BAB 4

NERACA MASSA DAN NERACA PANAS

4 Neraca Massa dan Neraca Panas

4.1 Neraca Massa

4.1.1 Cooler

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 12 Alur 14

Gliserol 3.457,608 3.457,608

Air 471,492 471,492

Total 3.929,1 3.929,1

4.1.2 Evaporator

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 11 Alur 12 Alur 13

Gliserol 3.457,608 3.457,608 -

Air 1.152,536 471,492 -

Uap Air - - 681,044

Jumlah 4.610,144 3.929,1 681,044

Total 4.610,144 4.610,144

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4.1.3 Tangki Produk Bawah Separator (T – 05)

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 9 Alur 11

Gliserol 3.457,608 3.457,608

Air 1.152,536 1.152,536

Total 4.610,144 4.610,144

4.1.4 Tangki Pencampuran (TP – 01)

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 10 Alur 15 Alur 16 Alur 17

Sabun 961,0385 - - 961,0385

Pewangi - - 0,96104 0,96104

Pewarna - 0,48052 - 0,48052

Jumlah 961,0385 0,48052 0,96104 962,48006

Total 962,48006 962,48006

4.1.5 Separator (SP – 01)

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 8 Alur 9 Alur 10

Gliserol 3.457,608 3.457,608 -

Air 1.280,595 1.152,536 128,0595

Trigliserida 384,1787 - 384,1787

Sabun 448,8003 - 448,8003

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Jumlah 5.571,182 4.610,144 961,0385

Total 5.571,182 5.571,182

4.1.6 Reaktor (R – 01)

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 6 Alur 7 Alur 8

Gliserol - - 3.457,608

Air 1.280,595 - 1.280,595

Trigliserida - 3.841,787 384,1787

Sabun - - 448,8003

NaOH 448,8 - -

Jumlah 1.729,395 3.841,787 5.571,182

Total 5.571,182 5.571,182

4.1.7 Mixer (M – 01)

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 4 Alur 5 Alur 6

Air - 1.280,595 1.280,595

NaOH 448,8 - 448,8

Jumlah 448,8 1.280,595 5.571,182

Total 1.729,395 1.729,395

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4.1.8 Tangki Penampung

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 3 Alur 7

Minyak Jagung 3.841,787 3.841,787

Total 3.841,787 3.841,787

4.1.9 Vibrating Filter (VF – 01)

Komponen Masuk (kg/jam) Keluar (kg/jam)

Alur 1 Alur 2 Alur 3

Minyak Jagung 3.841,787 - 3.841,787

Abu 14,2147 14,2147 -

Jumlah 3.856,0017 14,2147 3.841,787

Total 3.856,0017 3.856,0017

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4.2 Neraca Panas

4.2.1 Mixer (M – 01)

Komposisi Masuk (kkal/jam) Keluar (kkal/jam)

Alur (4) Alur (5) Alur (6)
NaOH 1.074,876 1.074,876
Air 6.402,9750 6.402,9750
Total 1.074,876 6.402,9750 7.477,851
7.477,851 7.477,851

4.2.2 Reaktor (R- -01)

Komponen Masuk (kkal/jam) Keluar (kkal/jam)

Alur (6) Alur (7) Alur (8)
NaOH 1.074,876
Air 6.402,9750 70.432,725
Minyak Jagung 7.399,281761 8.139,2099382
Gliserol 109.537,02144
Sabun 11.749,591854
Panas Reaksi 1.248,1725
Steam 183.733,24297
7.477,851 192.380,69723 199.858,4823
199.858,4823 199.858,4823

4.2.3 Separator

Komponen Masuk (kkal/jam) Keluar (kkal/jam)

Alur (8) Alur (9) Alur (10)

Gliserol 109.537,02144 109.537,02144
Sabun Cair 11.749,591854 11.749,591854
Trigliserida 8.139,2099382 8.139,2099382
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Air 70.432,725 63.389,48 7.043,2725

Total 199.858,54823 172.926,50144 26.932,07292
199.858,54823

4.2.4 Tangki Produk Bawah Separator

Komponen Masuk (kkal/jam) Keluar (kkal/jam)

Alur (9) Alur (10)

Gliserol 109.537,02144 109.537,02144
Air 63.389,48 63.389,48
Total 172.926,50144 172.926,50144

4.2.5 Evaporator (E – 01)

Komponen Masuk (kkal/jam) Keluar (kkal/jam)

Alur (11) Alur (12) Alur (13)
Gliserol 109.537,02144 189.200,30976
Air 63.389,48 363.652,82125
Panas 525.276,2974
Penguapan
Panas yang 905.202,92696
Dilepas
1.078.129,4284 552.853,13101 525.276,2974
1.078.129,4284
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4.2.6 Cooler (C – 01)

Komponen Masuk (kkal/jam) Keluar (kkal/jam)

Alur (12) Alur (14)
Gliserol 189.200,30976 9.957,91104
Air 363.652,82125 2.357,46
Panas yang Diserap - 540.537,75997
Total 12.315,37104 12.315,37104