Professional Documents
Culture Documents
ELECTRIC DRIVES
Presented
by
Prof. Philip Yaw Okyere
Chapter One
Introduction
Concept of an Electric Drive
Mostof the production equipment used
in modern industry consist of
electric drive and
the driven equipment that performs
the desired job.
The electric drive comprises
the electric motor,
Solution
Force required = 272 x 9.8 = 26665.6 N
Speed at which the body is lifted = 61/15 =
4.06 m/s
Power developed = 2665.6 x 4.06 = 10.84
kW
Example 2
A car engine develops a torque of 600 Nm at
a speed of 4000 rev/min. Calculate the
power output in kW.
Solution
2 4000 3
Power 600 10 251 kW
60
Mechanical Loads
There are two types of loads:
active and
passive loads.
Active loads
They are due to gravitational pull or
deformation of elastic bodies e.g.
springs.
They are unidirectional, independent
of direction of motion of the drive.
Examples of driven equipment
presenting active load are hoists, lifts,
elevators, trains operating on gradient
hill.
Passive loads
They are due to friction, shear and
deformation in inelastic bodies.
They always oppose motion.
Examples are lathes fans and pumps.
The speed of a drive is determined
by the characteristic of the motor as
well as that of the mechanical load.
Mechanical loads have a wide range
of speed-torque characteristics.
In practical drives, loads may
consist of a combination of the
following basic loads in varying
proportions:
Active load: Torque is independent of speed.
This is seen in hoist and vehicle drives
Dry or coulomb friction:
It is nearly independent of speed.
This friction at zero or near zero speed
called sticking friction can be far
greater than the sliding friction.
We observe this in bearings (no
lubricant), gears and brakes.
Forces when cutting or milling material
contains coulomb type friction
Viscous friction:
Torque is proportional to speed
Examples are eddy current brakes,
separately excited generator feeding fixed
resistance load, fluid friction, well
lubricated bearings.
Fan type load:
T=k x speed2
Examples are fans, blowers, centrifugal
pumps, propellers in ships or planes, pipe
friction, velocity head of pumps
Constant power load:
Power is approximately constant
Examples are boring machines,
winders (coilers) and rotary cutting
machines, grinding, metal drawing,
crushing, shearing (where
deformation of material is involved)
Quadrantal Diagram of Speed-Torque
Characteristic
A drive motor may be operated in either
direction and its torque may be reversed for
braking.
When drawing speed-torque characteristics
of motors or loads, it is preferable to use all
four quadrants rather than quadrant one
alone.
This diagram is referred to as quadrantal
diagram.
The speed is taken to be positive if drive
or motor moves in the forward direction or
upward.
Motor torque and load torque are assigned
the same sign as that of the speed if they
aid and oppose motion respectively if not
they are assigned the opposite sign.
It follows that the load torque and the
motor torque have the same sign if they
are directed against each other.
The speed-torque characteristics of dc
separately excited motor and the
basic loads for four-quadrant operation
Equation of motion
Motor and its driven load can be
represented as:
motor load
TL
ω
Te
Fig. 2.4 Motor-load system
where
Te = motor torque,
TL = load torque and
J = moment of inertia of the drive
system
The moment of inertia of some drives
such as centrifuges or reeling drives
varies with motion.
In most drives however, the moment
of inertia is constant.
For a constant moment of inertia, the
equation of motion becomes
d
Te TL J
dt
For
d
(i) T e TL , 0 and drive accelerates.
dt
d
(ii) T e TL , 0 and drive decelerates.
dt
d
(iii) T e TL , 0 and drive will continue to
dt
run at the same speed if it were running or will
continue to be at rest, if it were not running.
At starting Te must be greater than TL.
Effect of gearing
Some loads are not directly coupled to
the motor shaft because they operate at
different speeds.
Speed changing mechanisms such as
gears and v-belts are used to match the
speed of the drive motor to that of the
load.
For these loads it is still desirable to refer
all mechanical quantities to the output
shaft of the motor.
Equivalent load torque:
Let m = motor speed and L = load speed
Then equating powers, we obtain
TLeqm TL L
L 1 TL
TLeq TL
m i
where
TL = load torque
TLeq = load torque referred to the motor shaft
m
i = coupling or gear ratio
L
= efficiency of transmission
Equivalent load torque:
In the case where the stages of
transmission are many:
J1, ω1
J2, ω2
Jm, ωm Jn, ωn
TL
1 1
TLeq TL
i1i2 ....in 1 2 ..... n
m 1 2
Where i1 , i2 , i3 ,… and
1 2 3
J1, J2, ---- Jn are the moments of
inertia of the different shafts running
at speeds ω1, ω2, ……, ωn respectively.
Equivalent moment of inertia
The moment of inertia seen by the
motor can be obtained using the kinetic
energy for each component of the
system.
The total kinetic energy seen by the
motor is
ω 2m
Total KE J eq KE of motor KE of gears KE of load
2
For n stages of transmission
m2 m2 12 22 n2
J eq Jm J1 J2 .............. J n
2 2 2 2 2
J1 J2 Jn
J eq J m 2 ................
i1 i1i2 2
i1i2 ....in 2
Solution
PLS ( ) 0.02 2
TLS ( ) 0.02
TLS ( ) 1
J 0.04 kg m 2
At t = 1s, TLS = 0.02×50= 1.0 and d (25)
dt
0.4
At t = 4s, TLS = 0.02×20= 0.4 and J 0.1 kg m 2
(4)
0.2
At t = 9s, TLS = 0.02×10= 0.2 and J 0.2 kg m 2
(1)
0.04 0.1 0.2
J 0.113 kg m 2
3
Criteria for steady state stability
At a steady state speed , we have
Te o TL o 0
This is given by the point of
intersection of the curves:
Te and TL
A necessary and often sufficient
condition that this point is stable is
dTL dTe
d o d o
The neutral stability corresponds to
the case where
dTL dTe
d o d o
2
d
Therefore t J
1 Te TL
From standstill
0
d
t J
0
Te TL
TL
.TLrated
N in rpm
42
N rated 1425
for speeds up to 1400 rpm. This is about
98% of the final speed of 1425 rpm.
1
(ii) Obtain up to a speed of 1400 rpm
Te TL
(iii) Integrate using any of the numerical
techniques. The answer is 4.87 s
Analytical solution of nonlinear differential
equation
A solution of the equation of motion is
obtained by separation and integration:
1
t t J d
2
T
2 1
T
1
e L
d
0 TL Te J or
dt
d
0 k J or
dt
d
Tm 0
dt
where
dTL dTe
k
d d at o and
J
Tm
k
Tm is called mechanical time constant
The change in speed is a small
deviation from the steady state
speed .
We note that
k is positive if the steady state
operating point is stable.
partial derivative is used to obtain k
if TL and Te also depend on time.
Linearize y f (x) where f ( x) x 2
around xo
st st
1 approach -1 principles
y x 2
yo y ( xo x) 2
yo y xo 2 xo x x
2 2
y 2 xo x x 2
y 2 xo x
Linearize y f (x) where f ( x) x 2
around xo
nd
2 approach
df
2x
dx
df
Therefore at x xo is 2 x o
dx
df
Hence y ( xo ) x 2 xo x
dx
Linearize y f (x) where f ( x) x 2
around xo
3 approach-using as an operator
rd
y 2 xx 2 xo x
Thegeneral solution of the linearized
equation of motion
d
Tm 0
dt
is given by t 0e
t Tm
f
f (i f )e t Tm
Simple cases of linearized solution
In the simple cases used to illustrate the
linearized method, the load and motor
torques are linear functions of speed.
Therefore the equation of motion can be
solved directly.
Again because of the linearity, the
deviation is not restricted to small
values. Hence the solutions obtained by
this approach are exact.
Case (a): Starting a motor with shunt-
type characteristic at no load
Refer to figure below.
The final steady state point is defined
by (ωf = ωo, Te = 0) because TL= 0.
The initial steady state speed, ωi = 0
because motor is initially at rest.
TL 0
It can also be shown that
To
Te To
o
dTL dTe
k (0 ) (0 )
d d
dTe To
0 (0 )
d o
J0
Tm
T0
From the general equation
f (i f )e t T m
o (0 o )e t Tm
o 1 e t Tm
The motor torque during
start up is obtained from
To
Te To To 1
o o
o 1 e t Tm
T e t Tm
T e To 1
o
o
Alternatively, we can substitute the load
and motor torque equations in the
equation of motion before we linearize it.
To d
To J
o dt
Linearizing the equation gives
To d d To
J or 0 J or
o dt dt o
d
0 Tm
dt
Jo
Where as before Tm
To
Case (b): Starting the motor with a load
torque proportional to speed
i 0
To
Te To
o
Referring to figure below
f 2
Te 2
TL
2
Substituting them in equation of motion,
we obtain
To d Te 2
To J
o dt 2
Linearizing the equation of motion gives
To d Te 2
J or
o dt 2
d To Te 2
0J
dt o 2
Under steady state conditions,
d
0
dt
Therefore, from the equation
of motion we have
To Te 2
To 2 2 or
o 2
To Te 2 To
o 2 2
Substituting this in the linearized
equation yields
d To
0J or
dt 2
d
0 Tm
dt
where
J2
Tm
To
The speed transient is
2 (0 2 )e t Tm
or
2 1 e t Tm
The torque transient
Te To 1
o
2 t Tm
Te To 1 1 e
o
Case (c): Loading transient of the motor
running at no load speed (TL is constant)
The initial and final steady state speeds
are ωi = ωo and ωf = ω2 (new steady
state speed).
Since the load torque is constant, the
linearized equation is the same as that for
case (a).
Thus T Jo
m
To
The speed and torque transients are
given by
t 2 o 2 e t Tm
o 2 o 2 e t Tm
Te To 1 To
o o
or
o 2
Te To
1 e
t Tm
T2 1 e t Tm
o
Example 10
A dc shunt motor has a speed-torque
equation given by ω =110-12Te. At t =
0, the motor starts with a load whose
torque is given by TL = 0.1ω. J = 0.5
2
kg-m
(a) Determine the final steady state
speed.
(b) By linearizing equation of motion,
obtain the speed transient ω(t) and
the torque transient Te (t).
Solution
(a) At the final steady state
speed ωf,
ωf = 110 – 12Te
Te = TL = 0.1ωf
Therefore
ωf = 110 – 12x(0.1ωf) or
ωf =110 – 1.2ωf
from which ωf = 50 rad/sec
(b) Substituting the motor torque and
the load torque equations into the
equation of motion, we obtain
110 d
0.1 0.5
12 12 dt
Linearizing the equation gives
1 d
0.1 0.5 or
12 dt
2.2 d 6 d
0 0.5
12 dt 2.2 dt or
Hence the speed transient
f i f e t Tm
50 0 50e 2.2t 6
501 e 1.1t 3
and the torque transient
110 110 50 50e 2.2t 6
Te
12 12
1.1t 3
60 50e
12
Example 11
A dc shunt motor has a torque-speed
equation given by Te =500 - 40ω. At t =
0, the motor starts with a load whose
torque is given by TL = ω . J = 6 kg-m
2 2
( f 50)( f 10) 0
f 1, 2 10 rad/s, - 50 rad/s .
The speed should be positive.
Therefore ωf = 10 rad/s
dTL
( f ) 2 f 20
(b) d
and
dTe
( f ) 40
d
Since
dTL dTe
( f ) ( f )
d d ,
the operating point is stable
Part (c)
d
Te TL J and from part (b)
dt
d d
40 2 f 6 20 6 or
dt dt
d
0 60 6
dt
From which
6
Tm 0.1s
60
(t ) f i f e t Tm
101 e 10 t
Travelling time of dc motors
Travelling time is defined here as the
time required to change the motor speed
from one steady state operating point to
another
Itis an important quantity in drives such
as robotics.
The travelling time of an electric motor
can be computed using electrical model
of the motor and equation of motion.
Fordc machines, if electrical transients are
not neglected, the equations are
dia
Va e Ra ia La
dt
e k
Te kia
where
Va = armature voltage,
Ra = total armature circuit resistance
La = total armature circuit inductance
ia = armature current
Substitutingthe motor torque equation
into the equation of motion yields:
d
kia TL J
dt
2
dt La dt JLa JLa La J
The final steady state speed is given by
k
2
kVa RaTL
f
JLa JLa La J
From this, we obtain the final speed as
Va RaTL
f
k k 2
47.76 rad/s
1.5t
47.78 47.78e
1.5t
47.78(1 e )
3Ra 3 2
If we ignore the moment of inertia
of the gear system, then for a
single-stage gear system
JL
J eq J m
2
i
Hence
5
3 1
2
i
And the gear ratio must be
5
i
2
Example 15
For the dc motor in Example 12,
the motor operates at a steady-
state speed when the terminal
voltage is at 500 V. To increase the
motor speed, the terminal voltage
is increased to 600 V, while the
field current remains constant.
Calculate the time required to
change the motor speed.
Solution
The initial steady state speed
Va RaTL 500 1 20
i
k k 2
3 9
164.44 rad/s
The final steady state speed
600 1 20
f 197.78 rad/s
3 9
The time constant is computed in
Example 13 as
Tm 0.67 s
The travelling time is
calculated by assuming that
the motor reaches the new
steady-state operating point
when the motor speed is 95 %
of the final value.
The solution is in the form
t T
f ( i f )em
Thus
t T
0.95 f f ( i f )e m
0 ( i 0)e t Tm
i e t Tm
we obtain
t Tm
0.05i i e
s
Its maximum value is given by
3V12
Tmax
2s R1 R12 X e2
Or
VL2
Tmax
2s R1 R12 X e2
The maximum torque occurs at a
slip smax given by
.
smax
R2 . R2
► R X
2 2
R12 X e2
1 e
smax
Theratio of the developed torque to
maximum torque is
Te
2 R2 R1 R12 X e2 Or
Tmax R2
2
s R1 X e
2
s
Te
2 R2 R1 R12 X e2
Tmax 2 R2 2 R1R2
s R1 2 Xe
2
s s
Inserting the smax equation into this
gives
R2
2 R2 R1
Te
smax
Tmax R
2
R2
2
R1 R2
Or
s 2 2
smax s s
R1
2 smax 1
Te R2 Or
Tmax s s max R1
s 2 smax
max s R2
2 KT max
Te
s s max
s 2bsmax
max s
Where
b
R1 K bsmax 1
R2
Theconstant b =1 if it assumed that
R1 R2
Andb = 0 if the stator resistance is
considered to be negligible.
On no load the equation of motion is
d
Te J
dt
d d
s 1 s s
ds
s 1 s ► dt dt dt
Therefore
ds
Te s J
dt
Substituting
this in the motor steady
torque equation yields
2 KT max ds
s J
s s max dt
s 2bsmax
max s
Therefore
J s s smax
dt 2bsmax ds
2 KTmax smax s
The time t taken by the motor to change
its slip from s1 to s2 is given by
t Js s2 s s2 s s2
0 dt 2Tmax s1 smax d s s1 s ds s1 2bsmax ds
max
Js s12 s22 s1
t smax loge 2bsmax s1 s2
2 KTmax 2smax s2
OR
s12 s22 s1
t smax loge 2bsmax s1 s2
2 K 2smax s2
Where
Js
Tmax
τ is known as system time constant.
Let (smax)opt be the value of smax that
would give minimum time to
change the slip of the motor from s1
to s2.
This (smax)opt can be obtained by
differentiating the above time
equation with respect to smax and
equating the result to zero.
Assuming b to be constant (Note that b
is a function of the rotor resistance.
Hence a function smax )
s s
2 2
smax opt 1 2
s1
2loge 2bs1 s2
s2
Theminimum time can be determined
by substituting this in the time
equation.
The optimum value of smax to
accelerate the motor from rest or
standstill (s1=1) to any slip s in
minimum time is given by
1 s 2
smax opt
1
2loge 2b(1 s)
s
The (smax)opt can be used to obtain
the optimum value of rotor
resistance required to change the
slip of the rotor from s1to s2 in
minimum time as follows:
( R2 ) opt ( smax ) opt R X
1
2 2
e
Example 17
A 3-phase, 400 V, 6-pole, 50 Hz,
star connected wound rotor
induction motor has a sum of
stator and rotor leakage
reactance referred to stator of 1
ohm. It is connected to a balanced
400 V supply and drives a pure
inertia load.
The moment of inertia of rotor
2
including the load is 10 kg-m .
Direct on line starting is used
and the rotor circuit resistance
is adjusted so that the motor
brings its load from rest to 0.95
of synchronous speed in the
shortest possible time.
Neglecting stator resistance,
calculate the value of the
rotor resistance referred to
the stator and the minimum
time to reach 0.95 of
synchronous speed.
Solution
Slip corresponding to 0.95Ns,
N S 0.95N S
s 0.05
NS
With negligible stator resistance
b = 0 and K = 1. s to accelerate
max opt
1 s
2
1 0.052
s max opt 0.408
2 log 1 1
e
2 log e
0.05
s
2 s R1 R X 1
2 2
e
2 s X e
2
400
763.94 Nm
50
2 2 1
3
The minimum time
J s 10 2 50
1.371
Tmax 763.94 3
Therefore
1.371 1 0.05
2
1
t min 0.408loge
2 2 0.408 0.05
0.685 1.22 1.22 1.67 s
Example 18
A 480-V, 60-Hz, 3-phase
induction motor has a rated
speed at full load of 1120
rev/min, stator resistance of 1
Ω, rotor resistance referred to
stator of 1 Ω, and equivalent
winding reactance of 5 Ω.
The inertia of the motor is
2
4 kg-m . Calculate the
starting time of the motor
at no load and full voltage.
Solution
With a rated speed of 1120
rev/m at a frequency of 60
Hz, the motor must be a 6-
pole type with a synchronous
speed of 1200 rev/m.
2
V
Tmax
L
2 s R1 R X
1
2 2
e
2
480
150 Nm
1200
2 2
1 1 25
60
1200
4 2
J s 60
3.36 s
Tmax 150
R2 1
s max 0.196
2 2
R1 X e 1 25
b R1 R2 1
K bsmax 1 1 0.196 1 1.196
The slip at starting
s1 1 .
A good approximation is to
assume that the final slip at no
load
s2 2 % 0.02 .
The starting time is then
1 s22 1
smax loge
t st 2 s max s 2
2K
2 bs max 1 s
2
1 0.022 1
3.36 0.196 loge
t st 2( 0.196) 0.02
2(1.196)
2(1)(0.196)1 0.02
5.2 s
Example 6
In a retardation test, the speed of
a motor at a time t seconds after
the supply has been cut off is
100
given by radians/sec. If the
1 t
rotational losses of the motor are
given by PL 0.02 watts, find the
2
Electric Braking
Introduction
Braking of electric drives
can be achieved using either
electrical or
234.35 0.5
2 100 72.56 rad/s
3 (3)
The braking speed is b 72.56 rad/s . Therefore
Vo 0.5
72.56 200
3 (3) 2
0.5
Vo 200 3 72.56 184.35 V
3
2 2 277
Vo cos b 184.35
184.35
cos b 0.7395 ► b 137.7 o
0.9 277
The converter operates in the inverter mode,
converting the dc power from the machine operating
as a generator into ac which is delivered to the
electrical source.
Example 3
For the motor in Example 2, the
operator during the upward motion
changes the triggering angle to keep
the motor at holding position.
Calculate the triggering angle.
Solution
At the holding position motor speed is zero and
motor torque is equal to load torque. Therefore
Vo Ra Vo 0.5
0 TL 100
k (k ) 2 3 (3) 2
0 .5 50
Vo 100 16.6667
3 3
16.6667
cos b 0.06683 ► b 86.2 o
0.9003 277
Example 5
A dc separately excited motor has an
armature resistance of 0.5 Ω and a field
constant, k 3 V/rad/s . The dc source
voltage of the circuit is 200 V. The motor
is driving a forklift whose torque is 180
Nm. A regenerative braking is applied by
switching the terminal voltage of the motor
to a 30 V reversed-polarity dc supply.
Calculate the new steady-state speed and
the armature current at the new speed.
Solution
The characteristics are as shown below:
Since the load
torque is
unidirectional, the
new operating
point is in the
fourth quadrant at
point 5.
V Ra 30 0.5
5 TL 180 20 rad/s
k (k ) 2 3 9
N 5 190.98 rev/m
Rheostatic or dynamic braking of dc
shunt motor or separately excited
motor
Motor terminals are connected to external
resistor Rex and the field winding separately
excited as shown below
Under steady state conditions, the load
torque which is negative because it is aiding
motion must be opposed by motor torque,
i.e. motor torque must also be negative.
When shunt excitation is used self-
excitation becomes ineffective at
about 50 % of the rated speed.
Thus no braking torque is
developed.
With this method of braking,
operating speeds lower than ideal
no load speed can be achieved.
Thespeed-torque equation can be
obtained from the basic equations and
armature voltage equation:
Te E
Ia , , E V I a Ra
k k
E I a Rex I a Ra I a ( Rex Ra )
I a ( Rex Ra ) ( Rex Ra )
Te
k (k ) 2
( Rex Ra )
Te
(k ) 2
Thefigure below shows the speed-torque
characteristics for bidirectional and
unidirectional torque loads.
Withthis braking complete stoppage of the
downward moving load is not possible
because E will be zero and so will Ia.
Inother words zero speed can only occur at
zero torque.
Brakingtorques can be obtained at very
low speeds: 0.07 to 0.1 of the rated speed.
Consider the case where a motor is lifting a
unidirectional torque load at a constant speed
and suddenly dynamic braking is applied.
Let
A in the figure on the next slide be the
operating point under normal motor
operation.
Then just after braking, the motor operating
point moves to B, then to the origin and
finally to C where steady state condition is
met.
The motor stops momentarily at the
origin. If the load is disconnected or a
mechanical brake is applied at the
origin the motor stops.
Otherwise, the motor speed reverses.
Atthe steady state operating point C,
the motor operates as a generator
supplying electric power to the
electrical load resistance Rex.
Plugging or reverse current
braking of dc shunt motor or
separately excited motor
The braking also known as terminal
voltage reversal (TVR) braking is
achieved by applying a motor
terminal voltage whose polarity is
opposite to that applied to lower a
light load.
The characteristics of the motor with
normal and reversed voltage applied are
shown below.
With this braking method,
the motor can be brought to a stop
(i.e. speed reduced to zero),
its direction of rotation can be
reversed or
motor can be operated under holding
conditions.
The figure below shows the
characteristics of the motor driving a
bidirectional torque load.
The motor operates at point 1 in the
upward motion.
If the reversal of the voltage is sudden,
the operating point moves from point 1
to point 2, then to point 3 and finally to
point 4 where both the motor torque and
speed have reversed; reverse motoring
While travelling from 2 to 3, the motor
operates in the plugging mode.
The equations describing operating
point 1 are
TL and I V1 E1
V1 E1 Ra a1
k Ra
k
1 4 a a4
Ra
E4 k4
V1 E1 320 314.16
I a3 11.68
Ra Rb 1 Rb
Rb 53.3
Regenerative braking of dc series
motor
This is not possible because we
cannot obtain e.m.f. which is
greater than the terminal voltage.
This is also shown by the speed-
torque characteristic not crossing
into the second quadrant.
In electric traction, where
regenerative braking is used, the
dc series motors are reconnected
as separately excited motors.
Switching from the dc series
motor connection to separately
excited motor connection is best
done using solid state switches.
During the change over, the field
current is not supposed to be
interrupted.
Thisis to reduce current transients and
to prevent the machine from over-
speeding.
A simple circuit for the change-over is
shown below.
The switches are solid-state switches.
For normal motor operation, S1 is
closed, and S2 and S3 are open.
The change over from motoring to
braking is done in two steps.
The first step consists of opening S1
and closing S3 to separate the
armature circuit from the field circuit.
The second step consists of closing S2
to provide the field current from a
separate source.
During the interval between
opening S1 and closing S3, the field
current is kept continuous by the
freewheeling action of the diode.
The voltage Vf required to
circulate rated field current is low
because the field resistance of the
dc series motor is small.
Rheostatic or dynamic braking of dc
series motor
This is possible with dc series motors.
For this motor, we need
to interconnect the armature winding
and the field winding so that the
direction of the current in the field
remains the same as in the normal
running (or motoring).
to ensure that the total resistance in
the motor circuit (Ra + Rs + Rex) is not
greater than the critical value
Similar to the dc shunt motor,
E I a ( Rex Ra )
I a ( Rex Ra ) k or
( Rex Ra )Te (k ) 2
20 10 3
103.3 A
0.88 220
Rated torque of motor (shaft torque)
rated output power 20 10 3
159 .15 Nm
rated speed 2 1200
60
(a) The back emf of the motor at rated
current, field current neglected
(input current I I a I f ) is given by
E 220 103.3 0.1 209.67 V
At operating point 3,
V E I a ( Ra Rb ) or
I a ( Ra Rb ) E V
E V 209.67 220 429.67 V
Initial braking current is supposed to be
2 103.3 206.6 A
and it is negative. Hence resistance in
armature circuit should be
E V 429.67
Rb Ra 2.08
Ia (206.6)
Braking resistance required
Rb 2.08 0.1 1.98
(b) For a dc shunt motor Te I a , field current
being kept constant. Hence initial braking
torque will be twice the full load torque
2 159.15 318.30 Nm
208 0.4
2
s
2 1200
(30)
60
2
25.36s 5.07s 0.16 0
s1,2 0.039, 0.161
2
I ac I dc
3
The resultant mmf for the connection in
fig. (a2) can be determined as shown in
fig. (b2).
1 0 3
Fres I dc 2 I dc cos 60 N eff I dc N eff
2 2
Similarly,
3
I dc N eff
2
I ac N eff ► I ac
2
I dc
3
The equivalent ac currents may also be
obtained using the fact that the
resultant mmf due to the ac current
flowing in all three phases is the same
at every instant.
Let the 3 phase currents be defined as:
ia 2 I ac sin t ,
ib 2 I ac sin(t 120 ) and
o
ic 2 I ac sin(t 120 )
o
For the stator connection (a1),
consider the instant where ωt = 60o.
The current in the three phases for
ac supply are
3 3
ia 2 I ac sin 60 2 I ac
o
I ac
2 2
3 3
ib 2 I ac sin(60 120 ) 2 I ac
o o
I ac
2 2
ic 2 I ac sin(60 120 ) 2 I ac 0 0
o o
Thus the mmf produced at this instant
should be the same as the mmf
produced by stator connection (a1),
where
ia = Idc, ib = -Idc and ic = 0.
For their mmf magnitudes to be the
same we should have
3 2
I dc I ac or I ac I dc
2 3
Expression for Iac can be
obtained for stator connections
(a2) and (a3) in a similar manner
using ωt = 90 for both
o
connections.
The advent of automatic control
of dc rheostatic braking of
induction motors using closed
loop systems has made the use
of induction motors more
popular than dc motors for
hoist–type load, especially for
drives employed in mine hoists.
Braking induction motors while
stopping
Regenerative braking of induction
motor
Itcan be achieved by switching
over to a low frequency supply
where v/f control is used for speed
regulation or
Switching over to larger pole
number operation where pole
changing is used for speed control.
Plugging or reverse current
braking of induction motor
Copper losses in the rotor
exceed those when the rotor is
locked.
Motors should therefore not be
plugged too frequently.
The power factor is low if the
rotor resistance is not
supplemented externally.
Motor should be disconnected
from the supply when speed
reaches zero.
DC rheostatic or dynamic braking of
induction motor
Themotor comes to rest when all the
kinetic energy has been dissipated.
Thedc current can be two to three
times the rated current of the motor.
Even larger values can be used
provided the stator does not become
too hot.
Example 11
A 3-phase, 440V, 50Hz, 10 pole star
connected induction motor has the ff
parameters: R1 = 0.15 Ω, R2 = 0.45 Ω, X1
= 0.6 Ω, X2 = 1.8 Ω, sfl = 0.05 and the
effective stator to rotor turn ratio = 1/√3.
The motor is to be stopped using reverse
current braking at rated speed. An external
resistance of 1.75 Ω per phase (referred to
the stator) has been inserted into the rotor
circuit. Find the initial braking torque.
Solution
Initial braking speed
= speed of motor in normal operation,
r 1 s fl s
Initial slip during braking
r
sb 1
1 1 s fl 2 s fl
s
2 0.05 1.95
Rotor resistance referred to the stator
2
1
0.45 0.15
3
Rotor leakage reactance referred to stator
2
1
x 1.8 0.6
3
External resistance + rotor resistance
1.75 0.15 1.9
Initial braking current
VL 1
I 2
2
3 R2
R1 x1 x2 2
sb
440 1
2
3 1.9
0.15 1.2
2
1.95
159.42 A
Synchronous speed
2f 2 50
S
p 5
20 rad/s
Hence initial braking torque
3I 2 R2 3 159.42 1.9
2 2
Tb
s sb 20 1.95
1182.35 Nm
Energy relations during braking
We consider the case where the
motor is on no load and braking
is from initial no load speed to
standstill.
The moment of inertia of the
rotating part is denoted by J.
Rheostatic or dynamic braking of dc
shunt or separately excited motor
The basic equations are
Te kI a and
E k
Voltage equation is
V E I a Ra
During braking we have
0 E I a Ra Rex ► I a Ra Rex E
On no load,
d
Te J
dt
d J d
kI a J ► Ia
dt k dt
Multiplying the voltage equation
by Ia gives
I a Ra Rex EI a
2
Substituting for Ia on the r.h.s.
of the equation gives
J d
I a Ra Rex E
2
k dt
J d
I a Ra Rex k
2
k dt
d
I a Ra Rex J
2
dt
t 0
I
2
a R a Rex dt J d
o 0
Hence energy dissipated in the armature
winding and the external resistance during
braking
2 0
1
We J ► We Jo
2
2 0 2
This is equal to the kinetic energy possessed
by the armature at the start of the braking.
Plugging or reverse current braking of
dc shunt or separately excited motor
During braking,
V E I a Ra ► I a Ra (V E )
J d
I a Ra V E
2
,
k dt
where Ra Ra Rex
J d
I a Ra ko k
2
,
k dt
where o = ideal no speed
d d
I a Ra Jo J
2
dt dt
t 0
I Ra dt J Jo d Jd
2
a
o 0
o
2
o 2
Jo J Joo J
2 0 2
On no load the ideal no load speed
o o (ωo = the no load speed).
Hence the energy dissipated in the
armature circuit and external resistance
o 2
3 2
We Jo J
2
Jo
2 2
3
We Jo
2
2
Plugging or reverse current braking of
induction motor
The torque developed is given by the
expression
3 R2
Te I2
s
2
s
On no load, we have
d
Te J
dt
J s
ds
dt
since s 1 s
From the above two equations
3 R2 ds
I 2
Js
s
2
s dt
J 2
t2 s2 2
3 I 2 R2 dt J J sds
2 2 s s1
s s s2
t1 s1
2
Total energy loss in rotor
J 2
2
Wer s1 s 2
s 2
2
The slip changes from
approximately
s1 2 s nl 2 to s2 1 .
2 R2
Similar equations can be derived
for the starting of the induction
motor at no load. For this case
s1 1 and s2 0
Thus giving a total energy lost in
rotor as
J 2
Wer s
2
DC rheostatic or dynamic braking
of induction motor
The energy dissipated in the rotor
circuit will be given by the stored
kinetic energy available at the
beginning of the braking process:
J 2
Wer s
2
Energy loss in the stator, during
rheostatic braking is given by
2
Wes 3I ac eq R1t br
where tbr denotes the braking
time during which the motor
speed falls from ωs to zero
(ωs = ideal no load speed ).
Example 11
A 230 V, 3-ph, 4 pole, 10 A,
0.85 power factor squirrel cage
induction motor has a full load
rated speed of 1440 rev/min. The
stator losses amount to 86.16 W.
The total inertia of the motor
together with the load is 0.0486
2
kg-m .
Determine the number of
starts by direct-on-line
starting and stops by
plugging per minute that
this motor can make
without exceeding the
allowable temperature rise.
Solution
Input power
3 23010 0.85 3386.16 W
Power transferred to rotor
3386.16 86.16 3300 W
Rotor copper loss
= slip x power transferred to rotor
1500 1440
3300 132 W
1500
Hence the energy dissipated in rotor in
one minute without exceeding
permissible temperature rise
132 60 7920 J
Energy loss in the rotor during starting,
i.e. from s1 1 to s 2 s fl is
J
2
We ( st ) 1 s fl
s 2
2
Energy loss in the rotor during braking, i.e.
from s1 (2 s fl ) to s2 1 is
J
2 s fl 1
2
We (br ) s 2
2
Hence total energy loss in the rotor during
starting and braking
J S
1 s fl 2 s fl 1 or
2
We,total 2 2
2
We,total 2 J 1 s fl
2
S
We,total 2 J 1 s fl
2
S
2 50
2
2 0.0486 1 0.04
2
2302.38 J
Therefore the total number of starts
and stops
7920
3.44 say, 3
2302.38
Example 13
A 10 kW, 3-phase, 400 V, 20 A,
50 Hz, 960 rev/min, 0.88 p.f.
squirrel cage induction motor
drives a certain load. The total
moment of inertia of the drive is
2
0.5 kg-m .
Determine the number of starts per
minute that this drive can make
under no load conditions without
exceeding the total power
dissipated in the motor under rated
conditions.
Assume that the ratio of stator
resistance to rotor resistance
referred to the stator is unity.
Solution
Input power
3 400 20 0.88 12193.6 W
Full load losses
12193.6 10000 2193.6 W
Energy lost per minute under full load
conditions
2193.6 60 J
Energy lost by the motor during starting
1 2 R1
Js 1
2 R2
2 1000 1
2
1
0.5 1 5483J
2 60 1
Therefore number of starts that can be made
2193.6 60
24
5483
Chapter 4
Speed Control
Introduction
The steady-state speed and torque
are obtained by intersecting motor
speed-torque and the load speed-
torque curves.
If 1.4 2.2 3 4 5
E 210 320 400 475 525
6 7 8 A
565 590 615 V
Solution
450103
Input power of motor 500103 W
0.90
500
Motor field current 10 A
50
Motor field copper loss 50010 5000 W
Power drawn by motor armature circuit 500 kW 5 kW
49.5 kW
Motor armature current 49.5 kW 0.5 kV 990 A
Motor back emf 500 990 0.01 490.1 V
Motor back emf when speed is reduced to 200 rpm
200
Em 490.1 245.05 V
400
1000
m 2 104.7198rad/s
60
(iii)Case (a): No external resistance is included
I f 220 220 1 A
From kφ-If curve, determine the
corresponding kφ and substitute it into
the speed-torque equation to obtain the
required curve
(iv) Case (b): A resistance of110 is included
I f 220 330 0.67 A
Obtain the corresponding kφ and hence
the required speed-torque curve as in
case (a).
Example 3
The machine in Example 2, driving
a certain load at 1000 rev/min, takes
a current of 21 A from the line. It is
desired to raise its speed to 1500
rev/min. Find the value of the
resistance that must be included in
the field circuit when the load is
(a) a constant torque load
(b) a constant power load
Solution
Using the ω-Te curve for case (a)
in the previous Example,
determine the torque Te when the
speed is 1000 rev/min
1000
2
60
104.7198 rad/s
Alternatively, obtain
E V I a Ra
and then
Te kI a 2.0913 20 41.826 Nm
(a) For this load Te 2 Te1 .
From the speed-torque equation, we have
V Ra
2 Te2
k k 2
1500
2 220m 0.05 41.826m
2
60
where m 1 k
About the same solution is obtained
2
if the coefficient of m is
approximated to zero.
0.45V (1 cos ) R f I f
Speed control of dc series motors
Controlling speed by varying the
armature voltage
Conventional method
Motor is fed from a constant voltage
supply system and a variable
resistor termed a controller is
inserted in the armature circuit.
For a given torque and for that
matter a given armature current, the
larger the controller resistance in
the circuit, the smaller the voltage
applied and the lower in
consequence is the speed:
V ( Ra R)
Te
k (k ) 2
The effect of controller on speed-
torque characteristic can be deduced
from the above equation.
Consider the case where the load
current is low. For this case
Te
Te kIa k1 2
►
k1
Substitutingthese equations into the
speed-torque equation yields
V k1 Ra R
2
k k 2
C1
D1 Ra R
Te
600
where m 2 20 62.8 rad/s
60
is the speed at which the O.C.C. was obtained.
Step 2: Obtain for each connection
the emf equation in terms of the
field current and also the armature
current equation in terms of the
field current:
Connection (a):
E 230 0.15I f and I a I f
Connection (b):
E 230 2.15I f and I a I f
Now consider connection (a).
For a given field current I f 25 A , say,
the corresponding armature current
I a I f 25 A ,
the corresponding emf
E 230 0.15I f
230 0.15 25 226 V ,
the corresponding speed
E 226
247 rad/s
k 0.908
and the corresponding torque
Te kI a 0.908 25 23 Nm
The results are summarized in the Table below
If 25 50 75 100 125 150 A
k 0.90 1.68 2.150 2.468 2.659 2.866 V/rad/s
8 8
Ia = If 25 50 75 100 125 150 A
E 230 0.15 I f 226 222 219 215 211 207 V
I a 1.5I f
Rd Rs
E V Ra I a
Rd Rs
0.10 0.05
230 0.10 I a
0.01 0.05
0 .2
E 230 I a 230 0.2I f
1.5
Therefore extra equations required
to determine speed-torque curves
are
I a 1.5I f and E 230 0.2I f
186.82 V
The speed
E 186.82
59.05 rad/s
kv I f 1.4 2.26
564 rev/min
Example 8
If the polarity of the motor back emf in
Example 7 is reversed by reversing the
direction of the field current, determine
(a) The delay angle of the armature
circuit converter to maintain the
armature current constant at 45 A.
(b) The power fed back to the supply
due to regenerative braking of the
motor.
Solution
(a) VO E I a Ra
186.82 45 0.25 175.57 V
2 2V 2 2 440
Vo cos cos
396.14 cos 175.57
116.31 o
E1 Vo I a1Ra 2 2 480 cos30o 40 1
334.254 V
At point 2, the applied voltage
V2 E1 I a 2 Ra
where Ia2 is negative because torque is
negative and flux is constant.
V2 334.254 3 40 1 214.254 V
(b) Using converter 2, the applied voltage
2 2 480
V2 cos 2 214.254
214.254
Hence cos 2 0.9003 480 0.4958
And 2 119. 72 o
Alternatively, for a voltage
V2 214.254 V , converter 1 must
operate at firing angle
214.254
cos1 0.4958 and
0.9003 480
1 60.28 .Therefore using converter 2
o
2 2 480
Vo cos 2 40
2 84.69 o
Three-phase converter drives
Similarly, we have
Three-phase semi-converter
drives for applications up to 115
kW
Vo
3 2VL
1 cos 0.675VL 1 cos
2
Three-phase full-converter drives
for applications up to 1500 kW.
3 2VL
Vo cos 1.35V Lcos
Vo 280.8987cos 120 .
Te
s S
3 V12
R2
Te
s R2
2
s
R1 X 1 X 2
2
s
3 V 2
R2
Te 1
s R2
2
s
R1 Xe
2
s
where X e X 1 X 2
The torque has maximum value
when the power dissipated in R
2 s is
at its maximum value.
Then by maximum power transfer
theorem, maximum torque will
occur when
R2
R1 jX e
s
Thusthe slip smax at which
maximum torque occurs is given by
R2
smax
R X
1
2 2
e
2
2 R1 R1 X e s
2
for motor action and
2
3V
Tmax 1
2
2 R1 R1 X e s
2
for generator action
We observe the following:
The speed at which maximum
torque occurs is proportional to R2,
all other parameters being constant
smax is independent of the terminal
voltage
Tmax developed in the generating
mode is greater than that
developed in the motoring mode
Te V12
for any given slip,
frequency and the parameters
remaining constant.
The speed-torque characteristic in
quadrant one can be divided into
two regions:
large slip region which is from zero
speed (s = 1) to the speed where
maximum torque occurs (s = smax) and
small slip region which starts at the
speed where maximum torque occurs
and ends at the synchronous speed.
In the large slip region, also known
as the starting region, the torque
equation of the motor can be
estimated by assuming that
R2
2
R1 X e
2
s
This results in an approximate
value of the torque as
3 V12 R2
Te
s X e s
2
Hence
3 V12 R2
Te 2
3 V s V s 2
s R2 s
2
► Te 1
L
s R2 s R2
s
From the last equation, for a given
frequency we can write
2
Te, new V1,new snew R2 ,old
R
Te,old V
1,old old 2,new
s
Five methods are generally used to
modify the speed-torque
characteristics:
Variation of applied voltage
Variation of rotor resistance
Injection of voltages in rotor
circuit
Variation of supply frequency
Variation of supply voltage and
frequency
Changing the number of poles
Controlling speed by varying motor
terminal voltage
Theeffect of varying the motor
terminal voltage on the speed-torque
characteristic is shown below
Two cage motors are considered:
cage motor with low rotor
resistance and
cage motor with high rotor
resistance.
For each case, two curves are shown
for two different stator voltages.
Also shown is a fan-type load curve.
As seen from the figure,
the method is not suitable for
standard low-resistance cage motors,
because their stable operating speed
range is very restricted.
However, if special high-rotor
resistance motors are used a
reasonably wide speed range is
obtained.
This method, like any form of slip
control, is wasteful of power
(efficiency 1 s ).
Itis practically limited to fan-type
load where the load torque is low at
low speeds, so that at high slips the
heat in the rotor is tolerable. Why?
Many ventilating systems with
two, three or four speeds use
voltage control.
The main advantage of this
method is that it is simple and is
frequently used because of this.
Its disadvantages include
Wasteful of power( 1 s )
Wasteful of machine capacity
Poor speed regulation (i.e. slight
disturbance causes a significant
change in speed)
Conventional method
Method 1
The voltage controllers consist of
variable 3-phase autotransformers or
variac.
They are expensive and automatic
control is difficult thus making them
not feasible.
Method 2
To vary the motor terminal voltage,
variable resistance is connected in
series with the stator of motors of
rating 1 kW or less.
Resistance is wasteful of power and
the motor terminal voltage is current
dependent.
We note that variable inductance is
not a realistic option.
The reasons are as follows:
The physical size of inductance
required to make a sizable change
in speed is likely to be larger than
the motor itself.
Unlike variable resistance,
variable inductance requires
expensive and elaborate design
The insertion of inductance
reduces the starting torque
The insertion of inductance
lowers the motor power factor.
Solid state control method
Full-wave ac voltage regulators are
used.
The regulator exhibits two modes of
conduction:
2/3 mode of conduction with a
conduction angle 120o and
0/2 mode of conduction with
o
conduction angle < 120 .
To produce the rated voltage across
the motor, the SCRs are fired with
delay angle α equal to phase lag φ
that would exist if the motor were
directly connected to the line.
Power factor is low and the high
voltage distortion (higher order
harmonics are present) increases
losses in the motor compared to the
autotransfomer method.
These limit its use for motors rated
below 15 kW.
Applications are numerous, mainly
in the range 0.5–10 kW, with most
motor manufacturers offering high-
resistance motors specifically for
use with thyristor regulators.
Motors are derated to 1/3 to 1/2 of
full output.
Automatic control is not difficult.
Therefore, where accurate speed
control is needed, a tachogenerator
is fitted to the motor to provide a
speed feedback signal.
Example 15
A 3-phase, star-connected, 480 V, 6-pole,
60 Hz, slip ring induction motor has a
stator resistance R1 0.5 and a rotor
resistance referred to stator R2 0.5 . The
motor load is a constant-torque type and is
equal to 120 Nm.
(a) Calculate the motor speed at full voltage
(b) Repeat the calculation if the voltage is
reduced by 20 %.
Use the small-slip approximation
Solution
60 f 60 60
(a) N s 1200rev/min
p 3
2 2
3 V s V s
Te 1
L
s R2 s R2
2
480 s
120
1200
2 0.5
60
s 0.0327
Thus, the speed at full voltage is
N r N s (1 s) 1200(1 0.0327)
1161rev/min
(b) From
2
Te, new V1,new s new R2 ,old
R
Te,old V
1,old sold 2,new
2
Te, new 0.8V1,old s new
1
0.0327
Te,old V
1,old
s new 0.0511
The new speed of the motor is
N r N s (1 s) 1200(1 0.0511)
1139rev/min
Controlling speed by varying rotor
resistance
Thismethod is suitable for slip-ring
or wound-rotor induction motor.
The wound-rotor induction motors
are widely used in applications
requiring frequent starting and
braking with large motor torques
such as cranes and hoists.
Controlling speed by varying rotor
resistance is inherently inefficient
but it is still used in many medium
and large drives such as
hoists, conveyors and crushers
because of
its simplicity and comparatively
low cost.
The modified characteristic can be
accurately obtained from the basic
one on noting that for a given torque
the ratio R s is constant.
2
I d R0 (1 ) Tes R0 (1 )
s 2
3 6 3 6
amVs a V
m s
Tes R0 (1 )
s
2.3391amVs 2
The speed of the motor is given by
r s (1 s)
Te s R0 (1 )
r s 1 2
2.3391a mVs
The equation shows that for a fixed
duty cycle, the speed decreases with
load torque
And by varying the duty cycle
from 0 to 1, the speed can be
varied from a minimum value to
ωs.
Example 16
A 3-phase, star-connected, 30 hp, 480
V, 6-pole, 60 Hz, slip ring induction
motor has a stator resistance
R1 0.6 and a rotor resistance
referred to stator R2 0.4 . The
rotational losses are 500 W and the
core losses are 600 W. The motor
load is a constant-torque type.
(a) At full-load torque, calculate the
speed of the motor.
(b) Calculate the external resistance
needed in the rotor to reduce the
speed by 20 %.
(c) Calculate the motor efficiency with
and without the external resistance.
Assume that the change in rotational
losses due to the change in speed is
minor. Use the small-slip
approximation
Solution
(a) Gross output power
Pm PL P 30 746 500 22.8 kW
VL2 s VL r s VL s(1 s)
2 2
From Te , Pm ,
s R2 s R2 R2
480 s (1 s )
2
22,800
0.4
The equation has two solutions. Since the motor
speed is always close to synchronous, the
smaller one is taken, i.e. s 0.0417
N r N s (1 s) 1200(1 0.0417) 1150rev/min
Rotor copper loss
s 0.0417
Pjr Pg 22.8 0.9921kW
1 s 1 0.0417
Total copper loss
R1 0.6
Psj Pjr 1 Pjr 1 0.9921
R2 0.4
2.4803kW
Input power = 22.8 + 2.48 + 0.6 = 25.88 kW
Motor efficiency
0.746 30
0.8648 86.48 %
25.88
(b) N r 0.8 1150 920 rev/min
N s N r ,new 1200 920
snew
Ns 1200
0.233
From
2
Te, new V1,new s new R2 ,old
R
Te,old V1,old old 2,new
s
Te, new 0.233 0.4
1
Te,old 0.0327 R2 ,new
3 6
Vdro am sVs
Similarly
3 6
Vdio atVs cos
where at is the transformer
secondary to primary turns ratio, the
primary being the side connected to
the ac supply.
From the above three equations
3 6 3 6
am sVs atVs cos or
at
s cos
am
Therefore the speed of the machine
is given by
at
N r N s 1 cos
am
0.4
Controlling speed by varying
supply frequency
If the voltage is maintained constant
at its rated value and frequency is
reduced below its rated value,
the air gap flux increases and
magnetic saturation occurs
resulting in high iron losses.
Again at low frequencies, the
reactances will decrease and the
motor current may be too high.
Therefore this type of frequency
control is not normally used.
If the frequency is increased above
its rated value, the air gap flux will
decrease and consequently the
torque will decrease.
Let the synchronous speed at the
rated frequency fb be ωb.
Then the synchronous speed at any
other frequency (f = β fb) is
ωs=βωb and the slip is given by
b r r
s 1
b b
The torque expression becomes
3 V 2
R2
Te 1
b R2
2
s
R1 Xe
2 2
s
2
V 1
Te
3 R2 1
b R R 1 2 s
1 2 Xe
2
s
Comparing this equation with the
normal torque equation, the slip at
which maximum torque occurs
R2
smax
2
R1
X e
2
And the value of maximum torque
2
V1
3
Tmax
R R1
2
2 X e
1 2
b
Typical speed-torque characteristics
are shown below.
We observe that an increase in
frequency results in
an increase in synchronous speed
(ideal no load speed),
a decrease in the maximum torque
(roughly, it varies inversely
proportional with frequency
squared) and
a decrease in the starting torque.
Itcan also be shown that an
increase in frequency results in a
decrease in the starting current.
In this type of control, the motor is
said to be operating in field
weakening mode.
The controller may consist of a
simple three-phase inverter bridge
with variable switching intervals.
Example 20
A 480-V, 2-pole, 60-Hz, star-
connected induction motor has the
following parameters: R1 = 0.2 Ω,
Xe1 = 4 Ω and R2’ = 0.3 Ω. The
motor is driving a constant torque
load of 60 Nm at a speed of 3500
rev/min.
(a) Compute the maximum frequency of
the supply voltage that would not
result in stalling the motor. Neglect
stator resistance.
(b) Calculate the motor current at 60 Hz,
and at the maximum frequency.
(c) Calculate the power delivered to the
load at 60 Hz, and at the maximum
frequency.
Solution
(a) If the stator resistance is neglected, the
maximum torque equation becomes
2
V1
3
VL2
Tmax
2 X e1b 2 X e1b
2
76.3946
60
2
76.3946
1.1284
60
and f f b 1.1284 60 67.7 Hz
(b) The motor current can be calculated
using the equation
V1
I1
R2
2
R1 X e
2 2
s or
V1
I1
R R 1
2
1
2
X e
2
s
The slip at the base frequency 60 Hz,
r r 3500
s 1 1 1
b b 3600
0.0278
480
Therefore I1
3
0.3
2
0.2 4
2
0.0278
23.69 A
At the maximum frequency, the maximum
torque is developed. Therefore the slip is
given by
R2 0.3
1 . 1284
s
max
2 2
R1 0.2
X e 4
2 2
1.1284
0.0664
V1
I1
R R 1
2
1
2
X e
2
s
480
I1 1.1284 3
0.2 0.3 1
2
4
2
2
3V
Tmax s
2
2 X e2 b
R1 R1
Typical speed–torque characteristics
are shown below.
The changes in the maximum
torque are not substantial except at
very low frequencies where the
effect of stator resistance in
reducing the flux becomes very
pronounced.
The low-frequency performance can
be improved by increasing the V/f
ratio at low frequencies in order to
restore full flux, a technique which
is referred to as ‘low-speed voltage
boosting’.
Most drives incorporate provision
for some form of voltage boost,
either
by way of a single adjustment to
allow the user to set the desired
starting torque or
cycloconverter and
rectifier-inverter systems.
The Cycloconverter
Itconverts ac power at the source
frequency into ac of a lower
frequency.
Ithas a built-in advantage that it
permits reverse power flow for
regenerative braking.
The simplest 3-phase/3-phase
cycloconverters requires 18 SCRs.
In fact to obtain an output waveform
which is very close to sinusoidal 36
SCRs have to be used.
The firing circuit is quite complex.
In practice, the working frequency
ranges from zero to about one-third
of the supply frequency.
At higher frequencies, the output
waveform becomes intolerably
distorted.
Because of the distortion of both the
output current and voltage
cycloconverter motors run about
10oC hotter than normal, and
adequate cooling must be provided.
A separate ventilating fan may be
needed at low speeds.
Itscited advantages and
disadvantages make it feasible on
motors with very low speeds and of
very high rating (up to 15 MW)
where frequency requirement is
one-half or one-third of line
frequency.
Examples are Locomotives and
cement mills.
Rectifier-inverter systems (dc link)
This system changes ac at source
frequency into dc and the dc
reconverted to ac by an inverter.
There are three possible
arrangements:
Pulse-width-modulated voltage
source inverter (PWM-VSI) with a
diode rectifier
The dc voltage remains constant and
the PWM techniques are used to
vary both the voltage and frequency
within the inverter.
Because of the diode rectifier
regeneration is not possible and the
inverter would generate harmonics
into the ac supply.
Square-wave voltage source inverter
with a diode rectifier and a chopper
The chopper at the output of the
diode rectifier varies the dc voltage
to the inverter and the inverter
controls the frequency.
Because of the chopper, the
harmonic injection into the ac
supply is reduced.
Square-wave voltage source inverter
(square-wave VSI) with dual
converter
This arrangement permits
regenerative braking.
V s 2 2
V s
2 2
new s new
old s old
newb oldb
new s new old s old or
new
N snew N rnew
old
N sold N rold
N snew N sold
N snew N rnew N sold N rold
new old
new N sb old N sb
Synchronous speed at 50 Hz
N snew 50 60 3600 3000rev/min
Using the small slip approximation, the
slip will be given by
2
VL s
Te
s R2
2
400 s
60 1697.65s ,
3000
2 0.3
60
s = 0.0353
The new speed at 50 Hz is
Nr = 3000(1-0.0353) = 2894 rev/min.
60
Pole changing (squirrel cage)
The pole changing is used for drives
requiring 2, 3 or 4 speeds,
The following methods are used:
Method 1:
The cage motor is provided with
two windings to be used
independently, each providing a
different number of poles
Method 2:
The cage motor is provided with a
single tapped stator winding, the
connections of which can be changed
to give two different number of poles
in the ratio 2:1
Method 3:
A combination of the two methods
above is used to provide 3 or 4 speeds.
Common connections for 2:1 pole
changing (method 2)
Two coil groups of a 2-pole
induction motor are shown below.
We may connect the coil groups in
series or parallel.
Reversing the current direction in
one of the coil groups yields a 4-pole
machine also shown below.
Also shown are the corresponding
series and parallel connections.
Coil group 1 Coil group 2
S Series connection
N a bd c
1
a a b
2 Parallel connection
b
c d c
d
1 2
1 2
N S Series connection
N S N a bc d
a b
a Parallel connection
b c d
c
d
Common three-phase connections
These are the connections used for
ac drives driving the three main
motor load types, namely
constant torque load, such as air
compressors, reciprocating pumps,
mixers, conveyors, printing
presses;
constant power load, such as
lathes, drilling machines, millers
and other machine tools, some
wood-working tools; and
variable torque load, such as
induced draft fans, pumps and
blowers
Parallel-star
(high speed) / series delta
(low speed) suited to drive constant
torque load.
Series-delta
(high speed)/ parallel star
(low speed) suited to drive constant
power load.
Parallel-star
(high speed) / series star
(low speed) suited to drive variable
torque load.
Terminal or nameplate connections
The above three-phase connections
all require six terminals.
How the external connections for
the three drives are achieved are
shown below
Note that the stator phase sequence
is reversed on pole changing.
The constant torque drive:
For the parallel star connection (high
speed)
Connect u1, v1 and w1 together
Connect L1 to u2, L2 to v2 and L3 to w2
For the series delta connection (low
speed)
Connect L1 to u1, L2 to v1 and L3 to w1
The constant power drive
For the parallel star connection (low
speed)
Theconnection is the same as for the
constant torque drive
For the series-delta connection (high
speed)
Theconnection is the same as for the
constant torque drive
The variable torque drive
For the parallel star connection (high
speed)
Connect u1, v1 and w1 together
Connect L1 to u2, L2 to v2 and L3 to w2
For the series star connection (low
speed)
Connect L1 to u1, L2 to v1 and L3 to w1
Variable-speed ac drives
DC motor controllers providing
variable dc voltage are simple and
less expensive.
However dc motors are relatively
expensive and require more
maintenance due to the brushes and
commutators.
The ac motors are light weight (20
to 40% lighter than equivalent dc
motors) inexpensive and of low
maintenance compared to dc
motors.
However they require controllers
which are relatively complex and
more expensive.
There are two types of ac drives:
induction motor drives and
2
T2 N 2
(for fan type load)
T1 N1
T2 N 2
(Hint similarityof triangle)
T1 N1
Chapter Five
Rating of Motors
Temperature rise
Temperature rise
The rating of an industrial machine is
based on specified limits of
temperature-rise above ambient
temperature.
The ambient temperature used by
manufacturers for testing their products
must be between 10oC and 40oC.
The limits of temperature-rise specified
by Standard Organizations depend on
1. Theinsulating material
The hottest spot within the winding,
which a particular insulation covers,
must not exceed some established
temperature figures.
The figures given in the table below
are based on a 20-year working life
under average condition.
Insulation class Y A E B F H C
o
Max. temp. C 90 105 120 130 155 180 >180
2.Themethods of temperature
measurement:
measurement by thermometer
applied to accessible surface (T).
measurement by temperature detector
(e.g. thermocouple or resistance coil)
embedded in the winding usually at or
near the hottest spot (E).
measurement of resistance of a
winding at known temperatures and
estimation of temperature by use of
the resistance temperature coefficient
(R).
3. Type of machine
4. Machine part involved
5. The type of cooling
6. Class of duty
The International Electrotechnical
Commission (IEC) gives the limits
of temperature-rise for an air-cooled
dc field winding as follows:
A E B F H
T 50 65 70 85 105
R 60 75 80 100 125
When a machine is overloaded for
such a long time that its final
temperature-rise becomes higher
than the allowable limit, it is likely
to be damaged.
In worst cases, an immediate
breakdown of insulation can result
and this in turn can cause short
circuit in the machine.
In less severe cases the
insulation will deteriorate and
shorten the service life of the
machine.
Temperature-rise calculation
The temperature of a machine
becomes steady but not
immediately after switch-on.
It may take several hours.
The temperature stabilizes when the
rates of heat production and heat
dissipation are equal.
An ideal temperature-rise/time relation
can be obtained by making the
following assumptions:
the machine is homogeneous
the loss in watt taking place in
machine is constant during
temperature rise
the temperature of the cooling
medium remains unchanged.
Let
W loss in watt taking place in machine
M mass of active part of the machine
C p specific heat capacity of the material
A area of cooling surface
surface emissivity
Let the surface of the machine be at a
temperature of θoC above ambient
temperature t seconds after switching it on.
Then when the temperature rises by dθ in
very small time dt, the energy balance is
Wdt MC p d Adt or
d
MC p A W
dt
which has the solution
W t 1 e t
1 e
A
m
where
MC p
heating time constant
A
W
m final temperature-rise
A
(i.e. the temperature at which whatever heat
is generated is dissipated)
The equation in general form is
t
m ( m 1 )e
where 1 temperature-rise at t 0
The heating time constant depends on
the size of the machine, the cooling
surface and the efficacy of heat transfer
to the cooling medium.
For open machine of 10 – 20 kW rating
it may be of the order of 25 minutes and
for machine of medium power (500 –
800 kW) it may be 2 – 2.5 hours.
With large or totally enclosed machines,
it may reach several hours or even days.
General equation of cooling curve
t
θ θ f (θ m θ f )e
τ
f final temperature-rise
m temperature-rise at t 0
If motor is disconnected completely
f 0 and the equation becomes
t
m e
N DN
S3: S4:
NR DN R
DN F N
S5: S6:
DN F R N V
The intermittent rating (S3)
Itconsists of a sequence of
identical duty cycles each
having a constant load and a rest
period.
However, the rest period is too
short for the motor to cool down
to ambient temperature.
The starting current is also
considered not to significantly
affect the temperature-rise.
Motors used in some hoisting
mechanisms, in trams and trolley
buses are subjected to similar
duty.
N = Normal load R = standstill, de-energized
D = starting F = Braking
V = No-load, with machine rotating
Determination of the power of
motor required
for a particular application
(a) Continuous duty and constant load
2TN
P kW
60 1000
N = speed in rev/min
η = efficiency of the driven equipment and
that of the transmitting device
FV
P kW (For linear motion such as
1000
hoisting mechanism)
V = velocity of motion of load in m/s
(b) Continuous duty and variable load:
We determine the equivalent continuous
load (i.e. a continuous load that will
produce the same heating effect).
Heating effect is proportional to the
square of the load current, and output
power being almost proportional to
current the following method can be
used
1
n 2 2
Pi ti
Peq i 1n
t i
i 1
Note that this is rms value of P(t).
The method supposes that the
cooling conditions remain the same
during the period of operation but
this is not true.
During starting, braking and stops,
the cooling conditions differ
considerably.
To estimate the rating of motors
used in such operations, suitable
correction factors C1 for starting and
braking, and C2 for stopping are
introduced, i.e.,
n
t
i 1
i is obtained as, say C1 t 1 t 2 C 2 t 3 +….
Wx Wc Wcu Wcu
Pr Pr
Therefore
Px Pr
2 1
and
1 t1
1 e
1
Px 1 2
t
Pr 1 e 1
Example 2
Determine the half-hour rating of
a 25 kW motor having a time
constant of 1.5 hours. Assume that
the motor cools down completely
between each load period and that
the iron losses which remain
constant are 90% of copper losses
at full load.
1
Px 1 2
Pr t1
1 e
0.9, t 1 0.5 h , 1.5 h , Pr 25 kW
1 0.9 1.9
Px 25 0.5
0.9 25 0.9
(1 e 1.5 ) (1 0.72 )
1.648
25 25 2.426
0.28
60.65 kW say 60 kW
d. Intermittent rating
Let
h1 , h 2,......... .. temperature-rise after
heating
c1 , c 2 ,........... temperature-rise after
cooling
th = duration of heating
tc = duration of cooling
= heating time constant
= cooling time constant
m = final temperature-rise when the
intermittent load is applied
continuously
m = permissible final temperature-rise
which is reached when motor is
loaded to its continuous full load
rating Pr
Then
t
h
h1 m 1 e
,
when Px is applied and
tc
c1 h1e
,
y t c , we obtain
h1
m 1 e x
and
c1 h1e y
m 1 e x
e y
h 2 m m c1 e x
1 e e
x
m c1
x
1 e 1 e e
x
m m
x y x
e
1 e 1 e e
m
x x y
c 2 h 2e y
y
m e 1 e x
1 e x y
e
h3 x
m 1 e c2 e x
1 e
m
x
m e e
x y
1 e 1 e
x x y
e
m 1 e 1 e e e e
x x y 2 x 2 y
For n times intermittency, we have
hn m 1 e [1 e e e e
x x y 2 x 2 y
n 1 x n 1 y
......... e e ]
1 e e
nx ny
hn m 1 e
x
x y
1 e e
nx ny
As n both e and e will be zero.
m m m 1 e t h
m 1e t
h
m 1 e t h
Cooling curve:
t
(t) me
tc
1 me
Hence
m me tc t h
e
m 1 e t h
m 1 e e t c t h
m 1 e
t h
Example 3
The heating and cooling time
constants of a 100 kW motor are 90
and 120 minutes respectively. Find
the rating of motor when subjected
to a duty cycle of 18 minutes on
certain load and 30 minutes on no
load. Assume that the losses are
proportional to square of load.
Solution
( t h c 1 )
t
( 1)1 e
Px
t h
Pr
(1 e )
Since the losses are proportional to the square of
the load, iron losses are negligible, i.e. 0 .
Therefore
( t h c 1 )
t
1 e
Px
t h
Pr
(1 e )
Pr 100 kW t h 18 min;
90 min tc 30 min
120 min
(18 30 )
1 e 90 120
Px Pr 18
1 e 90
9
1 e 20
Px Pr 1
or
1 e 5
1 0.638
Px 100 or
1 0.819
R2
t 2 234 t1 234
1
R
Hence
30
t2 234 19 234 111 C
o
22
o
Temperature-rise = 111-24 = 87 C
The temperature rise permitted for
o
class B insulation is 80 C by
resistance method.
Consequently, the motor does not
meet the standard.
Temperature-rise = 111-24
o
= 87 C
The temperature rise permitted
for class B insulation is 80oC by
resistance method.
Consequently, the motor does
not meet the standard.
The enclosure of 10 kW
motor is equivalent to a
cylinder of 70 cm
diameter and 100 cm
length. Efficiency of the
motor is 90 %. Mass of
the motor is 500 kg.
Assuming that the specific heat
o
capacity (Cp) is 700 J/kg/ C and that
the peripheral surface of the
enclosure of the motor alone is
capable of heat dissipation (λ) of
2 o
12.5 W/m / C, calculate
(a) the heating time constant of the
motor
(b) its final temperature-rise
Solution
Part (a)
MC p 500 700
Heating
A 0.7 112.5
12732.4 s 3.54 h
Part (b)
10,000
Losses in the motor W 10,000 1111W
0.9
Final temperature-rise
W 1111
f 40.4 C
o
A 0.7 1 12.5
A motor driving an equipment has to
deliver a load rising uniformly from 200
kW to 400 kW in 4 minutes during
acceleration period, 300 kW for 2
minutes during the full load period and
during deceleration period of 1 minute
when regenerative braking takes place
the kW returned to the supply falls from
an initial value of 50 kW to zero
uniformly.
The motor remains idle for 1
minute before the next load
cycle starts.
(a) Sketch the load cycle.
(b) Estimate a suitable kW
rating for the motor.
Part (b)
P
1
3 P 1
2
P1 P2 P t1 P t P t 0 t 4
2
2 2
3 2
1
3
2
4 3
T t1 t 2 t3 t 4
1
3 200 2
200 400 4002 4 3002 2 13 502 1 0 1
4 2 11
1662500
24
263kW