
T101
T104
T105
GND GND F_ENC_PHA 7 2 NNCHG1
T83
/CE
/RD2 HB3 HA3 /ALT_RD 5 4 NNCHG3
18 31
VCC3 VCC3
/CS5 19 30 /ALT_CS RA55
F0_DAC_A0
F0_DAC_A1
F0_DAC_A2
F0_DAC_A3
F0_DAC_A4
F0_DAC_A5
F0_DAC_A6
F0_DAC_A7
F0_DAC_A8
F0_DAC_A9
F0_DAC_LAT0
F0_DAC_LAT1
F0_DAC_LAT2
F0_DAC_LAT3
F0_DAC_B0
F0_DAC_B1
F0_DAC_B2
F0_DAC_B3
F0_DAC_B4
F0_DAC_B5
F0_DAC_B6
F0_DAC_B7
F0_DAC_B8
F0_DAC_B9
SCK0
SCK1
SCK2
SCK3
SIA_0
SIA_1
SIA_2
SIA_3
SIB_0
SIB_1
SIB_2
SIB_3
F0_SB_A0
F0_SB_A1
F0_SB_A2
F0_SB_A3
F0_SB_A4
F0_SB_A5
F0_SB_A9
F0_SB_A8
F0_SB_A6
F0_SB_A10
F0_SB_A7
F0_SB_A11
F0_SB_A12
/CE
21 28 IC5 VCC PC4
GND GND
22 27 SIB_[0..3] /RESET 2 5 CE0.1u
HB6 HA6 SIB_[0..3] /RESET INA VCC
23 26 FA23 SIA_[0..3] 1
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG
HB7 HA7 T91 /ALT_DCLK SIA_[0..3] INB
/ALT_DATA
24 25 T92 FA24 SCK[0..3]
/ALT_STATUS
HAB/BA /HOE /ALT_CONF_DONE SCK[0..3]
T93 FA25 F0_DAC_B[0..9] 3 4 /RESET_LCD
/ALT_CONFIG F0_DAC_B[0..9] GND OUTY /RESET_LCD
SN74LVCH16245ADGG-EL F0_DAC_LAT[0..3]
F0_DAC_LAT[0..3]
F0_DAC_A[0..9] TC7SET08F
PC53 PC54 F0_DAC_A[0..9]
CE0.1u CE0.1u F0_SB_D[0..15] /F0_DAC_RESET R271 0 /FF0_DAC_RESET
/F0_DAC_RESET /FF0_DAC_RESET
/F1_DAC_RESET R279 0 /FF1_DAC_RESET
/F1_DAC_RESET /FF1_DAC_RESET
VCC1.5 VCC3 F0_SAVE R293 0 FF0_P_SAVE
F0_SAVE FF0_P_SAVE
F1_SAVE R290 0 FF1_P_SAVE
F1_SAVE FF1_P_SAVE
PC157 PC160 PC154 PC164 PC166 PC174 PC146 PC165 PC142 PC171 PC162 PC159 PC145
IC40 IC41
F0_SA_D0 7 5 F0_SA_A0 F0_SB_D0 7 5 F0_SB_A0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
D0 A0 D0 A0 R278 R270
F0_SA_D1 8 4 F0_SA_A1 F0_SB_D1 8 4 F0_SB_A1
D1 A1 D1 A1 1.0K 1.0K
F0_SA_D2 9 3 F0_SA_A2 F0_SB_D2 9 3 F0_SB_A2
D2 A2 D2 A2
F0_SA_D3 10 2 F0_SA_A3 F0_SB_D3 10 2 F0_SB_A3 PC156 PC173 PC155 PC161 PC169 PC170 PC172 PC143 PC163 PC158 PC168 PC144 PC167
D3 A3 D3 A3
F0_SA_D4 13 1 F0_SA_A4 F0_SB_D4 13 1 F0_SB_A4
D4 A4 D4 A4 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
F0_SA_D5 14 44 F0_SA_A5 F0_SB_D5 14 44 F0_SB_A5
D5 A5 D5 A5
F0_SA_D6 15 43 F0_SA_A6 F0_SB_D6 15 43 F0_SB_A6
D6 A6 D6 A6
F0_SA_D7 16 42 F0_SA_A7 F0_SB_D7 16 42 F0_SB_A7
D7 A7 D7 A7
F0_SA_D8 29 27 F0_SA_A8 F0_SB_D8 29 27 F0_SB_A8
D8 A8 D8 A8
F0_SA_D9 30 26 F0_SA_A9 F0_SB_D9 30 26 F0_SB_A9
D9 A9 D9 A9
F0_SA_D10 31 25 F0_SA_A10 F0_SB_D10 31 25 F0_SB_A10
D10 A10 D10 A10
F0_SA_D11 32 24 F0_SA_A11 F0_SB_D11 32 24 F0_SB_A11
D11 A11 D11 A11
F0_SA_D12 35 21 F0_SA_A12 F0_SB_D12 35 21 F0_SB_A12
D12 A12 D12 A12
F0_SA_D13 36 20 F0_SB_D13 36 20
D13 A13 D13 A13
F0_SA_D14 37 19 F0_SB_D14 37 19
D14 A14 D14 A14
F0_SA_D15 38 18 F0_SB_D15 38 18
D15 A15 D15 A15
F0_SA_/SWE R272 17 F0_SB_/SWE R276 17
F0_SA_/SWE WE F0_SB_/SWE WE
VCC3 0 VCC3 0
R273 T100 6 22 R277 T107 6 22
CE NC CE NC
23 VCC3 23 VCC3
R275 R_non(10K) NC R281 R_non(10K) NC
F0_SA_/SOE 41 28 F0_SB_/SOE 41 28
F0_SA_/SOE OE NC F0_SB_/SOE OE NC
VCC3 0 PC58 VCC3 0 PC59
R274 T103 40 R280 T108 40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
2
2
F1_DAC_A[0..9] RA56
F1_DAC_A[0..9]
TFN3NTJ000V VCC
CLK60_2
F1_DAC_A0 FF1_DAC_A0
8 1 FF1_DAC_A0
/ALT_CS
/ALT_WE
F1_DAC_A1 FF1_DAC_A1
/ALT_RESET
7 2 FF1_DAC_A1 C32
F1_DAC_A2 FF1_DAC_A2 +
F1_SAVE
F1_SII_in1
F1_SII_in0
F1_SA_/SOE
F1_SA_/SWE
6 3 FF1_DAC_A2 100u/25V
F1_DAC_A3 FF1_DAC_A3
5 4 FF1_DAC_A3
FD[0..31] F1_DAC_A4 FF1_DAC_A4
FD[0..31] 8 1 FF1_DAC_A4
F1_DAC_A5 FF1_DAC_A5 VCC VCC
7 2 FF1_DAC_A5
FA[16..25] F1_DAC_A6 FF1_DAC_A6 CN18
FA[16..25] 6 3 FF1_DAC_A6
F1_DAC_A7 FF1_DAC_A7
5 4 FF1_DAC_A7 139 140
F_ENC_PHB 137 138 F_ENC_PHA
RA57
135 136
TFN3NTJ000V
133 134
T84
T65
T63
T64
T67
131 132
VCC3
C25 R46 129 130 R47 C26
T87
T85
T86 F1_SAVE
F1_SII_in1
F1_SII_in0
C_non 0 127 128 0 C_non
T68
T66
/ALT_CS
/ALT_WE
/ALT_RESET
CLK60_2
F1_SA_A0
F1_SA_A1
F1_SA_A2
F1_SA_A3
F1_SA_A4
F1_SA_A5
F1_SA_A9
F1_SA_A8
F1_SA_A6
F1_SA_A10
F1_SA_A7
F1_SA_A11
F1_SA_A12
F1_SA_D3
F1_SA_D4
F1_SA_D1
F1_SA_D2
F1_SA_D0
F1_SA_D9
F1_SA_D6
F1_SA_D5
F1_SA_D7
F1_SA_D8
F1_SA_D10
F1_SA_D11
F1_SA_D12
F1_SA_D15
F1_SA_D14
F1_SA_D13
F1_SA_/SWE
F1_SA_/SOE
FD4
FD3
FD2
FD8
FD13
FD12
FD1
FD7
FD11
FA18
FA19
FD6
FD0
FD5
125 126
RA58
123 124
VCC1.5 TFN3NTJ000V ENC_PHB
121 122
J3
J2
G1
H1
G16
H16
B2
A2
B3
C4
B4
A4
B5
C5
E5
E6
D5
D6
C6
B6
E7
A6
B7
C7
D7
B8
A8
D8
C8
E8
E10
C9
D9
B9
A9
D10
C10
B10
A11
B11
C11
D11
D12
E9
E11
E12
C12
B12
A13
B13
C13
B14
A15
B15
D13
C14
C15
B16
G12
H13
D14
E13
F12
E14
F1_DAC_LAT[0..3] F1_DAC_A8 FF1_DAC_A8 FF0_DAC_A0 ENC_PHA
F1_DAC_LAT[0..3] 8 1 FF1_DAC_A8 FF0_DAC_A0 119 120
F1_DAC_A9 FF1_DAC_A9 FF0_DAC_A2 FF0_DAC_A1
7 2 FF1_DAC_A9 FF0_DAC_A2 117 118 FF0_DAC_A1
F1_DAC_LAT0 FF1_DAC_LAT0 FF0_DAC_A4 FF0_DAC_A3
6 3 FF1_DAC_LAT0 FF0_DAC_A4 115 116 FF0_DAC_A3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
F1_DAC_LAT1 FF1_DAC_LAT1 FF0_DAC_A6 FF0_DAC_A5
5 4 FF1_DAC_LAT1 FF0_DAC_A6 113 114 FF0_DAC_A5
CLK0
CLK1
CLK2
CLK3
FF0_DAC_A8 FF0_DAC_A7
FF0_DAC_A8 111 112 FF0_DAC_A7
MSEL0
MSEL1
A7 D15 FD10 F1_DAC_B[0..9] F1_DAC_LAT2 FF1_DAC_LAT2 /FF0_DAC_RESET FF0_DAC_A9
VCCINT I/O F1_DAC_B[0..9] 8 1 FF1_DAC_LAT2 /FF0_DAC_RESET 109 110 FF0_DAC_A9
A10 D16 FD15 F1_DAC_LAT3 FF1_DAC_LAT3 FF0_DAC_LAT1 FF0_DAC_LAT0
VCCINT I/O 7 2 FF1_DAC_LAT3 FF0_DAC_LAT1 107 108 FF0_DAC_LAT0
G8 E15 FD9 F1_DAC_B0 FF1_DAC_B0 FF0_DAC_LAT3 FF0_DAC_LAT2
VCCINT I/O 6 3 FF1_DAC_B0 FF0_DAC_LAT3 105 106 FF0_DAC_LAT2
G10 E16 FD14 F1_DAC_B1 FF1_DAC_B1 FF0_DAC_B1 FF0_DAC_B0
VCCINT I/O 5 4 FF1_DAC_B1 FF0_DAC_B1 103 104 FF0_DAC_B0
H7 F15 T69 FF0_DAC_B3 FF0_DAC_B2
VCCINT I/O FF0_DAC_B3 101 102 FF0_DAC_B2
H9 F13 NCHG7 RA59 FF0_DAC_B5 FF0_DAC_B4
VCCINT I/O FF0_DAC_B5 99 100 FF0_DAC_B4
J8 F14 NCHG6 TFN3NTJ000V FF0_DAC_B7 FF0_DAC_B6
VCCINT I/O FF0_DAC_B7 97 98 FF0_DAC_B6
J10 F16 NCHG5 FF0_DAC_B9 FF0_DAC_B8
VCCINT I/O FF0_DAC_B9 95 96 FF0_DAC_B8
K7 G15 NCHG4 SSCK1 SSCK0
VCCINT I/O SSCK1 93 94 SSCK0
K9 G13 FA20 SSCK3 SSCK2
VCCINT I/O SSCK3 91 92 SSCK2
T7 G14 FA22 NCHG[4..7] SSI1_A SSI0_A
VCCINT I/O NCHG[4..7] SSI1_A 89 90 SSI0_A
T10 H12 FA17 RA60 SSI3_A SSI2_A
VCCINT I/O SSI3_A 87 88 SSI2_A
C1 J16 T71 CH[4..7] TFN3NTJ000V SSI1_B SSI0_B
VCCIO1 I/O PLL2_OUTp CH[4..7] SSI1_B 85 86 SSI0_B
G6 K15 T72 F1_DAC_B2 FF1_DAC_B2 SSI3_B SSI2_B
VCCIO1 I/O PLL2_OUTn 8 1 FF1_DAC_B2 SSI3_B 83 84 SSI2_B
P1 K16 CH7 F1_DAC_B3 FF1_DAC_B3 LLAT1 LLAT0
VCCIO1 I/O 7 2 FF1_DAC_B3 LLAT1 81 82 LLAT0
A14 L16 CH6 F1_DAC_B4 FF1_DAC_B4 LLAT3 LLAT2
VCCIO2 I/O 6 3 FF1_DAC_B4 LLAT3 79 80 LLAT2
F10 L15 CH5 F1_DAC_B5 FF1_DAC_B5 CCH1 CCH0
VCCIO2 I/O 5 4 FF1_DAC_B5 CCH1 77 78 CCH0
F7 L14 CH4 CCH3 CCH2
VCCIO2 I/O CCH3 75 76 CCH2
A3 M16 FD30 F1_DAC_B6 FF1_DAC_B6 NNCHG1 NNCHG0
VCCIO2 I/O 8 1 FF1_DAC_B6 NNCHG1 73 74 NNCHG0
P16 M15 FD25 F1_DAC_B7 FF1_DAC_B7 NNCHG3 NNCHG2
VCCIO3 I/O 7 2 FF1_DAC_B7 NNCHG3 71 72 NNCHG2
K11 L13 T74 F1_DAC_B8 FF1_DAC_B8
VCCIO3 I/O 6 3 FF1_DAC_B8
C16 M14 FD21 F1_DAC_B9 FF1_DAC_B9 FF1_DAC_A1 FF1_DAC_A0
VCCIO3 I/O 5 4 FF1_DAC_B9 FF1_DAC_A1 69 70 FF1_DAC_A0
T3 M13 FD16 FF1_DAC_A3 FF1_DAC_A2
VCCIO4 I/O FF1_DAC_A3 67 68 FF1_DAC_A2
L7 N14 FD22 RA61 FF1_DAC_A5 FF1_DAC_A4
VCCIO4 I/O FF1_DAC_A5 65 66 FF1_DAC_A4
L10 L12 T75 TFN3NTJ000V FF1_DAC_A7 FF1_DAC_A6
VCCIO4 I/O FF1_DAC_A7 63 64 FF1_DAC_A6
T14 K14 FA21 FF1_DAC_A9 FF1_DAC_A8
VCCIO4 I/O FF1_DAC_A9 61 62 FF1_DAC_A8
H6 K12 FA16 FF1_DAC_LAT0 /FF1_DAC_RESET
VCCA_PLL1 I/O FF1_DAC_LAT0 59 60 /FF1_DAC_RESET
H11 N16 FD31 FF1_DAC_LAT2 FF1_DAC_LAT1
VCCA_PLL2 I/O FF1_DAC_LAT2 57 58 FF1_DAC_LAT1
J6 N15 FD26 FF1_DAC_B0 FF1_DAC_LAT3
GNDA_PLL1 I/O FF1_DAC_B0 55 56 FF1_DAC_LAT3
J5 R16 T73 RA62 FF1_DAC_B2 FF1_DAC_B1
MAIN BOARD_Circuit Diagram 4/9
2-8
K10 N10 F1_SB_D10 SIB_4 SSI4_B HEAD_TH FF1_SII_in0
GND I/O 8 1 SSI4_B HEAD_TH 13 14 FF1_SII_in0
L6 T11 F1_SB_D15 SIB_5 SSI5_B FF1_P_SAVE
GND I/O 7 2 SSI5_B 11 12 FF1_P_SAVE
L8 R10 F1_SB_D12 SIB_6 SSI6_B P_SIDE FF0_SII_in1
GND I/O 6 3 SSI6_B P_SIDE 9 10 FF0_SII_in1
L9 N9 F1_SB_D5 SIB_7 SSI7_B FF0_SII_in0
GND I/O LAT[4..7] 5 4 SSI7_B 7 8 FF0_SII_in0
L11 P9 F1_SB_D6 42V_SENSE FF0_P_SAVE
GND I/O 42V_SENSE 5 6 FF0_P_SAVE
T1 T9 F1_SB_D8 LAT4 LLAT4
GND I/O 8 1 LLAT4 3 4
T5 R9 F1_SB_D7 LAT5 LLAT5
GND I/O 7 2 LLAT5 1 2
T12 M10 F1_SB_D9 LAT6 LLAT6
GND I/O 6 3 LLAT6 TX24-140R-LT-H1
T16 M8 F1_SB_D0 LAT7 LLAT7
GND I/O 5 4 LLAT7
J13 P8 F1_SB_D2
nSTATUS I/O
J14 N8 F1_SB_D1 RA65
TCK I/O
J15 T8 F1_SB_D4 TFN3NTJ000V
TMS I/O
H15 R8 F1_SB_D3
TDO I/O
H14 N7 /F1_DAC_RESET
TDI I/O
H2 P7 /ALT_RD
DATA0 I/O
RA66 VCC3
CH[4..7]
TFN3NTJ000V
DCLK
CONFIG_DONE
nCONFIG
nCE
nCEO
I/O ASDO
I/O nCSO
I/O INIT_DONE
I/O CLKUSR
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL1_OUTp
I/O PLL1_OUTn
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CH4 CCH4 PC151 PC189 PC180 PC147 PC148 PC149 PC184
T70 8 1 CCH4
CH5 CCH5
7 2 CCH5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
CH6 CCH6
J4
J1
/F1_DAC_RESET 6 3 CCH6
C2
C3
B1
F4
E4
F5
E3
E2
F3
F2
E1
F1
L3
L1
L2
L5
L4
R1
P2
P3
R2
T2
R3
P4
R4
T4
R5
P5
P6
R6
T6
R7
K4
H3
H4
K3
G4
D4
G5
D3
D2
D1
G3
G2
H5
K2
K1
N1
N2
N3
K5
N4
N5
N6
M1
M2
M3
M4
M5
M6
M7
CH7 CCH7
/ALT_RD NCHG[4..7] 5 4 CCH7
/F1_INTREQ
/F1_INTREQ
F_ENC_PHB NCHG4 NNCHG4
/ALT_STATUS
/ALT_DATA
F_ENC_PHB 8 1 NNCHG4 PC193 PC192 PC183 PC186 PC179 PC150 PC188
F_ENC_PHA NCHG5 NNCHG5
F_ENC_PHA 7 2 NNCHG5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
T112
T116
T111
T88
T110
T114
T115
T90
NCHG6 NNCHG6
6 3 NNCHG6
NCHG7 NNCHG7
5 4 NNCHG7
/ALT_DCLK
RA67
F1_DAC_A0
F1_DAC_A1
F1_DAC_A2
F1_DAC_A3
F1_DAC_A4
F1_DAC_A5
F1_DAC_A6
F1_DAC_A7
F1_DAC_A8
F1_DAC_A9
F1_DAC_LAT0
F1_DAC_LAT1
F1_DAC_LAT2
F1_DAC_LAT3
F1_DAC_B0
F1_DAC_B1
F1_DAC_B2
F1_DAC_B3
F1_DAC_B4
F1_DAC_B5
F1_DAC_B6
F1_DAC_B7
F1_DAC_B8
F1_DAC_B9
SCK4
SCK5
SCK6
SCK7
SIA_4
SIA_5
SIA_6
SIA_7
SIB_4
SIB_5
SIB_6
SIB_7
F1_SB_A0
F1_SB_A1
F1_SB_A2
F1_SB_A3
F1_SB_A4
F1_SB_A5
F1_SB_A9
F1_SB_A8
F1_SB_A6
F1_SB_A10
F1_SB_A7
F1_SB_A11
F1_SB_A12
F1_SB_A[0..12] TFN3NTJ000V VCC1.5
/ALT_DCLK
/ALT_CONF_DONE K13
/ALT_CONFIG
/CE
/ALT_CONF_DONE
SIB_[4..7] PC178 PC190 PC195 PC176 PC185 PC191
/ALT_CONFIG SIB_[4..7]
SIA_[4..7]
/CE SIA_[4..7]
/ALT_DATA
SCK[4..7] CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
/ALT_STATUS
SCK[4..7]
F1_DAC_B[0..9]
F1_DAC_B[0..9]
F1_DAC_LAT[0..3]
F1_DAC_LAT[0..3]
F1_DAC_A[0..9] F1_SII_in1 R286 R_non(0) FF1_SII_in1
PC177 PC187 PC194 PC175 PC182 PC181
F1_DAC_A[0..9] F1_SII_in1 FF1_SII_in1
F1_SII_in0 R288 R_non(0) FF1_SII_in0
F1_SII_in0 FF1_SII_in0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
F1_SA_A[0..12] F1_SB_D[0..15] F0_SII_in1 R291 R_non(0) FF0_SII_in1
F0_SII_in1 FF0_SII_in1
F1_SA_D[0..15] F0_SII_in0 R292 R_non(0) FF0_SII_in0
F0_SII_in0 FF0_SII_in0
IC42 IC43
F1_SA_D0 7 5 F1_SA_A0 F1_SB_D0 7 5 F1_SB_A0
D0 A0 D0 A0
F1_SA_D1 8 4 F1_SA_A1 F1_SB_D1 8 4 F1_SB_A1
D1 A1 D1 A1
F1_SA_D2 9 3 F1_SA_A2 F1_SB_D2 9 3 F1_SB_A2
D2 A2 D2 A2
F1_SA_D3 10 2 F1_SA_A3 F1_SB_D3 10 2 F1_SB_A3
D3 A3 D3 A3
F1_SA_D4 13 1 F1_SA_A4 F1_SB_D4 13 1 F1_SB_A4
D4 A4 D4 A4
F1_SA_D5 14 44 F1_SA_A5 F1_SB_D5 14 44 F1_SB_A5
D5 A5 D5 A5
F1_SA_D6 15 43 F1_SA_A6 F1_SB_D6 15 43 F1_SB_A6
D6 A6 D6 A6
F1_SA_D7 16 42 F1_SA_A7 F1_SB_D7 16 42 F1_SB_A7
D7 A7 D7 A7
F1_SA_D8 29 27 F1_SA_A8 F1_SB_D8 29 27 F1_SB_A8
D8 A8 D8 A8
F1_SA_D9 30 26 F1_SA_A9 F1_SB_D9 30 26 F1_SB_A9
D9 A9 D9 A9
F1_SA_D10 31 25 F1_SA_A10 F1_SB_D10 31 25 F1_SB_A10
D10 A10 D10 A10
F1_SA_D11 32 24 F1_SA_A11 F1_SB_D11 32 24 F1_SB_A11
D11 A11 D11 A11
F1_SA_D12 35 21 F1_SA_A12 F1_SB_D12 35 21 F1_SB_A12
D12 A12 D12 A12
F1_SA_D13 36 20 F1_SB_D13 36 20
D13 A13 D13 A13
F1_SA_D14 37 19 F1_SB_D14 37 19
D14 A14 D14 A14
F1_SA_D15 38 18 F1_SB_D15 38 18
D15 A15 D15 A15
F1_SA_/SWE R282 17 F1_SB_/SWE R287 17
F1_SA_/SWE WE F1_SB_/SWE WE
VCC3 0 VCC3 0
R283 T109 6 22 R289 T117 6 22
CE NC CE NC
23 VCC3 23 VCC3
R285 R_non(10K) NC R295 R_non(10K) NC
F1_SA_/SOE 41 28 F1_SB_/SOE 41 28
F1_SA_/SOE OE NC F1_SB_/SOE OE NC
VCC3 0 PC60 VCC3 PC61
R284 T113 40 R294 0 T118
40
BHE BHE
R_non(10K) 39 CE0.1u R_non(10K) 39 CE0.1u
BLE BLE
CY7C1021BV33-12ZC CY7C1021BV33-12ZC
VCC3 VCC3
DD[0..63] MD[0..15]
DD[0..63] PC16 PC30 MD[0..15]
CE0.1u CE0.1u
IC15 DD[0..63]
DD[0..63]
1 48
LAB/BA /LOE
DD0 2 47 MD0 RA[0..25]
LB0 LA0 RA[0..25]
DD1 3 46 MD1
LB1 LA1
4 45
GND GND
DD2 5 44 MD2 IC9 IC10 IC21 IC22
LB2 LA2
DD3 6 43 MD3 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB3 LA3 A0 D0 A0 D0 A0 D0 A0 D0
7 42 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
VCC3 VCC3 A1 D1 A1 D1 A1 D1 A1 D1
DD4 8 41 MD4 RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
LB4 LA4 A2 D2 A2 D2 A2 D2 A2 D2
DD5 9 40 MD5 RA15 R27 0 SDBK0 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB5 LA5 A3 D3 A3 D3 A3 D3 A3 D3
10 39 RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
GND GND A4 D4 A4 D4 A4 D4 A4 D4
DD6 11 38 MD6 R28 R_non(0) SDBK1 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB6 LA6 A5 D5 A5 D5 A5 D5 A5 D5
DD7 12 37 MD7 RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB7 LA7 A6 D6 A6 D6 A6 D6 A6 D6
DD8 13 36 MD8 RA16 R29 0 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
HB0 HA0 A7 D7 A7 D7 A7 D7 A7 D7
DD9 14 35 MD9 RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
HB1 HA1 A8 D8 A8 D8 A8 D8 A8 D8
15 34 R30 R_non(0) SDBK2 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
GND GND A9 D9 A9 D9 A9 D9 A9 D9
DD10 16 33 MD10 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
HB2 HA2 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD11 17 32 MD11 RA17 R31 0 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB3 HA3 A11 D11 A11 D11 A11 D11 A11 D11
18 31 SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
VCC3 VCC3 A12 D12 A12 D12 A12 D12 A12 D12
DD12 19 30 MD12 SDRAM 128M/265M Jumper SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
HB4 HA4 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD13 20 29 MD13 SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB5 HA5 BA0 D14 BA0 D14 BA0 D14 BA0 D14
21 28 53 DD63 53 DD47 53 DD31 53 DD15
GND GND D15 D15 D15 D15
DD14 22 27 MD14 /RAS 18 18 18 18
HB6 HA6 /RAS RAS RAS RAS RAS
DD15 23 26 MD15 /RD 17 17 17 17
HB7 HA7 /RD CAS CAS CAS CAS
/WR2 24 25 /CS0 /WR 16 40 16 40 16 40 16 40
/WR2 HAB/BA /HOE /CS0 /WR WE NC WE NC WE NC WE NC
/CS3 19 19 19 19
/CS3 CS CS CS CS
SN74LVCH16245ADGG-EL DQM7 39 39 39 39
DQM7 UDQM UDQM UDQM UDQM
DQM6 15 15 15 15
PC17 PC32 DQM6 LDQM LDQM LDQM LDQM
CE0.1u CE0.1u CKE 37 37 37 37
CKE CKE CKE CKE CKE
CLK120_1 38 VCC3 38 VCC3 38 VCC3 38 VCC3
CLK120_1 CLK CLK CLK CLK
CLK120_2
CLK120_2
6 1 6 1 6 1 6 1
GND VCC3 GND VCC3 GND VCC3 GND VCC3
12 3 12 3 12 3 12 3
GND VCC3 GND VCC3 GND VCC3 GND VCC3
28 9 28 9 28 9 28 9
GND VCC3 GND VCC3 GND VCC3 GND VCC3
VCC3 VCC3 41 14 41 14 41 14 41 14
GND VCC3 GND VCC3 GND VCC3 GND VCC3
46 27 46 27 46 27 46 27
GND VCC3 GND VCC3 GND VCC3 GND VCC3
52 43 52 43 52 43 52 43
PC31 PC43 GND VCC3 GND VCC3 GND VCC3 GND VCC3
54 49 54 49 54 49 54 49
CE0.1u CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
MAIN BOARD_Circuit Diagram 5/9
2-9
18 31 DQM5
VCC3 VCC3 DQM5
RA12 19 30 MA12 DQM4
HB4 HA4 DQM4
RA13 20 29 MA13 DQM3
HB5 HA5 DQM3
21 28 DQM2
GND GND DQM2
RA14 22 27 MA14 DQM1
HB6 HA6 DQM1
RA15 23 26 MA15 MA18 TP87 DQM0
HB7 HA7 DQM0
24 25
HAB/BA /HOE
MA25 TP127
SN74LVCH16245ADGG-EL VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC33 PC45 PC70 PC77 PC78 PC79 PC97 PC81 PC80 PC71 PC82 PC83 PC84 PC100 PC86 PC85 PC98 PC99 PC128 PC129 PC140 PC131 PC130 PC101 PC102 PC132 PC133 PC141 PC135 PC134
CE0.1u CE0.1u
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC44 PC48
CE0.1u CE0.1u
IC29
1 48
LAB/BA /LOE
RA16 2 47 MA16
LB0 LA0
RA17 R241 0 3 46 MA17
LB1 LA1
4 45
GND GND
RA18 5 44 MA18
LB2 LA2
RA19 6 43 MA19
LB3 LA3
7 42
VCC3 VCC3
RA20 8 41 MA20
LB4 LA4
RA21 9 40 MA21
LB5 LA5
10 39
GND GND
RA22 11 38 MA22
LB6 LA6
RA23 12 37 MA23
LB7 LA7
TP123
TP128
RA24 13 36 MA24
HB0 HA0
RA25 14 35 MA25
HB1 HA1
15 34
GND GND
/RD 16 33 /MRD
/RD HB2 HA2 /MRD
/WE0 17 32 /MWE0
/WE0 HB3 HA3 /MWE0
18 31
VCC3 VCC3
/WR 19 30 TP124
/WR HB4 HA4
/CS1 20 29
/CS1 HB5 HA5 TP129
21 28
GND GND
22 27
HB6 HA6
23 26
HB7 HA7
24 25
HAB/BA /HOE
SN74LVCH16245ADGG-EL
PC46 PC49
CE0.1u CE0.1u
2
2
VCC
CN17 VCC CN6
R71
2 1
470 1% TP2
1 D8 2
+ C35 IC3 R115 0 TP3
100u/25V SML312ECT(GRN) 3
B2PS-VH /SW2 2 18 TP4
/SW2 D1 Q1 4
LCD_RS 3 17 R116 0 TP5
LCD_RS D2 Q2 5
PC216 LCD_RW 4 16 R117 0 TP6
LCD_RW D3 Q3 6
CE0.1u LCD_E 5 15 R118 0 TP7
LCD_E D4 Q4 7
/LCD_CS 6 14 R123 0 TP8
/LCD_CS D5 Q5 8
/LED 7 13 R124 0 TP9
/LED D6 Q6 9
D12 D7 /SW0 8 12 R125 0 TP10
/SW0 D7 Q7 10
/SW1 9 11 R126 0 TP11
/SW1 D8 Q8 11
R127 0 TP12
1SS355 1SS355 12 TO PANEL BOARD
VCC1.5 VCC 1 R128 0 TP13
E1 13
IC39 TP138 TP130 19 R129 0 TP14
IC34 AIC1086PM PC2 E2 14
VCC SI-3033ZF VCC3 R130 0 TP15
15
2 4 3 2 TC74VHCT541AFT R119 0 TP16
Vi Vo VI VO CE0.1u 16
R248 C24 17
+ 1 5 + R242 + C44 R250 R120 0 TP17
GND
ADJ
Vc Sens C46 100u/25V 18
C33 PC215 C34 19
10u/16V 100u/25V CE0.1u 10K PC153 100 1% CE0.1u 10K R121 0 TP20
CE0.1u 20
CE0.1u
3
1
21
PD[0..7] R122 0 TP21
R243 PD[0..7] 22
IC4 TP22
23
PD7 18 2 R131 0 TP23
10 1% B0 A0 24
+ PD6 17 3
C23 B1 A1
PD5 16 4 52808-2490
C_non(10u/16V) 1.25(1+20/100)+120(120E-6)=1.5V B2 A2
PD4 15 5
R249 B3 A3
PD3 14 6
B4 A4
PD2 13 7
10 1% B5 A5
PD1 12 8
B6 A6
PD0 11 9 VCC3
B7 A7
19 PC3
E
D11 1
DIR CE0.1u
VCC3 VCC3 74LVC245
1SS355 VCC1.55 /PANEL TP18
R247 /PANEL
TP143 /PANEL_WR
1.0K IC46 PQ070XZ1HZ /PANEL_WR TP19
/RESET_LCD VCC
/RESET_LCD
1 3
IC31C IC31D VIN VO R147 10K CN9
IC33 R305
2 1 5 6 9 8 2 4 R306 C36 + C51 VCC3
GND
PC51 VDD OUT VC VADJ 100u/25V 1
4 TP45
NC 120 1% CE0.1u 10K PC5 2
3 5 VCC3 PC239
CE0.1u GND Cd C43 74LVC14 74LVC14 3
5
CE0.1u R148 10K 4 TO SENSOR
RN5VD29A PC47 CE0.1u TP46
CE0.01u R307 5
CE0.1u 6
120 1% DB[0..7] 53014-0610
DB[0..7] R151 10K
1.25(1+240/1000)=1.55V IC7 VCC
R149 10K
R308 DB0 18 2 PRINT_CARRIAGE_ORG R139 33
Q1 D1
MAIN BOARD_Circuit Diagram 6/9
4
3
2
1
4
3
2
1
CN8 53398-0690
5
6
7
8
5
6
7
8
TP44 1
EXBV8V103J EXBV8V103J
10K
10K
2 R155 10K
F0IN TP43 CN12
F0IN 3
F0OUT TP42 TP62
2-10
F0OUT 4 1
TP61
5 2 TO CUT CARI ORG
IC6 CROPMARK TP41 TP60
R134
R133
CROPMARK 6 3
RTC_WDATA 12 13 R132 0 RTC_DATA
RTC_WDATA DI DO RTC_DATA 7
RTC_CLK 2 PINCHPOS TP40 53398-0390
RTC_CLK CLK PINCHPOS 8
RTC_CE 7 10 R135 0 CROP_ONOUT TP39
RTC_CE CE INT TP24 CROP_ONOUT 9
3 /SERIAL_START TP38
R138 FOUT /SERIAL_START 10
VCC3 D10 /SRVBRD_RESET TP37
10K /SRVBRD_RESET 11 TO SERVO BOARD
1 /MTRERR TP36
CR2032-RTC BACKUP NC /MTRERR 12
4 /LESSTHANF TP35 VCC
HOLDER BATTERY BCR20V4 1SS355 D9 NC /LESSTHANF 13
8 /LESSTHANS TP34
R165 10K NC /LESSTHANS 14
1 2 6 9
VDD NC 15
14 /INTDDA TP33 VCC
BT1 1SS355 PC69 NC /INTDDA 16 R267 R268
DDA_MtoS R137 0 TP32
DDA_MtoS 17 10K 10K
BCR20V4 11 5 DDA_StoM TP31 CN16
CE0.1u GND TEST DDA_StoM 18 IC31E IC31F
R269 TP137
19 1
RX-4045SA /Cmd_HS_MtoS TP30 EXTIN 10 11 12 13 TP134
/Cmd_HS_MtoS 20 EXTIN 2
/Cmd_HS_StoM TP29 TP136
/Cmd_HS_StoM 21 33 3
Cmd_MtoS TP28 74LVC14 74LVC14 TP133
Cmd_MtoS 22 4 TO MONITOR SERIAL
Cmd_StoM TP27 TP135
Cmd_StoM 23 5
RXD2
24 RXD2
DDA_CLK R136 0 TP25 TXD2 53398-0590
DDA_CLK 25 TXD2
52808-2590
C38 C39
C_non C_non
CN4
VCC
1
TU_STBY R8 0
TU_STBY 2
R66 CN7 TU_STATE R6 0
TU_STATE 3
TU_ON
1 TU_ON 4
TU_REV
R_non(10K) 2 TU_REV 5
3 6 TO TAKE UP UNIT
R67 33 4 TO HEATER BOARD 7
HEAD_TH VCC
HEAD_TH 5 8 TO FEEDER UNIT
6 9
TP139
TP140
TP141
TP142
C47 FD_STBY R4 0
7 FD_STBY
PC62 FD_STATE R2 0 53014-09
CE1u 8 FD_STATE
FD_ON
9 FD_ON
IC44 FD_REV
CE0.1u 10 FD_REV
3 14
R68 33 AIN0 VDD 11
P_SIDE 4
P_SIDE AIN1
5 10 R299 0 AD_OUT 53398-1190
C_non
C_non
C_non
C_non
R_non
R_non
R_non
R_non
33 12 8
R69 AD_CK CK AGND
CROPMARK 13
CROPMARK AD_IN DI
7
C6
C5
C4
C3
C49 VSS
10K
10K
10K
CE1u TLC0834ID
VCC3
R296
R297
R298
42V_SENSE R70 33
42V_SENSE
C50
CE1u
RD[0..31]
RD[0..31]
RAB[0..24]
2-11
RD11 A14 L2 SDD28 SDA3 26 7 SDD19 RDB12 RAB14
RD11 SDD28 A3 DQ3 11 12
RD12 C14 N1 SDD29 SDA4 29 8 SDD20 RDB11 RAB13
RD12 SDD29 A4 DQ4 13 14
RD13 D15 M1 SDD30 SDA5 30 10 SDD21 RDB10 RAB12
RD13 SDD30 A5 DQ5 15 16
RD14 E13 L1 SDD31 SDA6 31 11 SDD22 RDB9 RAB11
RD14 SDD31 A6 DQ6 17 18
RD15 B15 SDA7 32 13 SDD23 RDB8 RAB10
RD15 A7 DQ7 19 20
RD16 A15 H3 SDA8 33 42 SDD24
RD16 SDQMO A8 DQ8 21 22
RD17 A16 H2 SDA9 34 44 SDD25 RDB7 RAB9
RD17 SDQM1 A9 DQ9 23 24
RD18 B16 G2 SDA10 22 45 SDD26 RDB6 RAB8
RD18 SDQM2 A10 DQ10 25 26
RD19 C15 G1 SDA11 35 47 SDD27 RDB5 RAB7
RD19 SDQM3 A11 DQ11 27 28
RD20 D16 H5 SDA12 36 48 SDD28 RDB4 RAB6
RD20 SDRAS A12/NC DQ12 29 30
RD21 C16 H4 50 SDD29 RDB3 RAB5
RD21 SDCAS DQ13 31 32
RD22 B17 H1 SDBA0 20 51 SDD30 RDB2 RAB4
RD22 SDWE A13/BA0 DQ14 33 34
RD23 C17 L4 TP103 SDBA1 21 53 SDD31 VCC3 RDB1 RAB3
RD23 SDCLK0 A12/BA1 DQ15 35 36
RD24 A17 K4 SDCLK /ROE RDB0 RAB2
RD24 SDCLK1 /ROE 37 38
RD25 A18 J4 /SDQM2 15 1 RAB1
RD25 SDCLK2 TP102 LDQM VCC VCC3 39 40
RD26 A19 K1 /SDQM3 39 14 RAB19 RAB20
RD26 SDCS0 TP101 DQM VCC PC20 PC22 PC34 PC35 41 42
RD27 B18 K2 27 RAB21 RAB22
RD27 SDCS1 VCC CE0.1u CE0.1u CE0.1u CE0.1u 43 44
RD28 A20 J1 SDCKE 37 3 /RWE /NET_RESET
RD28 SDCS2 TP104 CKE VCCQ /RWE 45 46 /NET_RESET
RD29 C18 J2 SDCLK1R2 38 9 CPU_/RBE0 CPU_/RBE1
RD29 SDCKE CLK VCCQ CPU_/RBE0 47 48 CPU_/RBE1
RD30 D17 E9 /SDCS1 19 43 RAB23 /RCS3
RD30 SMROMCKE CS VCCQ 49 50 /RCS3
RD31 B19 R166 22 18 49 Short Plug Short Plug
RD31 R170 RAS VCCQ
R14 22 17
0 CAS
16 28 PS-50PE-D4T1-PN1
WE VSS
CPU_/RBE0 R174 0 K16 A8 41
CPU_/RBE0 RBEN0 PREG VSS
CPU_/RBE1 R175 0 L20 D10 54 DIC-252 DIC-252
CPU_/RBE1 RBEN1 PCE1 VSS
TP107 K19 B10 40 6 /RCS0
RBEN2 PCE2 NC VSSQ /RCS0
TP108 L17 B8 12
RBEN3 POE VSSQ
/RWE R193 0 L18 A7 46 JP1
/RWE RWE PWE VSSQ
/ROE R173 0 L19 C9 VCC3 52 1 2
/ROE ROE PIOR VSSQ
/RCS0 R21 0 M20 B7 /FROM 3 4 /EPROM
/RCS0 RCS0 PIOW /FROM /EPROM
R225 0 M19 A9 R159 10K 5 6
RCS1 PWAIT
/RCS2 R224 0 N20 B9 R176 10K IC24
/RCS2 RCS2 PIOS16
/RCS3 R191 0 P20 EDS2516ADTA-75 XJ8C-0611
/RCS3 RCS3
A10 /RCS2
EWAIT /RCS2
AU1100-400MBD
TP116 R177
10K
VCC3
IC25 PC36
1 5 CE0.1u
INA VCC
/RCS1 2
INB
3 4 R22 33 /WR_STB
GND OUTY /WR_STB
SN74LVC1G32DCK
2
2
IC16C
VCC3
A2 D4 R189 10K
XTI32 ROMSIZE
B3 B4
XT032 ROMSEL
WDT
WDT Y3 XPWR32 B1 C6 /RBE3
XPWR32 XPWR32 GPIO0 /RBE3
WDT_/OUT FC-135 9pF 32.768KHz VCC3 XAGND32 B2 D6 /FIFO_HALF_NET
WDT_/OUT XAGND32 XAGND32 GPIO1 /FIFO_HALF_NET
PC10 D9
GPIO7 TP88
R229 CE0.1u R11 22 A5 Y7
R_non(4.7K) C11 C12 XTI12 GPIO16
VCC3 VCC3 Y2 A4 W6
R226 CE8p CE8p XTO12 GPIO17
1 4 Y6
INH VDD GPIO18
4.7K PC37 2 3 XPWR12 A3 T9 PR_WREN
CE0.1u R227 GND OUT XPWR12 XPWR12 GPIO19 PR_WREN
XAGND12 B5 Y8 WDT
4.7K XAGND12 XAGND12 GPIO20 WDT
IC26 FXO-31FL 12.000MHz V8 /RBE0
GPIO21 /RBE0
2 8 D5 U7 /RBE1
VCC WDO RESETIN GPIO22 /RBE1
WDT_/MR 1 7 R228 0 D2 V7 /RBE2
WDT_/MR MR RESET RESETOUT GPIO23 /RBE2
3 6 /RESET_OUT E7
GND WDI /RESET_OUT EXTCLK0
4 5 E8 D11
PFI PFO EXTCLK1 VSS1
PWR_EN E6 E10
PWR_EN VSS2
4.7K
4.7K
4.7K
4.7K
C41 F7 F13
C_non VDDI2 VSS7
D2 F8 F14
VDDI3 VSS8
F11 G6
VDDI4 VSS9
F12 H8
1SS355 VDDI5 VSS10
TP109 F15 H9
VDDI6 VSS11
VCC3 IC17 VCC1.2 F16 H10
MAIN BOARD_Circuit Diagram 8/9
VDDI7 VSS12
2 3 G15 H11
VIN VOUT VDDI8 VSS13
1 R16 H6 H12
SD VDDI9 VSS14
VCC3 L5 + 5 4 100 1% J6 H13
C15 GND ADJ VDDI10 VSS15
XPWR12 K15 H15
XPWR12 100u/10V VDDI11 VSS16
MMZ1608S800A LP3964EMP L15 J5
VDDI12 VSS17
+ M6 J8
C13 PC88 VDDI13 VSS18
C20 N6 J9
4.7u/16V CE0.1u VDDI14 VSS19
CE68p P15 J10
R15 VDDI15 VSS20
R171 0 XAGND12 R7 J11
XAGND12 10K 1% VDDI16 VSS21
R8 J12
VDDI17 VSS22
R11 J13
VDDI18 VSS23
R12 J15
VDDI19 VSS24
R15 K3
2-12
C17 C19 C16 C18 VDDI20 VSS25
VCC1.2 R16 K6
10u/16V 10u/16V 10u/16V 10u/16V VDDI21 VSS26
VCC3 L4 T15 K8
VDDI22 VSS27
XPWR32 K9
XPWR32 VSS28
MMZ1608S800A + + + + K10
VSS29
+ G7 K11
C10 PC87 VDDY1 VSS30
G8 K12
4.7u/16V CE0.1u VDDY2 VSS31
H7 K13
VDDY3 VSS32
R167 0 XAGND32 J3 L5
XAGND32 VDDY4 VSS33
J7 L6
VDDY5 VSS34
K5 L8
VDDY6 VSS35
K7 L9
VDDY7 VSS36
L3 L10
VDDY8 VSS37
L7 L11
VDDY9 VSS38
M7 L12
PC107 PC108 PC103 PC106 VDDY10 VSS39
N7 L13
CE0.1u CE0.1u CE0.1u CE0.1u VDDY11 VSS40
P7 M8
C21 C22 C8 C14 VDDY12 VSS41
VCC3 M9
10u/16V 10u/16V 10u/16V 10u/16V VSS42
M10
VSS43
G9 M11
VDDX1 VSS44
+ + + + G10 M12
VDDX2 VSS45
G11 M13
VDDX3 VSS46
G12 M15
VDDX4 VSS47
G13 N8
VDDX5 VSS48
G14 N9
VDDX6 VSS49
H14 N10
VDDX7 VSS50
J14 N11
VDDX8 VSS51
K14 N12
VDDX9 VSS52
L14 N13
VDDX10 VSS53
L16 N15
VDDX11 VSS54
M14 N16
PC136 PC105 PC104 PC89 VDDX12 VSS55
N14 P6
CE0.1u CE0.1u CE0.1u CE0.1u VDDX13 VSS56
P8 R6
VDDX14 VSS57
P9 R9
VDDX15 VSS58
P10 R10
VDDX16 VSS59
P11 R13
VDDX17 VSS60
P12 R14
VDDX18 VSS61
P13 T5
VDDX19 VSS62
P14 T16
VDDX20 VSS63
AU1100-400MBD
GREEN ORANGE
L3
MMZ1608S800A
4.7K
4.7K
4.7K
4.7K
P16
LCD_D6
R17
LCD_D7
R18 Y20 R220 15K
LCD_D8 USBH1P
T18 V19 R216 15K VCC3
LCD_D9 USBH1M
R160
R161
R196
R197
P19 IC8
LCD_D10
P18 CN1
LCD_D11
T19 U8 N0TXCLK 7 30 8
LCD_D12 N0TXCLK TXC TPRX- RD-
U20 U10 N0TXEN 2 6
LCD_D13 N0TXEN TXEN CT
V20 Y11 N0TXD0 6 7
LCD_D14 N0TXD0 TXD0 RD+
W20 V10 N0TXD1 5 31
LCD_D15 N0TXD1 TXD1 TPRX+
V6 U9 N0TXD2 4 4
LCD_PWM0 N0TXD2 TXD2 GND
U6 V9 N0TXD3 3 5
LCD_PWM1 N0TXD3 TXD3 GND
2-13
W11 N0RXCLK 16 33
N0RXCLK RXC TPTX-
Y10 N0RXDV 22 2
N0RXDV RXDV TD-
T7 W13 N0RXD0 21 3
SDMS0_CLK N0RXD0 RXD0 CT
V5 U11 N0RXD1 20 34 1
SDMS0_CMD N0RXD1 RXD1 TPTX+ TD+
T6 T12 N0RXD2 19
SDMS0_DAT0 N0RXD2 RXD2
V4 T10 N0RXD3 18 9
SDMS0_DAT1 N0RXD3 RXD3 A_LED_R
Y3 Y14 N0CRS 23 VCC3 10
SDMS0_DAT2 N0CRS CRS K_LED_R
Y2 W10 N0COL 1 27 VCC3
SDMS0_DAT3 N0COL COL NC
W4 W9 N0MDC 25 28 12 13
SDMS1_CLK N0MDC MDC RESET A_LED_L FG
W3 Y9 N0MDIO 26 37 11 14
SDMS1_CMD N0MDIO MDIO ANE K_LED_L FG
49.9 1%
49.9 1%
49.9 1%
49.9 1%
Y1 24 38 C7 R9
SDMS1_DAT0 RXER/FXEN DUPLEX 330
T4 VCC3 R108 1.5K 39 J1011F21PNL
SDMS1_DAT1 VCC3 SPEED CE0.1u
W2 C4 R113 4.7K 9 40
SDMS1_DAT2 TRST T22 LED0 RPTR
V3 U19 10 41
SDMS1_DAT3 TDI T30 LED1 LDPS
5.9K 1%
C2 13 43
TMS T18 LED3 ISOLATE
V18 R112 4.7K 15 44
TCK T28 LED4 MII
V14 R111 4.7K 46
ACSYNC X1
U13 C3 R110 4.7K VCC3 14 47
ACBCLK TESTEN DVDD33 X2
4.7K
4.7K
4.7K
4.7K
4.7K
R106
R188
R219
R192
R187
R215
MMZ1608S800A 32 17
T29 PWFBOUT AGND
U12 8 45 VCC3
I2SCLK PC137 PWFBIN AGND
V13 W16
I2SWORD SOCLK CE0.1u
U16 W18 L1
I2SDI SODIN T31
W15 Y17 + MMZ1608S800A RTL8201BL
I2SDIO SODOUT C9 C2 C1 PC72 PC1
U15
SODEN 4.7u/16V CE0.1u CE0.1u CE0.1u CE0.1u
VCC3
V15 PC73
IRDATX
Y16 W8 CE0.1u
IRDARX RESVD0
V11 W7 Y1
IRFIRSEL RESVD1
T8 1 4
RESVD2 INH VDD
Y5 2 3 R10 22
RESVD3 GND OUT /RESET_OUT
D7 W5
DMA_REQ0 RESVD4
C8 Y4 FXO-31FL 25.000MHz
DMA_REQ1 RESVD5
IC16B VCC3
AU1100-400MBD PC66
IC1 CE0.1u
1 5
INA VCC
2
INB
3 4 ACT
GND OUTY
SN74LVC1G32DCK
2
2-3 HEAD BOARD
2-14
HEAD BOARD_Arrangement Diagram (Soldering Side)
2-15
2
VCC VCC F0_DAC_A[0..9] FF0_DAC_A[0..9]
CN4
F0_DAC_A0 R16 180 FF0_DAC_A0
139 140 F0_DAC_A1 R15 180 FF0_DAC_A1
137 138 F0_DAC_A2 R14 180 FF0_DAC_A2
135 136 F0_DAC_A3 R13 180 FF0_DAC_A3
133 134 F0_DAC_A4 R29 180 FF0_DAC_A4
131 132 F0_DAC_A5 R30 180 FF0_DAC_A5
129 130 F0_DAC_A6 R31 180 FF0_DAC_A6
127 128 F0_DAC_A7 R32 180 FF0_DAC_A7
125 126 F0_DAC_A8 R33 180 FF0_DAC_A8
123 124 F0_DAC_A9 R34 180 FF0_DAC_A9
ENC_PHB
ENC_PHB 121 122
F0_DAC_A0 ENC_PHA
F0_DAC_A0 119 120 ENC_PHA
F0_DAC_A2 F0_DAC_A1
F0_DAC_A2 117 118 F0_DAC_A1
F0_DAC_A4 F0_DAC_A3
F0_DAC_A4 115 116 F0_DAC_A3
F0_DAC_A6 F0_DAC_A5
F0_DAC_A6 113 114 F0_DAC_A5
F0_DAC_A8 F0_DAC_A7
F0_DAC_A8 111 112 F0_DAC_A7
/FF0_DAC_RESET F0_DAC_A9 C115 C117 C119 C102 C104
/FF0_DAC_RESET 109 110 F0_DAC_A9
F0_DAC_LAT1 F0_DAC_LAT0 C_non C_non C_non C_non C_non
F0_DAC_LAT1 107 108 F0_DAC_LAT0
F0_DAC_LAT3 F0_DAC_LAT2 C116 C118 C120 C103 C105
F0_DAC_LAT3 105 106 F0_DAC_LAT2
F0_DAC_B1 F0_DAC_B0 C_non C_non C_non C_non C_non
F0_DAC_B1 103 104 F0_DAC_B0
F0_DAC_B3 F0_DAC_B2
F0_DAC_B3 101 102 F0_DAC_B2
F0_DAC_B5 F0_DAC_B4
F0_DAC_B5 99 100 F0_DAC_B4
F0_DAC_B7 F0_DAC_B6 F0_DAC_B[0..9] FF0_DAC_B[0..9]
F0_DAC_B7 97 98 F0_DAC_B6
F0_DAC_B9 F0_DAC_B8
F0_DAC_B9 95 96 F0_DAC_B8 F0_DAC_B0 R12 180 FF0_DAC_B0
SSCK1 R187 0 R166 0 SSCK0
SSCK1 93 94 SSCK0 F0_DAC_B1 R11 180 FF0_DAC_B1
SSCK3 R307 NON R215 0 SSCK2
SSCK3 91 92 SSCK2 F0_DAC_B2 R10 180 FF0_DAC_B2
SSI1_A R193 0 R175 0 SSI0_A
SSI1_A 89 90 SSI0_A F0_DAC_B3 R9 180 FF0_DAC_B3
SSI3_A R311 NON R223 0 SSI2_A
SSI3_A 87 88 SSI2_A F0_DAC_B4 R23 180 FF0_DAC_B4
SSI1_B R194 0 R176 0 SSI0_B
SSI1_B 85 86 SSI0_B F0_DAC_B5 R24 180 FF0_DAC_B5
SSI3_B R312 NON R224 0 SSI2_B
SSI3_B 83 84 SSI2_B F0_DAC_B6 R25 180 FF0_DAC_B6
LLAT1 R19 0 R37 0 LLAT0
LLAT1 81 82 LLAT0 F0_DAC_B7 R26 180 FF0_DAC_B7
LLAT3 R142 NON R66 0 LLAT2
LLAT3 79 80 LLAT2 F0_DAC_B8 R27 180 FF0_DAC_B8
CCH1 R7 0 R35 0 CCH0
CCH1 77 78 CCH0 F0_DAC_B9 R28 180 FF0_DAC_B9
CCH3 R140 NON R64 0 CCH2
CCH3 75 76 CCH2
NNCHG1 R1 0 R21 0 NNCHG0
NNCHG1 73 74 NNCHG0
NNCHG3 R138 NON R62 0 NNCHG2
NNCHG3 71 72 NNCHG2
F1_DAC_A1 F1_DAC_A0
F1_DAC_A1 69 70 F1_DAC_A0
F1_DAC_A3 F1_DAC_A2
F1_DAC_A3 67 68 F1_DAC_A2
F1_DAC_A5 F1_DAC_A4 C109 C111 C113 C98 C100
F1_DAC_A5 65 66 F1_DAC_A4
F1_DAC_A7 F1_DAC_A6 C_non C_non C_non C_non C_non
HEAD BOARD_Circuit Diagram 1/6
F1_DAC_A7 63 64 F1_DAC_A6
F1_DAC_A9 F1_DAC_A8 C110 C112 C114 C99 C101
F1_DAC_A9 61 62 F1_DAC_A8
F1_DAC_LAT0 /FF1_DAC_RESET C_non C_non C_non C_non C_non
F1_DAC_LAT0 59 60 /FF1_DAC_RESET
F1_DAC_LAT2 F1_DAC_LAT1
F1_DAC_LAT2 57 58 F1_DAC_LAT1
F1_DAC_B0 F1_DAC_LAT3
F1_DAC_B0 55 56 F1_DAC_LAT3 F0_DAC_LAT0 R39 180 FF0_DAC_LAT0
F1_DAC_B2 F1_DAC_B1 F0_DAC_LAT0 FF0_DAC_LAT0
F1_DAC_B2 53 54 F1_DAC_B1 F0_DAC_LAT1 R42 180 FF0_DAC_LAT1
F1_DAC_B4 F1_DAC_B3 F0_DAC_LAT1 FF0_DAC_LAT1
F1_DAC_B4 51 52 F1_DAC_B3 F0_DAC_LAT2 R55 180 FF0_DAC_LAT2
F1_DAC_B6 F1_DAC_B5 F0_DAC_LAT2 FF0_DAC_LAT2
F1_DAC_B6 49 50 F1_DAC_B5 F0_DAC_LAT3 R68 180 FF0_DAC_LAT3
F1_DAC_B8 F1_DAC_B7 F0_DAC_LAT3 FF0_DAC_LAT3
F1_DAC_B8 47 48 F1_DAC_B7
SSCK4 R233 0 F1_DAC_B9
SSCK4 45 46 F1_DAC_B9
SSCK6 R277 0 R263 0 SSCK5
SSCK6 43 44 SSCK5
SSI4_A R238 0 R325 NON SSCK7
SSI4_A 41 42 SSCK7
SSI6_A R286 0 R267 0 SSI5_A
SSI6_A 39 40 SSI5_A
SSI4_B R239 0 R330 NON SSI7_A
SSI4_B 37 38 SSI7_A
SSI6_B R287 0 R268 0 SSI5_B
2-16
SSI6_B 35 36 SSI5_B C40 C24
LLAT4 R60 0 R331 NON SSI7_B C_non C_non
LLAT4 33 34 SSI7_B
LLAT6 R105 0 R112 0 LLAT5 C34 C15
LLAT6 31 32 LLAT5
CCH4 R58 0 R136 NON LLAT7 C_non C_non
CCH4 29 30 LLAT7
CCH6 R103 0 R110 0 CCH5
CCH6 27 28 CCH5
NNCHG4 R53 0 R134 NON CCH7
NNCHG4 25 26 CCH7
NNCHG6 R89 0 R107 0 NNCHG5
NNCHG6 23 24 NNCHG5
/P_SIDE_SENS R132 NON NNCHG7
/P_SIDE_SENS 21 22 NNCHG7
HEAD_U/D_L HEAD_U/D_H F1_DAC_A[0..9] FF1_DAC_A[0..9]
HEAD_U/D_L 19 20 HEAD_U/D_H
PSFAN_ON HD_POWER
PSFAN_ON 17 18 HD_POWER F1_DAC_A0 R78 180 FF1_DAC_A0
15 16 TP110 TP99 F1_DAC_A1 R77 180 FF1_DAC_A1
HEAD_TH R117
HEAD_TH 13 14 TP105 F1_DAC_A2 R76 180 FF1_DAC_A2
11 12 0 /F1_POWER_SAVE F1_DAC_A3 FF1_DAC_A3
P_SIDE R75 180
P_SIDE 9 10 TP100 TP96 F1_DAC_A4 R97 180 FF1_DAC_A4
7 8 TP95 R114 F1_DAC_A5 FF1_DAC_A5
R98 180
5 6 0 /F0_POWER_SAVE F1_DAC_A6 FF1_DAC_A6
+41V R99 180
3 4 F1_DAC_A7 R100 180 FF1_DAC_A7
1 2 F1_DAC_A8 FF1_DAC_A8
10K
10K
R101 180
R155 TX25-140P-LT-H1 F1_DAC_A9 R102 180 FF1_DAC_A9
22K
VCC3
R115
R118
42V_SENSE
R153
1.0K
C143 C141 C139 C134 C136
C_non C_non C_non C_non C_non
C142 C140 C138 C135 C137
C_non C_non C_non C_non C_non
F1_DAC_B[0..9] FF1_DAC_B[0..9]
F1_DAC_B0 R82 180 FF1_DAC_B0
F1_DAC_B1 R81 180 FF1_DAC_B1
F1_DAC_B2 R80 180 FF1_DAC_B2
F1_DAC_B3 R79 180 FF1_DAC_B3
F1_DAC_LAT0 R109 180 FF1_DAC_LAT0 F1_DAC_B4 R91 180 FF1_DAC_B4
F1_DAC_LAT0 FF1_DAC_LAT0
F1_DAC_LAT1 R116 180 FF1_DAC_LAT1 F1_DAC_B5 R92 180 FF1_DAC_B5
F1_DAC_LAT1 FF1_DAC_LAT1
F1_DAC_LAT2 R129 180 FF1_DAC_LAT2 F1_DAC_B6 R93 180 FF1_DAC_B6
F1_DAC_LAT2 FF1_DAC_LAT2
F1_DAC_LAT3 R144 180 FF1_DAC_LAT3 F1_DAC_B7 R94 180 FF1_DAC_B7
F1_DAC_LAT3 FF1_DAC_LAT3
F1_DAC_B8 R95 180 FF1_DAC_B8
F1_DAC_B9 R96 180 FF1_DAC_B9
C84 C64
C_non C_non
C73 C60 C152 C150 C148 C130 C132
C_non C_non C_non C_non C_non C_non C_non
C151 C149 C147 C131 C133
C_non C_non C_non C_non C_non
HEAD BOARD_Circuit Diagram 2/6
VHV0
VHV0 C1
FF0_DAC_B[0..9] CE0.1u
FF0_DAC_B[0..9]
IC3
FF0_DAC_B0 4 22 VCC
D0 VCC45
FF0_DAC_B1 3 CN1
D1 TR1
FF0_DAC_B2 2 + C3 VHV0
D2 2SC2873 C106 22u/50V 36
FF0_DAC_B3 1 20 VHV0
D3 NPNB CE0.1u 35
FF0_DAC_B4 30 18 GND
D4 FB 34
FF0_DAC_B5 29 16 GND
D5 PNPB R167 R3 TR5 33
FF0_DAC_B6 28 COM0_A
D6 2SC4131 32
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R168 31
FF0_DAC_B8 26 COM0_A
D8 43 30
FF0_DAC_B9 25 GND
D9 29
9 COM0_A
DP 28
5 11 VCC3 GND
FF0_DAC_LAT0 LAT DP 27
6 12 COM0_B COM0_B
/FF0_DAC_RESET RST DP 26
13 GND
DP 25
23 15 COM0_B
/F0_POWER_SAVE
TP15
PSAVE DP
DP
17 R169 R17 GND
24
23
HEAD0
19 43 4.7 /0.25W COM0_B
DP PC7 22
8 21 GND
DAOUT DP CE0.1u R162 R4 TR6 21
7 VCC
GND3 2SA1746 20
10 10 510 HEAD_TH
GND45 C107 HEAD_TH 19
14 GND
VOUTGND CE0.022u 18
P_SIDE
TR2 P_SIDE 17
FF0_DAC_A[0..9] E09A54RA GND
FF0_DAC_A[0..9] 2SA1213 16
LAT0
LAT0 15
GND
14
CH0
CH0 13
GND
12
NCHG0
NCHG0 11
GND
10
GND
9
SCK0_YA
2
SCK0_YA 8
IC4 SCK0_ZA
SCK0_ZA 7
FF0_DAC_A0 4 22 SI0_YA
D0 VCC45 SI0_YA 6
FF0_DAC_A1 3 SI0_ZA
D1 TR3 SI0_ZA 5
FF0_DAC_A2 2 SCK0_YB
D2 2SC2873 C7 SCK0_YB 4
FF0_DAC_A3 1 20 SCK0_ZB
D3 NPNB CE0.1u SCK0_ZB 3
FF0_DAC_A4 30 18 SI0_YB
D4 FB SI0_YB 2
FF0_DAC_A5 29 16 SI0_ZB
D5 PNPB R163 R5 TR7 SI0_ZB 1
FF0_DAC_A6 28
D6 2SC4131
FF0_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R170
FF0_DAC_A8 26
D8 43
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM0_A
RST DP
13
DP
23 15
PSAVE DP R171 R18
TP16 17
DP 43 4.7 /0.25W
19
DP PC8
8 21
DAOUT DP CE0.1u R164 R6 TR8
7
GND3 2SA1746
10 10 510
GND45 C108
14
VOUTGND CE0.022u
E09A54RA TR4
2SA1213
VCC3
IC1
LLAT0 2 18 R38 100 R156 0
LLAT0 D1 Q1 LAT0
CCH0 3 17
CCH0 D2 Q2 R36 100 R172 0
NNCHG0 4 16
NNCHG0 D3 Q3 CH0
5 15
D4 Q4 R22 100 R157 0
LLAT1 6 14
LLAT1 D5 Q5 NCHG0
CCH1 7 13
CCH1 D6 Q6 R20 100 R173 0
NNCHG1 8 12
NNCHG1 D7 Q7 LAT1
9 11
D8 Q8 R8 100 R165 0
CH1
1
E1 R2 100 R174 0
19
E2 NCHG1
TC74VHCT541AFT C13 C10 C9 C8 C4 C2
VCC CE100p
CE100p CE100p CE100p
PC1 CE100p CE100p
CE0.1u
VHV0
FF0_DAC_B[0..9] VHV0
FF0_DAC_B[0..9] C14
IC7 CE0.1u
FF0_DAC_B0 4 22
D0 VCC45
FF0_DAC_B1 3 VCC
D1 TR16
FF0_DAC_B2 2 + C23 CN2
D2 2SC2873 C123 NON
FF0_DAC_B3 1 20 VHV0
D3 NPNB CE0.1u 36
FF0_DAC_B4 30 18 VHV0
D4 FB 35
FF0_DAC_B5 29 16 GND
D5 PNPB R203 R48 TR12 34
FF0_DAC_B6 28 COM1_A
D6 2SC4131 33
FF0_DAC_B7 27 24 1 510 GND
D7 VCC3 R190 32
FF0_DAC_B8 26 COM1_A
D8 43 31
FF0_DAC_B9 25 GND
D9 30
9 COM1_A
DP 29
5 11 VCC3 GND
FF0_DAC_LAT1 LAT DP 28
6 12 COM1_B COM1_B
/FF0_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM1_B
/F0_POWER_SAVE PSAVE DP R189 R46 25
TP27 17 GND
DP 43 4.7 /0.25W 24
19 COM1_B
DP PC10 23
8 21 GND
DAOUT DP CE0.1u R202 R47 TR11 22
7 VCC
GND3 2SA1746 21
10 /P_SIDE_SENS
GND45
VOUTGND
14
10 510
C122 /P_SIDE_SENS
GND
20
19
HEAD1
CE0.022u HEAD_U/D_H
TR15 HEAD_U/D_H 18
E09A54RA GND
2SA1213 17
HEAD_U/D_L
HEAD_U/D_L 16
GND
15
LAT1
D1 LAT1 14
GND
1SS355 13
CH1
CH1 12
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 11
NCHG1
VCC IC30 VCC3 NCHG1 10
GND
2 4 9
VCC VOUT IC8 SCK1_ZA
SCK1_ZA 8
FF0_DAC_A0 4 22 SCK1_YA
1 5 D0 VCC45 SCK1_YA 7
CTL NC FF0_DAC_A1 3 SI1_ZA
+ D1 TR14 SI1_ZA 6
C97 FF0_DAC_A2 2 SI1_YA
3 R151 D2 2SC2873 C22 SI1_YA 5
CE0.33u GND FF0_DAC_A3 1 20 SCK1_ZB
10K D3 NPNB CE0.1u SCK1_ZB 4
FF0_DAC_A4 30 18 SCK1_YB
BA33DD0WHFP D4 FB SCK1_YB 3
FF0_DAC_A5 29 16 SI1_ZB
D5 PNPB R201 R45 TR10 SI1_ZB 2
FF0_DAC_A6 28 SI1_YB
C94 C92 D6 2SC4131 SI1_YB 1
FF0_DAC_A7 27 24 1 510
CE0.1u(NON) 220u/6.3V D7 VCC3 R188
FF0_DAC_A8 26 36FMN-BTK
D8 43
EEEFK0J221P FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM1_A
RST DP
13
DP
23 15
PSAVE DP R195 R43
TP28 17
DP 43 4.7 /0.25W
19
DP PC11
8 21
DAOUT DP CE0.1u R200 R44 TR9
7
GND3 2SA1746
10 10 510
GND45 C121
14
VOUTGND CE0.022u
E09A54RA TR13
2SA1213
2-17
HEAD BOARD_Circuit Diagram 3/6
CN9 CN11
VCC3
1 1
2 2 IC6 TP35 R198 10 TP31
3
4 TH1
5267-02A TO Cooling FAN SSI1_B
SSI1_B 1
1A 1Y
2
3
SI1_YB
1Z C21
53398-0490 103HT CN12 TP36 R199 10 TP32
SSI1_A 7 6 CE220p
1 SSI1_A 2A 2Y SI1_ZB
5 TP33 R196 TP29
2 2Z 10
SI1_YA
NON SSCK1 9 10
SSCK1 3A 3Y C20
11 TP34 TP30
3Z R197 10 CE220p
SI1_ZA
15 14 TP19 R184 TP26
4A 4Y 10
13
4Z SCK1_YB
VCC +41V 4
G C17
12 TP20 TP25
G R183 10 CE220p
SCK1_ZB
HD151031FPEL TP22 R182 TP24
10
+ + SCK1_YA
PSFAN_ON VCC3
C96 C95 TP21 TP23 C16
C93 CN13 R181 10
C89 CE0.1u CE0.1u PC9 CE220p
470u/63V 1 SCK1_ZA
220u/10V
2 CE0.1u
3
2
4
5
6
7
8
9
B9P-VH
+41V VHV0
F1
R154 01543.15DR
1K/0.5W TR66 VHV1
2SJ535 F2
R152 01543.15DR
2.2K/0.5W VHV2
F3
3
2 TR65 01543.15DR
HD_POWER
VHV3
DTC114EK F4
1
01543.15DR(NON)
VHV1
VCC
VCC3
PC2
CE0.1u R186
1.0K
IC5B
R40 4 3 R192
ENC_PHB
IC9 100 33
LLAT2 2 18 R67 100 R207 0
74LVC14
LLAT2 D1 Q1 LAT2
CCH2 3 17 C18
CCH2 D2 Q2 R65 100 R220 0
NNCHG2 4 16 CE1000p
NNCHG2 D3 Q3 CH2
5 15
D4 Q4 R63 100 R208 0
LLAT4 6 14
LLAT4 D5 Q5 NCHG2
CCH4 7 13
CCH4 D6 Q6 R61 100 R221 0
NNCHG4 8 12
NNCHG4 D7 Q7 LAT4
9 11
D8 Q8 R59 100 R214 0
CH4
1
E1 R54 100 R222 0
19
E2 NCHG4
TC74VHCT541AFT C38 C35 C33 C32 C29 C27
VCC CE100p
CE100p CE100p CE100p
PC3 CE100p CE100p
IC5C
CE0.1u 6 5
74LVC14
VCC3 IC5D
IC10 8 9
TP53 R228 10 TP50
SSI2_B 1 2
SSI2_B 1A 1Y SI2_YB 74LVC14
3
1Z C37
TP54 R227 10 TP49
SSI2_A 7 6 CE220p IC5E
SSI2_A 2A 2Y SI2_ZB
5 TP52 R226 TP48 10 11
2Z 10
SI2_YA
SSCK2 9 10
SSCK2 3A 3Y C36 74LVC14
11 TP51 TP47
3Z R225 10 CE220p
SI2_ZA IC5F
15 14 TP40 R211 TP45
4A 4Y 10 12 13
13
4Z SCK2_YB
4
G C31
12 TP39 TP46 74LVC14
G R212 10 CE220p
SCK2_ZB
HD151031FPEL TP41 R209 TP43
10
SCK2_YA
VCC3
TP42 TP44 C30
PC12 R210 10 CE220p
SCK2_ZA
CE0.1u
2-18
HEAD BOARD_Circuit Diagram 4/6
VHV3
2
10 NON GND
GND45 NON NON 19
14 C157 GND
VOUTGND NON 18
GND
TR50 17
NON GND
NON 16
LAT3
LAT3 15
GND
14
CH3
CH3 13
GND
12
NCHG3
NCHG3 11
FF0_DAC_A[0..9] GND
FF0_DAC_A[0..9] 10
GND
9
SCK3_YA
SCK3_YA 8
IC14 SCK3_ZA
SCK3_ZA 7
FF0_DAC_A0 4 22 SI3_YA
D0 VCC45 SI3_YA 6
FF0_DAC_A1 3 SI3_ZA
D1 TR51 SI3_ZA 5
FF0_DAC_A2 2 SCK3_YB
D2 NON C71 SCK3_YB 4
FF0_DAC_A3 1 20 SCK3_ZB
D3 NPNB NON SCK3_ZB 3
FF0_DAC_A4 30 18 SI3_YB
D4 FB SI3_YB 2
FF0_DAC_A5 29 16 SI3_ZB
D5 PNPB R293 R127 TR55 SI3_ZB 1
FF0_DAC_A6 28
D6 NON
FF0_DAC_A7 27 24 NON NON NON
D7 VCC3 R298
FF0_DAC_A8 26
D8 NON
FF0_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM3_A
RST DP
13
DP
23 15
PSAVE DP R299 R131
TP56 17
DP NON NON
19
DP PC17
8 21
DAOUT DP NON R294 R128 TR56
7
GND3 NON
10 NON NON
GND45 C158
14
VOUTGND NON
NON TR52
NON
VCC3
VHV1
FF1_DAC_B[0..9] VHV1
FF1_DAC_B[0..9] C39
IC18 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR32
FF1_DAC_B2 2 + C44 CN5
D2 2SC2873 C129 22u/50V
FF1_DAC_B3 1 20 VHV1
D3 NPNB CE0.1u 36
FF1_DAC_B4 30 18 VHV1
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R243 R74 TR28 34
FF1_DAC_B6 28 COM4_A
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R237 32
FF1_DAC_B8 26 COM4_A
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM4_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT0 LAT DP 28
6 12 COM4_B COM4_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM4_B
/F1_POWER_SAVE PSAVE DP R236 R72 25
TP77 17 GND
DP 43 4.7 /0.25W 24
19 COM4_B
DP PC19 23
8 21 GND
DAOUT DP CE0.1u R242 R73 TR27 22
7 GND
GND3 2SA1746 21
10 VCC
GND45
VOUTGND
14
10 510
C128 GND
20
19
HEAD4
CE0.022u GND
TR31 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT4
LAT4 14
GND
13
CH4
CH4 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG4
NCHG4 10
GND
9
IC19 SCK4_ZA
SCK4_ZA 8
FF1_DAC_A0 4 22 SCK4_YA
D0 VCC45 SCK4_YA 7
FF1_DAC_A1 3 SI4_ZA
D1 TR30 SI4_ZA 6
FF1_DAC_A2 2 SI4_YA
D2 2SC2873 C43 SI4_YA 5
FF1_DAC_A3 1 20 SCK4_ZB
D3 NPNB CE0.1u SCK4_ZB 4
FF1_DAC_A4 30 18 SCK4_YB
D4 FB SCK4_YB 3
FF1_DAC_A5 29 16 SI4_ZB
D5 PNPB R241 R71 TR26 SI4_ZB 2
FF1_DAC_A6 28 SI4_YB
D6 2SC4131 SI4_YB 1
FF1_DAC_A7 27 24 1 510
D7 VCC3 R235
FF1_DAC_A8 26 36FMN-BTK
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM4_A
RST DP
13
DP
23 15
PSAVE DP R234 R69
TP78 17
DP 43 4.7 /0.25W
19
DP PC20
8 21
DAOUT DP CE0.1u R240 R70 TR25
7
GND3 2SA1746
10 10 510
GND45 C127
14
VOUTGND CE0.022u
E09A54RA TR29
2SA1213
IC16
LLAT5 2 18 R113 100 R252 0
LLAT5 D1 Q1 LAT5
CCH5 3 17
CCH5 D2 Q2 R111 100 R264 0
NNCHG5 4 16
NNCHG5 D3 Q3 CH5
5 15
D4 Q4 R108 100 R253 0
LLAT6 6 14
LLAT6 D5 Q5 NCHG5
CCH6 7 13
CCH6 D6 Q6 R106 100 R265 0
NNCHG6 8 12
NNCHG6 D7 Q7 LAT6
9 11
D8 Q8 R104 100 R262 0
CH6
1
E1 R90 100 R266 0
19
E2 NCHG6
TC74VHCT541AFT C59 C56 C55 C54 C51 C50
VCC VCC3
CE100p CE100p CE100p CE100p
PC4 CE100p CE100p IC15 TP72 R246 10 TP67
SSI4_B 1 2
CE0.1u SSI4_B 1A 1Y SI4_YB
3
1Z C46
TP71 R247 10 TP68
SSI4_A 7 6 CE220p
SSI4_A 2A 2Y SI4_ZB
5 TP69 R244 TP65
2Z 10
SI4_YA
SSCK4 9 10
SSCK4 3A 3Y C45
11 TP70 TP66
3Z R245 10 CE220p
SI4_ZA
15 14 TP57 R232 TP64
4A 4Y 10
13
4Z SCK4_YB
4
G C42
12 TP58 TP63
G R231 10 CE220p
SCK4_ZB
HD151031FPEL TP60 R230 TP62
10
SCK4_YA
VCC3
TP59 TP61 C41
PC15 R229 10 CE220p
SCK4_ZA
CE0.1u
2-19
HEAD BOARD_Circuit Diagram 5/6
VHV2
2 TR34 17
E09A54RA GND
2SA1213 16
LAT5
LAT5 15
GND
14
CH5
CH5 13
GND
12
NCHG5
NCHG5 11
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 10
GND
9
SCK5_YA
SCK5_YA 8
IC22 SCK5_ZA
SCK5_ZA 7
FF1_DAC_A0 4 22 SI5_YA
D0 VCC45 SI5_YA 6
FF1_DAC_A1 3 SI5_ZA
D1 TR35 SI5_ZA 5
FF1_DAC_A2 2 SCK5_YB
D2 2SC2873 C49 SCK5_YB 4
FF1_DAC_A3 1 20 SCK5_ZB
D3 NPNB CE0.1u SCK5_ZB 3
FF1_DAC_A4 30 18 SI5_YB
D4 FB SI5_YB 2
FF1_DAC_A5 29 16 SI5_ZB
D5 PNPB R249 R85 TR39 SI5_ZB 1
FF1_DAC_A6 28
D6 2SC4131
FF1_DAC_A7 27 24 1 510 36FMN-BTK
D7 VCC3 R260
FF1_DAC_A8 26
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM5_A
RST DP
13
DP
23 15
PSAVE DP R261 R88
TP92 17
DP 43 4.7 /0.25W
19
DP PC23
8 21
DAOUT DP CE0.1u R250 R86 TR40
7
GND3 2SA1746
10 10 510
GND45 C146
14
VOUTGND CE0.022u
E09A54RA TR36
2SA1213
VCC3
VHV2
FF1_DAC_B[0..9] VHV2
FF1_DAC_B[0..9] C61
IC23 CE0.1u
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR48
FF1_DAC_B2 2 + C66 CN7
D2 2SC2873 C155 22u/50V
FF1_DAC_B3 1 20 VHV2
D3 NPNB CE0.1u 36
FF1_DAC_B4 30 18 VHV2
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R285 R124 TR44 34
FF1_DAC_B6 28 COM6_A
D6 2SC4131 33
FF1_DAC_B7 27 24 1 510 GND
D7 VCC3 R281 32
FF1_DAC_B8 26 COM6_A
D8 43 31
FF1_DAC_B9 25 GND
D9 30
9 COM6_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT2 LAT DP 28
6 12 COM6_B COM6_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM6_B
/F1_POWER_SAVE PSAVE DP R280 R122 25
TP115 17 GND
DP 43 4.7 /0.25W 24
19 COM6_B
DP PC25 23
8 21 GND
DAOUT DP CE0.1u R284 R123 TR43 22
7 GND
GND3 2SA1746 21
10 VCC
GND45
VOUTGND
14
10 510
C154 GND
20
19
HEAD6
CE0.022u GND
TR47 18
E09A54RA GND
2SA1213 17
GND
16
GND
15
LAT6
LAT6 14
GND
13
CH6
CH6 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG6
NCHG6 10
GND
9
IC24 SCK6_ZA
SCK6_ZA 8
FF1_DAC_A0 4 22 SCK6_YA
D0 VCC45 SCK6_YA 7
FF1_DAC_A1 3 SI6_ZA
D1 TR46 SI6_ZA 6
FF1_DAC_A2 2 SI6_YA
D2 2SC2873 C65 SI6_YA 5
FF1_DAC_A3 1 20 SCK6_ZB
D3 NPNB CE0.1u SCK6_ZB 4
FF1_DAC_A4 30 18 SCK6_YB
D4 FB SCK6_YB 3
FF1_DAC_A5 29 16 SI6_ZB
D5 PNPB R283 R121 TR42 SI6_ZB 2
FF1_DAC_A6 28 SI6_YB
D6 2SC4131 SI6_YB 1
FF1_DAC_A7 27 24 1 510
D7 VCC3 R279
FF1_DAC_A8 26 36FMN-BTK
D8 43
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM6_A
RST DP
13
DP
23 15
PSAVE DP R278 R119
TP116 17
DP 43 4.7 /0.25W
19
DP PC26
8 21
DAOUT DP CE0.1u R282 R120 TR41
7
GND3 2SA1746
10 10 510
GND45 C153
14
VOUTGND CE0.022u
E09A54RA TR45
2SA1213
IC25
LLAT3 2 18 R143 NON R300 NON
LLAT3 D1 Q1 LAT3
CCH3 3 17
CCH3 D2 Q2 R141 NON R308 NON
NNCHG3 4 16
NNCHG3 D3 Q3 CH3
5 15
D4 Q4 R139 NON R301 NON
LLAT7 6 14
LLAT7 D5 Q5 NCHG3
CCH7 7 13
CCH7 D6 Q6 R137 NON R309 NON
NNCHG7 8 12
NNCHG7 D7 Q7 LAT7
9 11
D8 Q8 R135 NON R306 NON
CH7
1
E1 R133 NON R310 NON
19
E2 NCHG7 VCC3
NON C82 C79 C78 C77 C74 C72
IC20 TP114 R290 TP108
NON NON NON NON NON NON SSI6_B 1 2 10
VCC SSI6_B 1A 1Y SI6_YB
3
1Z C68
PC5 TP113 TP109
SSI6_A 7 6 R291 10 CE220p
SSI6_A 2A 2Y SI6_ZB
NON 5 TP111 R288 TP106
2Z 10
SI6_YA
SSCK6 9 10
SSCK6 3A 3Y C67
11 TP112 TP107
3Z R289 10 CE220p
SI6_ZA
15 14 TP93 R276 TP104
4A 4Y 10
13
4Z SCK6_YB
4
G C63
12 TP94 TP103
G R275 10 CE220p
SCK6_ZB
HD151031FPEL TP98 R274 TP102
10
SCK6_YA
VCC3
TP97 TP101 C62
PC21 R273 10 CE220p
SCK6_ZA
CE0.1u
2-20
HEAD BOARD_Circuit Diagram 6/6
VHV3
VHV3
FF1_DAC_B[0..9] C83
IC27 NON
FF1_DAC_B0 4 22
D0 VCC45
FF1_DAC_B1 3 VCC
D1 TR64
FF1_DAC_B2 2 + C88 CN10
D2 NON C161 NON
FF1_DAC_B3 1 20 VHV3
D3 NPNB NON 36
FF1_DAC_B4 30 18 VHV3
D4 FB 35
FF1_DAC_B5 29 16 GND
D5 PNPB R329 R150 TR60 34
FF1_DAC_B6 28 COM7_A
D6 NON 33
FF1_DAC_B7 27 24 NON NON GND
D7 VCC3 R324 32
FF1_DAC_B8 26 COM7_A
D8 NON 31
FF1_DAC_B9 25 GND
D9 30
9 COM7_A
DP 29
5 11 VCC3 GND
FF1_DAC_LAT3 LAT DP 28
6 12 COM7_B COM7_B
/FF1_DAC_RESET RST DP 27
13 GND
DP 26
23 15 COM7_B
/F1_POWER_SAVE PSAVE DP R323 R148 25
TP131 17 GND
DP NON NON 24
19 COM7_B
DP PC27 23
8 21 GND
2
DAOUT DP NON R328 R149 TR59 22
7 GND
GND3 NON 21
10 VCC
GND45
VOUTGND
14
NON NON
C160 GND
20
19
HEAD7
NON GND
TR63 18
E09A54RA GND
NON 17
GND
16
GND
15
LAT7
LAT7 14
GND
13
CH7
CH7 12
FF1_DAC_A[0..9] GND
FF1_DAC_A[0..9] 11
NCHG7
NCHG7 10
GND
9
IC28 SCK7_ZA
SCK7_ZA 8
FF1_DAC_A0 4 22 SCK7_YA
D0 VCC45 SCK7_YA 7
FF1_DAC_A1 3 SI7_ZA
D1 TR62 SI7_ZA 6
FF1_DAC_A2 2 SI7_YA
D2 NON C87 SI7_YA 5
FF1_DAC_A3 1 20 SCK7_ZB
D3 NPNB NON SCK7_ZB 4
FF1_DAC_A4 30 18 SCK7_YB
D4 FB SCK7_YB 3
FF1_DAC_A5 29 16 SI7_ZB
D5 PNPB R327 R147 TR58 SI7_ZB 2
FF1_DAC_A6 28 SI7_YB
D6 NON SI7_YB 1
FF1_DAC_A7 27 24 NON NON
D7 VCC3 R322
FF1_DAC_A8 26 NON
D8 NON
FF1_DAC_A9 25
D9
9
DP
5 11 VCC3
LAT DP
6 12 COM7_A
RST DP
13
DP
23 15
PSAVE DP R321 R145
TP132 17
DP NON NON
19
DP PC28
8 21
DAOUT DP NON R326 R146 TR57
7
GND3 NON
10 NON NON
GND45 C159
14
VOUTGND NON
NON TR61
NON
VCC3
2-21
2-4 SERVO BOARD
2-22
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-23
2
VCC3
8
7
6
5
8
7
6
5
10K
10K
RA18
8
7
6
5
8
7
6
5
RA16
EXBV8V103J
1
2
3
4
1
2
3
4
EXBV8V102J
TP147
TP157 TP155
R133
R95
1
2
3
4
1
2
3
4
/H8S_RESET /StepDrvEnable
/RD
/HWR
/LWR
VCC3
C104 C102 MtrW_PB
CE18p CE22p MtrW_PA
To MOTSENS JUNCTION BOARD R154 220 C103 MtrH_PB
CE0.1u MtrH_PA
CN1
26 +A_I0 Y2
8.0MHz T17
25 +B_I0 R100
24 -A_I0 1.8K
23 -B_I0 CLK32
22 +A_I1 /SensWOrg D[0..15]
VCC
21 +B_I1
IC16 IC13
20 -A_I1 /CS1
VCC3 VCC3 D0 11 21 A1 D8 11 21 A1
19 -B_I1 R130 /CS2 I/O0 A0 I/O0 A0
D1 12 23 A2 D9 12 23 A2
18 +A_I2 I/O1 A1 I/O1 A1
1
6
1
6
220 D2 13 24 A3 D10 13 24 A3
17 +B_I2 LED1 I/O2 A2 I/O2 A2
D3 15 25 A4 D11 15 25 A4
16 -A_I2 I/O3 A3 I/O3 A3
RA21 RA12 D4 16 26 A5 D12 16 26 A5
15 -B_I2 I/O4 A4 I/O4 A4
3
EXBA10E103J EXBA10E103J D5 17 1 A6 D13 17 1 A6
14 +A_I3 TP156 I/O5 A5 I/O5 A5
SEL6410E D6 18 2 A7 D14 18 2 A7
13 +B_I3 TP158 TP159 I/O6 A6 I/O6 A6
2
9
3
8
4
7
5
2 D7 19 3 A8 D15 19 3 A8
10
12 -A_I3 Q1 I/O7 A7 I/O7 A7
4 A9 4 A9
11 -B_I3 A8 A8
33
TP58 DTC114EK 27 5 A10 27 5 A10
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
10 Sol_+ /LWR WE A9 /HWR WE A9
TP76 6 A11 6 A11
9 Sol_- A10 A10
1
20 7 A12 20 7 A12
8 /CS1 CS A11 CS A11
T4 T14 LED 8 A13 8 A13
7 A12 A12
R153
T11 T18 SEL VCC3 22 9 A14 22 9 A14
6 TP2 TP1 SEL /RD OE A13 OE A13
D8
D9
D10
D11
D12
D13
D14
VCC SEL1 10 A15 10 A15
5 SEL1 A14 A14
VCC3 VCC3
4 Cmd_StoM
R12 100 14 28 14 28
3 @/SensWOrg Cmd_MtoS GND VCC3 GND VCC3
2 R11 100 @/SensC0 /Cmd_HS_StoM
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
VCC3 PC23 CY7C1399 PC25 CY7C1399 PC24
1 /Cmd_HS_MtoS CE0.1u CE0.1u CE0.1u
52808-2691 PC28
SEL2
RES
C7 C6 RST
GND
GND
STBY
VCC3
CE0.1u
XTAL
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
CE470p CE470p
PLLVSS
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
PF3/LWR
PF4/HWR
PF0/WAIT
PF7/CLKOUT
P50/TXD2/IRQ0
P51/RXD2/IRQ1
VCC3 VCC3
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
A[1..16]
VCC3 109 72 D15
SERVO BOARD_Circuit Diagram 1/4
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0
P53/ADTRG/IRQ3 PE0/D0
1
6
R109 10K 111 70 D1 D0 10 1
PH2/CS6/(IRQ6) PE1/D1
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
C106 R159 R108 10K 112 69 D2 D1 2
10K PH3/CS7/OE/(IRQ7) PE2/D2
RA23 CE1.0u 113 68 D3 D2 9
R160 PG4/BREQO PE3/D3
EXBA10E103J 114 67 D3 3
PG5/BACK VCC3
VCC T66 10K(NON) 115 66 D4 D4 8
PG6/BREQ PE4/D4
2
9
3
8
4
7
5
116 65 D5 D5 4
10
VCC3 PE5/D5
1
6
12K 0.1% R166
117 64 D6 D6 7
RA11
EXBA10E103J
Therm P40/AN0 PE6/D6
118 63 D7 D7 5 6
T72 P41/AN1 PE7/D7
RA22 119 62
T65 P42/AN2 FWE FWE
EXBA10E103J 120 61
T71 P43/AN3 P61/TMRI1/DREQ1/IRQ9 MtrI3_PB
121 60
T64 VREF P60/TMRI0/DREQ0/IRQ8 MtrI3_PA
2
9
3
8
4
7
5
122 59
10
T70 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T43
123 58
/SensCov P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T47
124 57
Serial_IN P45/AN5 P25/PO5/TIOCB4/(IRQ13) Mstep2B
2-24
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) Mstep2A
126 55 VCC
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) Mstep1B
IC18 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Mstep1A
2 18 /SensC0 128 53 PC11
@/SensC0 D1 Q1 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) Mstep0B
3 17 /SensC1 129 52
@/SensC1 D2 Q2 /SerialStart P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) Mstep0A
4 16 /SensCVOrg 130 51 CE0.1u
@/SensCVOrg D3 Q3 P57/AN15/DA3/IRQ7 IC15 P17/PO15/TIOCB2/TCLKD/EDRAK3
5 15 131 50
@/SensWOrg D4 Q4 /SensWOrg AVSS P16/PO14/TIOCA2/EDRAK2 Sol_Rush
6 14 132 49
@/SensHOrg D5 Q5 NC P15/PO13/TIOCB1/TCLKC Sol_Hold TP154
7 13 133 48 IC14
@/SensR0 D6 Q6 P35/SCK1/(OE) P14/PO12/TIOCA1 Mstep_Hold
8 12 /SensHOrg 134 47 /StepDrvEnable 2 18
@/SensR1 D7 Q7 P34/SCK0 GND D1 Q1 /StepDrvEnable1
9 11 135 46 3 17
D8 Q8 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB MtrADcy D2 Q2 /StepDrvEnable2
136 45 4 16
GND P12/PO10/TIOCC0/TCLKA D3 Q3 @Sol_
1 137 44 5 15
E1 Ctrg_RXD P32/RXD0/IrRXD P11/PO9/TIOCB0 D4 Q4 @Fan0
19 VCC3 138 43 6 14
E2 P31/TXD1 P10/PO8/TIOCA0 D5 Q5 @FanFA
139 42 7 13
Ctrg_TXD P30/TXD0/IrTXD P75/EDACK1/(DACK1) MtrI2_PB Serial_CLK FANPWM1 D6 Q6 @FANPWM1
74LVC541 PC14 140 41 8 12
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) MtrI2_PA Serial_LOAD FANPWM2 D7 Q7 @FANPWM2
141 40 9 11
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) MtrI1_PB Serial_OUT D8 Q8
CE0.1u 142 CPU ID:0010 39
P82/ETEND2/(IRQ2) VCC3 MtrI1_PA Serial_STORE
143 38 1
MD0 NMI E1
144 37 19
MD1 WDTOVF E2
VCC VCC3
8
7
6
5
PC22 74VHCT541
5
7
4
8
3
9
2
10
10K
10K
To MOTSENS JUNCTION BOARD
CE0.1u
8
7
6
5
RA10
CN2 RA15
1
2
3
4
EXBV8V103J
TP74 EXBA10E102J
26 +A_C0
R168
R167
TP73 VCC3
25 +B_C0 PC27
1
2
3
4
6
1
TP68 CN12
24 -A_C0
TP64
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
23 -B_C0 5 IC19E IC19D CE0.1u
TP57
22 +A_W 4
TP53 11 10 9 8
21 +B_W 3
1
2
3
4
5
6
7
8
9
TP40 Monitor
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
20 -A_W 2
TP39
19 -B_W 1 74LVC14 74LVC14
TP38
18 +A_C1 R169 10K MtrI0_PB
TP37 53398-0590
17 +B_C1 MtrI0_PA
TP36
16 -A_C1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
TP34
15 -B_C1 IC19C T58
TP29
14 +A_H A[1..16]
TP26 5 6
13 +B_H
TP23 VCC3
12 -A_H MtrC1_PB
TP18
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
11 -B_H 74LVC14 MtrC1_PA
TP27
10 +FAN IC19F MtrC0_PB
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
TP30 R105 R106
9 -FAN 10K NON MtrC0_PA
13 12
8 MtrA_PB
JP2 VCC3 RA20 RA19
7 MtrA_PA
Pad EXBA10E103J EXBA10E103J Serial_LOAD
6 TP19TP17TP8 74LVC14 10K
VCC 1
5
6
1
6
1
4 10K
5
7
4
8
3
9
2
10
R9 100 2
3 @/SensCVOrg
2 R10 100 @/SensC1
R13 100 3 RA17
1 @/SensHOrg FWE
EXBA10E102J
R152
R132
52808-2691
R107
6
1
C5 C8 C9
0
CE470p CE470p CE470p
VCC3
VCC VMTD VCC3
C92
10K
10K
10K
+ 100u/63V R49
IC23
isp Download TP143TP82TP81 VCC3 10K
TP165 TP163
MTD2005F VMTD CN5
TP161 TP164 TP169 TP166
19 1 VCC
VCC VMMA TP168 TP167 TP160 1
24 14
R113
R114
R111
ALM VMMB D82 2 TDO
To INKTANK BOARD
D1FS6 CN13 TP142 TP140
SolDecay 3 TDI
26 3 TP80 TP79 TP77 TP141 TP139 VCC
/StepDrvEnable
SolPh PHA OUT1 1 4
R181 NON 17 7 D81 FL17 CN8
PHB OUT2 EXCML20A390 2 5
/SOL_EN 18 8 D1FS6 D74
DECAY OUT3 R117 3 6 TMS 1
12 D1FS6 1.0ohm/1W FL18 SerCtrg_CLK
SolPWM OUT4 EXCML20A390 4 7 2
R180 0 SerCtrg_LOAD
5 8 TCK 3
27 28 D73 SerCtrg_OUT
R179 ENA A LG A 6 R46 4
VCC3 16 15 D1FS6 53398-0890 SerCtrg_IN
NON TP162 R112 10K ENA B LG B PinchPos 7 10K 5
HS1 IC9 R89 100
GND /Crop_ON 8 6
23 HS2 SerTU_CLK 2 18
VREFA GND CropSens 9 D1 Q1 C75
20 2 SerTU_LOAD 3 17 52808-0691
R178 C114 VREFB NC 10 D2 Q2 CE470p
25 4 SerTU_OUT 4 16
CR NC 11 D3 Q3
VCC 6 FANPWM2 To CUT CARI BOARD SerTU_IN 5 15
NON NON NC R110 NON 12 D4 Q4
22 9 6 14
VSA NC D5 Q5
11 52808-1291 T63 T5 T6 T7 Ser500_CLK 7 13 VCC
NC D6 Q6
13 Ser500_LOAD 8 12
NC D7 Q7 TP69 TP65
21 Ser500_OUT 9 11 PC15 VCC
RSA
NC
RSB
VSB D8 Q8 TP71 TP66 TP62
10K
+27 VCC CN3
Serial_IN
R188
C88 1 CE0.1u
CE820p
SerTU_STORE
R192 220 Serial_OUT E1 R38 1
5
CE0.1u 19
CE3900p
13
10
E2 2
4
PC16 10K
IC26A CE1.0u 3
74VHCT541
C119
R116
R118
12K 0.1%
Serial_LOAD 4
3
C117
for TU
/RD
R189 0 + CropSens Serial_CLK 5
100K 0.1% 1 R119 R39 100
CropMark 6
R182 0(NON)
2 100 VCC3
IC26B - C87 RX1 C34 CE470p 7
- 6
SOL_CURNT 7 3403A CE470p 100K 53398-0790
R201
12K 0.1%
SOL_CURNT + 5
11
3403A
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN6
R199
VCC
TP89
TP90
TP91
TP92
I5
A[1..4] 1
100K 0.1%
1 75
GND GND 2
GND
GND
GND
GND
GND
GND
VCC3
VCC3
2 74
TDI TDI TDO TDI_1 3
I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O8 A1 TRST 4
I/O58 D10
I/O57 D12
I/O56 D14
A2 4 72 Ser500_IN R82 100
D[0..3] I/O9 A3 I/O55 D1 5
A3 5 71 CE470p
I/O10 A5 I/O54 D3 Serial_STORE 6
A4 6 70
TP95
TP96
TP97
TP98
TP99
R101 18 58
D72 R176 Mstep1B I/O19 B9 I/O45 C11 MtrW_0_ 19
CN16 + C90 1K/0.5W Q4 19 57 VCC
2SJ535 PTZ43A 47/1W Mstep_Hold I/O20 B7 I/O44 C9 20
20 56
TP125
TP126
TP129
TP130
TP131
TP132
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
2SK2796S C73 Ctrg_TXD 27
B6P-VH
CE470p 28
2
+ 52808-2891(NON)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
3
C89 1 3
100u/63V VCC3
1.0K
2 Q3
C82
1000u/63V
MtrPower
1
6
2-25
CE470p
R162
RA6
1
1
PC17 EXBA10E102J
2
/LWR
CE1.0u 3
2
9
3
8
4
7
5
MtrH_0_
MtrH_1_
MtrI0_0_
MtrI0_1_
MtrI1_0_
MtrI1_1_
MtrI2_0_
MtrC0_0_
MtrC0_1_
MtrC1_0_
MtrC1_1_
10
4
MtrWDcy 5
MtrI3Dcy 6
for 500cc
MtrI2Dcy 7
MtrI1Dcy 8
MtrI0Dcy 9
VCC3 VCC3
MtrHDcy
5267-09A(NON)
R163 R104 MtrC1Dcy
To MAIN BOARD CX1 MtrC0Dcy
1.0K 1.0K
CN11 R164 T69 VCC
NON IC19A IC19B
52808-2591 NON VCC3 IC21 +27
T59 2 1 1 2 3 4
1 DDA_CLK PC30 VDD OUT /RESET
150
22K
2 TP145
T60 3 5
3 Cmd_StoM CE0.1u GND Cd C83 74LVC14 74LVC14 R60 TP144 TP146
T61 1.2ohm/1W
4 Cmd_MtoS
R99
R98
R151 150
R149 22K
R187
R186
R185
T76 4 5
13 /LESSTHANF TP136 TP135 Gate2 Drain2 TP85 TP78 CE470p CE470p 6
T77 VCC Q8 VCC3 RA4
14 /MTRERR C42
T78 1 3 EXBV8V101J UPA1759 + CN4 53398-0690(NON)
15 /SRVBRD_RESET IN OUT 10u/100V
T79 4 5
10K
10K
10K
16 /SerialStart R194 @FanFA 4 5 1
T80 2 + 3 6 L2
17 /Crop_ON GND 10K @Fan0 3 6 2
T81 2 7 To HEAD BOARD
18 PinchPos @FANPWM1 2 7 L RCH895-181K 3
uPC2933T 1 8
19 @FANPWM2 1 8 Therm 4
T82
20 CropMark D70 D2FS6
C85 C123 TP94 53398-0490
21
T83 100u/25V CE0.1u TP88 TP105
22 F0out C53
T84 + CN7
23 F0in 10u/100V
IC27
24 1
D77 1 8 L3
25 Source1 Drain1 2 To FAN JUNCTION BOARD
2 7
Gate1 Drain1 L RCH895-181K 3
1SS355 3 6
Source2 Drain2 D69 D2FS6
IC25 T85 4 5 53398-0390
Gate2 Drain2
+27 TA7815 +15
1 2 UPA1759 C58 +
VI VO 10u/100V
L4
GND
C129 + C120
CE0.1u C84 CE0.1u L RCH895-181K
100u/25V
3
+27
D52 TP100
D1FL20U(NON) TP3
TP134
IC29
Sol_+
R134 100 1 8
Source1 Drain1 Sol_-
2 7
@Sol_ Gate1 Drain1 D1FL20U(NON)
3 6
T8 Source2 Drain2
4 5 D71
Gate2 Drain2 T2
R135 TP124
UPA1759(NON)
0
2
2
VCC VCC
R96 R94
1.0K T1 1.0K T3
/StepDrvEnable1 /StepDrvEnable2
VCC VMTD VCC VMTD VCC VMTD
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
C25 C21 C11 C1 C2 C45 C40 R40 220 R41 220 C41
5
C20
11
13
17
11
13
17
13
10
R22 R25 220 CE3900p R1 R4 220 CE3900p CE820p CE820p
CE3900p CE820p CE820p CE820p CE820p
220 220
R42 1.0ohm/1W R43 1.0ohm/1W
R23 R24 R2 R3
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W(NON) 0.68ohm/1W(NON)
SERVO BOARD_Circuit Diagram 3/4
2-26
1.0K 6 7 1.0K 6 7 1.0K 27 28
TP51 ENA A LG A D32 EXCML20A390
CE0.047uTP15 ENA A LG A D24 EXCML20A390
CE0.047u TP104 ENA A LG A D58 EXCML20A390
CE0.047u 22 21 D14 D1FS6 22 21 D6 D1FS6 16 15 D55 D1FS6
TP47 ENA B LG B TP6 ENA B LG B TP103 ENA B LG B
9 D1FS6 9 D1FS6 HS1 D1FS6
NC TP60 FL10 NC TP24 FL2 GND FL31
2 15 2 15 23 HS2
VREFA NC VREFA NC VREFA GND
26 16 26 16 20 2
TP52 VREFB NC D31 EXCML20A390 TP16 VREFB NC D23 EXCML20A390 TP118 VREFB NC D56 EXCML20A390
4 19 D16 D1FS6 4 19 D8 D1FS6 25 4 D59 D1FS6
R37 CR NC R21 CR NC R70 CR NC
VCC D1FS6 VCC D1FS6 VCC 6 D1FS6
MtrI1_1_ TP56 FL9 MtrI3_1_ TP20 FL1 MtrW_1_ NC FL30
3.3K 1 27 3.3K 1 27 3.3K 22 9
VSA VSB VSA VSB VSA NC
R36 C31 R20 C17 R73 C63 11
R35 D33 EXCML20A390 R19 D25 EXCML20A390 R71 NC D60 EXCML20A390
1.0K 1.0K 1.0K 13
D1FS6 D1FS6 NC D1FS6
CE0.047u 10K CE0.047u 10K CE0.047u 10K 21
RSA
PG
RSB
RSA
PG
RSB
RSA
NC
RSB
VSB
11
13
17
11
13
17
13
10
CE3900p R26 R29 220 C23 CE3900p R5 R8 220 C4 CE3900p CE820p CE820p
C22
CE820p CE820p CE820p
220 220
CE820p
R63 0.68ohm/1W R64 0.68ohm/1W
R27 R28 R6 R7
0.68ohm/1W 0.68ohm/1W 0.68ohm/1W 0.68ohm/1W
VSB VSB
C64 C59 R65 220 R66 220 C60 C48 C43 R44 220 R45 220 C44
5
5
13
10
13
10
1.0K R203
1.0K R207
3
R102 VCC3 LED2 IC22B 74LVC14
R202 470 1
1.0K Q2 4 3 PhA+
/XG_A 2
1
6
2 SEL6410E IC22A
R206 470 3
F0in
2 1 PhB+
F0out
Mode
/LESSTHANS
/LESSTHANF
/VCS1
DTC114EK /XG_B 4
RA3 C93 74LVC14
EXBA10E103J 5
VCC3
6
1
VCC3
R140 10K
R139 10K
C136 7
2
9
3
8
4
7
5
CE0.1u
CE18p
C69
C68
CE22p
C130
CE0.1u
10
Y1 8
CE1000p
CE1000p
PC31
C133
/VRD CE0.1u
6 5 53398-0890
/VHWR
7
220
/ENC_CHECK
4 8.0MHz
/SerialStart
8
3
R136
To GRIT ENCODER BOARD
9
/PWM_ENin
VCC3 2 VM
SCLK
1.8K
/MTRERR
RA1
EXBA10E103J
1 10
G_CCW
33
G_CW
CE1.0u
Cmd_MtoS
C94
Cmd_MtoS VD[0..15]
Cmd_StoM
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_StoM
R83
/Cmd_HS_MtoS VCC3 +
R141
/Cmd_HS_MtoS
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
C126
R84 2.2K C91
100u/63V
C67 C71 6 5
CE0.22u/50V
To FEED MOTOR
C127
CE1000p CE1000p 7
VCC
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
CE0.22u/50V
4 PC21
8 CE0.1u C128 CN18
3 CE0.022u IC24 1
9 11 10 C86
RES
GND GND 2
GND
GND
STBY
VCC3
VCC3 2 XPWM+ 12 9 CE0.022u
XTAL
PC9 XPWM+ R193 100 NC NC 3
RA7
EXBA10E103J
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
PLLVSS
1 10 XPWM- 13 8
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
PF3/LWR
CE0.1u
PF4/HWR
XPWM- IN2 IN1 R208 FL38 4
PF0/WAIT
R183 100 14 7 0.1ohm/1W
BOOT2 BOOT1 EXCML20A390 5
15 6
PF7/CLKOUT
Vref OUT1 6
P50/TXD2/IRQ0
P51/RXD2/IRQ1
R158 1.0K VCC3 16 5
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
SOL_CURNT 100 SENSE VS 7
R156 1.0K 109 72 PWM_EN 17 4
Y_CURNT P52/SCK2/IRQ2 PD7/D15 PWM_EN R184 ENABLE OUT2 EXCML20A390
110 71 VD0 5 6 18 3 5267-07A
X_CURNT P53/ADTRG/IRQ3 PE0/D0 NC NC FL20
VM 111 70 VD1 7 C118 19 2
R145 R157 1.0K PH2/CS6/(IRQ6) PE1/D1 NC NC
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
112 69 VD2 4 20 1
PH3/CS7/OE/(IRQ7) PE2/D2 CE0.22u GND GND
RA5
47K 113 68 VD3 8 IC22F
R138 PG4/BREQO PE3/D3
114 67 3 L6201PS /X_A 12 13 RA24 RA25 VCC3
CE0.022u
CE0.022u
CE0.022u
10K PG5/BACK VCC3 /XM_A
115 66 VD4 9 IC22C 74LVC14 1 8 4 5
R137 PG6/BREQ PE4/D4 1 8 4 5
116 65 VD5 2 /X_B 6 5 2 7 3 6
CE0.022u
10K(NON) VCC3 PE5/D5 /XM_B 2 7 3 6
C98
C95
C99
C96
R146 2.2K
R143 470
R147 470
R144 470
EXBA10E103J
117 64 VD6 10 1 74LVC14 3 6 2 7
P40/AN0 PE6/D6 3 6 2 7
118 63 VD7 /Y_A 10 11 4 5 1 8
P41/AN1 PE7/D7 /Y_A 4 5 1 8
119 62 VFWE R123 100K 0.1% IC22D 74LVC14
P42/AN2 FWE VFWE IC22E EXBV8V102J
120 61 /Y_B 8 9 EXBV8V470J
P43/AN3 P61/TMRI1/DREQ1/IRQ9 T27 IC26C /Y_B
121 60 74LVC14
VREF P60/TMRI0/DREQ0/IRQ8 T26 3403A
R215
127 54
Monitor T24 P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) Y_PWM
VCC 128 53 VCC +15 VM
C110
C111
C112
C113
100K 0.1%
CN9 129 52
R216 4.7K 0.1%
R209 4.7K 0.1%
R90 10K P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) T36 To SCAN MOTOR
130 51 VM
1 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 /Y_A
10
131 50 VCC3
R197
R198
15K
RA8
53398-0590 R217 47 DDA_CLK 136 45 3
C135 C134
DAN202K 0.1ohm/1W
D76
EXBA10E103J
FS30ASJ-2
UDZS16B
140 41 5 6 11 7 C122
C78 C79 P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) VDD VB Q10 7
141 40 IC20
CE1000p CE1000p P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) 22 CE0.22u/50V 8
142 IC12 39 2 18 R175 12 8
2-27
P82/ETEND2/(IRQ2) VCC3 SelPWMMode YP_PWM D1 Q1 HIN HO EXCML20A390
5
7
4
8
3
9
2
10
T32 T31 T35 T34 143 38 3 17 R174 22 14 5267-08A
MD0 NMI Y_DIR YP_DIR D2 Q2 22 LIN R205 22 FL21
144 37 4 16 R172 13 6
MD1 H8S/267X-QFP144 WDTOVF MtrPower /PWM_EN D3 Q3 22 SD VS
RA9 5 15 R171 +15
EXBA10E103J YM_PWM D4 Q4 22
6 14 R170 15 3 Q7
YM_DIR D5 Q5 VSS VCC R191 22
VCC3 7 13 FS30ASJ-2
D6 Q6
C108
6
1
CPU ID:0001 8 12 4 1
CE1000p
C109
CE0.1u
D7 Q7 N.C LO
9 11 VCC 10
PC20 D8 Q8 N.C
16 2
SCLK
CE0.1u N.C COM
1 5
CE1000p
E1 PC13 N.C C116
19 9
CE1000p
CE1000p
PC10 E2 CE0.1u N.C CE0.1u
VCC3
CE1000p
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
CE0.1u 74VHCT541 IR2112S
C72
C74
C76
C77
33
+15 VM
R81 R80
1
2
3
4
5
6
7
8
9
VM
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
10K NON
JP1
R196
15K
Pad
C124
YP_DIR
1
YM_DIR
CE0.1u
2
1
10 R195
YP_PWM
YM_PWM
/PWM_EN
Y_DIR
/PWM_ENin
TDI_1 R161
TCK
2 VCC3
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
D79
DAN202K
D75
VA[0..15]
C132 C131
VCC3 3
VFWE R122 100K 0.1%
VCC IC30
SolPh
SolDecay
T39
T45
T41
T38
T44
T40
/SOL_EN
3
6
1
6
1
11 7
CE0.22u/50V CE0.22u/50V
VDD VB
12
11
10
9
8
7
6
5
4
3
2
1
R213 12K 0.1%
R212 12K 0.1%
R79 Q9 IC26D
UDZS16B
Test0 T46
Test1 T42
Test2
Test3
Test4
Test5
Test6
Test7
-
HIN HO
EXBA10E103J EXBA10E103J 14 14
LIN R204 22 Y_CURNT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
13 48 13 6 12
TDI
+
TCK
/X_A I/O I/O G_CCW SD VS
GND
5
7
4
8
3
9
2
14 47 +15
10
/X_B I/O I/O G_CW
CLK0/I0
15 46 15 3
/XM_A I/O I/O PWM_EN VSS VCC
R214
4.7K 0.1%
16 45 Q6
/XM_B I/O I/O Y_PWM R190 22 FS30ASJ-2
17 44 4 1 VCC
VA0 5
VA1 7
VA2 4
VA3 8
VA4 3
VA5 9
VA6 2
VA7 10
VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15
C107
CE0.1u
VA[0..15]
PC26 18
NC
IC17 GND
43 10
N.C
R124 4.7K 0.1%
R125
VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14
/RESET I/O I/O T56
23 38 IR2112S
/SRVBRD_RESET I/O I/O T57
21
23
24
25
26
1
2
3
4
5
6
7
8
9
10
28
24 37
/H8S_RESET I/O I/O T54
I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O
R103
2.2K
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
C97
A10
A11
A12
A13
A14
CE0.1u
VCC3
25
26
27
28
29
30
31
32
33
34
35
36
IC11
CY7C1399
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
WE
CS
OE
GND
TMS
TDO
11
12
13
15
16
17
18
19
27
20
22
14
T49
T48
T51
T50
T53
T52
T55
SelPWMMode
VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15
/VRD
/VCS1
/VHWR
VD[0..15]
10 VD8
2 VD9
9 VD10
3 VD11
8 VD12
4 VD13
7 VD14
5 VD15
RA2
EXBA10E103J
VCC3
1
6
2
2-5 HEATER BOARD
2-28
VCC3 VCC3
PC4
VCC3 IC8
10K(NON)
10K
10K
10K
10K
1
CN4 CE0.1u D8 11 21 A0
/SerialStart I/O0 A0
1
6
VCC3 D9 12 23 A1
1 T3 I/O1 A1
F0IN IC2 D10 13 24 A2
R10
R12
R11
R8
R7
2 R59 Q1 I/O2 A2
F0OUT 2 18 /HeaterReset RA1 2 D11 15 25 A3
R9
R5
3 D1 Q1 I/O3 A3
R15
R19
/SERIAL_START 3 17 1.0K EXBA10E103J DTA114EKA D12 16 26 A4
4 D2 Q2 I/O4 A4
/SUB_RESET 4 16 /ServoReset IC6B D13 17 1 A5
5 D3 Q3 I/O5 A5
2
9
3
8
4
7
5
3
/SUB_ERROR 5 15 T38 IC6A 4 D14 18 2 A6
10
6 D4 Q4 T1 I/O6 A6
/Cmd_HS_MtoS 6 14 1 6 /H8S_RESET LED1 D15 19 3 A7
7 D5 Q5 IC4A IC4B I/O7 A7
10K
10K
10K
10K
/Cmd_HS_StoM 7 13 VCC3 3 5 R6 4 A8
8 D6 Q6 T44 220 LNJ308G8LRA A8
Cmd_MtoS 8 12 1 2 3 4 2 27 5 A9
2.2K
9 D7 Q7 74LVC08 WE A9
Cmd_StoM 9 11 6 A10
CE100p
CE100p
CE100p
CE100p
CE100p
10 D8 Q8 R57 74LVC08 A10
1.0K VCC3 20 7 A11
11 74LVC14 74LVC14 CS A11
1 8 A12
E1 T10 A12 A[0..15]
C13
C15
C14
C11
C10
R2
53398-1190 19 /RD 22 9 A13
E2 OE A13
IC7 VCC3 R4 /HWR 10 A14
A14
74LVC541 1 2 220 VCC3 PC14
T2 OUT VDD T11 /SUB_ERROR
14 28 CE0.1u
To MAIN BOARD T5 GND VCC3
5 3
Cd GND
CY7C1399 To EXT JUNCTION BOARD
/SUB_ERROR C24 PC10 C8 T6
RN5VD29A C12 +24V
CE100p CE0.1u CE0.1u CE100p D1 D2FS6
C25 /DRYER_E /CS1 C3
VCC3 C6 HEAT-A_ON C5 + CN1
CE0.1u CE0.1u
CE18p C7 10u/100V
/SerialStart 1
1
6
CE22p T13 IC1
R14 2
Y1 1 8 L1
1.8K Source1 Drain1
RA4 8.0MHz 2 7 SBC8-151-202 5267-02A
Gate1 Drain1
EXBA10E103J 3 6
IC6D Source2 Drain2
12 VCC3 4 5
Gate2 Drain2
2
9
3
8
4
7
5
11 T4
10
13 PC15 VCC3 UPA1759 IC9C VCC
74LVC08 8
CE0.1u T12
/CS1 PC16
9 IC6C D8 10 1
T14 CE0.1u
33
8 D9 2 4
T15 IC9A
10 D10 9 R68 3
RA2
T16 + R67
74LVC08 D11 3 10K 1% 1 BA10358F
T17 R70 BLW_FB
D12 8 R69 2 - 10K
R1 33 VCC3 D13 4 0.1/1W BA10358F
R3
10K 1% C26 C4
D8
D9
D10
D11
D12
D13
D14
D14 7 5 IC9B
EXBA10E103J
VCC3 CE1000p CE0.1u +
D15 5 6 R71 7
270K 6
-
D0 10 1 BA10358F
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
D1 2
T8 PC5 D2 9
PC6
RA3
T9 R18 33 CE0.1u D3 3
CE0.1u
D4 8
RES
GND
GND
STBY
VCC3
D5 4 IC5
XTAL
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
R13
PLLVSS
VCC3 D6 7 2
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
18 R48 100
PLLVCC
PF3/LWR
PF4/HWR
D1 Q1 PRINT-H_ON
EXBA10E103J
PF0/WAIT
2.2K D7 5 6 3 17 R49 100
D2 Q2 AFTER-H_ON
T20T21 4
PF7/CLKOUT
16 R17 100
To HEATER CONTROL BOARD D3 Q3 T45
P50/TXD2/IRQ0
R26 R25 R24
P51/RXD2/IRQ1
VCC3 VCC3 5 15 R54 100
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
10K 10K 10K D4 Q4 PRE-H_ON
109 72 D15 6 14 R16 100
P52/SCK2/IRQ2 PD7/D15 D5 Q5
HEATER BOARD_Circuit Diagram 1/2
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
112 69 D2 9 11 R58 100
R27 PH3/CS7/OE/(IRQ7) PE2/D2 D8 Q8 T43
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
113 68 D3 VCC
10K(NON) PG4/BREQO PE3/D3
114 67 1
PG5/BACK VCC3 E1
CN5 115 66 D4 19
PG6/BREQ PE4/D4 E2
116 65 D5 PC13
D4
D3
D7
D5
D8
D6
D10
D9
1 VCC3 PE5/D5
R22 10K 1%
R20 10K 1%
R33 10K 1%
R30 10K 1%
R35 10K 1%
R32 10K 1%(NON)
R42 10K 1%
R40 10K 1%
PRE-H_THM R23 33 T19 117 64 D6 74VHCT541 CE0.1u
2 P40/AN0 PE6/D6
T18 118 63 D7
3 P41/AN1 PE7/D7
PRINT-H_THM R21 33 T27 119 62
4 P42/AN2 FWE
T26 120 61 HEAT-B_ON 10 1
5 P43/AN3 P61/TMRI1/DREQ1/IRQ9
AFTER-H_THM R34 33 121 60 HEAT-C_ON 2
6 VREF P60/TMRI0/DREQ0/IRQ8
122 59 Cooling FAN 9
7 T24 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15)
R31 33 T31 123 58 BLW_ON 3
8 PRE-H_ON P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14)
T30 124 57 HEAT-D_ON 8
2-29
9 PRINT-H_ON P45/AN5 P25/PO5/TIOCB4/(IRQ13)
R41 33 T34 125 56 4
10 AFTER-H_ON P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12)
T33 126 55 7
RA5
EXBA10E103J
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u(NON)
CE0.1u
CE0.1u
135 46 R46 0 Reserve
3 P33/RXD1 H8S/267X-QFP144 P13/PO11/TIOCD0/TCLKB 6
136 45 R47 0
4 DRYER_ON GND P12/PO10/TIOCC0/TCLKA 7
RA6 137 44 R52 0
5 P32/RXD0/IrRXD P11/PO9/TIOCB0 8
C17
C16
C19
C18
C21
C20
C23
C22
1 8 138 43 R53 0
6 T7 1 8 P31/TXD1 P10/PO8/TIOCA0 9
2 7 139 42
7 VCC 2 7 P30/TXD0/IrTXD P75/EDACK1/(DACK1) T35
VCC3 3 6 140 41 53398-0990(NON)
8 /DRYER_E 3 6 P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) T36
PC12 4 5 141 40
53398-0890 4 5 P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) T39
CE0.1u 142 CPU ID:0100 39
P82/ETEND2/(IRQ2) VCC3 T41
VCC3 EXBV8V103J 143 38
MD0 NMI T40
VCC3 144 37
PC11 MD1 WDTOVF T42
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
VCC
10K
CE0.1u
RA9 RA8
EXBA10E103J EXBA10E103J
10K
To EXT JUNCTION BOARD VCC3
R62
6
1
6
1
CN8
PC8
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
5 IC4E IC4F
R61
PC9
4 CE0.1u
11 10 13 12 CE0.1u
Monitor 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
2
1 R60 10K 74LVC14 74LVC14
IC4D IC4C
53398-0590
8 9 6 5
From SERVO BOARD
74LVC14 74LVC14
VCC3 VCC
CPUID_0
CPUID_1
CPUID_2
CPUID_3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3
A[0..15]
+ + RA10
C1 PC1 4 5
C2 PC3 10u/16V CE0.1u 4 5
3 6
10u/16V CE0.1u 3 6
2 7 A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
2 7
CN3 1 8
1 8
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
1
EXBV8V102J
2
0
0
0
0(NON)
+24V
6
7
5267-07A +
HEATER BOARD
C9 PC2
100u/63V CE0.1u
2
2
CN103 CN100
From AC JUNC BOARD 1 1
2 2 PRE-H Thermistor
3
CN403 FH1 F1 FH2 CN406 53014-02
4
CN101
1 1 5
2 FUSE 250V / 6.3A 2
PRE HEATER 1 6 1
3 PFC-5000 PFC-5000 3 2 PRINT-H Thermistor
53014-06
B03P-VL B2P3-VH 53014-02
CN102
Q403 CN411
1
S202SE2
1 To HEATER CONTROL BOARD 2 After-H Thermistor
2
53014-02
3
4
2
From HEATER BOARD to 117/230V SELECT JUMPER
5
6
CN402
7
4
3
2
1
1 THERMISTOR JUNCTION BOARD
pre_therm 1 3 B4P7-VH
2
3 Q400
print_therm D400 CN405
4 DTC114EK
1SS355
5 1
after_therm PRE HEATER 2
6 2
7 R400 3
pre_heater_on
8 C400 220
print_heater_on B2P3-VH
9 CE0.1u(NON)
after_heater_on CN300 CN301
10
VCC
11 1 1
12 VCC 2 2
From POWER SW 3 3
To DC POWER UNIT 1
53398-1271 +
B03P-VL B2P3-VH
FH3 F2 FH4 CN408 CN302
1 1
C403 PC400 FUSE 250V / 6.3A 2
PRINT HEATER 1 2
10u/16V CE0.1u PFC-5000 PFC-5000 3 3
To DC POWER UNIT 2
B2P3-VH B2P3-VH
CN303
Q404 CN412
1
S202SE2
1 2
2 3
To EXT JUNCTION BOARD
CN400 CN401
HEATER BOARD_Circuit Diagram 2/2
3
B03P-VL
1 1 4
2
2 2 5
to 117/230V SELECT JUMPER
3 6
5267-02A(NON)
7
4
3
2
1
5267-03A(NON)
1 3 B4P7-VH
Q401 D401
DTC114EK 1SS355 CN407
1
2
PRINT HEATER 2
R401 3
C401 220
2-30
B2P3-VH
CE0.1u(NON)
VCC
AC JUNCTION BOARD
FH5 F3 FH6 CN410
1
FUSE 250V / 6.3A 2
AFTER HEATER 1
PFC-5000 PFC-5000 3
CN202 VFAN CN200
B2P3-VH
1 5
2 PC200 3
Q405 CN413
CE0.1u(NON) 1
S202SE2 5267-02A
1 2
2 4
3 6
4
2
to 117/230V SELECT JUMPER From HEATER BOARD MD-S6100-90
5
6
7 To DU-540(BLOWER)
4
3
2
1
1 3 B4P7-VH
Q402 D402 CN203 HVCC HVCC CN201
DTC114EK 1SS355 CN409
1 1
dryer_therm1
1 2 2
2
AFTER HEATER 2 3 3
dryer_on
R402 3 4 4
C402 220 5 5
B2P3-VH /dryer_enable
CE0.1u(NON) 6 6
7 7
VCC
8 PC201 8
D200
53398-0890 CE0.1u MD-S8100-90
RD3.0
CN404
PRE-THERM
1 PRE HEATER THERMISTOR
2 From HEATER BOARD
PRINT-THERM
3 To EXT DU-540(DRYER)
R403 4
PRINT HEATER THERMISTOR
AFTER-THERM
5
0 6 AFTER HEATER THERMISTOR EXT JUNCTION BOARD
53014-06
R404
0
2-31
2
VCC3 CN1
CARTRIDGE IC BOARD Ink_Exist_0
1
1
6
2
CN101 CN103 Ink_Empty_0 175489-4
3
RA8
2 1 4
EXBA10E103J
1 2
CN2
5
2
9
3
8
4
7
5
5268-02A RA9 Ink_Exist_1
10
3 1
5 4
4 5 4 2
VCC3 6 3 Ink_Empty_1 175489-4
6 3 3
CN032-004-000 7 2
7 2 4
8 1
R6 8 1
CN3
D4 22K TP19 C32 C31 C26 C25 EXBV8V101J Ink_Exist_2
CARTRIDGE IC BOARD 1SS355 1
To SERVO BOARD CE470p CE470p CE470p CE470p 2
C201 CN203 Ink_Empty_2 175489-4
3
VCC3
2 1 PC15 4
+ RA7
1 2 C35
VCC PC1 5 4 CN4
5 C19 2.2u/50V 5 4
5268-02A CE0.1u 6 3 Ink_Exist_3
3 CE330p(NON) CE0.1u 6 3 1
7 2
4 7 2 2
20
CN14 8 1 Ink_Empty_3 175489-4
8 1 3
CN032-004-000 IC2 VCC3
6 100 4
SUB_CLK_in TP13 R4 18 2 @SUB_CLK_in C24 C21 C20 C18 EXBV8V101J
5 B0 A0
1
6
SUB_LOAD_in TP6 R3 100 17 3 @SUB_LOAD_in CN5
4 0 B1 A1 CE470p CE470p CE470p CE470p
VCC3
SUB_DATA_out TP4 R2 16 4 @SUB_DATA_out Ink_Exist_4
3 100 B2 A2 1
CARTRIDGE IC BOARD TP1 R1 15 5 @SUB_DATA_in RA1
2 100 B3 A3 2
CN301 CN303 SUB_DATA_in TP14 R5 14 6 @Serial_En EXBA10E103J Ink_Empty_4 175489-4
1 0 B4 A4 3
TP18 R9 13 7 @Sub_to_Servo
2 1 100 B5 A5 4
2
9
3
8
4
7
5
52808-0691 TP22 R10 12 8 @Servo_to_Sub RA3
10
1 2 B6 A6
11 9 5 4 CN6
5 B7 A7 5 4
5268-02A 6 3 Ink_Exist_5
3 C29 C23 C17 C30 C34 6 3 1
19 7 2
4 C33 E 7 2 2
VCC PC12 1 74LVC245 8 1 Ink_Empty_5 175489-4
GND
CE330p CE330p DIR 8 1 3
CN032-004-000 CE0.1u CE330p(NON)
EXBV8V101J 4
C1 C2 C3 C4
TP21
TP20
TP5
CN17 CN8
10
CE470p CE470p CE470p CE470p Ink_Exist_6
1 CE330p CE330p CE330p TCK 1
CARTRIDGE IC BOARD Serial_En VCC3
2 2
CN401 CN403 Sub_to_Servo Ink_Empty_6 175489-4
3 3
Servo_to_Sub RA4
2 1 4 4
5 4
1 2 5 5 4
IC1 6 3 CN9
5 6 3
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
5268-02A 53398-0590 7 2 Ink_Exist_7
3 7 2 1
8 1
4 8 1 2
VCC3 Ink_Empty_7 175489-4
3
IN
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
CN032-004-000 51 25 C5 C6 C7 C8 EXBV8V101J
VCC GND VCC 4
VCC
1
6
GND
52 24
CLK2/I
CLK1/I
TMS TMS TCK CE470p CE470p CE470p CE470p
53 23 CN10
TP29 I/O IN TP2
54 22 RA2 Ink_Exist_8
TP30 I/O I/O 1
GND(Bank 1)
GND(Bank 0)
+ C22
CARTRIDGE IC BOARD 55 21 EXBA10E103J
VCCO(Bank 1)
VCCO(Bank 0)
47u/16V TP31 I/O I/O 2
CN501 CN503 56 20 Ink_Empty_8 175489-4
TP25 I/O I/O 3
2
9
3
8
4
7
5
57 19 RA5
10
2 1 GND(Bank 1) I/O 4
VCC3 58 18 5 4
1 2 TP32 I/O GND(Bank 0) 5 4
59 17 6 3 CN11
5 R13 TP26 I/O I/O 6 3
5268-02A 60 16 7 2 Ink_Exist_9
3 10K TP33 I/O I/O 7 2 1
61 15 8 1
4 TP27 I/O I/O 8 1 2
VCC3 62 14 Ink_Empty_9 175489-4
TP34 IN I/O EXBV8V101J 3
CN032-004-000 CN18 63 13
VCCO(Bank 1) VCCO(Bank 0) 4
64 12
1 TP35 I/O IN TP3
65 11 C9 C10 C11 C12 CN12
2 TDO TP36 I/O I/O
66 10 Ink_Exist_10
3 TDI TP37 I/O I/O CE470p CE470p CE470p CE470p 1
CARTRIDGE IC BOARD 67 9
INK SYSTEM BOARD_Circuit Diagram
GND
IN
I/O
I/O
I/O
I/O
GND(Bank 1)
VCC(Bank 1)
I/O
I/O
I/O
I/O/GOE1
CLK3/I
CLK0/I
VCC
I/O/GOE0
I/O
I/O
I/O
VCCO
GND
I/O
I/O
I/O
I/O
VCC3 CE470p CE470p CE470p CE470p
PC18 PC11 PC6 PC5 PC2 TP28
CARTRIDGE IC BOARD
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
CN701 CN703
2-32
2 1
1 2 CE0.1u CE0.1u CE0.1u CE0.1u To INK CARTRIDGE
5 CE0.1u
5268-02A
3 TDI
VCC3 VCC
4 PC17 PC10 PC9 PC4 PC3
TP17 TP16 VCC
CN032-004-000 VCC
TP8
TP7
8
7
6
5
8
7
6
5
8
7
6
5
CE0.1u
R_non
8
7
6
5
CARTRIDGE IC BOARD
1
2
3
4
1
2
3
4
1
2
3
4
2 1 TP15
1
2
3
4
1
2
3
4
1 2 1
1
2
3
4
8 1 16 13
5 RXD GND VCC 0 R_non 2
5268-02A 7 2 3 14 R20
3 TXD 1-W COM 1 3
6 3 6 15
4 POL NC D3 INH 2 R_non 4
5 4 11 12 R21
VPP VDD A 3 5
CN032-004-000 UDZS 7.5B 10 1
B 4 R_non 6
DS2480B 9 5 R22
C 5 7
VCC VCC 7 2 CN15
Vee 6 8
VCC R11 8 4 5267-08A
10K(NON) PC16 GND 7 R_non
CARTRIDGE IC BOARD R23
CN901 CN903 TP23 TP24 PC19 TC74HC4051AFT
R12 CE0.1u CE0.1u 1
2 1 10K(NON) R15 R_non 2
VCC R24
1 2 3
VCC
5 R_non 4
5268-02A 0 R25
3 5
5
6
7
8
4 6
8
7
6
5
D1 R26 R_non
7
R_non
8
RA11 EXBV8V222J 5267-08A
8
7
6
5
4
3
2
1
CN1001 CN1003 8 1 16 13
RXD GND VCC 0 R_non 2
2 7 2 3 14 R28
2 1 GND TXD 1-W COM 1 3
6 3 6 15
1 2 POL NC INH 2 R_non 4
+ uPC2933T + 5 4 11 12 R29
5 C28 PC8 PC7 C27 VPP VDD A 3 5
5268-02A 10 1 TP9
3 47u/16V CE0.1u CE0.1u 47u/16V B 4 R_non 6
DS2480B(NON) D2 9 5 TP12 R30
4 C 5 7
VCC UDZS 7.5B(NON) VCC 7 2 TP10 CN16
Vee 6 8
CN032-004-000 8 4 TP11 5267-08A
PC14 GND 7
PC13 TC74HC4051AFT
CE0.1u(NON) CE0.1u
CARTRIDGE IC BOARD
CN1101 CN1103
2 1
1 2
5
5268-02A
3
4
CN032-004-000
2-33
2
To SERVO BOARD CN700
VCC
To MOTSENS JUNCTION BOARD From MAINTENANCE COVER L SW
1
CN703
2 To Pen Solenoid CN600 CN601
Sol+
12
IL-S-2P-S2T2-E F 1 1
11
Sol- 2 2
10 From SW POWER UNIT1
VCC To SERVO BOARD
9 53398-0290 53014-02
CN702 CN801 VCC CN807
8
7 1 VCC VCC +24V
PinchPos 1 1
6 2 From Pinchroll CN604 CN605 2 2
/Crop_ON
5 3 3 3
CropSens 1 1
4 4 4 4
VCC Position Sensor 2 2
3 R703 NON R700 PhA+ 5 5
53398-0490 3 3
2 PhA-
1
IC700B 5 4 4 6 6
1 + 4.7K VR700 To SERVO BOARD PhB+ From GRIT ENCODER 7
7 220KVR 5 5 B6P-VH
Q700 PhB- 8
52793-1290 6 6 6
- DTB123EK 9 To HEAD BOARD
BA10358F 2 7 7
CN701 8 PC600 8 10
R704 R702 R701 CE1.0u CN806
1 53398-0890 5267-08A B10P-VH
1
3
2.2K 82 100 2 From CROP SENS BOARD 2
3 VCC R600 3
R705 CN800 +41V
10K(NON) 4
VCC NON 53398-0390
C702CE1000p VCC VCC C700 1 5
CE1000p 2 6
CN603 CN602
8
3 7
IC700A PC700 R706 + 1 R601 1 4 8
1.0K(NON) 5 9
3 CE0.1u D700 NON PC701 C701 2 2
+ NON CE0.1u 47u/16V
To SERVO BOARD From AXIS SENSOR 6
1 3 C600 3 V9P-VH
2 7
- 53014-03(NON) CE0.1u(NON) 5267-03A(NON) 8
R707
To TU/FD I/F BOARD
BA10358F B8P-VH CN805
D701 NON
4
NON 1
2
CUT CARRIAGE BOARD From SW POWER UNIT2
B2P-VH
GRIT ENCODER BOARD PSFAN_ON
CN803
1
2
D800 B2P-VH(NON)
R801 D2FL20U
CABLE-ASSY CROP SENS XC-540 To SERVO BOARD 3.3K
VCC
CN300 CN1000 CN1103 CN1102 R802
SUB BOARD_Circuit Diagram 1/4
1 1 1 1 390/1W
VCC
2 2 2 2 To FAN1 PC200 R201 R202 R200 R800 TR801
CABLE-ASSY LINER ENC XC-540 PC500
3 3 3 CE0.1u 330 2.2K 180 5.6K 2SJ529S
5267-02A VCC CE0.1u
NON 53398-0390 CN500 IC500
To POWER UNIT FAN
1
3
1
3
CN1101 1 CN804
1 GND
3
CN200 LENC_PHA 2
1 2 CH.A 1
3
1
IC300 U1000 3
2 1 3 VCC 2
3
GP2S40 NON
To FAN2 LENC_PHB 4 2
2 4 CH.B
5267-02A IC200 + 5267-02A
3
4
2
4
2
2 CNZ1120 HEDS-9730Q50 TR800 CN802
CN1100 53398-0390 DTC114EK
Q200 1
1
1 2
2 To FAN3 DTD113EK
1
4
2
5267-02A
5267-02A(NON) C800 C801 D801
CE0.1u 22u/50V D2FS6
PAPERSIDE
2-34
CROP SENS BOARD SENSOR BOARD FAN JUNCTION BOARD CUT ORG BOARD LINEAR ENCODER BOARD
DC JUNCTION BOARD
NOT USED
CN909 CN910
+A_I0 +A_C0
1 1
CN906 -A_I0 CN903 -A_C0
2 2
+A_I0 -B_I0 PUMP1 +A_C0 -B_C0 CAP UP/DOWN
1 3 1 3
+B_I0 +B_I0 +B_C0 +B_C0
2 4 2 4
-A_I0 +A_I1 -A_C0
3 5 3
-B_I0 -A_I1 -B_C0 5267-04A
4 6 4
From MAIN BOARD +A_I1 -B_I1 PUMP2 +A_W To MAIN BOARD FRONT COVER SW
To TAKEUP UNIT 5 7 5
+B_I1 +B_I1 +B_W CN908 CN900 RA900 CN907
6 8 6
CN401 +24V -A_I1 +A_I3 -A_W +A_W 5 4
7 9 7 1 1 5 4 1
CN403 -B_I1 -A_I3 -B_W -A_W 6 3
1 8 10 8 2 2 6 3 2
+A_I2 -B_I3 PUMP4 +A_C1 -B_W WIPER(1-4Pin) 7 2
2 1 9 11 9 3 3 7 2 3
+B_I2 +B_I3 +B_C1 +B_W 8 1
3 2 10 12 10 4 4 8 1
-A_I2 -A_C1 +A_H 53014-03
4 3 11 11 5
-B_I2 5267-12A -B_C1 -A_H 53398-0490 EXBV8V101J
5 4 12 12 6
+A_I3 +A_H -B_H C902 C901 C900
6 5 13 13 7
+B_I3 +B_H +B_H
7 6 14 14 8 CE100p CE100p CE100p
-A_I3 -A_H CN905
8 7 15 15
-B_I3 -B_H 5267-08A
9 8 16 16 1
VCC CN902
9 17 17 2
53014-09 VCC
18 1 18 PC901
53014-09 53014-02(NON)
19 2 19 CE1.0u
CN404 CAP SENS CN901
20 3 20
To SERVO BOARD
CN402 +24V
1
2
21
22
VCC
PC902
5267-03A To SERVO BOARD 21
22
VCC
1
2 WIPER ORG SENS(1-3Pin) MAINTENANCE COVER L SW
VCC VCC CN904
1 PC401 3 23 CE1.0u 23 3
@/SensWOrg @/SensCVOrg
2 CE0.1u 4 24 24 4 1
@/SensC0 @/SensC1
5 25 25 PC900 5 2
B2P-VH + @/SensHOrg
6 C900 26 26 CE1.0u 6
7 47u/16V52808-2691 52808-2691 5267-06A
8
9
10
53014-10
From DC JUNCTION BOARD
To FEED EXT UNIT
3
PC103 PC100 PC101 PC102 PC106 PC105 PC104 PC107
IC100A VHC32 Q107 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
R113 100 330
1 2 SEL6410E TH12 RT
3
2 DTD113EK
C108
CE100p
1
IC100B VHC32 BASE
R114 100 LED105
VCC 4 VCC VCC R107
3
6
5 Q105
C100 180
2 SLR343BBT3F
CE100p R102
+
C105 10K DTD113EK
47u/16V IC100C VHC32 CN100 LCD1
R115 100
1
CN101 9 VSS PAUSE
1 LED103
8 VDD R106
24 2
10 V0
23 C106 3
/SW2 RS LCD EW162G2GLY 180(NON)
22 CE100p 4
R/W SLR343BBT3F(NON)
21 5
LCD_RS IC102 E
20 6
LCD_R/W PD0 18 2 DB0 PAUSE
19 B0 A0 7 LED104
LCD_E PD1 17 3 DB1 R111
18 B1 A1 8
3
PD0 PD2 16 4 DB2
17 B2 A2 9 Q102
PD1 PD3 15 5 DB3 180
16 B3 A3 10 To LCD
SUB BOARD_Circuit Diagram 2/4
1
PD6 VLED
11 15
PD7 19 R100 VCC VLSS
10 E 16
3
/LCD_CS 1 POWER
9 DIR Q100 LED107
VCC 470 MDF7-16P-2.54DSA R112
8 R117 100
3
/LED VHCT245 2 R101 R104 2SK2796S
7 10K Q103
C103 Q101 10K 180
6
To MAIN BOARD
/SW0 PD[0..7] DTD113EK R103 2 SLR343BBT3F
5 NON
4 DTD113EK
1
/SW1
3 100
IC107
2
1
/RESET PD1 3 2 LCD_ON SETUP
1 D1 Q1 LED100
PD3 4 5 BUSY_LED R109
D2 Q2
52806-2410 PD5 7 6 BASE LED
D3 Q3
PD7 8 9 BUZZER 180(NON)
D4 Q4
PD6 13 12 PAUSE_LED SLR343BBT3F(NON)
D5 Q5
2-35
PD4 14 15 POWER_LED
D6 Q6
PD2 17 16 SETUP_LED SETUP
D7 Q7 LED101
PD0 18 19 ALGIN_LED R110
D8 Q8
3
11 VCC Q106
R120 100 CLK 180
1 2 SLR343BBT3F
CLR
1
6
C104
HCT273 DTD113EK
NON RA102
1
EXBA10E103J
2
9
3
8
4
7
5
IC106 HEATER CONFIG
10
PD0 2 18 SHEET_CUT LED106
A0 B0 R108
3
1
6
SW104 EVQ21305R(NON) TOOL U/D
NON VHCT245 1
RA101 SW114 EVQ21305R BASE
3
EXBA10E103J 2
SW108 EVQ21305R(NON) AUTO CROP Q104
2
9
3
8
4
7
5
IC105 2
10
PD0 2 18 MEB-12C-5
A0 B0 DTD113EK
PD1 3 17 RIGHT CURSOR
A1 B1 SW111
PD2 4 16 UP CURSOR EVQ21305R RIGHT CURSOR
A2 B2
1
1
6
NON SW117 IC101C
VHCT245 EVQ21305R MENU
RA100 5 6
EXBA10E103J
VHC14
2
9
3
8
4
7
5
IC104
10
IC101D
PD0 2 18 CUT_CONFIG
A0 B0 SW116
PD1 3 17 TEST_CUT EVQ21305R CUT CONFIG 9 8
A1 B1
PD2 4 16 CLEANING
A2 B2 SW112
PD3 5 15 TEST_PRINT EVQ21305R TEST CUT VHC14
A3 B3
PD4 6 14 Reserve_1
A4 B4 SW107 IC101E
PD5 7 13 Reserve_2 EVQ21305R CLEANING
A5 B5
PD6 8 12 Reserve_3 11 10
A6 B6 SW103
PD7 9 11 EVQ21305R TEST PRINT
A7 B7
VHC14
19 SW102 EVQ21305R(NON) Reserve 1
E IC101F
1
DIR SW101 EVQ21305R(NON) Reserve 2 13 12
VHCT245
SW100 EVQ21305R Reserve 3 VHC14
2
2
VCC VHV0
VHV1
C8 + C1 C5 + C2 C6 + C3
CE0.1u CE0.1u
CE0.1u
47u/16V 10u/50V
10u/50V
VHV0 VCC
VHV0 VCC CN3 VHV1
CN2 VHV0 CN4
1
VHV0 0 HEAD VHV0 VHV1
1 2 1 HEAD 1 2 HEAD
VHV0 GND VHV1
2 3 2
GND VCC VHV0 COM1_A VCC VHV0 GND VCC VHV1
3 4 3
GND GND GND
4 5 4
COM0_A COM1_A COM2_A
5 6 5
GND CN15 GND CN8 GND CN16
6 7 6
COM0_A TP74 VHV0 COM1_A TP45 VHV0 COM2_A TP76 VHV1
7 21 8 21 7 21
GND GND GND GND GND GND
8 20 9 20 8 20
COM0_A COM0_B COM1_B COM1_B COM2_A COM2_B
9 19 10 19 9 19
GND GND GND GND GND GND
10 18 11 18 10 18
COM0_B COM0_B COM1_B COM1_B COM2_B COM2_B
11 17 12 17 11 17
GND GND GND GND GND GND
12 16 13 16 12 16
COM0_B COM0_B COM1_B COM1_B COM2_B COM2_B
13 15 14 15 13 15
GND TP62 TP63 TP64 GND GND TP43 TP42 TP41 GND GND TP4 TP5 TP6 GND
14 14 15 14 14 14
COM0_B GND VCC GND COM2_B GND
15 13 16 13 15 13
GND VCC /P_SIDE_SENS VCC GND VCC
16 12 17 12 16 12
VCC NCHG0 GND NCHG1 GND NCHG2
17 11 18 11 17 11
HEAD_TH_BU GND HEAD_U/D_H GND ENC_PHA GND
18 10 19 10 18 10
GND LAT0 GND LAT1 GND LAT2
19 9 20 9 19 9
P_SIDE GND HEAD_U/D_L GND ENC_PHB GND
20 8 21 8 20 8
GND CH0 GND CH1 GND CH2
21 7 22 7 21 7
LAT0 GND LAT1 GND LAT2 GND
22 6 23 6 22 6
GND NC GND NC GND NC
23 5 24 5 23 5
CH0 SCK0_ZB CH1 SCK1_ZB CH2 SCK2_ZB
24 4 25 4 24 4
GND SCK0_YB GND SCK1_YB GND SCK2_YB
25 3 26 3 25 3
NCHG0 SI0_ZB NCHG1 SI1_ZB NCHG2 SI2_ZB
26 2 27 2 26 2
GND SI0_YB GND SI1_YB GND SI2_YB
27 1 28 1 27 1
GND SCK1_ZA GND
28 29 28
SCK0_YA 52808-2191 SCK1_YA TP32 TP33 TP34 TP44 52808-2191 SCK2_YA 52808-2191
29 30 29
SCK0_ZA TP54 TP53 TP52 TP51 SI1_ZA SCK2_ZA TP19 TP20 TP21 TP35
30 31 30
SI0_YA SI1_YA SI2_YA
31 32 31
SI0_ZA SCK1_ZB SI2_ZA
32 33 32
SCK0_YB SCK1_YB SCK2_YB
33 34 33
SCK0_ZB SI1_ZB SCK2_ZB
34 35 34
SI0_YB SI1_YB SI2_YB
35 36 35
SI0_ZB SI2_ZB
36 36FMN-BTK 36
36FMN-BTK 36FMN-BTK
SUB BOARD_Circuit Diagram 3/4
TP75
CN18 TP47 CN11 TP77 CN19
GND GND GND
21 21 21
COM0_A COM1_A COM2_A
20 20 20
GND GND GND
19 19 19
COM0_A COM1_A COM2_A
18 18 18
GND GND GND
17 17 17
COM0_A COM1_A COM2_A
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
HEAD_TH NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG0 NCHG1 NCHG2
10 10 10
GND GND GND
9 9 9
LAT0 LAT1 LAT2
8 8 8
TP58 TP57 TP56 TP55 GND TP2 TP1 TP8 TP7 GND TP12 TP11 TP10 TP9 GND
2-36
7 7 7
CH0 CH1 CH2
6 6 6
NC NC NC
5 5 5
SCK0_YA SCK1_YA SCK2_YA
To Head0 Module
To Head1 Module
To Head2 Module
4 4 4
SCK0_ZA SCK1_ZA SCK2_ZA
3 3 3
SI0_YA SI1_YA SI2_YA
2 2 2
SI0_ZA SI1_ZA SI2_ZA
1 1 1
52808-2191 52808-2191 52808-2191
ENC_PHA
/P_SIDE_SENS
VCC
ENC_PHB
HEAD_U/D_H
C9
CE0.1u HEAD_U/D_L
8
IC1A
3 R6
R4 +
1 0
0 - 2
BA10358F R7 VCC
10K 1%
4
R5
NON
VCC
VCC
1
R12 R13
TR1 To PAPERSIDE SENSOR BOARD To LINEAR ENCODER BOARD
NON 1.0K
CN22
2 CN21
/P_SIDE_SENS 1
R10 R11 1 ENC_PHA 2
IC1B DTB123EK 2 3
3
82 100 3 ENC_PHB 4
5
+ VR1
7 53261-0390 53261-0490
6 22K
-
VCC LED1
BA10358F R1
R9 2.2K 330
PRINT CARRIAGE BOARD 1/2
SEL6410E-TP5
C11
R8 CE1000p
C10 CE1000p 3.3K
D1
1SS355
D2
1SS355
VHV2
C7 + C4
CE0.1u
10u/50V
VHV1 VCC VHV2 VCC
CN5 VHV2 VCC CN7
VHV1 CN6 VHV2
1 1
VHV1 4 HEAD VHV2 VHV2
2 1 5 HEAD 2 6 HEAD
GND VHV2 GND
3 2 3
COM4_A VCC VHV1 GND VCC VHV2 COM6_A VCC VHV2
4 3 4
GND GND GND
5 4 5
COM4_A COM5_A COM6_A
6 5 6
GND CN9 GND CN17 GND CN10
7 6 7
COM4_A TP46 VHV1 COM5_A TP22 VHV2 COM6_A TP39 VHV2
8 21 7 21 8 21
GND GND GND GND GND GND
9 20 8 20 9 20
COM4_B COM4_B COM5_A COM5_B COM6_B COM6_B
10 19 9 19 10 19
GND GND GND GND GND GND
11 18 10 18 11 18
COM4_B COM4_B COM5_B COM5_B COM6_B COM6_B
12 17 11 17 12 17
GND GND GND GND GND GND
13 16 12 16 13 16
COM4_B COM4_B COM5_B COM5_B COM6_B COM6_B
14 15 13 15 14 15
GND TP16 TP17 TP18 GND GND TP61 TP68 TP67 GND GND TP36 TP37 TP38 GND
15 14 14 14 15 14
GND GND COM5_B GND GND GND
16 13 15 13 16 13
VCC VCC GND VCC VCC VCC
17 12 16 12 17 12
GND NCHG4 VCC NCHG5 GND NCHG6
18 11 17 11 18 11
GND GND GND GND GND GND
19 10 18 10 19 10
GND LAT4 GND LAT5 GND LAT6
20 9 19 9 20 9
GND GND GND GND GND GND
21 8 20 8 21 8
GND CH4 GND CH5 GND CH6
22 7 21 7 22 7
LAT4 GND LAT5 GND LAT6 GND
23 6 22 6 23 6
GND NC GND NC GND NC
24 5 23 5 24 5
CH4 SCK4_ZB CH5 SCK5_ZB CH6 SCK6_ZB
25 4 24 4 25 4
GND SCK4_YB GND SCK5_YB GND SCK6_YB
26 3 25 3 26 3
NCHG4 SI4_ZB NCHG5 SI5_ZB NCHG6 SI6_ZB
27 2 26 2 27 2
GND SI4_YB GND SI5_YB GND SI6_YB
28 1 27 1 28 1
SCK4_ZA GND SCK6_ZA
29 28 29
SCK4_YA TP15TP14TP13TP3 52808-2191 SCK5_YA 52808-2191 SCK6_YA TP27 TP26 TP25 TP24 52808-2191
30 29 30
SI4_ZA SCK5_ZA TP66 TP65 TP70 TP69 SI6_ZA
31 30 31
SI4_YA SI5_YA SI6_YA
32 31 32
SCK4_ZB SI5_ZA SCK6_ZB
33 32 33
SCK4_YB SCK5_YB SCK6_YB
34 33 34
SI4_ZB SCK5_ZB SI6_ZB
35 34 35
SI4_YB SI5_YB SI6_YB
36 35 36
SI5_ZB
36
36FMN-BTK 36FMN-BTK
36FMN-BTK
TP48
CN12 TP23 CN20 TP40 CN13
GND GND GND
21 21 21
COM4_A COM5_A COM6_A
20 20 20
GND GND GND
19 19 19
COM4_A COM5_A COM6_A
18 18 18
GND GND GND
17 17 17
COM4_A COM5_A COM6_A
16 16 16
GND GND GND
15 15 15
GND GND GND
14 14 14
NC NC NC
13 13 13
VCC VCC VCC
12 12 12
GND GND GND
11 11 11
NCHG4 NCHG5 NCHG6
10 10 10
GND GND GND
9 9 9
LAT4 LAT5 LAT6
8 8 8
TP50 TP49 TP60 TP59 GND TP71 TP72 TP73 TP78 GND TP30 TP31 TP29 TP28 GND
7 7 7
CH4 CH5 CH6
6 6 6
NC NC NC
5 5 5
To Head4 Module
SCK4_YA SCK5_YA SCK6_YA
To Head5 Module
To Head6 Module
2-37
4 4 4
SCK4_ZA SCK5_ZA SCK6_ZA
3 3 3
SI4_YA SI5_YA SI6_YA
2 2 2
SI4_ZA SI5_ZA SI6_ZA
1 1 1
52808-2191 52808-2191 52808-2191
VCC
CN1
1
COM0_A
COM0_A 2 R2 R3
COM0_B
COM0_B 3 1K 1K
COM1_A
COM1_A 4 CN14
COM1_B
COM1_B 5
COM2_A 1
COM2_A 6
COM2_B HEAD_U/D_H 2
COM2_B 7 To D-Picks
COM4_A 3
COM4_A 8
COM4_B 4 To HEAD UP/DOWN SENSOR
COM4_B 9
COM5_A HEAD_U/D_L 5
COM5_A 10
COM5_B 6
COM5_B 11
COM6_A
COM6_A 12 53261-0690
COM6_B
COM6_B 13
53398-1390
2-38
VCC3
VCC3
R1
CN1 10K Q2
1
DTA114EKA VCC3
1
2 TDO TP17
3 TDI
1
2
4
isp Writer 5 Q1
6 TMS TP16 DTA114EKA
3
VCC3 VCC3 VCC3 VCC3 2
7
CN7
8 TCK R16 R15
220 1
3
53398-0890 220
R2 LED1 2
10K LNJ308G8LRA 53014-02
CN3 VCC
1 R3 PC5 PC6 PC4 PC3
SENSOR 2 CE0.1u CE0.1u CE0.1u CE0.1u
TP5
TP3
TP6
TP4
TP10
TP8
TP11
TP9
TP12
3 33
53014-03 C10 VCC3
CE100p
CN11 VCC24
VCC3
1 R32
SENSOR INPUT 2
48
47
46
45
44
43
42
41
40
39
38
37
CX-491 3 33
C9
5267-03A R4 R33 CE100p
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
1.0K 1.0K
GND
VCC3 R19 R18 R17
I/O_A8
I/O_A6
I/O_A4
I/O_A2
CLK0/I
CLK3/I
I/O_D8
I/O_D12
I/O_D10
1 36 4.7K 4.7K 4.7K
D10
D11
D12
D13
D14
D15
TDI TDI VCC
SENS2 2 35 VCC
I/O_A10 TDO TDO
I/O_A0/GEO0
R14 R10 SENS1 3 34
I/O_D14/GOE1
I/O_A12 I/O_D6 TP18
4 33
1.0K 1.0K TP1 I/O_A14 I/O_D4 TP19
5 32
GND I/O_D2 TP20
CN6 RA2 6 31
VCCO I/O_D0 TP21
TO MODE SELECT SW 4 5 MODE_CW 7 30
1 4 5 I/O_B0 IC3 VCCO
3 6 MODE_CCW 8 29
2 3 6 I/O_B2 GND R20
1:AUTO ON FORWARD 2 7 TMFOR 9 28
3 2 7 I/O_B4 I/O_C14 MTRON
1 8 TMBACK 10 27 33
2,3:OFF 4 1 8 I/O_B6 I/O_C12
11 26
TCK TCK I/O_C10
5
6
7
8
4:AUTO ON REVERSE 5267-04A EXBV8V330J 12 LC4064V-75NT48C(48PIN-TQFP) 25
VCC TMS TMS R21
1SS355
1SS355
1SS355
1SS355
1SS355
1SS355
CN4
C5 MTRIN2
TAKEUP BOARD_Circuit Diagram
RA1
5
6
7
8
1 33
TO MANUAL SW EXBV8V472J CE100p
4
3
2
1
D3
D4
D5
D6
D7
D8
GND
I/O_B8
I/O_B10
I/O_B12
I/O_B14
CLK1/I
CLK2/I
I/O_C0
I/O_C2
I/O_C4
I/O_C6
I/O_C8
2
1:FORWARD 3 C7 C6 C8 R22
4 CE100p CE100p CE100p MTRIN1
4
3
2
1
3:OFF 33
13
14
15
16
17
18
19
20
21
22
23
24
5
VCC3
5:REVERSE 5267-05A
D18 PWM f : 128Hz
R11
1SS355 Duty : 47%(L=ON)
22K
TP2
TP7
CLK1
VCC3 TP15 C25 C26 C27
CE100p CE100p CE100p
TP13
/RESET
VCC
+ R23
C15
4.7K
8
2.2u/50V VCC3 C20
SW1
SW2
CABLE-ASSY,TU IF EXT XC-540 IC4
TP14
1SS355(NON)
1SS355(NON)
D20
D19
CN2 RA3 R26 CE0.1u 4 3
1.0K R Q
/TU_ENABLE 4 5
1 4 5
VCC
2-39
IN1 3 6 R25
2 3 6 1.0K R24
/TU_STATE 2 7 2 7
3 2 7 TRIG DIS
OUT1 1 8 SW1 47K
4 1 8
4 1
5
EXBV8V330J 3 2 5 6
10K
10K
GND
CVolt THR
10K
10K
53014-0510
CE100p
CE100p
CE100p
CE100p
KHS22E NE555PS
C23 C22
1
VCC3 VCC3
C11
C12
C18
C17
R8
R9
R13
R12
1SS355(NON)
1SS355(NON)
CE0.01u CE0.022u
D17
D16
VCC24
C35 C34
220u/50V CE0.1u VCC24
VCC
C29 C28 +
14
12
CE0.01u CE0.1u
R29 IC5
4.7K
D1 D2 3 VCC
FB
+5
2 D22 D21
REF
INV1 C31
2
1 D2FL20U
NONI1 CE0.022u D2FL20U
CABLE-ASSY,TU IF EXT XC-540 1SS355 1SS355 R30 8 IC6
IC1 C1
15 9 11 4
CN5 VCC24 L4960 VCC IC2 VCC3 1.0K INV2 E1 EN BOOT1
VS
FL1 L1 C30 16 11
1 7 1 3 NONI2 C2
1 1 7 IN OUT CE0.01u 10 5 CN12
2 EXCELDR35V E2 IN1
4 3 BLACK
2 DEAD OUT1 1
DC24V 3 C21 SBC8-151-202 GND 13 7 RED TAKE UP MOTOR
GND
C
R
6 OC IN2 2
4 CE0.1u(NON) 6 1
uPC2933T OUT2
5
4
3
2
FL2 R31 9 5566-02A
53014-04 VREF
7
5
6
47u/16V
47u/16V
47u/16V
4.7K
100u/63V
CE0.1u
100K
10u/35V
CE0.1u
CE0.1u
EXCELDR35V + + D9 + + + UPC494GS 8
5
4
2
CN9 BOOT2
D5S6M
GND
SENSE
1 C24 C32
15K 3
C19
C16
C3
PC2
PC1
C1
C2
R6
C14
R27 R28
6
MTRON
4.7K
10
B2P-VH(NON) MTRON
CE2200p
4.7K 1.0K
CN8 R34
CN10 MTRIN2 C33 D24 D23
R5
1
C13
MTRIN2
R7
1 MTRIN1 0.56/2W D2FL20U D2FL20U
2 MTRIN1
2
C4
CE0.033u
HEC2305-01-250(NON) B2P-VH(NON)
CE0.22u
TAKE UP BOARD
2
2-9 MAINTENANCE PARTS LIST _ Electrical Parts
SERVO BOARD
Reference No. Parts No Description Function
Q4 15119122 TR,FET 2SJ535 MOTOR POWER SUPPLY
IC2 15189105 IC-LINEAR MTD2005 MOTOR DRIVER(Right PUMP)
IC3 15189105 IC-LINEAR MTD2005 MOTOR DRIVER(Left PUMP)
IC4 15189105 IC-LINEAR MTD2005 MOTOR DRIVER(Middle PUMP)
HEAD BOARD
Reference No. Parts No Description Function
TR6,TR8 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(CYAN)
TR5,TR7 15129122 TR, 2SC4131 GB
TR9,TR11 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(MAGENTA)
TR10,TR12 15129122 TR, 2SC4131 GB
2 TR22,TR24 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(YELLOW)
TR21,TR23 15129122 TR, 2SC4131 GB
TR25,TR27 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(BLACK)
TR26,TR28 15129122 TR, 2SC4131 GB
TR38,TR40 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)
TR37,TR39 15129122 TR, 2SC4131 GB
TR41,TR43 15129121 TR, 2SA1746 OY
TRANSISTOR for HEAD DRIVER(LIGHT CYAN)
TR42,TR44 15129122 TR, 2SC4131 GB
F1 1000001053 FUSE,04533.15MR HEAD POWER FUSE (CYAN, MAGENTA)
F2 1000001053 FUSE,04533.15MR HEAD POWER FUSE (YELLOW, BLACK)
F3 1000001053 FUSE,04533.15MR HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA)
TR66 15119122 TR,FET 2SJ535 HEAD POWER SUPPLY
TAKE UP BOARD
Reference No. Parts No Description Function
D9 15019104 DI D5S6M-4000 POWER SUPPLY
IC1 15199237 V.RGL L4960 SWITCHING REGULATOR
IC6 15199952 IC L6203 MOTOR DRIVER
*1: When old parts are damaging, change with the board.
2-40
3 Replacement of Main Parts
Turn off the Main Power SW, and unplug the power cable of the Printer
before performing parts replacement.
In case that the DU-540 (Option Dryer) is installed, unplug the power
cables of both printer and DU-540 (Option Dryer) before performing parts
replacement.
It is not possible to cut power of completely only by turning off the secondary power
SWs.
- Rear View -
UNPLUG
Revised 6
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching an
unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the device
from the antistatic packing material until you are ready to install the device to the machine.
Just before unwrapping the antistatic packaging, be sure to discharge static electricity from
your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. (1 Head)
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 60min
Total Time : 80min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : Revised 4
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. *Set the [DATE] in order of the [Year/Month/Day]. Revised 6
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT
10. INK TYPE SETTING
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
13. SENSOR CHECK
It can be performed in the SENSOR CHECK.
14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
15. LINEAR ENCODER SETUP
16. TOOL PRESSURE ADJUSTMENT
17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION
19. CROP MARK SENSOR ADJUSTMENT
20. CROP-CUT ADJUSTMENT
21. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 90min
Total Time : 120min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 m Revised 4
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
7. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. *Set the [DATE] in order of the [Year/Month/Day]. Revised 6
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
9. SENSOR CHECK
It can be performed in the SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT
11. CROP-CUT ADJUSTMENT
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Adj. Time : 40min
Total Time : 70min.
3-3
3-1 HEAD REPLACEMENT
Turn on the Sub Power SW while pressing the Left, Right
1
and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [PRINT MENU] > [HEAD RANK], and select the HEAD RANK
3 SERVICE MENU
Head No. of the head that you are going to replace and PRINT MENU 5CY2F2F
Remove the Front Cover, Right I/S Cover and Right Inner
4 Front Cover
Right I/S Cover
Plate.
3-3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
5 SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by hand. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
Turn off the Sub Power SW, and then turn off the Main
6
Power SW.
3-4
Remove the 2 screws as shown in the figure to remove
9
the Head Board Cover.
Spring
Remove the Head from the Head Adapter and fix the new
12 5CY2F2F
Head to the Head Adapter. Head
3-5
Install the Head to the Head Carriage with the 3 screws
13
temporarily. Then, fix the Spring and tighten up the 3
screws as shown in the figure.
Spring
3-6
Fix the Damper Plate.
17 Damper Plate
[MENU] key
MENU
SERVICE MENU
HEAD REPLACE
A
[ENTER]
CHECK
DRAIN BOTTLE
[ENTER]
3-7
If you dispose of the drained ink when performing [PUMP
UP] at 2 ,select [SUB MENU] > SUB MENU
[MAINTENANCE] >[DRAIN BOTTLE] >[EMPTY DRAIN
BOTTLE] > [RESET DRAIN COUNTER] in the User's SUB MENU
MAINTENANCE
menu, and press the [ENTER] key to reset the drain
counter.
MAINTENANCE
DRAIN BOTTLE
EMPTY
DRAIN BOTTLE
RESET DRAIN
COUNTER
1. THERMISTOR CHECK
2. [4-5 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-8 CAP HEIGHT ADJUSTMENT]
5. [4-10 CROP-CUT ADJUSTMENT]
6. [4-11 PRINT / CUT POSITION ADJUSTMENT]
< Note for fixing the Carriage Cover > Carriage Cover
Fix the Carriage Cover with the 4 screws shown in the figure
temporarily. And tighten them without distorting the Cover.
3-8
3-2 WIPER REPLACEMENT
FINISHED?
3-9
Remove the Wiper and install the new one.
5
MAINTENANCE
REPLACE WIPER
3-10
3-3 CAP TOP REPLACEMENT
[MENU] key
MENU
SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
3 SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by hand. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-11
Remove the 5 screws shown in the figure to remove the
5
Pump Cover together with the Right Inner Plate.
Turn off the Sub Power SW, and then turn off the Main
7
Power SW.
Main Power SW
Pump
3-12
Unhook the Cap Frame with holding it by the other hand,
9 Cap Frame
and remove it.
Fix the new Cap Top. Make sure to fix it so that the tube
11
side faces the front.
Cap Top
3-13
Connect the tube of the Cap Top to the joint part of the
13
Pump.
Then, replace the other Cap Tops in the same way.
Turn on the Main Power SW, then turn on the Sub Power
14
SW while pressing the Left, Right and Down keys to
enter the Service Mode. [ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
15 SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-14
Select [I/S MENU] > [I/S CONTROL] > [CAP] >
17
[CLOSE], and press the [ENTER] key to move up the
Capping Unit 1 step. Then press the [ENTER] key twice
more to Cap the Heads with adjusting the position of the
Head Carriage.
Guide
Guide
Pump Cover
3-15
3-4 TOOL CARRIAGE REPLACEMENT
Revised 3
3-16
Disconnect the Crop Mark Sensor, Pinch Roller Sensor
5
and Solenoid Wirings. Crop Mark Sensor Pinch Roller Sensor
Solenoid
Screw
Screw
Cable Tie
3-17
Remove the Tool Carriage.
9
Screw
Tool Carriage
Step
Revised 3
11 Fix the Tool Carriage and the Cut Carriage Stay with the Cut Carriage Stay
Cable Tie.
Cable Tie
3-18
12 Fix the Tool Carriage ASSY to the Tool Carriage Stay. Tool Carriage Stay
Screw
OK
Screw
Rail
NG
Revised 3
Fix the Tool Carriage Board Cover with the rivets as Tool Carriage Board Cover Rivet
15
shown in the figure.
3-19
Fix the Tool Carriage Cover.
16 Tool Carriage Cover
3-20
3-5 CARRIAGE MOTOR REPLACEMENT
Main Power SW
Right Inner
Plate
Revised 3
Remove the Panel and put it on the Top Cover. Top Cover
3
Panel Board
3-21
Remove the Spring.
4
Connector
Flange
Screw
3-22
Fix the Flange temporarily.
8
And Fix the Spring.
Flange
Screw
Spring
Revised 6
2) Turn the Drive Gear by hand and check there is no DRIVE GEAR
backlash all the way around. MOTOR GEAR
3-24
Tighten up the 4 screws to fix the Motor Flange firmly in Flange
10
order as shown in the figure.
4 1
3 2
Connector
Panel
Right Inner
Plate
3-25
Perform the SERVO LOCK CHECK.
14
After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down keys [ ], [ ], [ ] + SUB POWER ON
to enter the Service Mode.
[MENU] key
MENU
SERVICE MENU
3-26
Check the AGING.
18
Go back to the MOTOR MENU, and select [AGING] > SERVICE MENU
[SCAN] > and press the [ENTER] key. Make sure the MOTOR MENU
machine carries out the AGING and finish it. [ ]
MOTOR MENU
Do the AGING with the Head Height set at the AGING
HIGH position for its safety.
[ ]
AGING
Do not load the media when performing
SCAN
[AGING].
3-27
3-6 PUMP REPLACEMENT
[MENU] key
MENU
SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
3 SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by hand. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-28
Turn off the Sub Power SW, and then turn off the Main
5
Power SW.
Main Power SW
< Rear view >
Connector
Pump
8 Disconnect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain from the Pump. Tube
Tube
(Cap Top side) (Drain side)
3-29
Remove the 2 screws as shown in the figure to remove
9
the Pump Unit.
Screw
Motor
Pump Unit
Screw
Connect the tube (Black) of the Cap Top and the tube
12
(Transparence) of the Drain. Tube
Tube
Then, replace the other Pumps in the same way. (Drain side)
(Cap Top side)
3-30
Connect the connector of the Pump Motor.
13
Connector
Pump
[MENU] key
MENU
SERVICE MENU
3-31
Clear the pump times.
17
Go back to the Service Menu, and select [HISTORY SERVICE MENU
MENU] > [MOTOR GROUP] > [PUMP TIMES A] > HITORY MENU
[ ]
[CLEAR], and press the [ENTER] key.
HITORY MENU
MOTOR GROUP
[ ]
MOTOR HOURS F
3 hours
[ ]
PUMP TIMES A PUMP TIMES A
9134 times CLEAR
PUMP CHECK
PUMP RELEASE
Revised 3
Pump Cover
3-32
3-7 INK TUBE REPLACEMENT
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [PUMP UP], and select the group
2
of the target tube.
SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
PUMP UP
[ ]
PUMP UP
A B C
Turn off the Sub Power SW, and then turn off the Main
3
Power SW.
Main Power SW
< Rear view >
3-33
Remove the 4 screws as shown in the figure to remove Carriage Cover
5
the Carriage Cover.
Remove the 2 Nylon Rivets fixing the clear plates. Then, Filters Flexible Cables
7
disconnect all the 6 flexible cables that are coming from
the Cable Vayor.
3-34
Disconnect the Ink Tubes from the Ink Dampers, and
9
put the scotch tape at the tip of the Ink Tube to prevent
the ink from coming out.
Disconnect the Ink Tubes from the Joints, and put the
10
scotch tape at the tip of the Ink Tubes to prevent the ink
from coming out.
Pull out the Ink Tubes from the Cable Vayor, and put the
11
new Ink Tubes in the Cable Vayor.
K
M C
Lm Lc
Y
M C
Connect the new Ink Tubes to the Joints, and mark the
12
both ends of the Ink Tubes to indicate the color of the ink.
3-35
Cut the Ink Tubes at appropriate length and connect
13
them to the Ink Dampers.
Connect the 6 Flexible Cables to the Carriage Board and Filters Flexible Cables
14
fix the Nylon Rivets to fix the Clear Plates.
Blank
3-36
Cable Guides are fixed next to the Tube Guides.
Cable Guide
Tube Guide
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [FILL INK], and select the group
18
which you want to fill INK of, and press the [ENTER] key.
SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ]
FILL INK
A B C
3-37
3-8 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)
TU Junction Board
Board Stay
SW Power Supply
(5V, 24V)
AC Junction
Board DC Junction
Board
SW Power Supply
(41V)
3-38
Turn off the Main Power SW and pull out the AC cord.
1
Main Power SW
< Rear view >
Board Cover
3-39
HEAD BOARD REPLACEMENT
CN11 CN13
CN9
CN1~7
Revised 13
< NG >
GAP
3-40
Connect all the Cables to the Head Board.
3
3-41
SERVO BOARD REPLACEMENT
CN12
CN11
CN8
CN7
CN4
CN1,2
3-42
Connect all the cables to the Servo Board.
3
3-43
MAIN BOARD REPLACEMENT
MAIN BOARD CONNECTOR LAYOUT
CN12
CN11
CN10
CN9
CN7
CN8
CN4
CN6
Main Power SW
< Rear view >
3-44
Perform [Get Report] and [Get Parameters], and save
3
them.
4 Turn off the Main Power SW and pull out the AC cord.
Main Power SW
3-45
Revised 13
Remove the screws as shown in the gure xing the
7
Main Board, and replace with the new Main Board.
Main Board
Revised 13
< NG >
GAP
3-46
Revised 4 Perform the following operations after replacement.
10 1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-9 BATTERY REPLACEMENT]
3. FIRMWARE INSTALLATION
Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE]
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE]
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. PUT PARAMETER
Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE]
Revised 6 7. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT
Refer to [4-9 CROP MARK SENSOR ADJUSTMENT]
11. CROP-CUT ADJUSTMENT
Refer to [4-10 CROP-CUT ADJUSTMENT]
* Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. DIP SW SETTING
2. BATTERY INSTALLATION
Refer to [3-9 BATTERY REPLACEMENT].
3. FIRMWARE INSTALLATION
Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE].
4. SYSTEM PARAMETER INITIALIZE
Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE].
5. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
Revised 6 7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER].
8. HEAD RANK SETTING
It can be set in the [PRINT MENU] > [HEAD RANK].
9. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
10. INK TYPE SETTING
It can be set in the [SUB MENU] > [CHANGE INKTYPE].
11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP].
13. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE
Refer to [4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE].
15. LINEAR ENCODER SETUP
Refer to [4-7 LINEAR ENCODER SETUP].
16. TOOL PRESSURE ADJUSTMENT
Refer to [4-14 TOOL PRESSURE ADJUSTMENT].
17. HEAD ALIGNMENT
Refer to [4-5 HEAD ALIGNMENT]. * Only Horizontal and Bidirectional Adjustment are required.
18. CALIBRATION
Refer to [4-12 CALIBRATION].
19. CROP MARK SENSOR ADJUSTMENT
Refer to [4-9 CROP MARK SENSOR ADJUSTMENT].
20. CROP-CUT ADJUSTMENT
Refer to [4-10 CROP-CUT ADJUSTMENT] *Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
21. PRINT / CUT POSITION ADJUSTMENT
Refer to [4-11 PRINT/CUT POSITION ADJUSTMENT]
3-47
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
HEATER BOARD
SERVO BOARD
MAIN BOARD Servo Board Main Board Head Board
HEAD BOARD Heater
Board
3-48
4 Connect all the Cables.
CN51-8pin
Probe
3-49
Revised 13
HEATER BOARD
SERVO BOARD
MAIN BOARD Servo Board Main Board Head Board
HEAD BOARD Heater
Board
< NG >
GAP
3-50
SW POWER SUPPLY REPLACEMENT (5V, 24V)
SW POWER SUPPLY CONNECTOR LAYOUT
HEATER BOARD
SERVO BOARD
MAIN BOARD Servo Board Main Board Head Board
HEAD BOARD Heater
Board
3-51
4 Connect all the Cables.
Revised 13
HEATER BOARD
SERVO BOARD
MAIN BOARD Servo Board Main Board Head Board
HEAD BOARD Heater
Board
< NG >
GAP
3-52
3-9 BATTERY REPLACEMENT
Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
Revised 3
Turn off the Sub Power SW, and then turn off the Main
1
Power SW.
Main Power SW
< Rear view >
3-53
Remove the Battery on the Main Board by pushing it
3
down and tilting towards right. Socket
Main Board
Battery
Main Board
[MENU] key
MENU
SERVICE MENU
Select [SUB MENU] > [CLOCK] > [TIME], and set the
6
time and press [ENTER] key. SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ] [ ]
CLOCK
TIME
[ ]
TIME
00:00:59 B
[ ]
TIME
13:01:59 B
[ ENTER ]
3-54
7 Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press the [ENTER] key. SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ] [ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
06/08/08
Edit screen
Revised 3
Turn off the Sub Power SW, and then turn off the Main
8
Power SW.
Main Power SW
3-55
3-10 CARRIAGE BELT REPLACEMENT
Main Power SW
< Rear view >
Flexible Cable is connected to the Panel Front Cover Right I/S Cover
Board. Do not disconnect the Flexible Cable.
[MENU] key
MENU
SERVICE MENU
3-56
Turn off the Sub Power SW and Main Power SW.
5
Main Power SW
< Rear view >
Fixingscrew
Adjustment Screw
3-57
Replace to the new Carriage Belt.
9
Tighten the Screws shown in the figure to fix both edges < Cross-section diagram >
10
of the Carriage Belt to the Belt Holder. OK)
Screw
Plastic Plate Plastic Plate
Metal Plate
When fixing the Carriage Belt, make sure the
end of the Belt are not overlapped.
Carriage Belt
Belt Holder
Revised 1
Be careful with fixing direction of the Plastic NG)
Screw
Plate and fixing order of the Plates.
Plastic Plate Plastic Plate
< Cross-section diagram > Metal Plate
Carriage Belt
Belt Holder
Shaft
3-58
2. Loosen the Screw half around to make a gap
between the Stay and Shaft.
Screw
FIxingscrew
Adjustment Screw
[MENU] key
MENU
SERVICE MENU
3-59
15 Carry out the following adjustments and setting.
1. [4-15 Belt Tension Adjustment]
2. [4-16 Belt Position Adjustment]
3. [4-6 Limit Position & Max Scan Width Initialize]
4. Cutting quality check
3-60
3-11 ENCODER SCALE REPLACEMENT
Turn on the Sub Power while pressing the Left, Right and
2
Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
3 SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by hand. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-61
Remove the Encoder Scale by removing the Plate fixing
5
the Encoder Scale at its right end and the Spring on its
left end.
Encoder Scale
Spring Plate
Remove the Spring Plate from the Encoder Scale and fix
6
it to the Encoder Scale where there is no black dot
written on it.
Spring Plate Black Dot
3-62
3-12 CUTTING FLEXIBLE CABLE REPLACEMENT
2 Turn on the Sub Power while pressing the Left, Right and
Down keys to enter the Service mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], SERVICE MENU
and press the [ENTER] key. The Capping Unit moves I/S MENU
down and allows you to move the Head Carriage by hand. [ ] [ ]
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
3-63
5 Remove the Encoder Scale by removing the Plate fixing
the Encoder Scale at its right end and the Spring on its Spring Encoder Scale
left end.
6 Turn off the Main Power SW and pull out the power cord. Board Cover
And remove the Board Cover.
Main Power SW
< Rear view >
Cable Guide
3-64
9 Remove the Tool Carriage Cover.
10 Remove the Tool Carriage Board Cover. Tool Carriage Board Cover
11 Disconnect the Crop Mark sensor, Pinch Roller Sensor Pinch Roller Sensor Tool Carriage
and Solenoid Wirings.
Crop Mark Sensor Board
And remove the Tool Carriage Board.
Solenoid
3-65
13 Connect the new Flexible Cable to the Tool Carriage
Board. Then, fix the 2 new Protection Plate with putting
the Flexible Cable between them.
Protection Plate
3-66
16 Move the Tool Carriage Board to the far left. Pull the Flexible Cable rightward with holding the Inner Protection
Plate at the left side so that the Flexible Cable fits to the Inner Protection Plate.
If the Flexible Cable is not pulled enough or pulled too much, there will be the slack in the Protection Plate.
17 Fix the Flexible Cable with the Cable Holder with keeping
the condition of 16 .
Cable Holder
Cable Holder
3-67
19 Fix the Flexible Cable with the Clamp.
Clamp
20 Fix the Tool Carriage Board, and connect the Crop Mark Pinch Roller Sensor Tool Carriage
Sensor, Pinch Roller Sensor and Solenoid Wirings.
Crop Mark Sensor Board
Solenoid
3-68
23 Fix the Tool Carriage Board Cover. Tool Carriage Board Cover
3-69
3-13 PINCH ROLLER REPLACEMENT
1 Conical Type is used on both Left & Right Pinch Rollers Left Pinch Roller Right Pinch Roller
and flat type is used for the Middle Pinch Rollers.
Red marking
2 Remove the E ring on one side if the Pinch Roller and pull
out the Shaft.
Pinch Roller
Shaft
3 Put the new Pinch Roller with Washers and put the Shaft
into the Pinch Roller.
Fixing operation becomes easy when you put the
Washers to the Pinch Roller with grease.
Washer
4 Fix the E ring and make sure that the Pinch Roller
rotates smoothly.
E ring
3-70
3-14 TAKE-UP BOARD REPLACEMENT
TU Cover
Plate
Shaft
3-71
5 Connect all the cables to the Board.
Plate
Shaft
TU Cover
3-72
4 Adjustment
4-1 Special Tools
4-1
4-2 SERVICE MODE
MENU
[ ], [ ], [ ] + POWER ON [ MENU ] key SERVICE MENU
SERVICE MENU PRINT MENU HEAD RANK HEAD RANK 1 This menu is used for entering the HEAD RANK for each HEAD
PRINT MENU HEAD RANK HEAD 1 1234567 (1/5) with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
HEAD RANK HEAD RANK 6 Warning sound goes off when the calculation for verification,
HEAD 6 1234567 (1/5) CHECK SUM, is not correct, in order to avoid input error.
BIAS
--- VIEW ---
VERTICAL
--- VIEW ---
HORIZONTAL H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is
defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
Cursor can be moved with [left] and [right] keys, and the heads can
be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [left] key when the cursor is on the head 1.
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, Low 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT3, Low 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, High 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT3, High 2 1 3 2 1 3
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end.
Default: It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-2
Normal (beeps 1 time)
PRINT MENU NOW PROCESSING.. LINEAR ENCODER
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED
This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-7 LINEAR ENCODER SETUP].
LINEAR CALIB.
0.18%
This is for calibrating the cutting size in the scan direction by calculating the expansion and contraction amount of the
Encoder Scale. If [ AUTO ENV. MATCH ] is enabled, the same calibration is performed when setting up the media.
PRINT MENU DOUBLED HEADS This menu is displayed only when the Ink Type is Max 2MC.
DOUBLED HEADS HEAD 1&2 5&6 This is for specifying the MC head combination to be disabled under the
situation when the Ink Type is Max 2MC and printing in non-high-speed
mode using 4heads.
This setting is active only when ALTERNATE HEAD is DISABLED in the
user menu. Options: 1&2, 5&6 Default: 5&6
4-3
Normal
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK COMPLETED
Checking Error
I/S CHECK ERROR
CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. It may damage Head, Cap or Wiper Unit.
I/S MENU CAP ADJUST ADJUST POS. This is for adjusting and checking
CAP ADJUST ADJUST POS. 0.00 -2.00 the height of the cap. Refer to
[4-8 CAP HEIGHT ADJUSTMENT].
4-4
Remove all cartridges
before pressing ENTER Set cartridge to SLOT1
All cartridges must be removed before entering IC
I/S MENU CARTRIDGE IC CHECK CHECK menu.
CARTRIDGE IC CHECK SLOT1 INSERT It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.
Error
IC CHECK IC CHECK
SLOT1 ERROR SYSTEM ERROR
Normal Next, IC communication is checked individually by SLOT.
IC CHECK When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. Display
SLOT1 OK shows [OK], when the communication is done properly.
As cartridge is removed, the next cartridge SLOT number
From SLOT1 to 12 in order to be inserted is displayed. Starting from SLOT1, it
continues to SLOT12 in order. When the check of
Set cartridge to SLOT12 SLOT12 is completed, the following message is
IC CHECK displayed at the end of check.
SL1 : CAPACITY
Ink capacity of the Ink Cartridge IC is displayed.
400cc
SL1 : CONSUM.
Ink consumption of the Ink Cartridge is displayed.
100.000cc
SL1 : INSERT
The insert count of the Ink Cartridge is displayed.
1 times
SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000
System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
4-5
SERVICE MENU CUTTING MENU CROPMARK SENSE PERFORMING MIN 2.5V MAX2.7
CUTTING MENU CROPMARK SENSE OUTLEVEL CHECK TEST PRINT [2.5V ]
This menu is used for adjusting the Crop Mark Sensor. Refer to [4-9 CROP MARK SENSOR ADJUSTMENT].
The result of this adjustment can be checked in the SENSOR CHECK menu. However, it must be aware that
without adjusting the sensor here, the result of [S: CROP MARK SENSOR] in the SENSOR CHECK menu is
not referable.
The tool carriage is free to move after OUTLEVEL CHECK is done. Moving the carriage off the crop mark
with your hand, it is available to check the level of white part, where no ink is on.
This menu is used for adjusting the Crop Mark Sensor sensitivity. There are three levels of sensitivity, 0, +1 and +2.
This adjustment may help when Crop Mark detection is failed in the default level setting. However, this setting must
not be changed unless necessary. The detection accuracy is not assured when this parameter is changed.
CUTTING MENU FORCE ADJUST 30gf This menu is used for adjusting the Tool Pressure.
FORCE ADJUST 30gf 17 16 Refer to [4-14 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30
200gf Range: 31 to 80
CUTTING MENU CROP-CUT ADJ. PERFORMING This menu is used for adjusting the position of Crop
CROP-CUT ADJ. TEST PRINT TEST PRINT Mark Sensor and the cutting edge of Tool.
Refer to [4-10 CROP-CUT ADJUSTMENT].
CROP-CUT ADJ. F:+0.30 +0.30mm When it shows [ ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with MENU key
it needs to be set with the value of [0].
With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.
It is available to confirm the adjustment by TEST PRINT (adjustment is reflected to TEST PRINT).
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.
CUTTING MENU PRINT-CUT ADJ. PERFORMING This menu is used for adjusting Print/Cut position.
PRINT-CUT ADJ. TEST PRINT TEST PRINT Refer to [4-11 PRINT/CUT POSITION ADJUSTMENT].
PRINT-CUT ADJ. F:+0.30 +0.30mm When it shows [ ], it means that it has never
SETTING S:-0.40 -0.40mm been setup and it needs to be set. In this case, even
if adjustment is unnessesary due to the test result,
Returns to menu with MENU key it needs to be set with the value of [0].
With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour.
With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed.
After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu.
It is available to confirm the adjustment by TEST PRINT (adjustment is reflected to TEST PRINT).
As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation.
The adjustment made here is not reflected to the setting of the user menu.
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The second page shows the status of each
The first page shows the status of each sensor. Each alphabet stands for as follows. Cartridge Sensor and Ink Empty Sensor.
F: Front Paper Sensor U: Head Up/Down Sensor Head Up/Down Sensor Each color has 2 positions and the left side
R: Rear Paper Sensor L: Sheet Load Sensor H: Head HIGH on the didplay shows the left-side head.
S: Crop Mark Sensor W: Pinch Roller Sensor L: Head LOW
H: Head Lock Sensor c: Capping Sensor Blank: Cartridge not inserted, Ink remains
O: Limit Sensor w: Wiper Sensor TU Motor Drive Sensor C: Cartridge inserted, Ink remains
C: Front Cover Sensor a: TU Motor Drive Sensor : Driving E: Cartridge not inserted, Ink empty
P: Maintenance Cover Sensor (When TU is connected) Blank: Not driving : Cartridge inserted, Ink empty
b: Out of use
4-6
Revised 7
SERVICE MENU THERMISTOR CHK This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the leftmost head (HEAD), and
THERMISTOR CHK HEAD:25 C/ 77 F the thermistor placed on the Head Board (BOARD). The temperature on the left is in Celsius ans the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
THERMISTOR CHK [HEAD] and [BOARD] are not necessarily the same.
BOARD 25 C/ 77 F
SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
SUB MENU SERIAL NO. ZS00000 with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
This menu is to change Ink Type. Different from the process in the user menu, Ink Type Max cm : ECO-SOL Max CMYKLcLm
operations such as Head Wash and Ink Fill are not included. Max MC : ECO-SOL Max CMYKMC
This menu is used as a correction purpose when a wrong type ink is selected. PIG cm : Pigment LcLm
When the ink type is changed, Ink System is initialized internally. Then, it exits AllMaxW : All ECO-SOL Max CMYKWW (White Ink)
the menu and Setup is canceled. (Only for White Ink Mode)
UNKNOWN : Ink Type not specified
4-7
SUB MENU PERIODIC CL. This menu is to select the type of periodic cleaning which is automatically performed during printing.
PERIODIC CL. LIGHT LIGHT Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL
Cleaning period can be set up in PERIODIC CL. menu of the user menu.
FAN CHECK
BLOWER FAN
SUB MENU TU CHECK TU This menu is to confirm that Take-Up unit which is
TU CHECK TU START STOP connected to the connector equipped for Take-up unit
can be operated properly.
Refer to [4-17 TAKE-UP UNIT OPERATION CHECK].
When Take-Up unit is not connected
[TU] menu supports the one named [TAKE UP] of the
TU IS two connectors located on the bottom of the right
NOT CONNECTED printer body.
TU CHECK OPTION-TU
OPTION-TU START STOP
OPTION-TU IS
NOT CONNECTED
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as
an information.
SUB MENU DIP SW CHECK This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
DIP SW CHECK 0110 0000 [0] is OFF and [1] is ON.
bit # [1 2 3 4 5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when
SUB MENU KEY CHECK any key has not been pressed. It shows the key name when some key is pressed. And it shows a message
KEY CHECK NONE of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button
is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to
be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing
other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key,
it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot
be turned off with the sub power key while performing this menu.
SUB MENU This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the
Abbreviated
LCD/LED/BUZ CHK functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back
light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD.
Returns when completed
Confirm that all functions operate properly, visually and by the sound.
SUB MENU MAINTE. MSG. This menu is to set up the timing to show the message for maintenance. It displays the message
MAINTE. MSG. NONE 100 hours suggesting to perform maintenance when the total print time reaches the specified hours.
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
4-8
SCAN : Aging for Scan Motor.
SERVICE MENU MOTOR MENU AGING SCAN The Head Carriage runs max. printing width
MOTOR MENU AGING SCAN NOW AGING in Scan direction.
AGING FEED BOTH : The Head Carriage runs max. printing width
NOW AGING in Scan direction, and at the same time, Grit Roller
FEED runs 100mm back and forth.
MOTOR MENU SERVO LOCK SERVO LOCK This menu is to check whether Servo Motor can be locked
properly. While in this menu, Servo Motor is free. When the
SERVO LOCK S: 100 F: 0 0 Carriages are moved by hands, the displayed values change as
the feed-back is performed normally.
Servo Motor : FREE Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the normal power
SERVO LOCK SERVO LOCK control is performed.
As for [F(Feed direction)], the value displayed on the left changes
F: 240 20 F: 0 0 by Grid Encoder, and the right changes by Motor Encoder.
SERVICE MENU HEATER MENU SVC.MODE HEAT. This is to specify ON/OFF of the heater when the machine is started in the Service Mode.
HEATER MENU SVC. MODE HEAT. STOP > STOP START : Heater ON Default : STOP
STOP : Heater OFF
HEATER MENU PREHEAT TEMP. Range : 20 to 40 This menu is to specify the heater temperature of [PREHEAT] under the
PREHEAT TEMP. 35 C 35 C Default : 30 [PREHEATING] menu in the USER MENU.
(The heater temperature during media not setup.)
HEATER MENU HEAT TIMEOUT Range : OFF, 10 to 30min. This menu is to set the time to show the confirmation message when controlling
(in 10min. unit) heater temperature before printing. It shows the message of [HEATING
HEAT TIMEOUT OFF 10min Default : 20min. TIMEOUT CONTINUE?] when the temperature controll is not completed at the
specified timing while controlling the heater temperature before printing.
Revised 12 Revised 6
SERVICE MENU SYSTEM SWITCH PAGE1 This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
SYSTEM SWITCH PAGE1 00000000 Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.
PAGE1:Bit1 With [1], the error does not occur even if the 0
Cover Sensor
cover is open.
SYSTEM SWITCH PAGE16 Reflection to the test pattern [1] enables the settings of [FULL WIDTH S] and
PAGE1:Bit4 0
of a heater related parameters [SCAN INTERVAL] for all test patterns.
PAGE16 00000000
Maintenance flushing that Enables with [0], Disables with [1].
PAGE1:Bit7 0
bit #[ 8 7 6 5 4 3 2 1 ] takes place every 24 hours
With [1], [STANDARD HEAD] menu is added to
PAGE2:Bit6 Standard Head Menu 0
Revised 4 the Service Menu.
4-9
SERVICE MENU HISTORY MENU MOTOR HOURS F MOTOR HOURS F
HISTORY MENU MOTOR GROUP 3 hours CLEAR
In History Menu, the parameters are separated in groups CATEGORIES : MOTOR GROUP / HEAD GROUP / The menu shown on the upper LCD can be changed with [up] and
by categories. The parameters can be displayed or cleared MAINTE GROUP / WIPE GROUP / [down] keys. The corresponding parameter is shown on the lower
by entering the menu of each groups. PRINT GROUP / CUTTING GROUP / LCD. Refer to the HISTORY MENU List on the following pages.
INK GROUP / HEATER GROUP / Press [right] key to enter [CLEAR] menu, and parameter can be
ERROR GROUP / SYSTEM cleard by pressing [ENTER] key.
SERVICE MENU REPORT SERVICE REPORT Reports can be printed. The Head to print the report is selectable considering the case of head
REPORT SERVICE REPORT HEAD H1 trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.
H1/H2/H3/H4/H5/H6 SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional
Service Information.
HISTORY : History Report is printed.
REPORT HISTORY REPORT CARTRIDGE : Ink Cartridge IC Report is printed.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
HISTORY REPORT HEAD H1 100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
H1/H2/H3/H4/H5/H6 Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)
REPORT CARTRIDGE
CARTRIDGE HEAD H1
H1/H2/H3/H4/H5/H6
REPORT
SERIAL
4-10
HISTORY MENU
MOTOR GROUP
Item Contents Unit Reference
MOTOR FEED Total time that the Feed Motor has been rotated hour
MOTOR SCAN Total time that the Scan Motor has been rotated hour Life: 1500 hours
PUMP TIMES A Total time that the Pump Motor A has been rotated times Life: 200,000 times
PUMP TIMES B Total time that the Pump Motor B has been rotated times Life: 200,000 times
PUMP TIMES C Total time that the Pump Motor C has been rotated times Life: 200,000 times
CLEAR ALL Clear all the value in the Motor Group.
HEAD GROUP
Item Contents Unit Reference
Shot Cnt. 1 Number of shots fired from the nozzle (H1 left) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT2
Revised 6
Shot Cnt. 2 Number of shots fired from the nozzle (H1 right) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT8
Shot Cnt. 3 Number of shots fired from the nozzle (H2 left) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT3
Shot Cnt. 4 Number of shots fired from the nozzle (H2 right) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT9
Shot Cnt. 5 Number of shots fired from the nozzle (H3 left) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT6
Shot Cnt. 6 Number of shots fired from the nozzle (H3 right) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT12
Shot Cnt. 7 Number of shots fired from the nozzle (H4 left) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT1
Shot Cnt. 8 Number of shots fired from the nozzle (H4 right) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT7
Shot Cnt. 9 Number of shots fired from the nozzle (H5 left) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT5
Shot Cnt. 10 Number of shots fired from the nozzle (H5 right) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT11
Shot Cnt. 11 Number of shots fired from the nozzle (H6 left) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT4
Shot Cnt. 12 Number of shots fired from the nozzle (H6 right) Shots/1000 Life: 6 billion Shots/nozzle Ink from SLOT10
WIPE H1 Number of times the Wiping has been performed (H1) times
WIPE H2 Number of times the Wiping has been performed (H2) times
WIPE H3 Number of times the Wiping has been performed (H3) times
WIPE H4 Number of times the Wiping has been performed (H4) times
WIPE H5 Number of times the Wiping has been performed (H5) times
WIPE H6 Number of times the Wiping has been performed (H6) times
RUB H1 Number of times the Rubbing has been performed (H1) times
RUB H2 Number of times the Rubbing has been performed (H2) times
RUB H3 Number of times the Rubbing has been performed (H3) times
RUB H4 Number of times the Rubbing has been performed (H4) times
RUB H5 Number of times the Rubbing has been performed (H5) times
RUB H6 Number of times the Rubbing has been performed (H6) times
Revised 7 AUTO CL.H1 Number of times the Automatic Cleaning has been performed (H1) times
AUTO CL.H2 Number of times the Automatic Cleaning has been performed (H2) times
AUTO CL.H3 Number of times the Automatic Cleaning has been performed (H3) times
AUTO CL.H4 Number of times the Automatic Cleaning has been performed (H4) times
AUTO CL.H5 Number of times the Automatic Cleaning has been performed (H5) times
AUTO CL.H6 Number of times the Automatic Cleaning has been performed (H6) times
NORMAL CL. H1 Number of times the Normal Cleaning has been performed (H1) times
NORMAL CL. H2 Number of times the Normal Cleaning has been performed (H2) times
NORMAL CL. H3 Number of times the Normal Cleaning has been performed (H3) times
NORMAL CL. H4 Number of times the Normal Cleaning has been performed (H4) times
NORMAL CL. H5 Number of times the Normal Cleaning has been performed (H5) times
NORMAL CL. H6 Number of times the Normal Cleaning has been performed (H6) times
MEDIUM CL. H1 Number of times the Medium Cleaning has been performed (H1) times
MEDIUM CL. H2 Number of times the Medium Cleaning has been performed (H2) times
MEDIUM CL. H3 Number of times the Medium Cleaning has been performed (H3) times
MEDIUM CL. H4 Number of times the Medium Cleaning has been performed (H4) times
MEDIUM CL. H5 Number of times the Medium Cleaning has been performed (H5) times
MEDIUM CL. H6 Number of times the Medium Cleaning has been performed (H6) times
POWERFUL CL.H1 Number of times the Powerful Cleaning has been performed (H1) times
POWERFUL CL.H2 Number of times the Powerful Cleaning has been performed (H2) times
POWERFUL CL.H3 Number of times the Powerful Cleaning has been performed (H3) times
POWERFUL CL.H4 Number of times the Powerful Cleaning has been performed (H4) times
POWERFUL CL.H5 Number of times the Powerful Cleaning has been performed (H5) times
POWERFUL CL.H6 Number of times the Powerful Cleaning has been performed (H6) times
Revised 7 INK RENEW N.H1 Number of times the Ink has been renewed (Normal) (H1) times Only for White Ink Mode.
INK RENEW N.H2 Number of times the Ink has been renewed (Normal) (H2) times Only for White Ink Mode.
INK RENEW N.H3 Number of times the Ink has been renewed (Normal) (H3) times Only for White Ink Mode.
INK RENEW N.H4 Number of times the Ink has been renewed (Normal) (H4) times Only for White Ink Mode.
INK RENEW N.H5 Number of times the Ink has been renewed (Normal) (H5) times Only for White Ink Mode.
INK RENEW N.H6 Number of times the Ink has been renewed (Normal) (H6) times Only for White Ink Mode.
INK RENEW F.H1 Number of times the Ink has been renewed (Full) (H1) times Only for White Ink Mode.
INK RENEW F.H2 Number of times the Ink has been renewed (Full) (H2) times Only for White Ink Mode.
INK RENEW F.H3 Number of times the Ink has been renewed (Full) (H3) times Only for White Ink Mode.
INK RENEW F.H4 Number of times the Ink has been renewed (Full) (H4) times Only for White Ink Mode.
INK RENEW F.H5 Number of times the Ink has been renewed (Full) (H5) times Only for White Ink Mode.
INK RENEW F.H6 Number of times the Ink has been renewed (Full) (H6) times Only for White Ink Mode.
CLEAR H6 Clear all the value of the H6.
CLEAR H5 Clear all the value of the H5.
CLEAR H4 Clear all the value of the H4.
CLEAR H3 Clear all the value of the H3.
CLEAR H2 Clear all the value of the H2.
CLEAR H1 Clear all the value of the H1.
CLEAR ALL Clear all the value of all the Head.
4-11
MAINTENANCE GROUP
Item Contents Unit Reference
MAINTE. COUNT Number of times the Head Maintenance has been performed times
TOTAL TIME Lapsed time from the last Head maintenance hour This value is cleared automatically after carrying out the Head Maintenance.
PRINTING TIME Printing time from the last Head Maintenance hour This value is cleared automatically after carrying out the Head Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.
WIPER GROUP
Item Contents Unit Reference
WIPING COUNT Number of times the Wiping has been performed times This value is cleared automatically after replacing it.
RUBBING COUNT Number of times the Rubbing has been performed times This value is cleared automatically after replacing it.
WIPE REPLACE Number of times the Wipe has been replaced times
CLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
Item Contents Unit Reference
PRINTING TIME Total time of printing performed hours Test print time is excluded.
INK GROUP
Item Contents Unit Reference
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times
CARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed times
CARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed times
CARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed times
CARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed times
CARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed times
CARTRIDGE 7 Number of times the Ink Cartridge 7 has been changed times
CARTRIDGE 8 Number of times the Ink Cartridge 8 has been changed times
CARTRIDGE 9 Number of times the Ink Cartridge 9 has been changed times
CARTRIDGE 10 Number of times the Ink Cartridge 10 has been changed times
CARTRIDGE 11 Number of times the Ink Cartridge 11 has been changed times
CARTRIDGE 12 Number of times the Ink Cartridge 12 has been changed times
CHANGE INK TYPE Number of times the Ink Type has been changed times
Revised 7 RENEW MSG N. Number of times the Ink Renewal has been announced (Normal) times Only for White Ink Mode.
RENEW MSG F. Number of times the Ink Renewal has been announced (Full) times Only for White Ink Mode.
RENEW CANCEL N. Number of times the Ink Renewal has been cancelled (Normal) times Only for White Ink Mode.
RENEW CANCEL F. Number of times the Ink Renewal has been cancelled (Full) times Only for White Ink Mode.
CLEAR ALL Clear all the value in the INK GROUP.
ERROR GROUP
Item Contents Unit Reference
SERVICE CALL Number of times the Service Call has occurred times
S-CALL HISTORY Service Call Number of the last 5 Calls. No.
MOTOR ERROR F Number of times the Feed Motor Error has occurred times
MOTOR ERROR S Number of times the Scan Motor Error has occurred times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred times
Number of times of forcible capping for Head dry prevention that works when cap is left open for
Revised 7 EMERG. CAPPING Number of times the Emergency Capping Error has occurred times
10 minutes or more due to cover open or other reasons.
START UNCAPPED Number of times the machine has started uncapped times When cap is left open, it is detected when machine is started.
CLEAR ALL Clear all the value in the ERROR GROUP.
HEATER GROUP
Item Contents Unit Reference
PRE USE TIME Total time of PRE heater used hour
PRINT USE TIME Total time of PRINT heater used hour
DRYER USE TIME Total time of DRYER used hour
OPT. USE TIME Total time of OPTION DRYER used hour
CLEAR ALL Clear all the value in the HEATER GROUP.
CUTTING GROUP
Item Contents Unit Reference
CUTTING TIME Total time of Cutting performed hour Test Print time is excluded.
DISCONNECT CARR. Number of times the carriages has been disconnected times Disconnection of Tool Carriage and Head Carriage
CLEAR ALL Clear all the value in the CUTTING GROUP.
SYSTEM GROUP
Item Contents Unit Reference
POWER ON COUNT Number of times Subpower has been turned on times
POWER ON TIME Total time of Subpower ON hour SLEEP time is excluded.
SLEEP TIME Total time of the machine in Sleep Mode hour
SHEETCUT COUNT Number of times the Sheet Cut has been performed times It counts Auto Sheet Cut performed by both command and oanel.
PECK USED COUNT Number of times PECK has been used times
CLEAR ALL Clear all the value in the SYSTEM GROUP.
4-12
Roland SOL JET PRO III series
Model XC-540 IP Address 133, 111, 128, 060 Ink type E-SOL Max LcLm
Version 1.02 Subnet Mask 255, 255, 252, 000 Ink remain (1-6) 74/ 86/ 64/ 100/ 71/ 100
Serial No. XX00001 Gateway Address 000, 000, 000, 000 Ink remain(7-12) 100/ 100/ 97/ 72/ 100/ 100
Date 2006/06/25 16:24 MAC Address 00:40:AB:FF:01:30
Menu language Japanese Scan interval 0.0 sec Set remain at loading Disable
Length unit mm Sleep Enable Heater setting(PRE) 35 C / 94 F
Temperature unit C Sleep interval 30 min Heater setting (PRINT) 35 C / 94 F
Head height High Sheet remain 0.0m Heater setting (DRYER) 50 C / 122 F
Edge detection Enable Periodic cleaning NONE Feed for dry Disable
Empty mode Stop Vacuum power Auto Preheating PREHEAT
Calibration +2.20 % Option Dryer Enable
Full width scanning FULL Blower Fan Enable
Bi-dir. simple -4
H1 H2 H3 H4 H5 H6 H1 H2 H3 H4 H5 H6
Bi-dir. adjust No. 1 -3.5 -2 -2 -2 -1 0 No. 3 -3 -2.5 -2.5 -2 -2 -1.5
No. 2 -1 -1 -1 +0.5 -0.5 +1.5 No. 4 -2 -1 -1 -1 -1 -0.5
Tool parameter
Force 60 gf Cutting calib. (F/S) 0.00/ 0.00% Cutting priority Menu
Velocity 20 cm/s Print-cut adjust (F/S) 0.00/ +0.10 mm Prefeed Disable
Offset 0.250 mm Crop-cut adjust (F/S) 0.00/ 0.00 mm Auto Env Match Enable
Up velocity 20 cm/s
(Abbreviated)
4-13
Service Report
History Report
Model XC-540 Serial No. : XX00001
Version 2.20 Date : 2008/01/25 16:24
==== Motor group ====
Motor feed (trip / total [clear]) 1 / 1 hours [0]
Motor scan (trip / total [clear]) 3 / 3 hours [0]
Pump Times A (trip / total [clear]) 5,829 / 5,829 times [0]
Pump Times B (trip / total [clear]) 5,664 / 5,664 times [0]
Pump Times C (trip / total [clear]) 5,461 / 5,461 times [0]
==== Maintenance group ====
Maintenance Count 3 times
Total Time 134 hours
Printing time 10 hours
==== Wiper group ====
Wiping count 42 times
Rubbing count 0 times
Wiper replace count 1 times
==== Head group ====
Shot Cnt. 1 (trip / total [clear]) 4,277 / 4,277 times [0]
Shot Cnt. 2 (trip / total [clear]) 4,260 / 4,260 times [0]
Shot Cnt. 3 (trip / total [clear]) 12,387 / 12,387 times [0]
Shot Cnt. 4 (trip / total [clear]) 12,408 / 12,408 times [0]
Shot Cnt. 5 (trip / total [clear]) 7,287 / 7,287 times [0]
Shot Cnt. 6 (trip / total [clear]) 7,285 / 7,285 times [0]
Shot Cnt. 7 (trip / total [clear]) 2,026 / 2,026 times [0]
Shot Cnt. 8 (trip / total [clear]) 2,021 / 2,021 times [0]
Shot Cnt. 9 (trip / total [clear]) 6,873 / 6,873 times [0]
Shot Cnt. 10 (trip / total [clear]) 6,883 / 6,883 times [0]
Shot Cnt. 11 (trip / total [clear]) 5,518 / 5,518 times [0]
Shot Cnt. 12 (trip / total [clear]) 5,529 / 5,529 times [0]
H1 H2 H3 H4 H5 H6
Wiping count for head 62 62 60 60 62 62 times
Rubbing count for head 6 6 6 6 0 0 times
Headrank set count 0 0 0 0 0 0 times
Auto cleaning count 6 6 6 6 6 6 times
Normal cleaning count 10 10 9 9 10 10 times
Medium cleaning count 4 4 4 4 6 6 times
Powerful cleaning count 2 2 2 2 0 0 times
Revised 7 Ink renewal (normal) 0 0 0 0 2 2 times
Ink renewal (full) 0 0 0 0 0 0 times
==== Print group ====
Printing time 2 hours
Print pages 39 pages
==== Ink group ====
Cartridge change (1-6) 0 0 0 1 0 0 times
Cartridge change (7-12) 0 1 0 0 1 0 times
Change ink type 0 times
Revised 7 Renewal messages (N/F) 17 3 times
Renewal canceling (N/F) 16 3 times
==== Error group ==== ==== System group======
Service call count 0 times Power on count 197 times
Service call history **** **** **** **** **** Power on time 45 hours
Motor error (feed) 0 times Sleep time 5 hours
Motor error (scan) 1 times Sheet cut count 34 hours
Low temperature error 0 times Peck used count 0 times
High temperature error 0 times
Emergency capping 0 times
Start uncapped 2 times
====Heater group==== PRE PRINT DRYER OPT.
Heater used time 18 18 18 16 hours
====Cutting group====
Cutting time 1 hours
Disconnect carr. count 70 times
4-14
Ink Cartridge Report
Model XC-540 Serial No. : XX00001
Version 1.02
No : SERIAL / INK TYPE / CAP. / LOT No/ CONSUM. / TIME / INS. / FLAG
1: NO IC CHIP / / / / / / /
2: 14f83740020000a6 / eSOL C / 400 cc / 61002A / 55.526cc / 0y003d00h07m48s / 1 / 00000000
3: 1449ff3f070000b8 / eSOL M / 400 cc / 60806A / 86.091cc / 0y001d05h19m20s / 1 / 00000000
4: 14e09c400200001f / eSOL Lc / 400 cc / 60906A / 0.063cc / 0y000d13h14m59s / 2 / 00000000
5: 1442f14f060000fd / eSOL Lm / 400 cc / 60807A / 43.356cc / 0y001d08h51m44s / 1 / 00000000
6: 148e3a85060000ef / eSOL Y / 400 cc / ----------- / 77.280cc / 0y001d11h08m29s / 0 / 00000000
7: 1449ff3f020000b8 / eSOL K / 400 cc / 60911A / 0.641cc / 0y001d00h10m01s / 0 / 00000000
8: 1438f73f05000086 / eSOL C / 400 cc / 61002A / 62.584cc / 0y003d00h36m21s / 1 / 00000000
9: 1442f53f020000fd / eSOL M / 400 cc / 60806A / 11.978cc / 0y001d10h07m37s / 0 / 00000000
10 : 14f82960050000a6 / eSO L Lc / 400 cc / 60906A / 98.108cc / 0y000d18h52m14s / 2 / 00000000
11 : 148e3a41020000ef / eSOL Lm / 400 cc / 60807A / 0.892cc / 0y001d06h22m07s / 1 / 00000000
12 : 1438f73f02000029 / eSOL Y / 400 cc / 60911A / 0.748cc / 0y001d01h56m57s / 0 / 00000000
Event Log
Model XC-540 Serial No. : XX00001
Version 1.02 Date : 2006/06/25 16:24
Date Time Temp. Event Information Date Time Temp. Event Information
----------- ------ -------- ---------------------- ------------------------------------------------------- ----------- ------ -------- ---------------------- -------------------------------------------------------
06/06/01 14:12 28 Print start Testpattern 06/05/31 03:53 28 Sleep out
06/06/01 14:09 28 Setup done Width : 1204mm Env. : 0.097 06/05/31 02:33 28 Sleep in
06/06/01 14:08 28 Cancel done 06/05/31 01:18 23 Sub power on Normal
06/06/01 14:08 28 Cancel start User cancel 06/05/31 01:18 23 Main power on Normal
06/06/01 14:07 28 Setup done Width : 1204mm Env. : 0.097 06/05/31 00:02 25 Sub power off
06/06/01 14:07 28 Cancel done 06/05/30 23:59 25 Cleaning Power on cleaning
06/06/01 14:07 28 Cancel start User cancel 06/05/30 23:59 25 Sub power on Normal
06/06/01 14:01 28 Setup done Width : 1204mm Env. : 0.098 06/05/30 12:16 30 Sub power off
06/06/01 14:00 28 Sub power on Service mode 06/05/30 11:29 32 Print done
06/06/01 14:00 28 Sub power off 06/05/30 11:28 32 Print start
06/06/01 13:56 28 Print done Testpattern 06/05/30 11:28 32 Print done
06/06/01 13:55 28 Print start Testpattern 06/05/30 11:26 32 Print start
06/06/01 13:55 28 Print done Testpattern 06/05/30 11:26 32 Print done
06/06/01 13:53 27 Print start Testpattern 06/05/30 11:24 32 Print start
06/06/01 13:53 27 Setup done Width : 1204mm Env. : 0.100 06/05/30 11:24 32 Print done
06/06/01 13:52 27 Sub power on Service report mode 06/05/30 11:20 32 Print start
06/06/01 13:52 27 Sub power off 06/05/30 11:20 32 Print done
06/06/01 13:29 26 Print done Testpattern 06/05/30 11:17 32 Print start
06/06/01 13:28 26 Print start Testpattern 06/05/30 11:16 32 Setup done Width : 1304mm Env. : 0.066
06/06/01 13:28 26 Print done Testpattern 06/05/30 11:16 32 Cancel done
06/06/01 13:28 26 Print start Testpattern 06/05/30 11:16 32 Cancel start User cancel
06/06/01 13:28 26 Print done Testpattern 06/05/30 11:15 32 Print done Testpattern
06/06/01 13:27 26 Print start Testpattern 06/05/30 11:15 32 Print start Testpattern
06/06/01 13:27 26 Print done Testpattern 06/05/30 11:14 32 Print done Testpattern
06/06/01 13:26 26 Print start Testpattern 06/05/30 11:14 32 Print start Testpattern
06/06/01 13:26 26 Print done Testpattern 06/05/30 11:13 32 Print done Testpattern
06/06/01 13:26 26 Print start Testpattern 06/05/30 11:13 32 Print start Testpattern
06/06/01 13:25 26 Print done Testpattern 06/05/30 11:05 32 Print done
06/06/01 13:25 26 Print start Testpattern 06/05/30 10:58 32 Print start
06/06/01 13:25 26 Print done Testpattern 06/05/30 10:57 32 Print done
06/06/01 13:24 26 Print start Testpattern 06/05/30 10:50 32 Print start
06/06/01 13:24 26 Print done Testpattern 06/05/30 10:37 32 Print done
06/06/01 13:24 26 Print start Testpattern 06/05/30 10:29 32 Print start
06/06/01 13:22 26 Print done Testpattern 06/05/30 10:29 32 Setup done Width : 1304mm Env. : 0.067
06/06/01 13:22 26 Print start Testpattern 06/05/30 10:28 32 Cancel done
06/06/01 13:21 26 Print done Testpattern 06/05/30 10:25 32 Cancel start User cancel
06/06/01 13:18 26 Print start Testpattern 06/05/30 10:24 32 Print start
06/06/01 13:18 26 Setup done Width : 1204mm Env. : 0.107 06/05/30 10:24 32 Print done
06/06/01 13:17 26 Sub power on Normal 06/05/30 10:17 32 Print start
06/05/31 12:12 28 Sub power off 06/05/30 10:15 32 Print done Testpattern
06/05/31 11:52 28 Sleep out 06/05/30 10:14 32 Print start Testpattern
06/05/31 08:09 29 Sleep in 06/05/30 10:13 32 Print done
06/05/31 07:39 28 Print done Testpattern 06/05/30 10:12 32 Print start
06/05/31 07:39 28 Print start Testpattern 06/05/30 10:11 32 Print done
06/05/31 07:38 28 Print done Testpattern 06/05/30 10:10 32 Print start
06/05/31 07:38 28 Print start Testpattern 06/05/30 10:10 32 Print done
06/05/31 07:26 28 Setup done Width : 1204mm Env. : 0.092 06/05/30 10:08 31 Print start
06/05/31 07:07 26 Sub power on Normal 06/05/30 10:08 31 Print done
06/05/31 07:07 26 Main power on Normal 06/05/30 10:04 31 Print start
06/05/31 03:53 28 Sub power off 06/05/30 10:04 31 Print done
4-15
Other Factory Mode
4-16
Key Combinations
4-17
REVISED 1
4-3 HOW TO UPGRADE/INSTALL FIRMWARE
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
4-18
Start the Peck4 on PC.
3
[Peck4] screen is displayed, and click [Select Port]
button.
4-19
The machine goes into the Firmware Upgrade mode
7
automatically. FIRMWARE V1.0 NG DATA ERROR
When upgrade is completed, the sub power switch
turns off automatically.
COMPLETE
This is required when a new Main Board without the firmware is installed.
UPDATE FIRMWARE?
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-20
Press MENU key, and set [IP ADDRESS], [SUBNET
3
MASK] and [GATEWAY ADDR.].
Press [ ] and [ ] keys for moving between digits,
and [ ] and [ ] keys for selecting value. After setting
an address, press [ENTER] key to go next address
setting.
When [GATEWAY ADDR.] is set, it returns to the
waiting mode for receiving the firmware by pressing
[ENTER] key.
4-21
[Peck4] screen is displayed again.
6
Click [Firmware Upgrade] button.
COMPLETE
4-22
Turn on the sub power switch while pressing [ ],
9
[ ],and [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu. [ ],[ ] , [ENTER] + SUB POWER ON
Press [ENTER] key to start initialization. The sub power
turns off automatically when it is completed.
INITIALIZE ALL
SYS,PARAMETER
[ ]
INITIALIZE
COMPLETED
[MENU] key
MENU
SERVICE MENU
MENU
SYSTEM INFO.
[ ][ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
[ ]
4-23
Start the Peck4 on PC.
12
[Peck4] screen is displayed, and click [Put Parameters]
button.
4-24
4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
Turn on the main power switch and sub power switch. MENU
1
Select [SYSTEM INFO.] > [NETWORK] > [IP
[ ]
ADDRESS] in the User's Menu and set the IP address.
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
Cancel the RIP when the RIP is running. NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.003
Click [Update].
3
4-25
The progress is shown in percentage while upgrading.
5
Turn off the sub power switch and main power switch
once.
4-26
REVISED 3
4-5 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
Remove the Front Cover, Right I/S Cover and Inner I/S FRONT COVER
1
Cover. RIGHT I/S COVER
RIGHTINNERPLATE
4-27
Turn on the sub power switch while pressing [ ], [ ]
4
and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine. [ ],[ ],[ ] + SUB POWER ON
[MENU] key
MENU
SERVICE MENU
[BIAS ADJUSTMENT]
Select the [BIAS] > [TEST PRINT] menu under the
5 SERVICE MENU
[HEAD ADJUST] menu and press [ENTER] key. PRINT MENU
[ ] [ ]
PRINT MENU
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
C M Y K Lm Lc
4-28
Insert the 1.5 mm Hexagonal Wrench through the hole of
8
the Head Carriage, then, turn the adjustment screw to
make the lines of each color in the test pattern to be
straight.
*Reference* ADJUSTMENT
Position of the printing moves 1 line by turning SCREW
- When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.
2
Torque for tightening is 2kgf • cm (20cNm).
3
Make sure not to tighten the screws firmly.
4-29
Print the test pattern again.
10
If the result is not satisfactory, repeat 5 to 9 .
4-30
[VERTICAL ADJUSTMENT]
Select the [VERTICAL] > [TEST PRINT] under the
11 SERVICE MENU
[HEAD ADJUST] menu and press [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
K C K M K Y K Lm K Lc K
1
Loosen the screws fixing the Head for 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
3
*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.
ADJUSTMENT SCREW
4-31
- When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
- When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.
2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws firmly.
4-32
If the VERTICAL test print reult is satisfactory, select the
17
[BIAS] > [TEST PRINT] menu under the [HEAD ADJUST]
menu and print the BIAS test pattern again.
If the BIAS test print result is not satisfactory, repeat
BIAS ADJUSTMENT.
4-33
[ HORIZONTAL ADJUSTMENT ]
18 Select the [HORIZONTAL] > [TEST PRINT] in the [HEAD SERVICE MENU
ADJUST] menu and press [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
H6
H5
H3
H2
H1
H5
H3
H2
H1
H6
H5
H3
H2
H1
Head Position :
DT3.Low -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
Low
H6
H5
H3
H2
H1
4-34
20 Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the
parameters checked at 19 with [ ] and [ ] keys.
Press [ENTER] key to save the settings.
HORIZONTAL
TEST PRINT
HORIZONTAL H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1
HORIZONTAL H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1
4-35
[ BIDIRECTION ADJUSTMENT ]
21 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD SERVICE MENU
ADJUST] menu and press [ENTER] key. PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
H6
H5
H4
H3
H2
H1
DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
Head Position :
High H6
H5
H4
H3
H2
H1
DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
Head Position : DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
Low
H6
H5
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
4-36
23 Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the
parameters checked at 22 with [ ] and [ ] keys.
Press [ENTER] key to save the settings.
BI-DIR.DEFAULT
TEST PRINT
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, Low 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT3, Low 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT1, High 2 1 3 2 1 3
BI-DIR.DEFAULT H1 H2 H3 H4 H5 H6
DT3, High 2 1 3 2 1 3
4-37
4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error, and
also cause a cutter-down error when separating the sheet.
Remove the Right I/S Cover, Front Cover and Right Inner
1 Plate.
FRONT COVER
RIGHT I/S COVER
PUMP COVER
LIMIT INITIALIZE
MENU
4-38
Confirm that Head Carriage is connected to Tool Carriage.
4
Also, lock the connected carriages if they are not locked.
OK OK
NG
NG
Unlock the carriages and move them to the left, off of the
6
capping unit.
4-39
Loosen the 4 screws fixing the capping unit.
7
4-40
Confirm that the Head is certainly capped, and press
11
[ENTER] key again. The Tool Carriage automatically SETTING UP
leaves the Head Carriage and it starts LIMIT POSITION THE LIMIT
INITIALIZE. [ ]
SETTING UP
CUTTER DOWN POS
12 Move the Tool Carriage with your hand until it makes full
contact with the left frame with CUT DOWN status.
DETECTING..
INITIALIZATION
COMPLETED
4-41
4-7 LINEAR ENCODER SETUP (Referential Time : 10min.)
LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper, and also
to confirm that it properly reads and corrects the width of the scale, which is stretched or shrunk due to the
operation environment, by the software coordinates. This operation is required when Limit Sensor, Encoder
Scale or Encoder Module is replaced or the position is adjusted.
[MENU] key
MENU
SERVICE MENU
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS: 1361.00mm
4-42
One of the messages appears at the completion of the
4 set up. In case of Setup error, check the followings.
[ ]
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
[ ]
LINEAR CALIB.
0.18%
LINEAR CALIB.
FAILED TO SETUP
4-43
4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
For this adjustment, the Head height can be either HIGH or LOW. When it is adjusted with one of the Head
heights, the setting for the other height is also changed automatically.
Open the Front Cover and remove the Right Inner Plate.
1 FRONT COVER
[MENU] key
MENU
SERVICE MENU
Revised 6
I/S MENU
CAP ADJUST
[ ]
CAP ADJUST
ADJUST POS.
4-44
Move the cap upward to the position that the cap
4 contacts exactly to the head, then press [ENTER] to [ ]
CAP ADJUST ADJUST POS.
update the adjustment value. ADJUST POS. 0.00 -2.00 HEAD
CAP
4-45
4-9 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, the crop marks cannot
be read correctly and it results in a problem of the position error of the cut line to the print. This adjustment is
required under following cases.
- CROP MARK SENSOR or TOOL CARRIAGE BOARD is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between CROP MARK SENSOR and the bed surface is changed.
The Pre-heater, Print Heater and Dryer must be off during this adjustment.
When it needs to be adjusted for a user media, use the media instead of SV-G-1270G. However, in this case, the
adjustment is to be optimized for the particular media and it may affect the crop mark detection on other media. The
result of the crop mark recognition on Roland media is not assured, when any media other than SV-G-1270G is used
for this adjustment.
[MENU] key
MENU
SERVICE MENU
4-46
Select [OUTLEVEL CHECK] under the [CROPMARK
4 SERVICE MENU
SENS] menu. CUTTING MENU
Crop Mark will be printed when [ENTER] key is pressed.
[ ]
CUTTING MENU
CROPMARK SENSE
[ ]
CROPMARK SENSE
OUTLEVEL CHECK
[ ]
Min2.5V Max2.7V
[2.5V]
Min2.5V Max2.7V
[2.5V]
4-47
4-10 CROP-CUT ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted,
the cutting position based on the detected Crop Marks becomes wrong, and that results in the mis-
alignment of the Print and Cut when performing the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced or adjusted.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up unit must not be used during this adjustment.
Revised 4
[MENU] key
Any type of media is available.
MENU
SERVICE MENU
Revised 4
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
Revised 4
CROP-CUT ADJ.
TEST PRINT 2
[ ]
4-48
From the test pattern, find the value where the print line
4 <TEST PATTERN>
matches the cut line. +2.0 -2.0
+1.0 -1.0
-0.5
+0.5 -0.5
Feed
Cut line
CROP-CUT ADJ.
F: Feed direction S: Scan direction SETTING
Left: Current value Right: New value [ ]
(Setting range: +/-2.00mm In 0.01mm unit)
F:+0.30 +0.30mm
key : Value of F, towards + S:-0.40 -0.40mm
key : Value of F, towards - [ ]
key : Value of S, towards +
key : Value of S, towards -
ENTER key : Saves new setting
MENU key : Moves out SETTING menu
CROP-CUT ADJ.
TEST PRINT
[ ]
4-49
A mark is printed, and detected by the crop mark sensor,
7 Broken line is indicating the cut line
and its contour is cut. Confirm the cut line position on the
print visually.
[Fine Adjustment]
-
F:
+
-
+
S:
After adjustment
4-50
4-11 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may
result in the mis-alignment of the printing and cutting.
This adjustment is required when Crop Mark Sensor, Tool Carriage or Print Head is replaced or adjusted,
and also when the relative distance between Tool and Print Head is changed.
Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV.
MATCH].
Also, Take-up unit must not be used during this adjustment.
Revised 4
[MENU] key
Any type of media is available.
MENU
SERVICE MENU
Revised 4
Perform BIDIRECTIONAL ADJUSTMENT in [4-5 HEAD
2 SERVICE MENU
ALIGNMENT].
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
Revised 4
CUTTING MENU
BIDIRECTIONAL ADJUSTMENT and this PRINT-CUT ADJ.
step must be done by using the same medila. [ ] [ ]
PRINT-CUT ADJ.
TEST PRINT 2
[ ]
4-51
From the test pattern, find the value where the print line
4
matches the cut line. <TEST PATTERN>
+2.0 -2.0
+1.0 -1.0
-0.5
+0.5 -0.5
Feed
Cut line
PRINT-CUT ADJ.
F: Feed direction S: Scan direction SETTING
Left: Current value Right: New value [ ]
CUTTING MENU
PRINT-CUT ADJ.
[ ]
PRINT-CUT ADJ.
TEST PRINT
[ ]
4-52
3 marks are printed at the left-end , right-end and the
7 center of the media, and each mark is cut. Confirm the
cut line positions on the marks visually.
F:+0.30 +0.30mm
key : Moves cut position towards front S:-0.40 -0.40mm
key : Moves cut position towards rear
[ ]
key : Moves cut position towards right
key : Moves cut position towards left
[Fine Adjustment]
ENTER key : Saves new setting
MENU key : Moves out SETTING menu -
F:
+
-
+
S:
+/-0.3mm +/-0.1mm
4-53
4-12 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by
calibrating the variation in Grit Roller diameter. Calibration is made based on the value in feeding media
[PET-G].
Without proper calibration, it causes misalignment in the feed amount of media, and results in the problems
such as white banding, banding of overlap or the dimension error of print result compared to the original
data.
[MENU] key
MENU
SERVICE MENU
CALIB.DEFAULT
TEST PRINT
[ ]
4-54
The tst pattern is printed.
4
Measure the length of the feed direction and use the value
to calculate the calibration amount with the formula
shown at 5 .
400mm
The test pattern is always printed with offset
0.00%. Even if a correction is made in the
Feed
[SETTING] menu, the test pattern is not
changed. 500mm
Scan
CA = Calibration Amount
CL = Commanded Length (=400mm) FORMULA
ML = Measured Length
CA = CL - ML x 100
ML
SETTING
+0.00% +0.15%
[ ]
4-55
4-13 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
Turn on the sub power switch while pressing [ ],[ ] [ ],[ ],[ ] + SUB POWER ON
2
and [ ] keys to enter the SERVICE MODE.
Select [FORCE ADJUST] menu. [MENU] key
MENU
SERVICE MENU
Only the Tool Carriage can be moved in [ ] [ ]
[FORCE ADJUST] menu.
SERVICE MENU
CUTTING MENU
[ ] [ ]
CUTTING MENU
FORCE ADJUST
4-56
Move the Pinch Rollers at the positions shown in the
5
figure, and lower them.
PINCHROLLER
GRIT ROLLER
Move the Tool Carriage to the position under the H mark TOP COVER
6
which is written on the rail.
RAIL
Turn the Adjustment Screw to adjust the space between ADJUSTMENT SCREW
7
the Pen end and Bed to be 2.5mm to 2.6mm.
BED
4-57
4-14 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)
Turn on the sub power switch while pressing [ ],[ ] [ ],[ ],[ ] + SUB POWER ON
1
and [ ] keys to enter the SERVICE MODE.
Select [FORCE ADJUST] menu. [MENU] key
MENU
SERVICE MENU
Only the Tool Carriage can be moved in [ ] [ ]
CUTTING MENU
FORCE ADJUST
PINCHROLLER
GRIT ROLLER
4-58
Move the Tool Carriage to the position under the H mark
4 TOP COVER
which is written on the rail.
RAIL
H
The rail has an H mark at the point where Tool
BELT
Height Adjustment is made during the
production of the machine. TOOL CARRIAGE
H mark indicates the highest position of the
bed. (The position where the space between H
FORCE ADJUST
30gf
[ ]
30gf
17 16
[TEST CUT]
Pull up the handle part of the Tool Holder with the DIAL
6
GAUGE(ST-013) and measure the pressure when the pen ST-013
30gf
17 16
TOOL HOLDER
[ ] [ ]
[ENTER]
FORCE ADJUST
200gf
[ ]
200gf
56 57
[TEST CUT]
4-59
Pull up the handle part of the Tool Holder with the TENSION
8
GAUGE(ST-002) and measure the pressure when the pen ST-002
200gf
56 57
TOOL HOLDER
[ ] [ ]
[ENTER]
the tip of the pen leaves the Bed by lifting the handle part
of the Tool Holder with the DIAL TENSION METER(ST-
013).
TOOL HOLDER
4-60
4-15 BELT TENSION ADJUSTMENT (Referential Time : 20min.)
[MENU] key
MENU
SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
2 and press [ENTER] key.
SERVICE MENU
I/S MENU
[ ][ ]
The Cap Unit moves down and be free to move by hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
[ ]
Turn off the sub power switch and main power switch.
4
4-61
Remove the Front Rail Cover and Top Cover.
5
FRONT RAIL COVER TOP COVER
Measure the tension of the belt at the position above the <Front side>
6 Upper Belt
center of the 4th grit roller from the left using TENSION
GAUGE(ST-001). Hold down the belt
with Tension Gauge
Press the upper belt downward with the gauge to make
slight contact with the lower belt. The tension is proper
Lower Belt
when the measured value is 0.96kgf to 1.18kgf.
When the tension is not proper, move on to the next step
and adjust the belt tension. The center of the 4th
Grit Roller from the left
FIXING SCREW
4-62
Insert a wrench through the holes on the side frame
8 SCREW
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
3mm
Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the screw
contacts with Idle Pulley Holder.)
FIXING SCREW
4-63
REVISED 1
4-16 BELT POSITION ADJUSTMENT (Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is
necessary.
4-64
Turn on the sub power switch while pressing [ ],[ ]
3
and [ ] keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
flanges of the Drive Pulley excessively. If so, skip this DRIVE PULLEY
adjustment and go to [ADJUSTMENT ON THE IDLE
PULLEY SIDE] described in the later step of this
adjustment leaving the belt aging on. When the position is BELT
FLANGE
SCAN
NOW AGING
[ ]
4-65
Loosen the 2 fixing screws located on the right end of the STAY
7
belt.
FIXING SCREW
STAY
AGING
SCAN
[ ]
4-66
Belt leans to the rear side of the machine
ADJUSTMENT SCREW
-Turn the screw carefully in CW (tightening).
STAY
BELT
FLANGE
4-67
Press [ENTER] key to cancel AGING.
13
SCAN
NOW AGING
[ ]
FIXING SCREW
AGING
SCAN
[ ]
4-68
17 Insert a wrench through the holes on the side frame and IDLE PULLEY
adjust the belt position turning the screw 1 and 2 as follows.
SCREW
1
Tighten one of the screws that has no contact with the SCREW
18 Idle Pulley Holder to slightly touch the Idle Pulley Holder.
(The one with no contact with Idle Pulley Holder.)
4-69
Tighten the 2 fixing screws shown in the figure.
19
FIXING SCREW
SCAN
NOW AGING
[ ]
4-70
4-17 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
[MENU] key
MENU
SERVICE MENU
SUB MENU
[TU] menu supports the connector named TU CHECK
[TAKE UP]. [ ]
TU
START START
[ ]
4-71
Confirm that [START] is selected, and press [ENTER] key
4
to turn on the take-up unit.
TU
[START] or [STOP] can be selected with
START START
[ ] and [ ] keys.
The current setting is displayed on the left [ ]
and the new setting is diplayed on the right.
TU
START STOP
[ ]
4-72
Move the Dancer Roller up and down by hand, and confirm
8
that the drive part does not rotate.
Drive Part
DANCER ROLLER
4-73
Revised 7
WIPER COVER POSITION ADJUSTMENT is to adjust the position of the Wiper Cover to the Heads.
It is necessary when the Wiper Cover is removed or replaced.
If the Wiper Cover is fixed at near side from its proper position, the spattered ink accumulates on the
bottom of the Head Carriage and results in ink dropping.
[MENU] key
MENU
SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
3 SERVICE MENU
and press [ENTER] key. The Capping Unit moves down I/S MENU
[ ][ ]
and allows you to move the Head Carriage by hand.
I/S MENU
I/S CONTROL
[ ]
I/S CONTROL
CAP
[ ]
CAP
OPEN
[ ]
4-74
Loosen the screw shown in the figure and slide the Wiper
4
Cover to the front end.
Fully slide
SCREW
WIPER UNIT
Put your finger on the point shown in the figure and slide
6
the Wiper Cover backward until it makes contact with the
Heads.
<SIDE VIEW>
HEAD
WIPER COVER
Marking
4-75
Move the Wiper Cover to the front 1 mm by checking the
8
mark. Then tighten the screw.
Move 1mm
1mm
Move the Head Carriage left and right slowly, and make
9
sure the Wiper Cover never touches the Heads.
4-76
Fix the Pump Cover.
12
4-77
5 Supplemental Information
5 Supplemental Information
5-1 SENSOR MAP
REAR PAPER SENSOR
THERMOSTAT It detects the rear edge of the media and also whether the
If the Heater exceeds the limit media is loaded or not.
temperature, it stops LIMIT SENSOR
the power supply. It detects the origin of the carriage
moving direction and the limit positon.
THERMISTOR(HEATER)
It takes the temperature of the Heater.
FRONT PAPER SENSOR
It detects the front edge of the media.
GRIT ENCODER
It detects rotation position of the Grit Roller.
MAINTENANCE COVER SENSOR
It detects whether the Maintenance Cover is set or not.
5-1
5 Supplemental Information
THERMISTOR(PRE-HEATER)
It takes the temperature of the Pre-Heater.
THERMOSTAT
If the Pre-Heater exceeds the limit temperature,
it stops the power supply.
5
THERMISTOR(DRYER )
It takes the temperature of the Dryer.
THERMOSTAT
If the Dryer exceeds the limit temperature, it stops
the power supply.
5-2
5 Supplemental Information
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects coordinates for carriage
moving direction.
THERMISTOR (HEAD)
It takes the temperature around the Head.
The black Head is used for the measurement.
e)
e machin
ide of th
(Rear s
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-3
5 Supplemental Information
5-4
5 Supplemental Information
5-5
6 Troubleshooting Revision 5
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
To 1-10 To 11-16
Scanning distance of the Set the [FULL WIDTH Set [FULL WIDTH S] to [FULL] to uniform the heating time on each
6 User's Manual
Head Carriage S] to [FULL] pass. This may improve printing quality.
When this is set to [1 min] to [990 min], self cleaning is performed
Set [PERIODIC CL.] to
7 [PERIODIC CL.] setting User's Manual while a printing is paused. And it may cause uneven printing at the part
[NONE] or [Page]
before and after cleaning.
Wrong profile for the
8 Use the suitable profile
media
[3-1 HEAD Head Rank setting affects the amount of the fired Ink. If it is
9 Head Rank is not correct Set Head Rank
REPLACEMENT] not set properly, the ink dots are not fired in appropriate sizes.
[4-4 HEAD Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BI-
10 Head is not adjusted Head Alignment
ALIGNMENT] DIR.DEFAULT] settings are correct.
Nozzle condition becomes poor due to the foreign substances stuck on
11 Foreign substances Manual Cleaning User's Manual
the surface of the Head.
[3-2 WIPER Wiping does not work effectively and foreign substances left
12 Wiper wears out Wiper Replacement
REPLACEMENT] on the head surfaces cannot be removed completely.
Cleaning does not work effectively and the nozzle condition cannot be
[3-3 CAP TOP
13 Defect of Cap Top Cap Top Replacement improved. Also, if the head is not capped correctly, the head dries and
REPLACEMENT]
it may cause the head nozzle clogging.
Generally, we do not recommend to wipe the surface of Head with a
Clean the head surface
cleaning stick. Howerver, it's worth trying before replacing the Head.
14 Head nozzle is clogged using the cleaning stick.
Soak the cleaning stick in cleaning liquid fully, and then tap and scrub
(Manual Cleaning)
the surface of Head with it.
[3-1 HEAD
15 Broken Head Head Replacement
REPLACEMENT]
Ink suction during cleaning does not work and the nozzle condition
16 Broken Pump Pump Replacement
cannot be improved.
6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL
If the cartridge tab does not stick out when the cartridge is empty, Ink
Error of Ink Empty Replace the ink Empty cannot be detected and printing is continued without firing ink.
2
detection cartridge/sensor Also, if the sensor is not working, Ink Empty cannot be detected even if
the cartridge tab sticks out.
If there is a bad communication between the head and the Main Board,
the signal for driving head is not sent properly and results in not printing
Refix / Replace the properly. If the Flexible cable is fixed slanted, it may cause the bad
3 Bad contact/Broken cable
cable electrical contact or shortcircuit. And, the cable which has been
connected and disconnected several times may have a damaged
terminal.
[3-3 CAP TOP If the Head is not capped correctly, the Head dries and it may cause the
4 Defect of Cap Top Cap Top Replacement
REPLACEMENT] Head nozzle clogging.
When air bubbles come inside the Ink line, the head may not
Powerful Cleaning/ fire the Ink temporarily. Air bubbles tend to go into the Ink line
Remove air bubbles by if Ink Cartridge is installed and uninstalled so many times.
5 Air bubbles in Ink line a syringe The air bubbles inside the lines can be removed by
performing the powerful cleaning or using a syringe.
Eliminate the looseness If the tube has air due to the looseness of the tube joint, fix the joint and
of the tube joint remove the air.
[3-7 INK TUBE
6 Broken Ink Tube Ink Tube Replacement
REPLACEMENT]
The F1 Fuses are for C and M, the F2 Fuses are for Y and K, and the
F3 Fuses are for Lc and Lm. If the C and M Heads do not fire the Ink at
Broken Fuse on the Head Replace the Fuse on
7 all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2
Board the Head Board
Fuse may be defective. If the Lc and Lm Heads do not, the F3 Fuse
may be defective.
Head Board There might be a problem with the other devices on the Head Board if
8 Broken Head Board
Replacement the Fuses are not defective.
[3-1 HEAD
9 Broken Head Head Replacement
REPLACEMENT]
Head Board [3-8 BOARDS
10 Broken Head Board
Replacement REPLACEMENT]
Bad contact of Flexible Refix / Replace the If the Flexible Cable is not fixed correctly, the Head moves incorrectly
5
Cable Flexible Cable and results in the shifting in printing.
6-2
6-4 INK DROPS ON THE MEDIA
Use the media clamps/ If media tends to curl or become bumpy due to the Ink absorption, the
2 Media strikes Head Replace to the sutable Head sometimes strikes the media and it causes the Ink dropping
media problem.
If media produces static electricity easily, the ink tends to remain on the
Static electricity of head surface while printing and results in ink dropping. When this is set
3 Perform [PERIODIC CL] User's Manual
the media to [1 min] to [990 min], automatic cleaning is performed while printing
and it may prevent the ink dropping.
Cleaning does not work effectively with worn wiper. Therefore, foreign
4 Wiper wears out Wiper Replacement User's Manual substances stuck on the head surface cannot be removed completely
and the ink flows through it and results in ink dropping.
If the Wiper Cover is fixed away from the Heads, the spattered ink
accumulates on the bottom of the Head Carriage when Cleaning is
performed, and results in ink dropping.
NG
HEAD
Revised 7
[4-18 WIPER WIPER COVER
Wiper Cover is in wrong Wiper Cover Position
5 COVER POSITION
position Adjustment
ADJUSTMENT] If the Wiper Cover is fixed at proper position, the spattered ink never
accumulates on the bottom of the Head Carriage.
OK
HEAD
WIPER COVER
[3-7 INK TUBE When the ink tube is broken, it is not possible to keep the ink line air
6 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] tight and results in ink dropping.
[3-1 HEAD When a head is broken mechanically such as a crack, it is not possible
7 Broken Head Head Replacement
REPLACEMENT] to keep the ink line air tight and results in ink dropping.
When the sliding resistance with the moving Head Carriage increases
2 LM Guide is dirty Clean LM Guide partly due to some dirt on the LM Guide, it may affect the printing at the
position where there is dirt and the vertical banding may appear.
When there are foreign substances on the teeth of the gear, the
There is dirt in teeth of the
3 Clean the gear movement of the Head Carriage changes at the position where there is
gear
dirt. And it results in the periodical vertical banding.
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
6-3
6-7 Print & Cut Misalignment
Ideal Conditions
The above illustration shows the ideal print and cut conditions where the red stars signify the printed image and the black lines
signify the cut path. Since the actions to be taken are different depending on the conditions of shifting, check how cutting is
shifted first and take appropriate actions. Most of the actions can be done by users.
Symptom 1 : Cut is Shifted in the Same Direction for the Same Amount
Possible Causes
Print & Cut adjustment is not correctly done.
Actions
1. Perform [ADJUST BI-DIR] in the User menu.
2. Perform [PRINT-CUT ADJ.] in the User menu.
Symptom 2 : Cut is OK at Right Side but is Getting Shifted as It Goes to the Left
Sid
Possible Causes
1. Expansion/Contraction of the Encoder Scale
2. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING].
3. Expansion/Contraction of the media
4. There is a problem in reading the Encoder Scale. Revised 7
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] in the User menu.
3. Perform [ADJUST BI-DIR] in the User menu.
4. Perform [PRINT-CUT ADJ.] in the User menu.
5. Use the crop marks.
6. Clean or replace the Encoder Scale. Revised 7
6-4
Symptom 3 : Cut is OK at Lead Edge but is Getting Shifted as It Goes to the End of
Pi t
Possible Causes
1. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING].
2. Expansion/Contraction of the media
3. Strong back tension of the heavy roll media causes the media to be fed less than it should be when printing.
Actions
1. Set 0 in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING] in the User menu.
2. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
3. Use the crop marks.
4. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] and [FEED SETTING] in the User menu.
3. Perform [ADJUST BI-DIR] in the User menu.
4. Perform [PRINT-CUT ADJ.] in the User menu.
5. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
6. Decrease [SPEED] and [UP-SPEED] in [CUT CONFIG].
7. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
8. Use the crop marks.
9. Adjust the belt tension.
10. Clean or replace the Encoder Scale. Revised 7
6-5
Symptom 5 : Cut is Shifted When Using Crop Marks
Possible Causes
1. Crop-cut adjustment is not correctly done.
2. Crop mark sensor adjustment is not correctly done.
Actions
1. Perform [ADJUST BI-DIR] in the User menu.
2. Perform [CROP-CUT ADJ.] in the User menu.
3. Perform the crop mark sensor adjustment by executing [CROPMARK SENS]>[OUTLEVEL CHECK] in the Service menu.
6-6
6-8 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)
Blade Holder tip is caught Don't use the Blade Depending on the surface condition or the types of media, Blade Holder
6
by the media Holder tip tip gets caught by the vinyl and it results in stitch cut.
Bearing inside Blade
Replace the Blade
7 Holder doesn't rotate
Holder
smoothly
Scratch in Cutter Replace the Cutter
8
Protection Protection
[4-13 TOOL
9 Tool height is not correct Adjust the tool height HEIGHT
ADJUSTMENT]
[3-4 TOOL
Tool doesn't move Replace the Tool
10 CARRIAGE
up/down smoothly Carriage
REPLACEMENT]
[3-4 TOOL
Replace the Tool
11 Tool Carriage is loose CARRIAGE
Carriage
REPLACEMENT]
[3-4 TOOL
Holder part of Tool Replace the Tool
12 CARRIAGE
Carriage is loose Carriage
REPLACEMENT]
When there is a backlash at the Scan motor or Feed motor, Tool
13 Backlash of Motor Gear Adjust Backlash Carriage and Grit Roller will be driven unstable and results in
symptoms such as mismatched start and end points.
Media Flanges are not Fix the Flanges with Media Flanges are fixed with the stoppers. If they are not fixed, Media
1 User's Manual
fixed by the stoppers Stopper roll shifts left and right while it is fed and it may result in media skew.
Flanges are not set Set the Media Flanges When the flanges are not fully put in the media tube, media is fed tilted
2 User's Manual
correctly to the Media again and it may result in Media shifting.
6-7
6-10 MOTOR ERROR
Remove cause of
1 Media Jamming
Media Jam
Back tension of media is When using hard-to-unroll or too heavy media, Motor Error occurs due
2 Use appropriate Media
too high to the too much load for feeding the media.
There is a dirt in teeth of When the Drive Gear has some dirt on its teeth and cannot rotate,
3 Clean Drive Gear
Drive Gear Motor Error occurs.
[3-5 CARRIAGE
When the Motor is broken or reaches its life, the Motor cannot follow
4 Broken/life of the Motor Motor replacement MOTOR
the order from the CPU and it results in a Motor Error.
REPLACEMENT]
When the Motor Driver is broken, the Power Supply voltage for the
Servo Board
5 Broken Servo Board motor is not supplied and the motor cannot move. It results in the
replacement
Motor Error.
Broken Power Supply for Replace Switching [3-8 BOARDS When the Power Supply voltage for the Motor is not supplied, the
6
Motor Power Supply REPLACEMENT] Motor cannot move and it results in the Motor Error.
ERROR DESCRIPTION
6-8
6-11 HEATER / DRYER TEMPERATURE DOES NOT GO UP
Inappropriate temperature Check the temperature When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater
2 User's Manual
is set on the machine setting does not operate.
A narrow media may take a long time to heat because it is subject to be
3 Media width is too small Use a wider media
cooled by a suction fan.
In cold environment, it may take a long time or the Heater may fail to
Environmental Raise the environmental
4 User's Manual reach the preset temperature. Suggest using the machine under the
temperature is low temperature
environment from 20 to 32 °C.
The voltage of power
5 Check the voltage If the voltage is unstable, the heater cannot function fully.
supply is unstable
Bad contact or cut line on
If the cable between the Heater unit and Main Board is broken, the
the cable between the Re-fix / Replace the
6 Heater temperature does not rise. Check the connection of the each
Heater Unit and Main cable
cable or replace it if it is broken.
Board
Replace the Fuse on The temperature of the Heater does not rise if the Fuse F1, F2 and FS3
Fuse on the Heater
7 the Heater Control is blown out on the Heater Control Board. F1 for Pre-Heater. F2 for Print
Control Board is broken
Board Heater and F3 for Dryer.
Heater Control Board is Replace the Heater The Heater does not work correctly because the signal to the Heater is
8
broken Control board not transferred correctly.
6-9
6-15 ERROR MESSAGE
0004 Sub CPU SRAM error SRAM is broken. Servo Board replacement
Check cable connection between Main Board and Servo Board.
Servo Board does not work correctly. Check cable connection between Main Board and Heater Board.
An error occurs during Sub CPU does not work correctly. Check the other cable connections of Servo Board
0005 downloading a program for There is a bad connection between Main Heater Board replacement
sub CPU. Board and Servo Board. Servo Board replacement
A noise on a signal. Main Board replacement
Flexible cable replacement
Check cable connection between Main Board and Servo Board.
A noise on a signal while sending a Check cable connection between Main Board and Heater Board.
An error occurs when command. Check the other cable connections of Servo Board
0006 trying to connect with sub Sub CPU was reset to default. Heater Board replacement
CPU. Tried to communicate when Sub CPU was Servo Board replacement
reset to default. Main Board replacement
Flexible cable replacement
Servo Board does not work correctly.
Check cable connection between Main Board and Servo Board.
Sub CPU does not work correctly.
Check cable connection between Main Board and Heater Board.
There is a bad connection between Main
Check the other cable connections of Servo Board
An error occurs while Board and Servo Board.
0007 Heater Board replacement
sending a command. A noise on a signal while sending a
Servo Board replacement
command.
Main Board replacement
Sub CPU was reset while sending a
Flexible cable replacement
command.
Check cable connection between Main Board and Servo Board.
Servo Board does not work correctly. Check cable connection between Main Board and Heater Board.
There is a problem with
Sub CPU does not work correctly. Check the other cable connections of Servo Board
synchronizing serial
0008 There is a bad connection between Main Heater Board replacement
communication to Sub
Board and Servo Board. Servo Board replacement
CPU.
A noise on a signal. Main Board replacement
Flexible cable replacement
Network I/F Initialize has Network I/F does not work correctly. Check the firmware is installed into Network I/F.
0010
not been completed. Firmware for Network I/F is not installed. Main Board replacement
Limit Position Initialize in Limit Position Initialize has not been done.
0101 the Service Mode has not Limit Position Initialize is ended before it is Complete Limit Position Initialize correctly.
been done. completed.
Even though the machine
carries out the regular
Head Lock Sensor replacement
movement, the output of Head Lock Sensor does not work correctly or
0102 Check the mechanical backlash or loose with the scan axis related
Head Lock Sensor does is broken.
parts.
not reach the expected
value.
Even though the machine
carries out the regular Limit Sensor replacement
Limit Sensor does not work correctly or is
0103 movement, the output of Check the mechanical backlash or loose with the scan axis related
broken.
Limit Sensor does not parts.
reach the expected value.
6-10
Capping Motor does not work correctly or is
broken.
Even though the machine
Capping Unit does not work correctly or is Capping Motor replacement
carries out the regular
broken. Capping unit replacement
0104 movement, the output of
Capping Sensor does not work correctly or is Capping Sensor replacement
Capping Sensor does not
broken. Flexible Cable replacement
reach the expected value.
Wiring or Flexible Cable has short circuited or
cut-line.
Fault of Tool Carriage Connection
Loose of Connection Part Check the mechanical Backlash or loose with the Tool Carriage part.
Tool Carriage Connection
0105 Fault of the Limit Position Initialize value Connection Part Replacement
Error
Limit Sensor does not work correctly or is Limit Position Initialize
broken.
Fault of Tool Carriage Connection
Machine fails to
Loose of Connection Part Check the mechanical Backlash or loose with the Tool Carriage part.
disconnect the Tool
0106 Fault of the Limit Position Initialize value Connection Part Replacement
Carriage from the Head
Limit Sensor does not work correctly or is Limit Position Initialize
Carriage.
broken.
Option Dryer temperature Option Dryer cable connection has a problem. Check Option Dryer
0146 has reached 80°C and Thermostat has a problem. Check Thermostat
above. Thermistor has a problem. Check Thermistor
6-11
7 Service Activities Revised 5
7-1 INSTALLATION CHECK LIST
XC-540 INSTALLATION CHECK LIST
Date
Unpacking
W ork space
Revised 7
Install the machine in a location that is level, stable, and able to bear the weight of the machine. Total
weight of the machine may reach 260 kg. Installation in an unsuitable location may cause major accident,
including tipover, fall, or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur.
Current leakage may cause electrical shock, electrocution, or combustion and fire.
Position so that the power plug is within immediate reach at all times. This is to enable quick
disconnection of the power plug in the event of an emergency. Install the machine next to an electrical
outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
7-1
Unpacking
7-2
Unpacking the Stand
Shafts
Stay
Stand Legs
Unpacking the
Accessory Box
7
Ink-cartridge tray
7-3
Checking the Accessories
Replacement blades
Washer : 8 Blade : 1 Blade holder/Pin : 1
for separating knife : 1
Cleaning Kit : 1
Revised 7
7-4
Installation and Preparation
Set up following items in reference to the Setup Guide from [3.Assembling and Installing] to [7. Network Settings].
In case of setting up DU-540, refer to the DU-540 Uer's Manual [1-4 Installing on the Printer].
!! IMPORTANT !!
Shake the Ink Cartridge a few times gently before installing to the machine.
IP address of PC
IP address of XC-540
Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.
7-5
Installing Roland VersaWorks
Power-saving setting on PC
Turn off the PC's power-saving function which makes the PC go stanby or sleep. It may interrupt a
job being printed.
7
Operation
Main power switch Be sure to leave Sub power switch Turn this switch on after
switched on at closing the front cover.
all times. To turn it off, hold down
the switch for one
second or longer.
7-6
!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 24
hours while the machine is not in use. Use the sub power switch for the daily powering on and off.
For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the
left and right pinch rollers.
!! IMPORTANT !!
Be sure to detatch the media clamps before performing a sheet cut. Performing a sheet cut with the
media clamps attached causes the operation to be interrupted due to detection of the media clamps.
- Operation of the Preheater, Print heater, Drying-heater and DU-540 (Optional Drying-heater and
Blower-fan)
- Temperature setting
- General guide for the preset temperatures
7
!! IMPORTANT !!
If the print heater temperature is too high, the diameter of the ink dots landed on the media cannot
expand enough and it may result in banding.
If the print heater temperature is too low, the ink dots landed on the media cannot be dried enough
and it may result in the dark banding.
- Test print
- Normal cleaning
- Medium cleaning
- Powerful cleaning
!! IMPORTANT !!
The remaining ink amount shown on the machine and RIP is only an approximate guide, which may
differ somewhat from the actual amount remaining.
7-7
Installation & Handling of the ink cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge.
- Be sure to replace with the same type of ink. Never mix different type of ink.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause
of missing dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before
you perform lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
Performing a cutting
- Test Cut
- [CUTTING PRIOR] menu
- Adjusting the cutting conditions (Blade Force, Cutting Speed, Blade Offset, Tool-up Speed)
Printing
Cutting
!! IMPORTANT !!
Never use the Media Clamps during cutting.
During a print & cut, the cap of the cutter holder may scratch and damage the printed surface.
Turn the cap of the blade holder to adjust the amount of blade extension or use the Dry Time setting
on RIP as necessary.
When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media
stretch/shrinkage can be avoided.
7-8
Adding Media Profiles
- Head height
- Bi-direction adjustment
- Feed calibration
7
!! IMPORTANT !!
- These adjustments are required for each Media individually.
- If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is
set on Roland VersaWorks.
- Bi-direction adjustment
- Print/Cut position adjustment
- These adjustments are required for each media and also when the head height is changed.
- Make sure to perform Bi-direction adjustment before Print/Cut position adjustment.
7-9
Correcting misalignment for printing and cutting when using Crop Marks
- Bi-direction adjustment
- Crop-Cut adjustment
- These adjustments are required when printing and cutting using Crop marks are not aligned.
- Make sure to perform Bi-direction adjustment before Crop-Cut adjustment.
This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder
Scale. Make sure to set it to [ENABLE] at all times.
During Print & Cut, [CALIBRATION] in the [CUTTING MENU] is to be set to [0]. It may cause a
7 misalignment of printing and cutting. This calibration is to be used only when performing cutting only.
Preset function
7-10
Using the Take-up System
Check with following items in reference to the Service Manual [4-17. Take-up Unit Operation Check].
Explain following items in reference to the User's Manual [4-2. Using the Take-up System].
How to Take Up Media (when taking-up with outward curl / when taking-up with inward curl)
!! IMPORTANT !!
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use to feed the media in reverse.
Maintenance
7
Explain the following items referring to the User's Manual.
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the
bottle.
!! IMPORTANT !!
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >
[SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such
as a metal can or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
- Pinch Rollers
- Grit Rollers
- Platen
- Front & Rear Paper Sensors
- Front Cover
- Media Clamps
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
7-11
Cleaning using the cleaning kit
!! IMPORTANT !!
This is very important work for maintaining the heads in good condition and must be done periodically.
Refer to the User's Manual [5-3 Cleaning the Heads Using the Cleaning Kit ].
!! IMPORTANT !!
Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may
get clogged.
Specified temperature and humidity must be maintained even while not in use. When the temperature
is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may
damage the print heads.
7-12
Others
Explain to refer to the User's Manual when an error message is displayed. And also explain to switch off and
on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed,
since it occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [7-6 The Print Heads
Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be
done manually by user.
7-13
7-2 Maintenance Check List
XC-540 MAINTENANCE CHECK LIST
Date :
!! IMPORTANT !!
If the DU-540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the Printer and
Drying-heater unit before performing the maintenance activity.
Revised 7
Output / Get report before maintenance Get report w ith [Get Report] of the Peck, or print [ALL] in Service Menu. Done
If large amount of ink is discharged in the drain bottle, dispose of it and give Good
Check drain bottle
an explanation to the customer. Make sure to reset the discharged-ink count. Disposed Reset
Upgrade the firmw are to the latest version Upgrade the firmw are if the installed firmw are is not the latest version. OK
Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. Good
Good
HOURS S in the History Report, the motor sound heard w hile printing the
Carriage Motor report and the customer's interview . Put some grease (FLOIL GE-676 Replacement Done
BLACK) on the gear if you replace the motor.
Reset
Replacement Cycle : 1,500 hours
Determine if it should be replaced based on its appearance or the time period Good
Sponge for Flushing from the last replacement.
Replacement Cycle : 6 months Replacement Done
Determine if it should be replaced based on its appearance or the time period Good
Sponge under Wipers from the last replacement.
Replacement Done
Replacement Cycle : 12 months
Clean it manually using the Roland cleaning sticks and cleaning liquid. Cleaning Done
Wiper Scraper
Replace it if necessary. Replacement Done
Good
Lithium Battery Replacement Cycle : 24 months
Replacement Done
Check if the carriage belt doesn't touch the flanges of the drive pulley and Good
idle pulley w hen the head carriage moves in the full w idth.
Adjustment Done
Adjust the belt position, if necessary.
Carriage Belt
Good
Check the belt tension and adjust it if necessary.
Adjustment Done
Check Good
Pinch Roller Check if it is not w orn out, it does not have dirt on it and it rotates smoothly.
Mechanical Parts Replacement Done
Good
Cutter Protection Replace it depending on degree of scratches on it.
Replacement Done
Check printing Check that there is no problem w ith the printing operation and printing result. Done
Check cutting Check that there is no problem w ith the cutting operation and cutting result. Done
Output / Get report after maintenance Get report w ith [Get Report] of the Peck, or print [ALL] in Service Menu. Done
7-14
7-3 Specifications
Main Unit Specification
XC-540
Printing/Cutting method Piezo ink-jet method/media-moving method
Acceptable media widths 260 to 1371 mm (10-1/14 to 54 in.)
Printing/Cutting width (*1) Maximum 1346 mm (53 in.)
Ink cartridges Types ECO SOL MAX 220cc cartridge / 440cc cartridge
Six colors (cyan, magenta, yellow, black, light cyan, light magenta) or
Color Four colors (cyan, magenta, yellow, and black)
Printing resolution (Printing dot resolu- Maximum 1440 dpi
tion)
Acceptable tool Special blade for CAMM-1 series
Cutting speed 10 to 600 mm/s (10 to 300 mm/s in media-feed direction)
Blade force 30 to 300 gf
Blade offset compensation 0.000 to 1.500 mm (0 to 0.0591 in.)
Software resolution (When cutting) 0.025 mm/step (0.000984 in./step)
Distance accuracy (When printing) (*2) Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater
(*3)
Distance accuracy (When cutting) (*3) Error of less than 0.4% of distance traveled, or 0.3 mm, whichever is greater
When distance correction has been performed (when the setting for [CALI-
BRATION] - [CUTTING ADJ.] has been made): Error of less than 0.2% of
distance traveled, or 0.1 mm, whichever is greater
Repetition accuracy (When cutting) (*3) 0.1 mm or less
(*4) 7
Alignment accuracy for printing and cut- 0.5 mm or less
ting (*3) (*5)
Alignment accuracy for printing and cut- Error of less than 0.5% of distance traveled, or 3 mm, whichever is greater
ting when reloading media (*3) (*6)
Dryer unit (*7) Heating method, setting range for the preset temperature: 30 to 55 C (86 to
131 F)
Ink -fixing device (*7) Print heater / Preheater, setting range for the preset temperature: 30 to 50 C
(86 to 122 F)
Take up system Roll outer diameter all- Maximum 180 mm
owing take-up
Weight allowing take-up Maximum 30 kg
Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature (compliant with the International ENERGY STAR®
Office Equipment Program)
Power supply Voltage and frequency AC 100 to 120 V +
− 10%, 50/60 Hz or AC 220 to 240 V + − 10%, 50/60 Hz
Required power capac 13 A (100 to 120 V) or 7 A (220 to 240 V)
ity
Power consumption During operation Approx. 1600 W
Sleep mode Approx. 47 W
Acoustic noise level During operation 64 dB (A) or less (according to ISO 7779)
During standby 45 dB (A) or less (according to ISO 7779)
Dimensions (With stand) 2694 (W) x 1103 (D) x 1260 (H) mm (106-1/8 (W) x 43-7/16 (D) x 49-5/8 (H)
in.)
Weight (With stand) 197 kg (434.3 lb.)
Environment Power on (*8) Temperature: 15 to 32ºC (59 to 90ºF) (20ºC [68ºF] or more recommended),
humidity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40˚C (41 to 104˚F), humidity: 20 to 80% (no condensation)
Included items Exclusive stands, Power cord, Blade, Blade holder, Media clamps, Replace-
ment blade for separating knife, Cleaning kit, Software RIP, User's manual
etc.
7-15
*1
The length of printing or cutting is subject to the limitations of the program or driver.
*2
At Roland PET film, print travel: 1 m
Temperature: 25 C (77 F), humidity: 50%
*3
Not assured when the print heater or dryer is used.
*4
The following conditions must be met:
Media type: Media specified by Roland DG Corp.
Roll media must be loaded on the shaft.
[PREFEED] menu item must be set to "ENABLE."
Side margins: 25 mm or more for both the left and right margins
Front margin: 35 mm or more
Excluding stretching/contraction of the media
Range for assured repetition accuracy
For media with a width exceeding 610 mm: Length 4,000 mm
For media with a width of 610 mm or less: Length 8,000 mm
*5
Provided that media length is under 3000 mm
7 Temperature: 25 C (77 F)
Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
*6
Media type : Roland PET film
Data size: 1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction.
No lamination
Automatic detection of crop marks at 4 points when media is reloaded.
During cutting, [PREFEED] menu item must be set to "ENABLE."
Temperature: 25 C (77 F)
Excludes the effects of slanted movement and of expansion and contraction of the media.
*7
Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
Depending on the ambient temperature and media width, the preset temperature fail to be reached.
*8
Operating environment
Humidity (%)
(no condensation) 80
Use in an operating environment with
55
this range.
35
0 15 20 27 32 C ( F)
(59) (68) (80.6) (89.6)
Temperature
7-16
Conditions for Usable Media
Use genuine media from Roland DG Corp.
Media width
10-1/4 to 54 inches (260 to 1371 mm)
Roll weight
30 kg (66 lb.)
Other conditions
Media such as the following cannot be used.
Media whose end is attached to the paper pipe (core)
Media which is severely warped or which has a strong tendency to reroll 7
Media that cannot withstand the heat of the media heating system
Media that cannot withstand the tensioning of the media take-up or feed system
Media whose paper pipe (core) is bent or crushed
Media that bends under its own weight when loaded
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in
advance to make sure that satisfactory printing quality is obtained.
7-17