CORPORACION NACIONAL DEL COBRE DE CHILE

DIVISION CHUQUICAMATA

VICEPRESIDENCIA DE PROYECTOS

INGENIERiA DE DETALLE

PROYECTO CHUQUICAMATA SUBTERRANEA

CONSTRUCCION Y OPERACION PIQUE DE EXTRACCION DE
AIRE

MEMORIA DE CALCULO

CABLES DE SUSPENSION PLATFORMA DE TRABAJO

B 08/07/20 13 REVISION CLi ENTE I. BUSSCHAU

A 05/07/201 3 REV ISION INTERNA I. BUSSCHAU
REV FECHA EMITIDO PARA POR REV. APR. REV.
CODELCO
N° DE PROYECTO EMPRESA DE INGENIERIA pag. 1

. ' IAVENG U00010-110-CP-002 REV

I 'Y MINING
1mHAFTS & UNDERGROUND
B

1
MEMORIA DE CALCULO
r----------------------------
CABLES DE SUSPENSION PLATFORMA DE TRABAJO

NOMBRE EMPRESA CONSUL TORA FIRMAS I FECHA

PREPARADO POR IVAN BUSSCHA~-----I!1j,,~~gl(fll~7-,,~oi,~

APROBADO POR IVAN BUSSCHAU

APROBADO POR FELIPE VELA M.

.-~" .. ~".~.".-------.-,-- --.~ --- --------- .. - . ..

VICEPRESIDENCIA DE PROYECTOS FIRMAS FECHA

•..............

REVISADO POR
- - - - - - - _....
REVISADO POR
--~- ...

REVISADO POR
 DOC NO

PAGE NO
A ' IAVENG REV B
I 'Y G MINING
DATE 27/06/2013

CALCULATION SHEET No: U0001 0-11 0-CP-002 Sheet 3

CHUQUICAMATA MINE Client: CODELCO Contract No: U00010

VENTILATION SHAFT No.1
Stage Winder Ropes Made By: lAB Checked By:
Date: 12/06/2013 Date: 27/06/201 3

INDEX

1. INTRODUCTION sheet 4

2. OBJECTIVE sheet 4

3. SCOPE sheet 4

4. BATTERY LIM ITS sheet 4

5. SPECIFIC DESIGN CRITERIA sheet 5

6. BASIS OF CALCULATION sheet 5

7. ADDED INFORMATION sheet 8

8. SUMMARY OF CALCULATIONS AND RESULTS sheet 8

9. CONCLUSIONS sheet 9

10. ANNEXURE A sheet 10

11. ANNEXURE B sheet 11

12. ANNEXURE C sheet 12

13. ANNEXURE D sheet 13

13. ANNEXURE E (Drawings) sheet 14

 Doe NO

PAGE NO
A ' IAVENG
I 'Y 1m MINING REV

DATE
B

27106/20 13

CALCULATION SHEET No: U0001 0-11 0-CP-002 Sheet 4

f-
CHUQUICAMATA MINE Client: CO DELCO Contract No: U00010
VENTILATION SHAFT No.1
Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/2013 Date: 27/06/2013

1. INTRODUCTION

The business plan of CODELCO requires a change in mining method from open pit mining to
underground mining due to the impending end of the economic life of the former method.

Among the works defined as "Obras de Infraestructura Permanente Inicial" (OIPI), Permanent
Initial Infrastructure Works, Project "Mina Chuquicamata Subterranea" (PMCHS), Chuquicamata
Underground Mine, is a development called "Pique Norte 1" (PN-1), Ventilation Shaft No.1,
which is part of the main ventilation system of the mine and provides for the extraction of stale
air from the underground mine workings.

To enable the construction of the Ventilation Shaft, certain specialised structures and equipment
must be installed to carry out the shaft excavation and concrete lining . One such item of
equipment is the Main Sinking Stage Winder.

This document provides the calculations related to the steel wire ropes to be used , together with
the Main Sinking Stage Winder, for the suspension, raising and lowering of the Main Sinking
Stage during the shaft sinking operation .

2. OBJECTIVE

The objective of this document is to provide the calculations relating to the mechanical strength
of the steel wire ropes to be used for the suspension , raising and lowering of the Main Sinking
Stage during the shaft sinking operation.

3. SCOPE

The scope of this document covers the two (2) steel wire ropes (identical , of the same
configuration) to be used , together with the Main Sinking Stage Winder, for the suspension ,
raising and lowering of the Main Sinking Stage during the shaft sinking operation .

4. BATTERY LIMITS

The battery limits for this report are:

• The point of attachment of each of the steel wire ropes to their respective winder drums
• The point of attachment of the fixed end of each of the steel wire ropes where they are
secured in the headgear
• The sheave wheels mounted in the headgear and on the sinking stage for the deflection
of the respective steel wire ropes
 DOC NO

A :" ,AVENG PAGE NO

REV B
" Y E MINING
DATE 27/06/2013

CALCULATION SHEET No: U0001 0-11 0-CP-002 Sheet 5

CHUQUICAMATA MINE Client: CODELCO Contract No: U00010

VENTILATION SHAFT No.1 Checked By:
Made By: lAB
Stage Winder Ropes Date: 12/06/201 3 Date: 27/06/2013

5. SPECIFIC DESIGN CRITERIA

The specific design criteria applied in th e compilation of this document are:

• Decreto No .132, REGLAMENTO DE SEGURIDAD MINERA, 30 Diciembre 2002,

MINISTERIO DE MINERIA, Republica de Chile

• Mineral Act Regulations of the Mine Health & Safety Act (Act 29 of 1996) of the Republic
of South Africa

• Ontario - Occupational Health and Safety Act, R.R.O . 1990, REGULATION 854, MINES
AND MINING PLANTS

• SANS 10294 "The performance , operation , testing and maintenance of drum winders
relating to rope safety" (Formerly SABS 0294, Published by the South African Bureau of
Standards)

6. BASIS OF CALCULATION

For the construction of extraction shaft PN-1 , a lifting system for the sinking stage consists of
two (2) winders, six (6) sheaves (2 for deflection and 4 for suspension) located on the sheave
platform in the headgear, plus four (4) suspension sheaves mounted on the stage . The
suspension of the stage is done by passing (called reeving) the steel wire rope through this
series of sheaves, providing in total eight (8) falls of rope , with the one end of each rope wound
onto and secured to the winder drum and the other (fixed) end secured on the sheave platform
in the headgear. Lowering and raising of the stage is then accomplished by either reeling rope
out from the winder drums or reeling rope back in onto the winder drums.
See diagrams of system of suspension of the stage in figures 6.1 and 6.2 in Annexure E.

The main aspects for consideration in this document consist of the following:
• Checking rope breaking strength under static load cases
• Checking rope breaking strength under dynamic load cases
• Checking that rope bending is within acceptable limits
• Abrasion , corrOSion, distortion

6.1 Loads on the Steel Wire Ropes

The various forces exerted by the combined masses being carried by the stage ropes will be
calculated in order to determine the loads that must be considered in the calculation check for
adequate breaking strength of the ropes.
 DOC NO

PAGE NO
A." AVENG
, ' Ye MINING REV B

DATE 27/06/2013

CALCULATION SHEET No: U00010-110-CP-002 Sheet 6

CHUQUICAMATA MINE Client: CODELCO Contract No: U00010

VENTILATION SHAFT No.1
Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/2 013 Date: 27/06/2013

Due to the stage being suspended on the two ropes reeved through the series of sheaves
creating eight (8) falls of rope as described above, the masses and loads on these ropes are
thus evenly distributed so that each of these eight falls of rope carry one eighth of the total
suspended load . The masses of the various components of the stage together with the total
masses conside red are detailed in Appendix A.

6.1.1 Static Loading

The static loading on the ropes is the total load of the stage structure together with all live
loads distributed over the separate falls of rope .
The loads, being evenly distributed through the ropes due to the passing of the ropes
over freely rotating sheaves, results in the force in each fall of rope being determined by
the following formula:

Force in each rope fall (kN)

=Sum of all masses of the stage and live loads (kg) x 9.81/1000
Number of falls of rope

6.1.2 Rope Pull on Winder Drum

The rope pull on the winder drum is equivalent to the force in one rope fall as calculated
in 6.1.1 .
An additional 5% can be added to this for friction forces on the sheaves.
The greatest rope pull on the winder will be with the stage at maximum possible depth
and maximum live load applied.

6.1.3 Dynamic Loading

Due to the fact that the rope speed of the stage winder is so low (OAm/s) the resultant
acceleration with the winders raising the stage is thus also very low. The dynamic effect
of acceleration on the rope force is thus considered to be negligible, as will be
demonstrated in the calculations. See Annexure B.

6.2 Checks for Rope Breaking Strength (Minimum Breaking Strength Required)
In order to check that the ropes comply with the minimum breaking strength required for ropes
for this particular operation the load on the rope where it leaves the sheave wheel in the
headgear is calculated. The stage is considered to be at the maximum winding depth in the shaft
with all of the imposed loads (live loads) added to it. This total load is considered to be carried
equally by the eight falls of rope on which the stage is suspended . To this is added the mass of
the length of rope from the headgear sheave wheel to its corresponding sheave wheel on the
stage.
This load on the rope is then compared to the breaking strength of the rope in order to determine
the safety factor attained .

6.2.1 Safety Factors

The safety factor of the rope is the ratio between the breaking strength of the rope and
the actual load applied to the rope.
 DOC NO

PAGE NO
" " AVENG REV B
" Y [I: MINING
DATE 27106/2013

CALCULATION SHEET No: U0001 0-11 0-CP-002 Sheet 7

CHUQUICAMATA MINE Client: CODELCO Contract No: U00010

VENTILATION SHAFT No.1
Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/2013 Date: 27/06/2013

6.2.2 Static Safety Factor

The static safety factor requirement to be met is as stated in:
a. Decreto No.132 , Reglamento de Seguridad Minera de la Republica de Chile,
i. Article 180 which states that for a drum winder used in a verti ca l shaft deeper than
500m the safety factor of the rope used must be not less than 5.
b. Minerals Act Regulations of the Mine Health & Safety Act (Act 29 of 1996) of the
Republic of South Africa.
i. Regulation 16.40.2, which states that any rope which is used to raise or lower a
stage in a shaft must have a breaking strength at installation of not less than 4,5
times the combined weight of the effective length of rope and its share of the
attached load .
c. Ontario - Occupational Health and Safety Act, R.R.O. 1990, Regulation 854, Mines
and Mining Plants
i. Article 228 (15) which states that the factor of safety of a guide or rubbing rope
shall not be less than 5.
ii. Note: In Article 228 (12), it is stated that the safety factor of a hoisting rope
installed on a drum winder is to be not less than 8,5 at the point the rope is
attached to a shaft conveyance. However, in light of the South African regulation
noted in b. above and the fact that the stage is not considered to be a conveyance,
this factor is not applied in these calculations.
Based on the above, the minimum factor of safety that will be required of these stage
ropes is 5.
d. SANS 10294 states that the initial strength of a winding rope should comply with
the following:

SF ~ 25000
4000 + L See check calculation in Annexure A.

Where: SF is the Static Factor

L is the effective length of rope , in metres

6.2.3 Dynamic Safety Factor

The dynamic safety factor requirement to be met is as stated in:
Decreto No.132, Reglamento de Seguridad Minera de la Republica de Chile ,
i. Article 184 which states that for a drum winder used in a vertical shaft deeper than
500m the safety factor of the rope used , including bending and dynamic factors ,
must be not less than 4,5.

6.3 Rope Bending Ratios

In order to ensure that the rope is not being subjected to excessive bending, a check is done on
the ratio between the rope diameter and the diameter of the sheaves over which it will be
passing , as well as the ratio between the rope diameter and the winder drum diameter.
For both the winder drum and the sheaves, the following ratio must apply:
 DOC NO

PAGE NO
A " AVENG REV B
" Y E M1 ING
DATE 2710612013

CALCULATION SHEET No: U00010-110·CP·002 Sheet 8

CHUQUICAMATA MINE Client: CODELCO Contract No: U00010

VENTILATION SHAFT No.1 Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/2013 Date: 27/06/2013

Did ~ 40 +4V [From {SANS 10294 (SABS 0294)}]

Where: D is the diameter of the wind er drum or sheave (mm)

D is the rope diameter (mm)
V is the rope speed, in metres per second

6.4 Abrasion, Corrosion and Deformation

The winder ropes are specifically selected and manufactured for this type of operation . The
ropes are inspected once a week to ensure that abrasion, corrosion and deformation do not
become factors for concern in the operation.

7. ADDED INFORMATION

The drawings listed below (attached in Annexure D) show general plans and elevations of the
sinking stage and the headgear sheave arrangement.

U0001 0-1 02-S·002-02-R1 Main 5 deck sinking stage elevation

U00010-102-S·002-08-R2 Sinking stage top deck layout

U00010-103-S· 001 -28 RO GA & Details of Stage Sheave Stools (+32 500 Ivl.)

8. SUMMARY OF CALCULATIONS AND RESULTS

Below are the results of the calculations for the static safety factors , the dynamic safety factor
and the bending ratio .

8.1 Static Factor of Safety

Drilling and Mucking Cycle = 5,64 min 5 required

Concreting Cycle = 5,45 min 5 required See Annexure A

8.2 Dynamic Safety Factor

5,42 min 4,5 required See Annexure B

8.3 Bending Ratio

Relative to winder drum = 63

Relative to sheaves = 45 min 42 required See Annexure C
 DOC NO

PAGE NO
. " AVENG
, ' Y e MINING REV B

DATE 27/06/2 013

CALCULATION SHEET No: U00010-110-CP-002 Sheet 9

CHUQUICAMATA MINE Client: CO DELCO Contract No: U00010

VENTILATION SHAFT No. 1
Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/201 3 Date: 27/06/201 3

9. CONCLUSIONS

The calculations done have shown that the rope selected for this duty complies with Decreto
No.132, REGLAMENTO DE SEGURIDAD MINERA, 30 Diciembre 2002, MINISTERIO DE
MINERIA, Republica de Chile; Mineral Act Regulations of the Mine Health & Safety Act (Act 29
of 1996) of the Republic of South Africa; Ontario - Occupational Health and Safety Act, R.R.O.
1990, REGULATION 854, MINES AND MINING PLANTS and SANS 10294 "The performance,
operation , testing and maintenance of drum winders relating to rope safety."
The rope supplied is an 18 strand "Fishback" non-spin stage rope having the construction
12x10(8/2)/6x29(11/12/61l)/wMC and supplied by Scaw Metals, Rope Division, who have
supplied winding ropes to the mining industry for many decades. The selection of this rope was
done on the basis of the operating conditions anticipated and the knowledge of experienced
engineers.
Resistance to failure has been checked relative to both static and dynamic conditions.
Calculations have been carried out for the two load cases anticipated during the drilling and
mucking cycle and during the concreting cycle.
The static factor of safety was calculated using the worst of these two load cases and
considering the stage to be at its lowest point in the shaft, thus taking the mass of the full length
of rope into account. There being eight (8) falls of rope supporting the stage, each fall is
considered to carry one eighth (1 /8) of the total mass of the stage and its working loads.
Under these conditions the static safety factor was found to be 5,45 , where the minimum
required is 5.
The dynamic factor was calculated taking into account the effect of acceleration of the winding
rope when the stage is moved by the winding engine.
Under these conditions the dynamic safety factor was found to be 5,42 where the minimum
required is 4,5.
The bending of the rope over the winding drum and over the sheaves was checked to ensure
that the minimum bending ratios required are complied with .
In the case of the winding drum , the bending ratio was found to be 63 and in the case of the
sheaves the bending ratio was found to be 45 where in both cases the minimum required
bending ratio is 42.

This winding rope is found to be suitable for this application in all respects.
 DOC NO

PAGE NO
AVENG
MINING REV B
CHI'J'TS .. UHO£ROROUNO
DATE 27/06/2013

CALCULATION SHEET No: U00010-110-CP-002 Sheet 10

CHUQUICAMATA MINE Client: CODELCO Contract No: U00010

VENTILATION SHAFT No.1
Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/2013 Date: 27/06/2013

ANNEXURE A

Shaft Parameters

Shaft Diameter 11,00 m

Sheave to Collar 33,30m
Collar to Shaft Bottom 918,00m
Winder Above/Be low Collar 1,525m
Winder drum to Shaft CL 46,00m
Shaft Collar to Dead end Elevation 32,50m

Stage Winders

Manufacturer ABB Gear Box Reduction Ratio 77,954

Model Single Drum Geared (x2) Gear Box Efficiency
Drum Diameter 2,52m Girth Gear Ratio 7,2
Drum Width 1,81m First Reduction Efficiency
Motor Power 168kW Main Reduction Efficiency
Motor RPM 1500 Overall Reduction 561,2688
Motor Output Torque 577Nm Overall Efficiency
Rated line Pull (1st Layer)
Calculated Rope Pull 257,7kN
Max. Required Rope Pull

Number of Winders 2

Stage Ropes

Manufacturer Scaw Metals - Rope Div. Rope/Sheave D/d 45

18 Strand Non spi n Fishback 1960MPa
Construction 12, lO( 8/2 )/6x29( 11/12/6+ 3T)/W MC Rope efficiency at D/d 100%
Diameter 40mm FoS at Sheave 5,45
Breaking Strength 1306kN
Mass 7,23kg/m
Number of Falls of Rope 8 (4x2) Catenary Rope Length 51,50m

Required Rope Length 4360m (x2)

Rope Mass 31520kg
 Suspended Rope
Sheave to Collar 33,30m
Collar To Shaft Bottom 918,00m
Stage Length (under sheave) 15,00m
Maximum Suspended Rope Length 936,30m Mass 6769,45kg
Stage
Fabricated Mass 103000 kg
Consisting of:
Elevations 17631.92
Penthouse 901.83
Pipe Flaps 2554.39
Winch jibs 4146.16
Deck connections/ties 748.22
5th Deck 13232.66
4th Deck 12786.95
3rd Deck 12071.52
2nd Deck 13776.87
1st Deck 15892.58
Screens 3034.95
Bell mouth and skids 3764.44
Cross head stops 1299.3
Bolts and plates 1018.42
Total 102860.2
Drilling & Concrete
Stage Loads Mucking Cycle Cycle

Sheaves (4 off) 480 kg each 1920 1920

Shutter winches (6 off) 100 kg each 600 600
Stage jacks (8 off) 178 kg each 1424 1424
Lashing unit 0.85m3 13000 13000
Grab 0.85m3 3800 3800
Rock 0.85m3 x 1.67 1420
Cross head 850 850
Electrical cable stage wiring 3 x 300m 1475 1475
24 men 75kg each 1800 1800
Welding machine 400 400
Tools 200 200
Manifolds (6 off) 136 kg each 816 816
Air piping 1000 1000
Valves and air hoses 1800 1800
Bolts and nuts (2 bags) 25 kg each 50 50
Cable clamp wedges 80 80
Pipe brackets 100 100
Concrete hoses (2 off) 83 kg each 166 166
Transformer and D/B 450 450
Shutter (Scribe and one 1 m lift) 2650
Oxy Acetylene 200 200
300mm concrete 5500

31551 38281
Factor of Safety Calculation

Stage Mass 103000 kg 103000 kg

Total Attached Load 134551kg 141281kg
Total Attached Load/Rope 16818,88kg 17660,13kg
x9,81/1000= 164,99kN 173,2SkN
Suspended Rope Mass 6769,45kg 6769,4Skg
Total Suspended Load/Rope 23588,33kg 24429,S8kg
x9,81/1000= 231,40kN 239,6SkN

Rope Breaking Strength 1306kN 1306kN

FoS at Headgear Sheave 5,6~ 5,~5

(5,5 min.)
Check Calculation: Static Factor = 25000/(4000 + L)
25000/(4000 + 936,30) = 5,06
Therefore Rope Breaking Strength Required = 5,06 x 239,65 = 1213kN
1213kN ~ 1306kN (OK)
 Doe NO

A :" ,AVENG PAGE NO

I " Y 1m MINING REV

DATE
B

271061201 3

CALCULATION SHEET No: U00010·110·CP·002 Sheet 11

CHUQUICAMATA MINE Client: CODELCO Contract No : U00010

VENTILATION SHAFT No.1
Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/2013 Date: 27/06/2013

Annexure B

Dynamic Safety Factor

Under static conditions, elongation of the rope occurs due to the load imposed on it.
The maximum elongation occu rs with the stage at its lowest point in the shaft .
This is calculated by:

Orope max -= Fx L Where: F is the load on the rope (N)

ExA L is the length of rope under load (m)
E is the Apparent Modulus of Elasticity
240x10' x 936 of the rope (Pa)
1l0x10· x 0,0008 A is the metallic area of the rope (m ' )

2,55m

The maximum static force in the rope occurs with the stage at its lowest point in the shaft
This is calcu lated by:

Fs. max = Where: mm" is the total suspended load (per rope) (kg)
1000 g is the acceleration due to gravity (9,81)

24430 x 9,81
1000

239,66 kN, say 240 kN

When the stage is moved by means of the winding drum, an additional acceleration force is induced .
This results in a dynamic loading on the rope, which is calculated by:

Fdyn,max = Where: a is the acceleration of the rope when the

1000 winder is moved, this is 0,4/10 = 0,04m/s'

24430 x (0,04 + 9,81)

1000

240,64 kN, say 241 kN

Under dynamic conditions, the rope elongation will then be:

Drope dyn = xL
Ex A

241x10 3 x 936
11Oxl09 x 0,0008

2,56m

The dynamic safety factor is then:

Fdyn,max

1306
241

5,42> 4,5
 DOC NO

PAGE NO
A " AVENG
" Y 1m MINING REV

DATE
B

27/06/2013

CALCULATION SHEET No: U00010-110-CP-002 Sheet 12

CHUQUICAMATA MINE Client: CO DELCO Contract No: U00010

VENTILATION SHAFT No.1 Checked By:
Made By: lAB
Stage Winder Ropes Date: 12/06/2013 Date: 27/06/2013

Annexure C

Bending Ratios

The bending ratio of the rope rel ative to the winder drum is:

Dw/d = 2 520/40 = 63 Where : Dw is the winder drum diameter (mm)

d is the rope diameter (mm)

The bending ratio of the rop e relative to the sheaves is:

D,/d =1 800/40 =45 Where: Ds is the sheave diameter (mm)

The minimum bending ratio required for this rop e installation is:

D/d = 40 + 4v = 40 + 4 x 0,4 = 41,6 (SANS 10294)

Th e bending ratios for the rope over the sheaves and t he winder drum shown above are acceptable.
 DOC NO

PAGE NO
A " AVENG REV B
" Y G MINING
DATE 27/06/20 13

CALCULATION SHEET No: U0001 0-11 0-CP-002 Sheet 13

CHUQUICAMATA MINE Client: CODELCO Contract No: U0001 0

VENTILATION SHAFT No. 1
Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/201 3 Date: 27/06/201 3

ANNEXURE D

Rope Technical Details (Test Certificate)

 Haggle- Stee l Wlr. Rope,
~ SCAW METALS Rope Testing Laboratory

~ GROUP
PO Box 40072 , Cleveland
2022, South Africa
Tel .27(11)6200084
Scaw South Africa (Pty) Limited Fs)( .27(11)6200033

(peMrtmeot of Mi ne ra i and Eo,rgy AfTal a; .Dprpyed Jesting Station fpr Winding BODO• • QrtiOcatc NO; 001/0021

INSPECTION CERTIFICATE 3.1B

(REFER BS EN 10204)
Certificate No: 24221
CUSTOMER DETAILS:
Customer: GRINAKER CONSTRUCTIONS PTY LTD
Address: PO BOX 8042
ELANDSFONTEIN
Customer Order No: UM17641 (491141)

ROPE DETAILS:
Rope Manufactured by: HAGGlE Date of Manufacture: 23/09/2012
Cotl No. of Rope : 155295001 Length of Rope (m) : 4360
Nominal Diameter (mm) : 40.00 Mass per Meter (kgjm) : 7.139
Nom. Length of Lay (mm) : 314.50 Type of Lay : RHL/LHL/LH
Product Code: GG0400P18HBEO Type of Rope Core: WMC
COnstruction: 18 STRAND NON SPIN Wire Finish : DRGAL
FISHBACK TRIANGULAR
12Xl0(8/2)/6X29(11/12/6+3T)/WMC
lubncation: GBEX
OUTER INNER
No. of Strands : 12 6
No. of Wires in Strand : 10(8/2) 29(11/12/6+3T)
Nom. Wire diameter(mm): 1.960 2.120 2.200 1.200 1.000 0 .750
Wire Tensile Grade(MPa): 1960
Type of Strand Core: TWO PARALLEL WIRES
Estimated Rope Breaking Force (kN) : 1306.00
RESULTS OF TEST AND INSPECTION OF TEST SPECIMEN
Testing ProcedUre: RISG 009 - TENSILE TESTING OF ROPE USING METAL END-CAPS

Actual Breaking Force( kN) : 1376.00 Date of Test: 01/10/2012

Diameter(DffjOn Tenslon)(mm): 40.B 40.4 Gauge Length(mm) : 2750
Lay-Length( Off-Tension)( mm) : 335.0
Corrosion: NONE
Condition of Lubrication : GOOD
No of Strands Broken 1
Appearance of Wires at Fracture : DUCTILE
POSIbon of Fracture: 1375mm FROM METAL END-CAP

.~@
Teste~ Authorized BV:

Nom. : t:r-fc- Name :

Page 1 of 2

Scaw South Afric a (ProprIetary) L imited RegtslratJon Numoer 200610292051{)7

Reglslered COfPOIate OffIce Blart.. Reef Road DmwIl1dle Germlston P 0 Bo~ 61587 M,ushaUtown 2107 South Afnca
 ~ SCAW METALS Haggie· Steel Wire Rope.
Rope Testing Laboratory
~ GROUP PO Box 40072, Cleveland
2022. South Africa
Scaw South Africa (Ply) Limited Tel .27(11)6200084
Fax .27(11)620 0033

Department of Mineral and Energy Affairs Approved Testing Station for Winding Ropes ~ Certificate No: 001 /002

Certifi cate Numher. 24221 A

Dale orTesl: 0111012012
Coi l Number: 155295001
Rope Diameter (111111) : 40.0
Gauge Lenglh (nun): 2750
Sirain Energy 10 Failure (kN.m): 117.01
Plastic Fraction or Energy (kN III) 67.97
Plastic Fraclion or Elong.1lion (mm): 53.42
Slope (kN/mm): 19.30
Maximum Load C.,rricd (kN): 1376.00
Tnl~l Flnno:.tinn:.' Fr:tr fmT' (mill) ' 1'2471
Load/ Elongation GrIlph

1250

1000

-.
..,~ 750
Q
..J

500

250

t
o , , I' , I , I 1 '1'1 I I I I I I , 1'1 I I I I , I , , 111 I I , tit I I ,I I I I I I I I I I I , I I I I I I I

o 10 20 30 40 50 60 70 00 90 100 110 120 130

Elongation (mm)

Page 2 00

Scaw Sout h Africa (Pro priet ary) lim it ed RegiStrahon Number 20061029205107
Reg.steled ' Corporate Office Btack Reel Road OlnWlddle Germlston PO 80)( 61587 . Ma rsh al:town 2107 South Afnee
 Haggle- Steel WI,e Rope,
~ SCAW METALS Rope Testing Laboratory

~ GROUP
PO BO il 40072, Cleveland
2022. South Afnca
Tel +27(11 } 6200084
Scaw South Africa (Ply) Limited Fax +27(11 ) 6200033

([)eDiJrtment of Mjne@! and Energy Affairs ApproYed Testing SbtjOD tor Winding ROpe, - Certificate No; 001/002)

INSPECTION CERTIFICATE 3.1B

(REFER BS EN 10204)
Certificate No : 24222
CUSTOMER DETAILS:
Customer : GRINAKER CONSTRUCTIONS PTY LTD
Address: PO BOX 8042
ELANDSFONTEIN
Customer Order No: UM17641 (491141)

ROPE DETAILS:
ROpe Manufactured by: HAGGlE Date of Manufacture: 25/09/2012
Coil No. of Rope: 155295002 Length of Rope (m) : 4360
Nominal Diameter (mm): 40.00 Mass per Meter (kgl m) : 7.139
Nom. Length of Lay (mm) : 314.50 Type of Lay : RHL/LHL/LH
Product Ct:x1e: GG0400P18HBEO Type of Rope COre: WMC
Construction: 18 STRAND NON SPIN Wire Finish: DRGAL
FISHBACK TRIANGULAR
12Xl0(8/2)/6X29(11/12/6+3T)/WMC
Lubncation : GBEX
OUTER INNER
No. of Strands: 12 6
No. of Wires In Strand: 10(8/2) 29(11/12/6+3T)
Nom. Wire dlameter(mm) : 1.960 2.120 2.200 1.200 1.000 0.750
Wire Tensile Grade(MPa) : 1960
Type of Strand Core : TWO PARALLEL WIRES
Estimated Rope Breaking Force (kN) : 1306.00
RESULTS OF TEST AND INSPECTION OF TEST SPECIMEN
Testing Procedure: R/SG 009 • TENSILE TESTING OF ROPE USING METAL END- CAPS

Actual Breaking Force(kN): 1369.00 Date of Test: 01/10/2012

D,ameter(OfflOn Ten~on)(mm) : 40.9 40.6 Gauge Length(mm) : 2750
Lay-Length( Off· Tension)( mm ): 330.0
Corrosion: NONE
Condition of Lubncation : GOOD
No. of Strands Broken 5
Appearance of Wires at Fracture : DUCTILE
POSItion of Fracture: 1375mm FROM METAL END-CAP

Authorized By:

Nome :

Page 1 of 2

Scaw South Africa (Proprietary) Limited Reglslf3tJon Number 2006Ja29205107

Registered Corporate Office Black Reef Road. DmWl ddle Germlston PO Bol{ 61587 Marshalltown 2107 South Aftlca
 ~ SCAW METALS Haggle- Steel Wire Rope,
Rope Teallng laboratory
~ GROUP PO Box 40072 , Cleveland.
2022, South Africa
Scaw South Africa (Pty) Limited rei +27(11)6200084
Fu .27(11) 620 0033

Department of Mineral and Energy Affairs Approved Te511n9 Statk>n for Winding Ropes - Certificate No: 001 /002

( crrdiCl tc Num ber 24222

Dale or Tesl 01 / 10/20 12
COIl Number 155295UU2
Rope Dicunctcr (mill) 40.0
Gauge Lenglh (1\11\1) ' 275U
Strain Energy to Failure (kN Ill) ' 128.44
Plasti C Fraclion of Encf g) (kN III) 73.31
Plastic Fracti on of Elongation (111111 ) 57.02
Slope (kN/nllll) 17.UU
Ma.ximum Load Carried (kN) \369.0U
Tnt :! 1 Flnn o!l linn !lt F r :l t"lIl rP (mill) L17 ~7

Load/ E longation Graph

1250

1000

Z
..,e- 750
"
0
--'

500

250

o
o 25 50 75 100 125
Elongation (mm)

Page 2 or 2

Scaw South Africa (Proprietary) Lim it ed ReglSl ra!>Orl N um ber 2006'029205"07

ReQlslerea CorPOrale Office Btack Reef Road DinWIddIe Germ,ston PO Bo" 61587 MarS" alllown 2107 Soul" Allics
 DOC NO

PAGE NO
. ' IAVENG REV B
I 'Y e MINING
H.I\f'r.) • UHOntORC)UNO

DATE 27106/2013

CALCULATION SHEET No: U00010-110-C P-002 Sheet 14

CHUQUICAMATA MINE Client: CODELCO Contract No: U00010

VENTILATION SHAFT No.1
Made By: lAB Checked By:
Stage Winder Ropes Date: 12/06/20 13 Date: 27/06/2013

Annexure E

Drawings - 5 Sheets

Figure 6.1 Elevation on System for Raising and Lowering Sinking Stage

Figure 6.2 Plan on System for Raising and Lowering Sinking Stage

U0001 0-1 02-S-002-02-R1 Main 5 deck sinking stage elevation

U00010-102-S-002-08-R2 Sinking stage top deck layout

U00010-103-S-001-28 RO GA & Details of Stage Sheave Stools (+32 500 Ivl.)

"A" FRAME HEADGEAR STAGE SHEAVES (6 No.)

STAGE ROPES (2 No.)

STAGE WINDER BUILDING

STAGE WINDER

STAGE ROPES (8 No.)

STAGE SHEAVES (4 No.)

STAGE
(GALLOWAY)

EI(,7lJRI':6.1I':LEVATION ON SYSTEM FOR RAI§ING At-![lL,QWI':RIN(,7§INKING§TA(,71':

,-------------------------------------,

CENTRE TOWER (6) STAGE SHEAVES

FOUNDATION

"A" FRAME FOUNDATION \

\
\
I

t DRUM ~ DRUM
\
I

STAGE WINDER #1 STAGE WINDER #2

FIGURE 6.2 PLAN ON SYSTEM FOR RAISING AND LOWERING SINKING -

-
STAGE
---
 T T - A • I .

'Ig'I~II~I
'1[~I'm ,

-
, ,

OJ t IQ
~
, ;; I'
•~ !
I- d
~
I
.
I-
'I
§ •
.
~ og
~.

j blln
I•

I• I•

"
IQ
-
'! Ii
I-

I-

-
I-

-
!Illlll!1
 A A
~
~~ ",
•l I I"
1 ~

•g
•~
~ I

"" ,
~

a
•,< J f I ~'i
'liIi 'I-
I'll' 1'1
i ,1M !I"

"
~
" g
" I . ~
:11 1 ~ I
!
~
·~t
~i! I
·!I
! I
" .-.-
~ !
> •
Ii'
"
 •
=

,
'/

~.

<
~~
~.
,
_ !i
~ •~ I.
-R
. T" 't ~
•;;•
~ ~11~1 •
. •
~+, -i 'i~-f

~~
,,'••
. ;
~
!
P •
;.. 'ot.
T
r

'~I;,. ;
'. '\
1-
,
E;-
~
:: i:"-
~
~
•
~
,
f .,
, . " ", h
!
•
>i,
." ~.. I

" ¥.-
~:,
l