SAP PRODUCTION

PLANNING
-
MIND MAPPING
SAGAR ADAVADKAR
SESA378822

SAGAR ADAVADKAR
PRODUCTION PLANNING SOP Sales Operation Planning

DM Demand Management

MRP Material Requirement Planning

SAP

Flow

LTP
Long Term Planning

PO Planned/ Production Orders

CP Capacity Planning
SAGAR ADAVADKAR

PE Production Execution
Sagar Adavadkar
 MC76 Aggregation Consistent Planning Planning SOP
MC7F
Method
MC76 Disaggregation
Sales Planning SPRO
Level by Level Planning
Planning Table MC87, MC77

Forecast MC96, SPRO

Event MC64, SPRO

MC84, MC91 Product Group
Sales Order SPRO
MC8U, MC9B Proportional Factor
Rough Cut Planning MC35
MC61 Planning Hierarchy
Operation Plan SPRO
MC8A Planning Table
Transferring SOP MC74

PIR

Next
DM
MC8T Mass Processing

LTP
SAGAR ADAVADKAR
MRP
PO
CP
PE
 SOP
MRP 4.1 Individual/ Coll Flag.
MRP 3.1 Planning Material
MRP 3.1 Planning Plant Strategy 40 With Assembly DM
Strategy 20
Strategy 52 Without Assembly MTO

Planning Strategy 63 With Planning Material PIR

SPRO
Segment
No With Assembly Strategy 10 Time Based
Planning SPRO
MRP 3.2 disaggregation
Methods Strategy 50 Without Assembly MTS
Planning
strategy Operation
Strategy 60 With Planning Material
MRP 3.2 Planning Plant segment SPRO
management
Planning
MRP 3.2 Strategy 70 Subassembly planning SubAssembly
conversion Consumption MRP 3.2

PIR
Consumption
MRP 3.2 Reorder point planning MRP 3.2 Mode

MRP 3.2 Forecast based planning

Next
MRP 3.2 Period pattern LTP
MRP 3.2 Time phased material planning
MRP Area
SAGAR ADAVADKAR
SPRO
Sales and Distribution Sales Order MRP
Reducing PIR
OMJJ
OVZG Overview Requirement Class Planning Segment PO
Reorganising PIR CP
OMPO Maintain Requirement Class
MD74
MRP 3.2, OVZG Requirement Type PE
 SOP
DM
No Stocks
No Firm Receipts
LTP

Planning SPRO
MS31, OS31 Planning Scenario
Evaluation MC87, MC77
MS21 Capacity Levelling
Transfer SPRO
MD62 Interactive Planning
Customer SPRO
Requirement
MS04 Requirement/ Stock List Dependent
SPRO
MS05 MRP List Requirement

MS44 Material Planning Situation PIR SPRO

MS47 Product Group Situation Firm Planned

SPRO
Order
CM38 Capacity Requirement Work Centres
MFS0 Graphical Planning Table Next
SAGAR ADAVADKAR MRP

PO
MS64 Transfer CP
MD43 Copy from Planned Orders PE
MRP 1.2 Reorder Point Planning
SOP
MRP 1.2 Forecast Based Planning
DM
MRP 1.2 Period Pattern Consumption
LTP
MRP 1.2 Time Phased Material Planning MRP 1.2 MRP Type

By Full BOM explosion MRP

Without BOM explosion

Master Production Scheduling Check Planning File SPRO

Net Requirement
MRP Procedure MC87, MC77
Calculation
MRP area
Procurement Quantity SPRO
OMD0 MRP Controller Calculation
Planning Calendar Scheduling SPRO

Factors Determine Procurement

SPRO
MRP 1.4 Takt Time Lot Size Influencing Proposal
MRP
MRP 1.4 Rounding Analysis MC35
Consumption
Scrap Forecast Planned Order MD12
MRP 1.4 % Component
MRP 1.2 Safety Stock
MRP 1.4 % Assembly Next
Master Data
MRP 1.4 % Operations MRP 2.3 Selection
SAGAR ADAVADKAR PO

MRP 2.3 Absolute Safety MRP 1.1 ABC Indicator

CP
MRP 2.3 Safety Time Indicator Coverage Profile
PE
MRP 2.3 Service Level % Min Safety Time STtime Period Profile
 SOP
DM
MRP 1 NEUPL LTP
MRP 1 NETCH
MRP 1 NETPL MRP
MD21 Planning File Entry
Processing Key / Planning
MD01 Planning Scope Run Type Check Planning File SPRO

Gross Requirements Net Requirement MC87, MC77

Low Level Code Calculation
MRP 3.1 Mixed MRP
Procurement Quantity SPRO
Calculation
s
Scheduling SPRO
Subassembly Planning
MRP3.1 Determine Procurement
with Final Assembly SPRO
Proposal
Gross Requirement
MRP3.1 Analysis MC35
Planning
Planned Order MD12
Subassembly without Final
MRP3.1 SAGAR ADAVADKAR
Assembly
Next
PO

CP
PE
 Good Receipt SOP
MRP 2.2
processing Time
DM
Scheduling LTP
MRP 2.2
Margin Key Forward Scheduling
InHouse Backward Scheduling
MRP 2.2
Production Time MRP
MRP 2.2 Quantity Independent
WS 4.3 Quantity Dependent
Check Planning File SPRO

WS InHouse Production
Net Requirement
WS Setup Time Scheduling InHouse Calculation
MC87, MC77
Procurement
WS Interoperation Time Procurement Quantity SPRO
WS Base Quantity Calculation
Scheduling SPRO

Determine Procurement
SPRO
Scheduling External Proposal
Planned Procurement
MRP 2.2 Analysis MC35
Delivery Time
Planned Order MD12
MRP 1.3 Type 1 Planning Time Fence
MRP 1.3 Type 2 Next
PO
MRP 1.3 Type 3
MRP 1.3 Type 3 SAGAR ADAVADKAR
CP
PE
 SOP
DM
LTP

MRP 2.1 InHouse Procurement MRP

MRP 2.1 External Procurement
MRP 2.1 No Procurement Procurement Type Check Planning File SPRO

MRP 2.1 Both Procurement types Net Requirement MC87, MC77

Calculation
Procurement Quantity
ME52N Purchase Requisition Calculation
SPRO

Scheduling SPRO

Planning Horizon Determine Procurement

SPRO
Proposal
Material Type OPPR MRP Group
Analysis MC35

SAGAR ADAVADKAR Planned Order MD12

MRP 2.1 Phantom Assembly

Special Next
MRP 2.1 Direct Procurement Procurement Key PO
MRP 2.1 Stock Transfer
MRP 2.1 Subcontracting
CP
PE
 SOP
DM
LTP

MRP

Check Planning File SPRO

MD11, MD43 Interactive Planning
PO Firming Indicator Net Requirement MC87, MC77
Calculation
Procurement Quantity SPRO
Calculation
MD04 Stock/ Requirement List
Scheduling SPRO
MD05 MRP List
Determine Procurement
SPRO
OPPQ Plant Parameter Proposal
OPPR MRP Group Analysis MC35

Planned Order MD12

CO41 Individual Conversion

CO41 Partial Conversion Next
PO
CO41 Collective Conversion
CO01,07 Interactive Conversion
SAGAR ADAVADKAR CP
PE
 OPJK Check Control (ATP)
SOP
OPKP Production Scheduling Profile DM
OPU3 Scheduling Profile LTP
OPJH Order Type
OPL8 Order Type Dependent Parameter MRP

OPL8 Selection ID Master Data Table

SE16
PO
OPL8 Routing Selection

OPJF Routing Selection Order Type OPJH

Selection Master Data
MRP 4.1 Selection
Method MRP 4.1 Production Version
Master Data Selection MC87, MC77

OPJI Selection ID OPJI, OS32 BOM Selection

Status and Trigger Point SPRO
PO Status & Trigger SPRO Reading PP Master Data
Conversion SPRO
Safety Time Dates of PO Interactive Production
SPRO
Float before Production Order Creation
Finite Scheduling
Scheduling Margin Key Scheduling MC35
Transition Time
Reduction OPJS
Splitting & Overlapping
SAGAR ADAVADKAR Availability Check CO24
OPJS Reduction
OPJK Check Control
Next
OPKP Float before Production Availability CP
OPU3 Scheduling Margin Key Check

PE
 SOP
DM
LTP
MRP

PO

CO31 Trigger Point Order Type OPJH

Master Data Selection MC87, MC77

MD04 Individual Conversion
Status and Trigger Point SPRO
MD04 Partial Conversion PO
CO41 Collective Conversion Conversion SPRO

Interactive Production
SPRO
Order Creation
CO01 With Material Reference Scheduling MC35
CO07 Without Reference
Reduction OPJS

SAGAR ADAVADKAR Availability Check CO24

Next
CP

PE
 SOP
Safety Time DM
Float before Production LTP

Scheduling Margin Key MRP

Dates of PO

WC Operation Duration
PO
SCAL Factory Calendar
Finite Scheduling
WC Working time
Order Type OPJH
WC Capacity Utilisation
Master Data Selection MC87, MC77
OPJU Scheduling Type
OPU3 Scheduling Profile Status and Trigger Point SPRO
C
OP67 Control Key Conversion SPRO

Transition Time Interactive Production

Routing Queue Time Order Creation SPRO
Routing Wait Time
Scheduling MC35
Routing Move Time
Reduction OPJS
Scheduling Location Group
Availability Check CO24
Splitting & Overlapping

Routing Splitting SAGAR ADAVADKAR

Next
Routing Overlapping OPJK Check Control CP
OPKP Float before Production
OPU3 Scheduling Margin Key PE
 SOP
DM
LTP

OPPR Distribution Key MRP

PO

Profile for Dispatching

CP
Dispatching Sequence
Sequence Dependent Setup
Capacity Requirement SPRO
Midpoint Scheduling
Dispatching SPRO, CY39

OPD0 Overall Profile Capacity Levelling MC35

Capacity Planning Table CM21

OPDB Selection Profile SAGAR ADAVADKAR
OPDE Control Profile
OPD2 Time Profile Next
OPD3 Evaluation Profile PE
CM21 Profile for Capacity Planning table
OPD1 Strategy Profile
CM22 Tabular Planning table profile
OPDH List Profile

OPPO Selection Key

PE
 SOP
DM
LTP
MB1A KANBAN
MRP
PO
MB1A Staging CP
OX09 Storage Location

MRP 2.1 Production Storage Location PE

Order Release CO05N

MB1A Good Issue Posting
Availability SPRO
CO27 Picking
Back flush Printing OPKP
MRP 2.1, WC, Routing, Picking
Material Withdraw SPRO

Confirmation CO11N

OPJ8 Control Key Goods Receipt MB31

SAGAR ADAVADKAR
Settlement SPRO

WS view Tolerances
Completion COHV

Finish
 SOP
DM
LTP
MRP
PO
CP
PE

SAGAR ADAVADKAR

Finish
Maintai
n Plant
Parame
ters

OPPQ

Maintain Maintain Maintain Maintain

environment Master Data Planned planning
Orders run

Number Check Reporting MRP Special Floats Conversion Dependen BOM/ BOM explosion Parameters External Rescheduling Planning Available Direct Error Item Start in past Performan
Ranges rule: Controllers Procureme t Routing for DS procurement horizon stocks Procurement Handling numbers ce
Backorder nt requireme Selection
s nt
availability

Planned Run time MRP Plant Plant Planned Plant Plant Plant Plant Plant Rescheduling Plant Plant Plant Plant Plant Aggregati
Orders statistics controller order to horizon on of MRP
Production list
Order

Reservations/ Grouping Missing Name Name Planned Name Name Explosion date Order type Purchasing Name Name Direct Plant name Name BOM
Dependent periods parts MRP order to process time procurement/ buffering
requirements controllers Purchase production
requisition

Purchase Receipt days Special Scheduling Rule for BOM Exclusion bulk Production Substitute Firmed elements Planning Stock in Message Item PR Start in Part
requisitions supply procuremen margin key available selection ID material scheduling purchasing Horizon transfer indicator checkbox
t type check tickmark group tickmark tickmark

OPPQ
MRP lists Opening Routing Sales Order/ LTP tickmark Firmed planned Blocked Item
period selection ID WBS BOM orders tickmark Stock number of
active tickmark tickmark stock
transfer
reservation

Simulative Float before BOM explosion Determining Production order Restricted Account
dependent production in number for the planned tickmark use stock assignment
requirements day MTO delivery time tickmark unknown:
production direct
procurement

Float after Scheduling: Fixed purchase

production in info Rec/ requisitions
day Agreemt tickmark
tickmark

Release BOM explosion Creation of PO/SA schedule

period in day number/order delivery line tickmark
start date schedules:
Schedule
lines tickmark

Order start Acct QM inspection lot

date Assignment tickmark
for
NonValuated
Mats:
Unknown acct
assignment
tickemark

Order finish Shipping

SAGAR ADAVADKAR date notification
tickmark

BOM explosion
number/order
start date

BOM explosion Comparison

number/order
finish date

Tolerance value
forward

Tolerance value
for displacement
MRP 1

Material

Plant

General Data MRP procedure Lot size data MRP area

Base unit of measure MRP type Lot size MRP area exists tickmark

Purchasing group Reorder point Minimum lot size MRP area button

Plant specific material status Planning cycle Fixed lot size

MRP group Planning time fence Ordering costs

ABC indicator MRP controller Assembly scrap %

Valid from Rounding profile

MRP 1
Unit of measure group

Maximum lot size

Maximum stock level

SAGAR ADAVADKAR
Storage costs indicator

Takt time

Rounding value
MRP 2

Material

Plant

Procurement Scheduling Net requirement calculation

Procurement type Inhouse production Safety Stock

Special procurement GR processing time Minimum safety stock

Auto arrangement usage Schedule Margin key Safety time indicator

Backflush Planned delivery time Safety time period profile

JIT delivery schedule Planning calendar Service level %

MRP 2

Co product tickmark Coverage profile

Bulk material tickmark Safety time/ act cov day

Batch entry

Production storage location

Default supply area

SAGAR ADAVADKAR
Storage location for EP

Stock determination group

Joint production button

MRP 3

Material

Plant

Forecast requirements Planning Availability check Plant specific configuration DTO relevant

Period Indicator Strategy group Availability check Configurable material Stocking policy

Fiscal Year Variant Consumption mode Cross project Variant tickmark

Splitting Indicator Forward consumption period Total repl lead time days Planning variant tickmark

Planning material Configure variant button

Planning conversion factor Configure planning variant button

MRP 3

Backward consumption period

Mixed MRP
SAGAR ADAVADKAR
Planning plant

Planning material BUnit

MRP 4

Material

Plant

BOM explosion/ dependent Discontinued parts Repetitive manufacturing/ Average plant stock button
requirement assembly/deployment strategy

Selection method Discontinued indicator Repetitive manufacturing tickmark Material memo button

Individual/coll Eff out Fair share rule tickmark Material memo exits

Version indicator tickmark Followup material REM profile tickmark

Production version button Push distribution tickmark

Component scrap % Action control tickmark

Requirement group
SAGARMRP
ADAVADKAR
4
Deployment horizon tickmark

MRP dependent requirements

Work scheduling

Material

Plant

General Data Inspection stock tickmark Tolerance data InHouse production time in days

Base unit of measure Batch Management tickmark Underdelivery tolerance % Lot size dependent

Production unit Critical part Overdelivery tolerance % Setup time

Production supervisor Batch record requirement Unlimited tickmark Processing time

Production scheduling profile Version indicator tickmark Interoperation

Serial number profile Batch entry Base quantity

Unit of issue Production Version button Lot size independent

P-S material status InHouse Production Time

Work Scheduling view

Production storage location

Material grouping
SAGAR ADAVADKAR
Overall profile

Service level

Valid from
OPPR

Maintain MRP
group

Assign Consumption Rescheduling Planning Planning Determine Convert Program Planning External Availability
strategies mode/ Horizon Horizon time fence Production planned order Planning Run Procurement Check
button Adjustment Storage types Independent
Horizon location requirements
select split - Period
Split

Plant Plant Plant Plant Plant Plant Plant Plant Plant Plant Plant

MRP group MRP group MRP group Plant Name Name MRP group MRP group MRP group MRP group Name MRP group

Planning Consumption Rescheduling MRP group MRP group Name Production Name Maximum MRP group Checking rule
strategy mode horizon order MRP
group Interval

Consumption Planning Planning Production Process order Period Split Safety Scheduling: Info/ Activate full
period: horizon OPPR
time fence storage Stock Agrmt checkbox confirmation
Backward location logic
selection

Consumption Comparison Roll forward Description BOM Document type

period: Forward values horizon Explosion Standard PO

Adjustment Tolerance value Direct Document type

Period: Planned forward Procuremen subcontracting
Independent t
requirements

Adjustment: tolerance value Creation Document type

PLanned for displacement Indicator stock transfer
Independent
requirements

SAGAR ADAVADKAR Firming of

schedule
line

Start in Past

Requiremen
t grouping
indicator
 ME52N HEADER(1)

ME52N

Purchase
requisition
number

HEADER

Item Category Item of Requisition Material Short Text Texts Exist Acct Assignment Quantity Requested Unit of Measure Delivery Date Plant Fixed Vendor Req. Tracking Purchase Currency
Cat. Number Order

ME52N HEADER(2)

Valuation Price Total Value Goods Receipt Status Requisitioner Purchasing Info Rec. Material Group Desired Vendor Reservation Ref. Purchase Req. Invoice Receipt

ME52N

ME52N ITEM

ITEM

Material Data Quantities/ Dates Valuation Source of supply Status Contact Person Texts Delivery
Address

Material Quantity Valuation price Agreement Processing Created by Item text Name
Status

Batch Quantity Ordered PC Fixed vendor Block Indicator Created Indicator Item note Address

Material Open quantity Promotion INfo record Order Quantity Requisitioner Delivery text Postal code
Group of Purchase
requisition

Vendor Delivery date Goods Receipt Desired vendor

SAGARBlkg
ADAVADKAR
Text Tracking number Material PO text City
Material

Short Text Request Date Invoice receipt Puchasing organisation Purchasing group Country

Revision Release date GR Non Val ORder unit Telephone Customer

Level

Planned Delivery time Total Value Supplier plant Fax number Vendor

GR processing time Vendor material number MRP Controller

Closed tickmark Assign source of supply

button

Fixed ID tickmark
OMPO

ReqC Description Planning Indicator Comsumption Indicator Configuration allowed Configuration Reqs Reduction Regs Cat
consumption Indicator

OMPO

100 Make-to-stock prod. Net requirements No consumption with Configuration is Consumption of No reduction of ind. Planned independent
planning customer requirements mandatory selected reqmts (only in requirements
characteristics withdrwl for sales ord)
planning

101 Plnng with assembly Gross requirements Consume planning Configuration is Consumption of BOM Although no allocation Customer independent
planning with assembly allowed characteristics takes place, ind. requirements
planning reqmts are reduced

102 Gross reqmts plnning Single-item planning Consume planning w/o Configuration is not No reduction of ind.
SAGAR ADAVADKAR
assembly allowed reqmts (safety
requirements)

Consume planning Reduction of ind.

material (w/o reqmts only for
assembly) potential consumption
Requirement Class Details of added entries

OVZG

Requirements Configuration Assembly Costing Account Assignment

Availability Configuration Assembly type Costing Acct assgt catergory

Requisition transfer Cons. of configuration Order costing Costing ID Valuation

OVZG
Allocation indicator Automatic planning Costing method W/o val strat

Production allocation Special Stock Costing variant Settlement profile

Availability Check ICON Order type Costing sheet Strategy sequence

Avaialbility components Copy costing sheet Changeable

Type component check Cndtyplineitems RA Key

SAGAR ADAVADKAR
Online assembly CondtyplinItFix Consumption

OCM Functional area

MD74

Reorganizing independent
requirement

Plant

Material

Requirements type

Version

Requirements plan number

MRP Area MD74

Key date

Record history tickmark

Delete inactive version before the

key date tickmark

Create list

Test mode (No Database Changes)

SAGAR ADAVADKAR
ReqC Description Planning Indicator Comsumption Indicator Configuration allowed Configuration Reqs Reduction Indicator Regs Cat
consumption

OMPO

100 Make-to-stock prod. Net requirements No consumption with Configuration is Consumption of selected No reduction of ind. Planned independent
planning customer requirements mandatory characteristics planning reqmts (only in withdrwl requirements
for sales ord)

OMPO

101 Plnng with assembly Gross requirements Consume planning with Configuration is allowed Consumption of BOM Although no allocation Customer independent
planning assembly characteristics planning takes place, ind. reqmts requirements
are reduced

102 Gross reqmts plnning Single-item planning Consume planning w/o Configuration is not No reduction of ind.
assembly allowed reqmts (safety
requirements)

SAGAR ADAVADKAR

Consume planning Reduction of ind. reqmts

material (w/o assembly) only for potential
consumption
BOM

CS01

Bom Header General Item

Material Material

Plant Plant

Alternative BOM Alternative BOM

BOM Item

BOM Usage Item Category

CS01 BOM
Technical Type Component

BOM group Component description

Quantity

Base Quantity Unit

Change Number Assembly

SAGAR ADAVADKAR
BOM Status
SAGAR ADAVADKAR
SAGAR ADAVADKAR