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0R01M01)
Quick Installation & Commissioning Guide
Document number/version:
DC Power System SJ-20110329120423-001/ 2011-06-28 R1.1 /6
Precautions Installing Fixing Plates Between Racks Installing Busbars Between Racks
Remove watches, hand chains, rings or other conductive objects before the operation. Wear
special gloves for protection.
Never install the equipment where there is a risk of liquid or objects falling onto the top of the Install two fixing plates between two adjacent racks.
equipment! Otherwise, short circuit may occur and damage the equipment! To prevent The table below lists the busbars between racks.
equipment damages, no heavy objects should be placed on the top of the cabinet.
(1) Batteries used in the equipment should be of the same type. Old and new batteries must
Busbar Description
not be used together. (2) Battery packs should not be short circuited in any way during the
operation.
Use insulated tools for electrical connection. Full insulate connection terminals and 整流柜(RECR) Negative busbar between RECRs
unnecessarily exposed metal parts.
(1) The cross-sectional area of cables should match the load. (2) When using cables in non-
standard colors, choose those in black and mark them with heat-shrinkable tubes or 整流柜(RECR) Positive busbar between RECRs
insulating tapes in the corresponding colors to avoid confusion. If the local regulations have
different requirements for the cable colors, follow the local regulations.
+
整流柜 直流柜
Negative busbar between RECR and DCDR
ZXDP12 D252 ZXDU88 S402 ZXDP03 T601 RECR DCDR
(DCDR) (RECR) (ACDR)
Installing the Racks 直流柜 Positive busbar between RECR and DCDR
DCDR + 整流柜
RECR
ZTE Corporation Address: No. 55, Hi-tech Road South, Shenzhen, P.R.China Area code:518057 Website: http://ensupport.zte.com.cn Email:800@zte.com.cn
ZXDU88 S402 (V5.0R01M01)
DC Power System Quick Installation & Commissioning Guide http://www.zte.com.cn /6
Preparations Before Electrical Connections
The equipment has high leakage current, thus it must be properly grounded before
power-on. Its grounding cable should be connected to the nearest grounding terminal, Connecting DC Input Cables to
and the cable length cannot be greater than 30 m.
Unplugging the CSU and Rectifiers No operation with power-on! Turn off all the breakers & switches and remove all ZXDP03 T601 Cabinet
the DC output fuses and battery fuses before connecting cables.
The ACMU needs DC power from ZXDP12 D252 (DCDR).
To avoid damages that might be caused to the Centralized Supervision Unit (CSU) and The live (L) and neutral (N) cables cannot be connected reversely! The positive and
rectifiers by operation errors during the electrical connections, unplug the already negative cables cannot be connected reversely!
installed CSU and rectifiers 50 mm out of the RECR to cut off the electrical connection of
these modules with the system.
Connecting Grounding Cables
Unplugging the Rectifiers Slots Configuration
(hot-pluggable) _ +
Connect the grounding cables to the nearest
CSU
Communication grounding point. The PE cable length cannot ZXDP12 D252 ZXDP03 T601
box exceed 30 m. The grounding cable should be (DCDR) (ACDR)
1 PE busbar Working ground laid as short and straight as possible. Front View
busbar Back View
2
Handle
3 1. Connect a grounding cable between ACDR Color code
DC output (+):Black
ground busbar and DCDR grounding bolt. DC output (-): Blue
_ +
2. Connect a grounding cable between ACDR
ground busbar and RECR grounding bolt.
Screw
20 ZXDP03 T601 ZXDU88 ZXDP12 D252 3. Connect a grounding cable between ACDR
(ACDR) (RECR) (DCDR) ground busbar and grounding busbar of 1. Connect a cable between the negative terminal of DC output (DCDR) and negative
Back View Back View Back View the installation site. terminal of DC input (ACDR).
4. Connect the working ground cable 2. Connect a cable between the positive terminal of DC output (DCDR) and positive
Operation Steps: between DCDR and the grounding terminal of DC input (ACDR).
PE PE busbar of the installation site.
1. Remove the screws from the
Switch
flanges. Color code
PE: Yellow green
Connecting AC Input Cables to
Handle 2. Hold the handles and slowly pull the
rectifier out until it cannot be pulled out
further.
GND: Black
ZXDU88 S402 RECR
Protection ground busbar of the
3. Push the switch upwards to unlock it. installation site
4. Hold the handles and pull the Do not reverse the live wires and neutral
rectifier 50 mm out of the RECR slowly. wire.
Connecting AC Input Cables to Make sure that the AC input power is cut
off during the operation to connect the AC
Unplugging the CSU ZXDP03 T601 Cabinet PE busbar input cables.
AC input 1
(hot-pluggable) L1
PE L3 L2
L2 Do not reverse the live wires and L1
Operation Steps: L3
neutral wire. ZXDU88 S402
1. Press the lock of the Communication box. Make sure that the AC input power is
(RECR)
cut off during the operation to Back View
2. Open the Communication box.
connect the AC input cables.
3. Remove the four screws from the flanges
AC input 2
L3
on both sides of the CSU. L2 AC input 1
4. Carefully pull the CSU 50 mm out of the L1
L3 L2 L1 ZXDP03 T601 Color code
RECR. (ACDR) L1: Yellow
Back View L2: Green
N
L3: Red
PE: Yellow green
Color code
Neutral busbar L1: Yellow
L2: Green 1. Select a 250 A breaker in the front of the ACDR to power
ZXDP03 T601 ZXDU88 S402 ZXDP12 D252 L3: Red the RECR.
(ACDR) (RECR) (DCDR)
2. Turn off the corresponding AC output breaker of the
N: Blue
Back View Back View Back View
ACDR.
L3 L2 L1 3. Remove the top cover of the RECR.
AC input 2
4. Connect the PE cable between the PE busbar of the ACDR
1. Turn off the AC input breaker of the AC distribution box that powers ZXDP03 T601 and the PE terminal of the RECR.
ZXDP03 T601
(ACDR). (ACDR) 5. Connect the AC input live wires (L1/L2/L3) between the
2. Turn off the AC input switch of ZXDP03 T601. Front View breaker of the ACDR and the live connection terminals of
3. Remove the protection plate at the back of ZXDP03 T601 to show the AC input the RECR.
connection terminals.
Cabinet MCCB/Terminals
4. Connect the neutral wire (N) of the AC input 1 to the neutral busbar of ZXDP03 T601.
ZXDP03 T601 3P MCCBs: 100 A - 250 A 250A/3P MCCBs are used
5. Connect the live wires (L1/L2/L3) of the AC input 1 to the connection terminals of (ACDR) 1P MCBs: 16 A - 32 A to power RECRs
ZXDP03 T601.
ZXDU88 S402 1*UIK35 terminal (PE)
6. Repeat step 4 and 5 to connect the neutral wire and the live wires of the AC input 2. -
(RECR) 3*M8 bolts (L1/L2/L3)
ZTE Corporation Address: No. 55, Hi-tech Road South, Shenzhen, P.R.China Area code:518057 Website: http://ensupport.zte.com.cn Email:800@zte.com.cn
ZXDU88 S402 (V5.0R01M01)
DC Power System Quick Installation & Commissioning Guide http://www.zte.com.cn /6
A1
A3
A5
A7
A2
A4
A6
A8
Remove the paper Paste the sensor to
Working ground cover of the sensor
busbar
the cable. the side of a battery
R2COM
R1COM
R4COM
R3COM
R6COM
R5COM
R8COM
R7COM
the fuses.
R2NO
R1NO
R2NC
R1NC
R4NO
R3NO
R6NO
R5NO
R8NO
R7NO
R4NC
R3NC
R6NC
R5NC
R8NC
R7NC
5. Label with the load name and polarity.
B_T1 1
6
+12V1 2
B_T3 7
3
+12V1 8
B_T2 4
9
+12V1 5
NO: Normally Open
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
Battery cell Battery cell NC: Normally Closed
Classification Fuse DC Voltage Remark
16*400A X8 X9 X10 X11
Larger capacity -48V The DC output configuration can be changed Output relay Output relay Output relay Output relay
250 A - 630 A
according to the user's requirements.
Smaller capacity < 250 A -48V Connecting Environment Sensor Connection at the Front
Cables ENV INFO
RS422/RS485
The interfaces at the front
The CSU in the ZXDU88 S402 RECR collects the following environment
RS232_1
Connecting Battery Cables
RS232_2
of the ZXDU88 S402 RECR
parameters: temperature, smog, flood, door status, entrance control and glass are optional.
broken. User can connect the corresponding cables at the front or back.
Connection at the Back OUT-RELAY
The negative cable
Battery Pack 1 is the first cable to
_ be connected
+
R8COM
R7COM
R6COM
R5COM
R4COM
R3COM
R2COM
R1COM
R8NO
R7NO
R6NO
R5NO
R4NO
R3NO
R2NO
R1NO
R8NC
R7NC
R6NC
R5NC
R4NC
R3NC
R2NC
R1NC
NO: Normally Open
NC: Normally Closed
13
25
12
24
11
23
10
22
21
20
19
18
17
16
15
14
9
1
BACK
Working ground
busbar
WATER
2 SMOKE
1 DOOR1
3 DOOR2
GLASS
AGND
2 AGND
2 AGND
AGND
AGND
1 TEMP
1 +12V
+12V
1 +12V
+12V
BATT (+): Red
VF
(DCDR) (DCDR)
BATT (-): Blue
4
3
2
1
4
3
2
1
Back View Front View
Connect the negative cable first to X20 X21 X22 X23 X24 X25
ensure safety. Env temp Smog Flood Door status Entrance ctrl Glass broken
DOOR2
DOOR1
GLASS
AGND
AGND
TEMP
+12V
SMOG
AGND
AGND
AGND
+12V
+12V
+12V
+12V
VF
21
20
19
18
17
16
15
14
9
ZTE Corporation Address: No. 55, Hi-tech Road South, Shenzhen, P.R.China Area code:518057 Website: http://ensupport.zte.com.cn Email:800@zte.com.cn
ZXDU88 S402 (V5.0R01M01)
DC Power System Quick Installation & Commissioning Guide http://www.zte.com.cn /6
RXD_2
next step.
TXD_2
AC input 1
5 GND1
2 RXD1
RING
3 TXD1
DCD
DSR
DTR
CTS
RTS
9
4
8
6
1
DB9 connector with Perform the short circuit check
Background a matching resistor with power-off. Check with
monitoring X3 (male) X4 (male) L1
power-on will damage the
system RS232 RS232 L3 L2 multimeter!
ZXDU88 S402 AC input 2
(RECR1)
Back View
Connection at the Front CAN
ENV INFO
RS422/RS485
RS232_1
RS232_2
RXD_2
5 GND1
2 RXD1
RING
3 TXD1
DCD
DSR
DTR
CTS
RTS
9
4
8
6
1
monitoring
system a matching resistor at each
end of the CAN bus.
RS232_2 RS232_1
DB9 connector with
a matching resistor
Communication interfaces
of DCDR
RS485 interfaces at the
back of RECR
Operation steps:
Communication interfaces of ACDR 1. Prepare two RS485 communication cables.
2. Connect an RS485 cable between an
RS485 interface at the back of RECR and
an RS485 interface at the back of ACDR.
3. Connect an RS485 cable between the other
RS485 interface at the back of RECR and
ZXDP03 T601 ZXDU88 S402 ZXDP12 D252 an RS485 interface at the back of DCDR.
(ACDR) (RECR) (DCDR) DB9 connector with 4. Install a DB9 connector with a matching resistor
Back View Back View Back View a matching resistor
at each end of the RS485 bus.
ZTE Corporation Address: No. 55, Hi-tech Road South, Shenzhen, P.R.China Area code:518057 Website: http://ensupport.zte.com.cn Email:800@zte.com.cn
ZXDU88 S402 (V5.0R01M01)
DC Power System Quick Installation & Commissioning Guide http://www.zte.com.cn /6
System Commissioning: System Commissioning:
17.2 Checking AC Input Voltage
Checking the Rectifiers Connecting Batteries to the
1. Turn off the AC input breaker in the cabinet.
2. Turn on the AC input breaker of the power distribution box that
System and Starting the CSU
powers the system.
3. Turn the knob of a multimeter to the AC voltage scale. Installing the Rectifiers Slots Configuration Installing the CSU (hot-pluggable)
Operation Steps:
4. Refer to the table below to measure the voltage between AC input
cables at the AC input connection terminals. 1. Install the CSU.
Communication
CSU
box i. Press the lock of the Communication box
AC input 1 Neutral busbar 1
to open it.
(N)
2
ii. Insert the CSU into the slot of the RECR.
L1 PE busbar
L2
L3 (PE) Switch 3
iii. Install the screws to fix the CSU in proper
position.
Then the CSU is automatically turned on.
L1
L3 L2 2. Install the battery fuses.
20
AC input 2
Status Indication:
After CSU self-detection and
initialization, the LCD displays the
Turn the knob to the AC voltage scale. main menu interface, which means
Example: Measure the phase voltage of L-N. the CSU is working properly.
Maintenance Suggestion
Check Item Criteria Maintenance Suggestion
If the power indicator is not glowing
Phase voltage: Each phase voltage should If the AC input phase voltages are not (power-on failure), re-install the CSU.
Switch
L1-N, L2-N, L3- be w ithin the range of 80 V w ithin this range, the rectifiers cannot be
N to 300 V, and the phase started. Please start the generator for Screw
voltage is approximately pow er supply. Msg Alm Para OAM
equal to each other. R
Rec Qry Time Ver
Neutral-to- ≤10 V If the neutral-to-ground voltage ≈the DO NOT install a faulty rectifier in the ZXDU88 S402
ground voltage: phase voltage, it indicates that the system. Make sure that no obstacle is blocked in the Main Menu Interface
ZTE Corporation Address: No. 55, Hi-tech Road South, Shenzhen, P.R.China Area code:518057 Website: http://ensupport.zte.com.cn Email:800@zte.com.cn
ZXDU88 S402 (V5.0R01M01)
DC Power System Quick Installation & Commissioning Guide http://www.zte.com.cn /6
System Commissioning:
Setting Parameters in the CSU,
21.3 Setting SMR Parameters (in the CSU) 21.5 Setting Parameters (in the ACMU)
SMR Default Actual Description and Requirements System Default Actual Description and Requirements
Parameter Parameter
ACMU and DCMU Addr. Set Mode Auto Manual Set the parameter to Manual. Buzzer Switch Enabled To enable or disable the buzzer to give a sound in
Device Addr. 1 Set Device Addr. of the rectifiers according to the the case of an alarm.
The section below describes the setting requirement for the important rectifier slots number.
parameters. Please set these parameters correctly. Wrong settings will affect Device Addr.-1# 1 Device address number, which is established
The Device Addr. of the rectifiers shall be in order
the effective management of the CSU, ACMU and DCMU to the system and through COM1.
and different from each other. Wrong setting will
cause alarm errors. For the devices monitored by the same CSU, the
cause communication failure.
Record the modified parameter values in the table below for the future use. address of each device should be unique;
Users can set the parameters of an SMR by: otherwise a communication error will occur.
Accessing the menu path: Qry Para in the CSU.
21.1 Setting System Time (in the CSU)
Pressing the QUY button, which is on the front panel of a rectifier.
Set the date and time to local date and time.
System Time System Time System Time Press the QUY
SMR 01 SMR 01
21.6 Setting Parameters (in the DCMU)
Ent
Ent System Default Actual Description and Requirements
Msg Alm Para OAM Ent Ent button for 5 Password:0000
2011-03-23 2011-03-23 2011-03-23 seconds Parameter
R Msg Alm Para OAM Msg Alm Para OAM
Rec Qry Time Ver 11:43:25 11:43:25 11:43:25 Buzzer Switch Enabled To enable or disable the buzzer to give a sound in the
case of an alarm.
SMR Para SMR Para SMR Para
System Time
/
System Time System Time Ent Ent Device Addr.-1# 1 Device address number, which is established through
/ 1 DC-H Shut Volt. 6 6
2011-03-23 2011-03-23 2011-03-23
Addr. Set Mode Addr. Set Mode COM1.
60.0 V Auto
11:43:25 11:43:25 11:45:25
Auto For the devices monitored by the same CSU, the
address of each device should be unique; otherwise a
communication error will occur.
SMR Para
If necessary, set the alarm attribute (grade and output relay) through the following 2. Install the corresponding DC output fuses.
ACDP Qty. 5 Configure it according to the actual configuration.
SMR Qty. 10 Configure it according to the actual configuration. menu path: Para 3.Alm. Attr. 3. Use a multimeter to check the DC power supply for the loads.
DCDP Qty. 5 Configure it according to the actual configuration. En Para Red probe (+): touching the GND connection terminals of the loads
Msg Alm Para OAM t Ent
1. System Para
Batt. Cap. 1000 Ah Set the parameters according to the system Password:0000 Black probe (-): touching the -48 V connection terminals of the loads
R 2. Batt. Manage
configuration. If a battery pack is not configured, set Rec Qry Time Ver 3. Alm. Attr. 4. After the above check is passed, turn on the power switches of the loads themselves.
the corresponding battery capacity to 0. Wrong
battery capacity setting will cause the monitoring unit
Para Alm. Attr.
to fail to mange the batteries. Ent
1. System Para DC Load Test Criteria:
Battery Default Actual Description and Requirements 2. Batt. Manage
1 Common Alarm
Grade: Mask Positive value; 42V DC to 58V DC
Management 3. Alm. Attr. Relay: A1 DC INPUT
Parameter _ Maintenance Suggestion:
Red probe +
Chg.Curr.Coeff 0.125 Use the default value or set the parameter according If a measured value is negative, it
Alm. Attr. Alm. Attr. Alm. Attr. Alm. Attr.
to the user’s requirement. The maximum charge Ent indicates that the positive and negative
9 AC.Power OFF
current depends on Chg.Curr.Coeff. Maximum charge Grade: Major
9 AC.Power OFF 9 AC.Power OFF 9 AC.Power OFF
cables of the corresponding load are
Grade: Major Grade: Major Grade: Major
current = Chg.Curr.Coeff × Battery capacity (C). Relay: A2 Relay: A2 Relay: A2 Relay: A2 reversely connected. Correct the
connection!
Para System Para
Ent Ent 1. Sys. Para. Ent
Msg Alm Para OAM Black probe
Para In-Relay-1#
Ent State: Close
2. Batt. Manage
3. Alm. Attr. Grade: Mask
4. In-Relay Name: In-Relay-1#
In-Relay-1#
State: Close
Grade: Mask
Name: In-Relay-1#
ZTE Corporation Address: No. 55, Hi-tech Road South, Shenzhen, P.R.China Area code:518057 Website: http://ensupport.zte.com.cn Email:800@zte.com.cn