INCIDENT

ANALYSI
RECORD
SNL/HSE/IA
01/22
 CIDENT
NALYSIS
ECORD
HSE/IAR/
01/22
 DATE OF INCIDENT INCIDENT DISCRIPTION

THE PANEL CLOSE TO MACHINE

1,IN THE INJECTION DEPARTMENT
,SPARKED AND RESULTED TO
29TH JANUARY 2022 FLAME

3RD FEBUARY 2022

10TH FEBUARY 2022

DURING PACKING OF THE

PRODUCTION WHILE TRYING TO
PASS THROUH THE WORK WAY
WAS MEANT FOR ONE TROCK THE
TWO TROCK AS THEY PASS SIDE
BY SIDE, THE OTHER TROCK
DRAGED THE MOULD COVER
DOWN WHICH FELL ON THE
10TH FEBUARY 2022 VICTIMS LEG.

AS THE VICTIM WAS TRYING TO

COVER THE BLADE CHAMBER, THE
21ST FEBUARY 2022 COVER PINCHED HIS LEFT PALM.

WHILE TRYING TO REMOVED THE

BLOCKAGE FROM THE MOULD
PIN, THE MELTED MATERIAL
20TH FEBUARY 2022 PUMPED OUT WITH FORCE.

AS THE VICTIM WAS ABOUT

LEAVING THE WORKSHOP, WHEN
THE BLADE FROM THE CUTTING
MACHINE, PLACED ON THE
ENTERFACE SLICED HIS RIGHT LEG
CLOSE TO HIS ANKLE, THEN CUT
WAS NOT SO DEEP, HE WAS
RUSHED TO THE CLINIC FOR
24TH FEBUARY 2022 TREATMENT.

IN THE PROCESS OF LIFTING THE

MOULD WITH MANUAL CRANE,
THE CHAIN BROKE BEFORE
10TH MARCH 2022 LIFTING THE MOULD.

AS HE TRIED TO STOP LEAKAGE

FROM THE NOZZLE SIDE, THE
MELTEN MATERIAL DROPPED ON
11TH MARCH 2022 HIS RIGHT HAND.
 AS HE TRIED TO REMOVE
BLOCKAGE FROM THE MOLD, THE
MELTEN MATERIAL SPILLED ON
HIS LEFT HAN, DUE TO THE
PRECURE WITHIN THE MOLD
21STH MARCH 2022 SYSTEM.

AFTER LOADING THE HOPPER

WITH INJECT RAW MATERIALS, TO
COME DOWN FROM HIGHT, HIS
LEG SLIPPED AND HE FELL DOWN
30TH APRAIL 2022 FROM THE PLATFORM

DURING THE ARRANGEMENT OF

SONIC 50 COOLER, DUE TO THE
PREVIOUSE WRONG
ARRANGEMENT /PLACEMENT OF
COOLERS, THEY FELL AND HIT THE
HEAD OF IBRAHIM AHMED, WHO
WAS TAKEN TO THE CLINIC FOR
14TH MAY 2022 OBSERVATION.

AS HE WAS SETTING THE BARREL

CYLINDER TRYING TO CHECK THE
ACCURACY OF THE SETTING WITH
HIS FINGER ANOTHER
MAINTANACE OFFICER
ACTIVATED THE BARREL
MOVEMENT, THIS LEAD TO
INJURY AT THE RIGTH HAND,
24TH, MAY 2022 THIRD INDEX FINGER.

AS THE VICTIM TRIED TO PULL

OUT THE PRODUCT FROM THE
MOULD, DUE TO THE FORCE
APPLIED TO THE PRODUCT, THE
VICTIMS HAND/ARM PINCHED
THE SHARP PART OF THE MOULD,
WHICH RESULTED TO THE MOULD
27TH, MAY 2022 PIN PINCHE INTO HIS ARM.
 AS HE WAS CUTTING A PVC PIPE,
THE SAW BLADE, SLIPPED OFF
AND THE SAW CUT HIS 2ND
INDEX FINGER, IN THE LEFT
16TH, JUNE 2022 HAND.

DURRING THE CHARGE OF

GRINDING MACHINE BLADE, THE
SPANNER FELL INTO THE
MACHINE CHAMBER TRYING TO
REMOVE THE SPANNER WITH THE
RIGHT HAND, THE SHAFT MOVED
1ST, AUGUST 2022 AND CUT HIS 3RD INDEX FINGER

A LOADED TRUCK (TUBE

TIRED)CLIMBED HER TOES (EIGHT
LEG) WHILE LEAVING THE
5TH, AUGUST 2022 FACTORY PREMISES
 IMMEDIATE CAUSE ROOT CAUSE

DEFECTIVE TOOLS/EQUIPMENT EQUIPMENT MAINTENANCE

NOT FOLLOWING PROCEDURE/UNAWERE OF EMPL0YEE UNAWERE OF

P0TENTIAL HAZARD HAZARD

DEFECTIVE TOOLS/EQUIPMENT EQUIPMENT MANTENANCE

UNSAFE WORK PROCEDURE/POOR HAUSE employee unawere of

KEEPING hazard

LACK OF
SKILL/KNOWLEDGE/LACK OF
NOT EMPLOYEEB NORMAL JOB TRAINING

EMPLOYEE UNAWERE OF
UNSAFE WORK PROCEDURE HAZARD

FAILURE TO RECOGNIZE
UNSAFE WORK PROCEDURE UNSAFE ACT

IMPROVISING/SHOTCUT EQUIPMENT MAINTENANCE

NOT FOLLOWING PROCEDURE KNOWLEDGE GAP

UNSAFE WORK PROCEDURE POOR ATTITUDE

DEFECTIVE TOOLS/EQUIPMENT/ NOT WEARING

PROPER EQUIPMENT EQUIPMENT MAINTENANCE

NOT FOLLOWING PROCEDURE COMPLEX PROCEDURES

UNSAFE WORK PROCEDURE COMMUNICATION ERROR

INSUFFICIENT PROCEDURE INSUFFICIENT PROCEDURE

UNSAFE WORK PROCEDURE/LACK OF SAFETY
DEVICES COMPLEX PROCEDURES

INADEQUATE WORK
UNSAFE WORK PROCEDURE PROCEDURE

JOB DESIGN/WORKSTATION
NOT WEARING PROPER EQUIPMENT LAYOUT
 SEVERITY OF INCIDENT RECOMMENDATION COMPLETION DATE REVIEW DATE

PERIODIC /SHEDULED
INSPECTION OF ELECTICAL
MEDIUM PANEL 15TH FEBUARY 2022 18TH MARCH 2022

FOLLOW A STANDARD
PROCEDURE IN CARRING OUT
LOW AN OPERATION 8TH JANUARY 2022 17TH FEBUARY
PERIODIC MAINTENCE OF
LOW WORK EQUIPMENT 18TH FEBUARY 2022 18TH MARCH 2022

TRAING /AWARENESS ON
SAFE HANDLING OF
EQUIPMENT

MEDIUM 18th febuary 2022 18TH FEB.2022

ADHERENCE TO SAFETY
PROCEDURE IN CARRYING
OUT OPERATIONS, ONLY
MAINTANACE ARE PERMITTED
MEDIUM TO MAINTAIN MACHINE. 22TH FEBUARY 2022 28RD MARCH 2022

AWARENESS ON WORK
LOW PROCEDURES. 25TH FEBUARY 2022 04TH MARCH 2022

THE WELDING TEAM, WOULD

BE INSTRUCTED AND BE MADE
AWARE OF SAFE OPERATING
PROCEDURE ON WELDING
LOW OPERATION. 28TH FEBUARY 2022 4TH MARCH 2022

LOW REPAIR OF OVERHEAD CRANE

TRAING AND RETRAING OF

MACHINE OPERATORS ON
LOW PORGING PROCEDURE 12TH MARCH 2022 26TH MARCH 2022
 AWARENESS ON STANDARD
PROCEDURE FOR
UNDERTAKING RELATIVE
LOW JOBS. 22ND MARCH 2022

TO PREVENT FALL FROM

HEIGT, INSTALLATION OF
UPPER LOADING SO AS TO
PREVENT OPERATORS FROM
CLIMBING, AND IF NEED BE
THERE SHOULD BE ADEQUATE
MONITORING AND
LOW SUPERVISION 6TH MAY 2022

THE INCIDENT WAS AS A

RESULT TO A MISTRING LINK
IN THE STALKED OF THE
COOLER WHICH COULD BE
REMOVED BY THE CUSTOMER
SUPPLIER, WITHOUT THE
NOTIFICATION OF STORE
KEEPER WHICH LED TO THE
FALL OF THE COOLER,
THEREFORE WE RECOMMEND
THAT ONLY STORE KEEPERS
SHOULD ISSUE GOODS FROM
THE STORE TO THE
LOW CUSTOMER. 18TH MAY 2022 14TH JUNE 2022.

AWARENESS IN THE
ENGNEERING ON EFFECTIVE
COMMUNICATION BETWEEN
COLLEAGUE DURING
LOW WORKING OPERATION. 31STH , MAY 2022

AWARENESS ON THE
PROCEDURE TO HANDLE
MOULDS WITH SAME
DIFFRENCE WHICH IN TO
MAKE USE OF OUT SPRAY
AFTER MOUNTING THE
MOULD TO ENABLE EASY
MEDIUM EJECTION. 4TH, JUNE 2022 22ND, JUNE 2022
 THE USE OF CLAMPVICE TO
CARRING OUT CUTTING
OPERATIONS AND THE USE OF
PPE (HANDGLOVE) WHILE
LOW USING SHARP OBJECT 22ND, JUNE 2022 30TH, JUNE 2022

ADEQUATE COMMUNICATION
AND MORNITORING OF
SIMILAR OPERATION. THE USE
OF RECOMMENDED PPE FOR
MEDIUM SIMILAR OPERATION. 8TH, AUGUST 2022 NOV. 2022

AWARENESS ON USE OF
EQUIPMENT (LADDER, TRUCK
AND LIFTING CRANE) AND
MORNITORING OF
MEDIUM OPERATIONS. 19TH, AUGUST 2022 9TH SEP. 2022