VHP Series 5 Cylinder Head (and S4 Xcooled) Repair Flowchart

Exterran’s Workshop External Workshop

YES
Is the head free of catastrophic
Workshkop reception Head reception & Visual control
damage
Head reception B

NO

Cleanning & delivery to Exterran’s

Head Dissasembly
workshop
B

A Head preliminary Cleaning

Repair the oil feed hole
(If necessary)

NO
Did the head casting pass Clean and dry
the visuals & dimensional controls C

YES NO
Did the head pass
Repair with Hall Toledo EDP
the Round Out test?
Remove plugs and repair any damage
threaded holes (If necessary)
YES
NO YES Did the head casting pass
Did the valve
the visuals & dimensional controls
bridges pins pass dimensional Replace vlave bridge guide pins
inspection?

NO
YES
Prussian Blue test to ensure proper valve
seat

YES
Recondition firedeck and/or oversize
Do they have
Install valves, springs, plates, rotators & C enough material to recondition?
seat pockets and/or guide bore to
retainers approved dimensions

Install new appropiate size guides, valve

bridge guides and seats A
NO
Clean to meet the cleanliness
requirement

Install new NPT plugs (If it necessary)

NO
YES
A

Marks as being requalified

A
Did the head pass
Install the spark plug slevee and flange
the leak test?

Apply a surface protection, paint and

package The head does not pass requalification

NO
Troubleshoot any tooling leakage if
Did the head pass
plugs, sparl plug sleeve, valve seat, or
the leak test?
other casting sections area leaking
Scrap protocol
Delivery to customer
YES

Last Revision Rev #

Documents printed from an electronic system are not controlled.
Pag. 1
Phase

© EXTERRAN All rights reserved.

07/21/2022 1
REFERENCIAS

xx Comienzo / FIN

Documento
XX
Asociado

xx Subproceso

XX Puesto responsable

Last Revision Rev #

Documents printed from an electronic system are not controlled.
Pag. 2
© EXTERRAN All rights reserved.
XX Mes 20XX 1