VARDHMAN SPECIAL STEELS LTD.

QF / R&D / 01
IATF 16949 : 2016
C-58 FOCAL POINT, PHASE III, LUDHIANA(PB.) INDIA Certificate NO : 37659-2008-AQ-IND-IATF
ISO 17025 : 2017
Ph. No.0161-2670707-09
Certificate NO : TC -7438
TEST CERTIFICATE ISO 14001 : 2015
Certificate NO : 261680-2018-AE-IND-RVA
ISO 45001 : 2018
Certificate NO : 10000414502-MSC-RVA-IND
ISO 9001 : 2015
TEST CERTIFICATE NO.: BLB530LAB2203192 Date of Issue : 18-05-2022
Certificate NO : 39216-2008-AQ-IND-RVA
To: HIGHWAY INDUSTRIES LTD.(MANGLI)
We certify that the material described below fully conforms to IS:7283-1992. Chemical Composition and Mechanical Properties of the product tested in accordance with
the Scheme of Testing and Inspection contained in the BIS Certification Marks licence No. CM/L-9700028216 are as indicated below against each order No. etc.
(PLEASE REFER TO IS:7283-1992 FOR DETAILS OF SPECIFICATION REQUIREMENTS)
TEST RESULTS
Order No. & Date Class & Design. Grade Heat No. Cast Section Finished Section Finish Shape Reductio
(Cast No.) (mm) (Nominal Size mm) n
S61-22000479/10.0 10-05-2022 20MNCR5+HH 00084518 200 x 200 56 Round 16.23
Supply Condition Length of Bar Color Code Invoice No. & Date No. of Bars Qty.(MT)
Hot Rolled 4.0-6.0 meter Violet

Manufacturing Route EAF-LRF-VD-CCP With EMS & AMLC

% CHEMICAL COMPOSITION - ASTM E 415
C Si Mn S P Ni Cr Mo Cu Sn Al Ti Ca B V Nb
Min. 0.180 - 1.150 0.012 - - 1.150 - - - 0.020 - - - - -

Max. 0.210 0.350 1.400 0.030 0.025 0.350 1.300 0.120 0.250 - 0.045 0.0100 0.0015 - - -

Actual 0.193 0.290 1.355 0.018 0.014 0.060 1.250 0.015 0.075 0.005 0.024 0.0020 0.0010 0.0002 0.0070 0.0017

Gases O2 N2 H2 D.I. Value Grain Size % Carbon % Manganese Decarb (mm) Micro Structure
In PPM ASTM E 1019 (IS:4748/ASTM E112) Equivalent Equivalent (IS:6396)
IS:228

Min. - 80.0 - - ASTM 5.0 or finer - - 1% of section Pearlite + Ferrite

max
Max. 25.0 160.0 2.7 - - -

Actual 15.0 115.0 1.4 - 7.0/7.5 - - 0.25 mm Pearlite + Ferrite

INCLUSION RATING - IS:4163 / ASTM E45A/ ISO 4967,Method A

A B C D JIS G 0555 DIN 50602 Hardness- IS:1500/1586
Thin Thick Thin Thick Thin Thick Thin Thick A B+C Total K3 K4 Min. -

Max. Req. - - - - - - - - - - - 20
- -
15 Max. 280 BHN
Actual - - - - - - - - - - - -
15.0 13.0
- Actual 225-245 BHN

JOMINY HARDENABILITY IN HRC (IS 3848)

mm 1mm 1.5 mm 2 mm 3 mm 4 mm 5 mm 6 mm 6.35 mm 7 mm 8 mm 9 mm 10 mm 11 mm 12 mm 13 mm
- - - - - 41.0 - - - - - 37.0 - - -
Min.
Max. - - - - - 45.0 - - - - - 41.0 - - -

Actual - - - - - 42.50 - - - - - 39.00 - - -

MM 14 mm 15 mm 17 mm 18 mm 19 mm 20 mm 25 mm 30 mm 35 mm 40 mm 45 mm 50 mm 55 mm 60 mm

Min. - - - - - - 29.0 - - - - - - -

Max. - - - - - - 33.0 - - - - - - -

Actual - - - - - - 30.50 - - - - - - -

MECHANICAL PROPERTIES (IS:1608) IS:1499 / IS:1598

Test Condition Tensile Strength Yield Strength % Elongation % Reduction Area Impact Strength
Min - - - - -
-
Max - - - - -

Actual - - - - - -

SUPPLEMENTARY REQUIREMENTS
Internal Soundness Step Down Test Blue Fracture Test Straightness
Surface Defects
(ASTM E381 / IS11371) (IS 4075) (IS 10138) mm / meter max.

C2R2S2 max as per ASTM E381 As per IS 4075 - Surface defect < 1% of section 3.0
Required
Actual C2R2S2 max OK - OK OK
Ultrasonic Test MFLT MPI Dimension Tolerance Ovality/Lobbing

Required Manual UST at 2mm FBH - Yes +/-0.50 mm 75% of dimensional tolerance

Actual 100% Bars done-OK - 100% Bars done-OK OK OK

Mixup Test 100% Bars checked by Spark Test ,XRF Test

THE MATERIAL SUPPLIED TO THE STANDARD ROLLING TOLERANCES
Material is free fro radioactive elements Al/N2= 2.08 against 2.0 Min
Remarks
%Cu+10*Sn = 0.125 against 0.45 max. Sb=0.0005 against 0.007 max.
Reference Standard IS: 7283 -1992 IS-HT- 208, Rev. -01, Date-09.05.2022 NPDP-220521, Rev.-00, Date-09.05.2022

Above mentioned results relate only to the sample tested

This report shall not be reproduced except in full without the approval of laboratary / Authorised signatory
For any Technical Support / Quality related issues please contact -
Mr. Dinesh Singh Mobile no. : 081466-25586 , email : met5.vss@vardhman.com Checked by : Approved by : Dinesh Singh
For any Test Certificate related issues please contact -
Engineer - R&D Authorised Signatory
Mr. K.K. Shukla Mobile no. : 075080-02659 , email : met2.vss@vardhman.com
Website : www.vardhmansteel.com For VARDHMAN SPECIAL STEELS LTD.