Hvac Precommisioning Execution

JKC No.
L092-AR-SPC-0003_006
Specification: Precommissioning Execution Appendix 6 - HVAC
DOCUMENT DISTRIBUTION
Copy Hard Electronic
Name
No. Copy Copy
00 Document Control
01 C. Davies
02 M. Coquil
03 Cornelius van der Linden
04 Chris Wheeldon
05 Chandra Sharma
06 Connor Walker
07 Benoit Salin
08 Patrick Lugon
09 Bernard VIney
10 Luke Caputi
11
NOTICE
All information contained with this document has been classified by INPEX as business - Unrestricted
and must only be used in accordance with that classification. Any use contrary to this document's
classification may expose the recipient and subsequent user(s) to legal action. If you are unsure of
restrictions on use imposed by the classification of this document you must refer to the INPEX
Information Security Classification Directive or seek clarification from INPEX.
Document No.:L092-AR-0003.006 Page 1 of 12

Security Classification: Business - Unrestricted
Revision: 0
Date: 19/04/2011
1 INTRODUCTION ........................................................................................................... 3
1.1 Electrical and Instrumentation checks .................................................................. 3
1.2 Manufacturers Test Procedures ........................................................................... 3
2 HVAC PRECOMMISSIONING CHECK LISTS ............................................................. 4
2.1 HL01 – Miscellaneous HVAC Equipment ............................................................. 4
2.2 HL02 – HVAC Compressor .................................................................................. 4
2.3 HL03 – Packaged HVAC Unit............................................................................... 4
2.4 HL04 – HVAC Air Handling Unit ........................................................................... 4
2.5 HL05 – HVAC Fan................................................................................................ 4
2.6 HL06 – HVAC Damper ......................................................................................... 4
3 HVAC PRECOMMISSIONING CHECK RECORDS ..................................................... 5
3.1 HR01 – HVAC Ductwork ...................................................................................... 5
4 HVAC PRECOMMISSIONING CHECK LISTS ............................................................. 6
HL01 – Miscellaneous HVAC Equipment................................................................... 6
HL02 – HVAC Compressor.......................................................................................... 7
HL03 – Packaged HVAC Unit ...................................................................................... 8
HL04 – HVAC Air Handling Unit ................................................................................. 9
HL05 – HVAC Fan ...................................................................................................... 10
HL06 – HVAC Damper ............................................................................................... 11
5 HVAC PRECOMMISSIONING CHECK RECORDS ................................................... 12
HL07 – HVAC Ductwork ............................................................................................ 12

Revision: 0
Date: 19/04/2011
1 INTRODUCTION
The precommissioning of Telecommunications equipment shall be carried out in accordance

with the rules given in this specification and relevant Australian Standards, regardless of
where the check is performed.
The present appendix provides additional information and support documents, specific to the
Telecommunications Discipline:
The Check List or Check Record will be completed, signed and dated, and presented to the
Company Engineer for approval.
Copies of the Check List or Check Record will be issued to the Certifying Authority if
required. The original shall be inserted in the Subsystem Precommissioning dossier.
1.1 Electrical and Instrumentation checks

The precommissioning checks defined in this appendix cover the mechanical installation
aspects of the HVAC components of the facility.
Where HVAC equipment contains an Electrical or Instrumentation aspect, the appropriate
Electrical or Instrumentation check lists or check records shall be assigned to the equipment
during the commissioning preparation.
1.2 Manufacturers Test Procedures

Prior to any test, relevant Project Specifications and Manufacturer's Test Procedures shall
be consulted, understood and adhered to.
The Contractor shall carry out tests as laid down on the Check List or Check Record.
If any equipment fails any test, then vendor specified corrective actions must be undertaken.
Re-testing shall be performed after repair.
In the event that any of the tests fails to meet the specification requirements, it will be
necessary for the Contractor to list any discrepancies and to present them to the Company
Engineer.

Revision: 0
Date: 19/04/2011
2 HVAC PRECOMMISSIONING CHECK LISTS
2.1 HL01 – Miscellaneous HVAC Equipment

Any HVAC equipment not specifically covered by a Precommissioning Check List or
Precommissioning Check Record, shall be checked for conformity using an HL01 Check List
Where a type of HVAC equipment is identified as requiring specific checks to be performed
which are not covered by the HL01, a specific Check List or Check record form shall be
developed by the Contractor, approved by Company and assigned to each individual piece
of equipment.
2.2 HL02 – HVAC Compressor
Each individual HVAC Compressor shall be checked for Conformity using a Check List
HL02.
Particular attention shall be paid to Refrigerant charge and confirmation that refrigerant type
is acceptable under project specifications
2.3 HL03 – Packaged HVAC Unit
Each HVAC Packaged unit shall be individually checked for compliance against the HL03
Check List. The Electrical and Instrumentation components of the package will require
checking against the appropriate Electrical and Instrumentation check lists
2.4 HL04 – HVAC Air Handling Unit
Each HVAC Air Handling Unit shall be individually checked for compliance against the HL04
Check List. The Electrical and Instrumentation components of the package will require
checking against the appropriate Electrical and Instrumentation check lists.
Particular attention shall be paid to belt alignment and tension.
2.5 HL05 – HVAC Fan
Each HVAC fan shall be individually checked for compliance against the HL05 Check List.
The Electric motor will require checking against the appropriate Electrical check list.
2.6 HL06 – HVAC Damper
Each HVAC Damper shall be individually checked for compliance against the HL06 Check
List. Any Electrical components of the Damper will require checking against the appropriate
Electrical check list.
All signal and actuation equipment and connections shall be checked for conformity during
the execution of the Hl06 Checks

Revision: 0
Date: 19/04/2011
3 HVAC PRECOMMISSIONING CHECK RECORDS
3.1 HR01 – HVAC Ductwork
Each separate network of HVAC Ductwork shall be individually checked for compliance
against the HR01 Check Record. Any Electrical or instrumentation components such as
heaters and thermostats will require checking against the appropriate Electrical and
Instrumentation Check Lists.
In carrying out this procedure the following specifications shall apply:
The Contractor shall supply the test equipment and all ancillary equipment and fittings
required to carry out the leakage test, and shall perform the leakage tests to the satisfaction
of Company
The Contractor shall mark the test boundaries on a D&ID and attach the D&ID to the Check
Record
The Ductwork test rig shall be capable of testing the ductwork system up to a test pressure
of 2.5 N/m2 and shall include:
• Variable speed fan to allow a range of test pressures to be applied

• Pressure gauge to indicate the test pressure
• Inclined manometer to measure leakage.
The Contractor shall ensure that sealants have cured before the commencement of testing.
Prior to performing the test, the ductwork including all outlets reducers, manifolds, splitters
and other equipment shall be checked for completeness and conformity against the D&ID.
All checked devices and equipment shall be highlighted on the D&ID which is attached to the
Check Record
The Contractor shall ensure that the sections of ducting to be tested for Air Leakage shall be
sealed as follows:
• Main ducts sealed off at flanges by blanking plates

• Small branch ducts sealing with polythene sheet is acceptable.
The Test parameters of the Check Record HR01 shall be completed prior to starting the test
The Contractor shall adjust the test apparatus until the required static pressure is achieved.
The pressure shall be maintained for fifteen minutes. After fifteen minutes the test pressure
shall be reduced to atmospheric after which it will be immediately re-applied.
If at any time during the test the permitted leakage rate is exceeded then the Contractor shall
seal the leaks and carry out a re-test. The Contractor shall re-test the ductwork as many
times as necessary.
The Contractor shall re-instate the ducting and record the test results on the HR01 Check
Record.

Revision: 0
Date: 19/04/2011
4 HVAC PRECOMMISSIONING CHECK LISTS
Inpex Ichthys Project

Precommissioning Check List
HL01 – Miscellaneous HVAC Equipment
Subsystem:
Tagnumber:
Description:
Item Check Description Result
1 Check equipment is de-energized and safe.
2 Confirm equipment nameplate data against Data Sheet
3 Check all Equipment tagged correctly against drawings and project specifications
4 Check preservation status meets project specifications
5 Check general arrangement of installation meets project drawings and Specifications including
elevation and orientation
6 Check all Equipment is correctly aligned, levelled, rigid and secured with correct bolting.
7 Check holding down arrangements
8 Confirm all bolting and pivot points are suitable greased
9 Check all equipment is installed in accordance with manufacturer's instructions with sufficient
clearance and accessibility for operation and maintenance.
10 Visually inspect Equipment to ensure that no component has been damaged or disturbed during
Transport or Installation
11 Check the free rotation or movement of equipment where applicable
12 Check linkages and pins
13 Confirm all connections are made correctly as per hook up drawings and project specifications
14 Check the filter element, lubricator level and the regulator settings where applicable
15 Check paintwork visibly for damage
16 Check all equipment is clean and free from dust / debris, including internals.
17 Check earthing and Bonding is as per design.
18 Ensure all moving parts lubricate as per vendor documentation
19 Complete vendors Check List and attach
20 Check design documentation and drawings. Ensure any discrepancies between installation and
design / Vendor Drawings are documented and transmitted in a TQ to Engineering
21 Ensure any Punch Items are listed on Daily Punch report
NOTE: Results- NA = Not Applicable, P = Punchlisted, √= OK
Performed Approved Witnessed

Date:
Name:
Company:
Sign:

Revision: 0
Date: 19/04/2011

HL02 – HVAC Compressor
Subsystem:
Tagnumber:
Description:
1 Confirm equipment nameplate data against Data Sheet.
4 Check general arrangement of complete installation including Gearbox and coupling meets
project drawings and Specifications including elevation and orientation
6 Check that the suction strainers have been installed (Cooling water and air)
7 Check all equipment for cleanliness
8 Remove transport bolts and clips where applicable
10 Visually inspect all Equipment to ensure that no component has been damaged or disturbed
during Transport or Installation
11 Confirm all ladders and accessways are correctly installed and comply with design and project
standards / specifications
12 Confirm that manual handling requirements are met, and that Compressor or internals can be
removed using suitable lifting equipment where applicable
13 Confirm that seal gas system is complete where applicable
14 Check that pipe supports are as per design and specification
15 Confirm earthing and bonding correct to project specifications and drawings
16 Confirm that Coupling is disconnected, coupling, coupling bolts, and coupling guard are available
17 Check coating, insulation and fireproofing visibly for damage
19 Confirm erfrigerant charge is correct and refrigerant type is acceptable to project specifications

Date:
Name:
Company:
Sign:

Revision: 0
Date: 19/04/2011

HL03 – Packaged HVAC Unit
Subsystem:
Tagnumber:
Description:
4 Check general arrangement of complete installation including all auxiliaries meets project
drawings and Specifications including elevation and orientation
10 Confirm that all filters including start up fine filters are correctly installed, clean and ready for
service
12 Confirm that manual handling requirements are met, and that Package or internals can be
removed using suitable lifting equipment where applicable
13 Confirm all lubrication is correct as per vendor and project specifications

Date:
Name:
Company:
Sign:

Revision: 0
Date: 19/04/2011

HL04 – HVAC Air Handling Unit
Subsystem:
Tagnumber:
Description:
7 Check that Holding down arrangements are correct
13 Check Fan shaft(s) centered and plumb
14 Check drive belts correctly installed with correct belt–sheave alignment
15 Check Installation and alignment of Fan Blades
16 Check Fan rotates smoothly and bearings correctly lubricated
17 Check Fan blade tip clearances
18 Check that Louvers and actuators are correctly installed
19 Check that positioners are correctly set
20 Check that fan and belt guards are in place and correctly secured

Date:
Name:
Company:
Sign:

Revision: 0
Date: 19/04/2011

HL05 – HVAC Fan
Subsystem:
Tagnumber:
Description:
7 Check that Holding Arrangements are correct
11 Check Fan shaft is centered and plumb
12 Check drive belts correctly installed with correct belt–sheave alignment
13 Check Installation and alignment of Fan Blades
14 Check Fan rotates smoothly and bearings correctly lubricated
15 Check Fan blade tip clearances
18 Check that fan and belt guards are in place and correctly secured

Date:
Name:
Company:
Sign:

Revision: 0
Date: 19/04/2011

HL06 – HVAC Damper
Subsystem:
Tagnumber:
Description:
11 Confirm that all actuation and signalling devices are correctly installed.
12 Confirm that all ancilliary equipment nameplate data matches Data Sheet(s)

Date:
Name:
Company:
Sign:

Revision: 0
Date: 19/04/2011
5 HVAC PRECOMMISSIONING CHECK RECORDS

Precommissioning Check Record
HR01 – HVAC Ductwork
Subsystem:
Tagnumber:
Description:
4 Check general arrangement of installation meets project drawings and Specifications
11 Attach D&ID showing all ductwork to be tested
12 Confirm that all outlets, louvers, actuators and other devices are correctly installed and oriented.
Highlight checked devices on attached D&ID.
13 Record test parameters:
Surface area of duct under test (m2): Test static pressure (barG):
Leakage factor (l/sec): Maximum leakage factor (l/sec):
14 Record Test Equipment Details:
Meter Number: Meter Number:
15 Confirm test pressure is within 60 – 90% of test equipment range
16 Record Test Results: Test Pressure:
Test Start Time: Test Finish Time:
Interpreted air flow leakage rate at start of test (l/sec):
Interpreted air flow leakage rate after 15 minutes (l/sec):
Interpreted air flow leakage rate after Re-application of test pressure (l/sec):
17 Confirm results above are acceptable
18 Reinstate all equipment and remove all temporary flanges, seals and equipment
Date:
Name:
Company:
Sign:

Revision: 0
Date: 19/04/2011

Hvac Precommisioning Execution

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JKC No.

03 Cornelius van der Linden

Document No.:L092-AR-0003.006 Page 1 of 12

Document No.:L092-AR-0003.006 Page 2 of 12

The precommissioning of Telecommunications equipment shall be carried out in accordance

1.1 Electrical and Instrumentation checks

1.2 Manufacturers Test Procedures

Document No.:L092-AR-0003.006 Page 3 of 12

2 HVAC PRECOMMISSIONING CHECK LISTS

2.1 HL01 – Miscellaneous HVAC Equipment

2.2 HL02 – HVAC Compressor

2.3 HL03 – Packaged HVAC Unit

2.4 HL04 – HVAC Air Handling Unit

Particular attention shall be paid to belt alignment and tension.

2.5 HL05 – HVAC Fan

2.6 HL06 – HVAC Damper

Document No.:L092-AR-0003.006 Page 4 of 12

3 HVAC PRECOMMISSIONING CHECK RECORDS

3.1 HR01 – HVAC Ductwork

In carrying out this procedure the following specifications shall apply:

• Variable speed fan to allow a range of test pressures to be applied

• Main ducts sealed off at flanges by blanking plates

Document No.:L092-AR-0003.006 Page 5 of 12

4 HVAC PRECOMMISSIONING CHECK LISTS

Inpex Ichthys Project

NOTE: Results- NA = Not Applicable, P = Punchlisted, √= OK

Performed Approved Witnessed

Document No.:L092-AR-0003.006 Page 6 of 12

Inpex Ichthys Project

Performed Approved Witnessed

Document No.:L092-AR-0003.006 Page 7 of 12

Inpex Ichthys Project

Performed Approved Witnessed

Document No.:L092-AR-0003.006 Page 8 of 12

Inpex Ichthys Project

Performed Approved Witnessed

Document No.:L092-AR-0003.006 Page 9 of 12

Inpex Ichthys Project

Performed Approved Witnessed

Document No.:L092-AR-0003.006 Page 10 of 12

Inpex Ichthys Project

Performed Approved Witnessed

Document No.:L092-AR-0003.006 Page 11 of 12

5 HVAC PRECOMMISSIONING CHECK RECORDS

Inpex Ichthys Project

Document No.:L092-AR-0003.006 Page 12 of 12

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