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Article history: In this work, a numerical study of the gas–solid flow in an air-and-screen cleaning shoe is carried out by
Received 1 July 2011 use of the combined Discrete Element Method (DEM) and Computational Fluid Dynamics (CFD) model
Received in revised form 14 July 2012 where the motion of discrete particles phase is obtained by DEM which applies EDEM software and
Accepted 16 July 2012
the flow of continuum fluid by the traditional CFD which solves the Navier–Stokes equations at a com-
putational cell scale. The effect of inlet airflow velocity is studied and analyzed in terms of grains and
short straws’ longitudinal velocity and vertical height, and cleaning loss. Simulation results showed that,
Keywords:
in a certain range, different inlet airflow velocity only affects the magnitude of airflow velocity in the
Combine harvester
Air-and-screen cleaning device
cleaning shoe, but does not affect the distribution regularity of flow field in the cleaning shoe. With
CFD–DEM simulation the inlet airflow velocity increase, vibrating screen processing power improves, while grain losses
Material motion increase. Grains mainly concentrate on 4–12 sections under the screen surface. Comparison of numerical
simulation results with experiments has demonstrated adequate agreement. It showed that numerical
simulation of material motion on vibrating screen of air-and-screen cleaning device based on CFD–
DEM is feasible. The results provide a basis for improving the design on air-and-screen cleaning device
of combine harvester.
Ó 2012 Elsevier B.V. All rights reserved.
0168-1699/$ - see front matter Ó 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.compag.2012.07.006
112 H. Li et al. / Computers and Electronics in Agriculture 88 (2012) 111–119
Table 1
Summary of modeling conditions.
2003; Limtrakul et al., 2004; Di Renzo and Di Maio, 2007; Tsuji, 2007;
Kuang et al., 2008). In particular, efforts have been made to extend
the CFD–DEM approach to study complex particle–fluid flow sys-
tems (Kawaguchi et al., 1998; Rong and Horio, 2001; Ibsen et al.,
2004; Chu and Yu, 2008; Chu et al., 2009a,b). To date, to the authors’
knowledge, few studies have been made on the gas–solid flow in
air-and-screen cleaning device by means of CFD–DEM approach.
In the air-and-screen cleaning device, there are interactions of
particle–particle and particle–fluid. So it is a complex gas–solid
two-phase flow. Therefore, we use Computational Fluid Dynamics
(CFD) and particle discrete element (DEM) to simulate the screen-
ing process of air-and-screen cleaning device. The effect of inlet
airflow velocity is studied and analyzed in terms of grains and
short straws’ longitudinal velocity and vertical height, and cleaning
loss. Theoretical basis for improving the design on air-and-screen
cleaning device of combine harvester was proposed in this paper.
2. Mathematical model
The CFD portion of the coupling model uses the existing Euleri-
Fig. 3. Three-dimensional (3D) model of the cleaning device. an–Eulerian model in FLUENT. In the Eulerian model, an additional
H. Li et al. / Computers and Electronics in Agriculture 88 (2012) 111–119 113
volume fraction term, ef, is added to the conservation equations to The continuity equation for the fluid phase is (Anderson and
take into account the solid phase. In the coupling module, although Jackson, 1967; Zhou et al., 2010):
two phases are created in FLUENT, the conservation equations for
@ðef qf Þ
the solid phase in the original Eulerian–Eulerian model are not þ r ðef qf uf Þ ¼ 0 ð1Þ
solved. @t
114 H. Li et al. / Computers and Electronics in Agriculture 88 (2012) 111–119
Fig. 6. Velocity vector diagram of airflow field at different inlet airflow velocity.
Test case 1 2 3 4
This concept, contact mechanics can be considered as a ‘spring-
dashpot’ configuration, as shown in Fig. 1. The contact model is the
Velocity of the grains (m/s) 0.158 0.162 0.198 0.224
Velocity of the short straws (m/s) 0.173 0.225 0.331 0.483
default model used in EDEM software for its accurate and efficient
force calculation. The model is based on the work of Mindlin (Cun-
dall and Strack, 1979; Di Renzo and Maio, 2004).
The normal force, Fn, is given by
where qf is the fluid density, t is time and uf is the fluid velocity.
A similar equation exists for the conservation of momentum: 4 1=2 3=2
Fn ¼ E R dn ð5Þ
3
@ðef qf uf Þ
þ r ðef qf uf uf Þ ¼ rp þ r ðlf ef ruf Þ ef qf g S ð2Þ where E is the equivalent Young’s Modulus, R the equivalent ra-
@t dius and dn the normal overlap. Additionally there is a damping
Here, P is the pressure, g is the gravity force vector, gf denotes the force, Fdn , given by
viscosity and S is the momentum sink. The coupling between the rffiffiffi
two phases is then achieved through the calculation of the momen- 5 pffiffiffiffiffiffiffiffiffiffiffi rel
Fdn ¼ 2 b Sn m v n ð6Þ
tum sink of the drag force that arises due to the relatively velocity 6
between the phases. Therefore, the momentum sink S is calculated
where m is the equivalent mass, v reln is the normal component of
by
the relative velocity and b and Sn (the normal stiffness) are given by
1 Xn
ln e
s¼ FD;i ð3Þ b ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð7Þ
DV i¼1 2
ln e þ p2
pffiffiffiffiffiffiffiffiffi
ffi
where DV = DxDyDz, Dx, Dy and Dz is control volume length, FD,i is Sn ¼ 2E R d n ð8Þ
fluid viscous resistance. FD,i is calculated by (Yu et al., 2008)
where e is the coefficient of restitution.
ðvþ1Þ The tangential force, Ft, depends on the tangential overlap dt
FD;i ¼ 0:5C D qf Ap ðuf up Þjuf up jef ð4Þ
and the tangential stiffness Sn.
h i
ð1:5log10 ReÞ2 Ft ¼ St dt ð9Þ
where v ¼ 3:7 0:65 exp 2
; C D ¼ ð0:63 þ 4:8=Re0:5 Þ2 ;
e q d ju u j With
Re ¼ f f pl f p , CD is fluid resistance coefficient, Re is Reynolds
number.
f
pffiffiffiffiffiffiffiffiffi
ffi
St ¼ 8G R d n ð10Þ
Standard k–e turbulence model and wall function are applied to
calculate the airflow. Additionally there is a tangential damping force, Fdt , given by
H. Li et al. / Computers and Electronics in Agriculture 88 (2012) 111–119 115
rffiffiffi
d 5 pffiffiffiffiffiffiffiffiffiffi rel Particle–wall interaction can also be calculated according to the
Ft ¼ 2 b St m v t ð11Þ above equations, which is treated as a contact between a particle
6
and a finite polygon surface whose radius and mass is infinity.
Fig. 2 illustrates the process flow for EDEM–FLUENT coupling.
where v rel
t , is the relative tangential velocity. The tangential force is
limited by Coulomb friction, lsFn, where ls is the coefficient of sta-
tic friction. 3. Simulation conditions
For simulations in which rolling friction is important, this is ac-
counted for by applying a torque to the contacting surfaces. Because actual air-and-screen cleaning device is too large and
complex, mesh and calculation is limited by computer conditions,
we simplify the structure of the cleaning device, and its three-
si ¼ lr F n Ri xi ð12Þ
dimensional (3D) model is shown in Fig. 3. The width of cleaning
device was reduced from 1000 mm to 100 mm; length and height
with lr the coefficient of rolling friction, Ri the distance of the con- are consistent with the real elements. The structure of vibrating
tact point from the center of mass for object i and xi the unit angu- screen is not simplified. The structure of the vibrating screen is
lar velocity vector of object i at the contact point. wire woven screen which is 650 mm long, 100 mm wide and has
116 H. Li et al. / Computers and Electronics in Agriculture 88 (2012) 111–119
a 4° declination. The screen mesh is considered to be a square aper- 320 short straws/s) with initial velocity v0 = 0 m/s at the point
ture 10 mm 10 mm formed from u = 2 mm steel wires. Materials where they enter into the calculation domain. The other simulation
are fed onto the front-top section of the vibrating screen by gravity conditions are summarized in Table 1. Data are from the pre-test
via a particle factory. Because the structure of cleaning device is results which are the mean number of repeated test results (rice
simplified, the periodic boundary condition is used for the sidewall varieties: Wu japonica rice 13) and related literature (Yang et al.,
that it can be closer to the actual situation. For gas, the gas velocity 2009; Li et al., 2008; Qiao, 1992; Zhang et al., 2006).
of the sidewall is given to the other. For particles, when a particle
leaves from the sidewall, it will enter into the domain via the other.
We take the rice grains and short straws for screening object. The 4. Simulations and discussions
rice grain is spheroid which is 6 mm long with 1.6 mm radius of
rotation. The short straw is a cylinder 30 mm long by 4 mm diam- A time step of 10–6 s was used for a total simulation time of
eter. Their 3D models are shown in Fig. 4. Materials are loaded 2.84 s in EDEM. Case 3 is discussed in this part. Fig. 5 shows an
from the particle factory at a fixed rate (6000 grains/s and overview of vibration screening at various time instants from 0 s
H. Li et al. / Computers and Electronics in Agriculture 88 (2012) 111–119 117
the screen surface. The grains and short straws move backward
and bounce under the combined action of vibrating screen and
wind. All materials are processed complete at t = 2.82 s.
we can see that the results of simulation agree well with that of
experiments. It showed that numerical simulation of material mo-
tion on vibrating screen of air-and-screen cleaning device based on
CFD–DEM is feasible.
6. Concluding remarks
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