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Noise and Frequency Analyses of a Miniaturized 3-DOF

Accelerometer Utilizing Silicon Nanowire Piezoresistors


Dzung Viet Dao, Toshiyuki Toriyama and Susumu Sugiyama
Center for Promotion of the 21st Century COE Program, Ritsumeikan University, Japan, dzung@se.ritsumei.ac.jp
Department of Microsystem Technology, Ritsumeikan University, Japan, toriyama@se.ritsumei.ac.jp
Department of Microsystem Technology, Ritsumeikan University, Japan, sugiyama@se.ritsumei.ac.jp

Abstract the total die/wafer, and thus the productivity, and


This paper presents the characterization of nanowire p- accordingly, decreases the total cost. Small, light weight
type Si piezoresistor, as well as the design of an ultra small accelerometers are necessary for many potable devices,
3-degree of freedom (3-DOF) accelerometer utilizing the such as camcorders, navigation systems, robot motion
nanowire Si piezoresistor. The investigation in silicon monitoring systems, and so on. It is sometime a challenge
nanowire piezoresistor showed the longitudinal to maintain sensitivity of an accelerometer as chip size is
piezoresistance coefficient πl[011] of the Si nanowire decreased. When the feature size of the sensor gets smaller,
piezoresistor increased up to 60% with a decrease in the some technical issues become more serious, such as the
cross sectional area, while transverse piezoresistance noise problem and the damping control. For instance, the
coefficient πt[011] decreased with an increase in the aspect smaller a nanowire is, the higher its resistance, and
ratio of the cross section. The sensitivity, noise, and therefore, the greater its thermal noise. The smaller the
frequency performance of the ultra small accelerometer seismic mass, the higher the thermo-mechanical noise.
using the silicon nanowires are carefully analyzed. In this paper, the design and analysis of a three degree of
freedom (DOF) ultra small accelerometer utilizing
Keywords nanoscale piezoresistors with enhanced sensitivity will be
Accelerometer, piezoresistive, Si nanowire presented. The noise and air damping issues of the
accelerometer are detailed.
INTRODUCTION
Micromachined accelerometer is one of the most important SILICON NANOWIRE PIEZORESISTOR
types of the mechanical silicon-based sensors, since there The nanowire p-type Si piezoresistor, (hereafter called
have been large demands for accelerometers in automotive nanowire), was fabricated by using SIMOX (separation by
applications, where they are used for crash detection, and implanted oxygen) Si wafer, thermal diffusion, EB (elec-
for vehicle stability systems. In addition, due to small size tron beam) lithography and RIE (reactive ion etching) tech-
and light weight, they are also used in biomedical and niques. Figure 1 shows a fabricated nanowire with the
robotics applications for active motion monitoring, and in width and the thickness are both about 53nm, and the
consumer for stabilization of pictures in camera, head- length is 3µm. Sheet resistance of p+-Si diffused layer was
mounted displays. A substantial study on micromachined 809Ω/, and surface impurity concentration was
accelerometers has been reported so far, with the working approximately 5×1019 cm-3. Simple cantilever with one end
principles are mainly based on the piezoresistive effect, fixed was used to measure the piezoresistive effect in the
capacitance, tunnelling effect, resonant, and so on [1].
nanowires. Measurements of the longitudinal πl[011] and
Among those, the piezoresistive accelerometers have many
transverse πt[011] piezoresistive coefficients corresponding
advantages such as the simplicity of the structure and
to various cross-sectional areas of the nanowires give the
batch-fabrication process, as well as the readout circuitry.
results as shown in figure 2. The maximum value of
Most piezoresistive accelerometers reported up to now
longitudinal piezoresistance coefficient πl[011] of the
using conventional microscale silicon piezoresistors, which
commonly have the smallest dimension of about several fabricated nanowire was measured to be 48×10-5 MPa-1
micrometers [2-5]. This limits the downsizing of the corresponding to the cross sectional area is 53×53nm2. The
micromachined accelerometers. The maximal longitudinal maximum increase in πl[011] with the decrease of cross
piezoresistive coefficient in silicon p-type diffused sectional area is up to 60%. This enhancement of πl[011] can
piezoresistors was reported to be about 31×10-5 MPa-1 [6, be qualitatively interpreted by introducing the 1-
7] at the surface concentration of 5×1019 cm-3 in room dimensional (1-D) hole transfer and the hole conduction
temperature. With the development of nano fabrication mass shift mechanisms based on the 1-D hole transport
process, nanoscale Si piezoresistors have been realized and system, which might be expected to be induced in the
it showed the larger piezoresistive effect than the nanowire p-type piezoresistor [8]. This property of Si
conventional microscale one [8]. nanowire piezoresistor is very wonderful for the
Reduction of chip size and increase of sensitivity are the mechanical sensors, since it can offer high sensitivity and
important targets of silicon-based sensors, since it increases small cross-talk features.

0-7803-8692-2/04/$20.00 ©2004 IEEE. 1464


(a) (b) software ANSYS 7.0 has been used for the analysis. The
anisotropic elasticity of silicon (100) is taken into account
in FEM analysis to obtain more reliable simulation results.
The FEM result shows that on the top surface of beam the
stress components other than the longitudinal one are very
small so that it can be neglected.

Nanowire Arrangement and Measurement Circuits


Figure 1. AFM image (a) and SEM image (b) of a Si nanowire. Based on the finite element analysis, nanowires to measure
each component of acceleration are arranged on the sensing
Piezoresistance coefficients

660
0
beams so as the longitudinal stress induced by that
π l[011], π t[011] (x10-5 MPa-1 )

50

40
40 acceleration reaches the maximum there. Therefore, the
30
nanowires are created at the fixed ends, in order to get the
220
0 πl[011]
highest sensitivity, as well as to avoid the interconnection
10 πt[011]
00
issue on narrow beams. The positions of nanowires on the
-1 0 beams are shown schematically in Figure 4
-20
-2 0
-3 0 RY2 RY4
10
1 . 1E 0+330 3 110
1 .E 0+ 440 4 E1 +0505
1 .10

Cross
C r o s s sectional
s e c t i o n a l area
a r e a 䇭(nm
䋨 n m) 䋩
22

Figure 2. Size effect on piezoresistive coefficients. Y <110>


RZ3 RX3 RX4 RZ4
DESIGN OF THE ACCELEROMETER <110>
The model of the sensing chip is shown in Figure 3. The RZ1 RX1 X RX2 RZ2
seismic block is suspended on the four surrounding beams,
which are fixed to the frame at the middles. Nanowire
piezoresistors are arranged on the surface of the sensing
beams. When acceleration is applied to the sensor, the RY1 RY3
seismic bock will be moved due to the inertial force. This
movement makes the beams deformed; as a result, the Figure 4. Arrangement of nanowires on the beams.
resistance of nanowire will be changed. The change of Table 1 summarizes the increase (+) or decrease (-) in
resistance will be converted to a voltage change by a resistance of nanowire due to application of accelerations
Wheatstone bridge. Ax, Ay, and Az. To detect the accelerations, nanowires are
Frame
Seismic mass
Sensing beam connected to form Wheatstone bridges as shown in Figure
(150x5x2µm 3 )
(500x500x350µm 3) 5. Ay-bridge and Az-bridge are shown in Figures 5(a) and
5(b), respectively. The Ax-bridge is similar to the Ay-bridge.
Hence, the change in resistance of nanowires is converted
to output voltage by these bridges.
Table 1. Resistance changes in nanowires
RX1 RX2 RX3 RX4 RY1 RY2 RY3 RY4 RZ1 + RZ4 RZ2 + RZ3

AX + - + - + + - - 0 0

AY + + - - + - + - 0 0
AZ + + + + + + + + + +
Figure 3. 3-D model of the accelerometer.
Vin Vin
Structural Analysis
The structural analysis of the sensing chip consists of two RY1 RY2 RZ1+RZ4 RRef
steps. The first step deals with qualitative analysis by
classical elasticity theory. The sensing beams with the VoutAy VoutAz
dimensions are 150×5×2µm3, (L×W×T), are connected to
seismic block at both two ends, and fixed to “rigid” frame
at the middles. The overall size of the chip is RY4 RY3 RRef RZ2+RZ3
500×500×350µm3, (L×W×T).
ground  ground
Simulation using finite element method (FEM) has been
performed to verify mechanical behaviour of the structure (a) Ay-bridge (b) Az-bridge
as well as to optimize the design. The commercial package Figure 5. Measurement bridges.

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Sensitivity Analysis squeezed. This damping type shows more effective
The sensitivity of the accelerometer can be defined as the performance than the viscous damping. The damping ratio
ratio between the output voltage and the applied caused by double sided squeezed-film air damping is [10]:
acceleration. With the notices that the nanowires of one
Wheatstone bridge are designed to be identical, and that the βµW 2 βµW 2
ζ = Ÿ g1 = 3 (3)
transverse piezoresistive effect is very small in the Hρg1 ω oz
3
Hρζω oz
nanowires [8], the sensitivities of each components of
where β is correction factor depending on geometry of the
acceleration Ax,(Ay is analogous to Ax) and Az can be
seismic block, ρ is mass density of silicon (2330kg/m3), µ
respectively expressed as:
is viscosity of the air (1.81×10-5 Pa-s), ωoz is natural radian
V 1 ∆R X
S Ax = outX = Vin = π l S Struct
Ax
Vin (1) frequency, For the proposed accelerometer, W = 150µm, H
Ax Ax RX = 350µm, β = 0.45, ωoz = 2πf z = 13.5×104 rad/s, the value
VoutZ 1 ∆RZ of g1 is found to be about 2µm. In this optimal damping
S Az = = Vin = π l S Struct
Az
Vin (2)
condition ζ=0.7, the bandwidth corresponding to the gain
Az Az 2 RZ
Ax
lost of 0.5dB is Bz = 13×103 Hz.
where SAx, VoutAx and S Struct are the sensitivity to the
acceleration Ax, output voltage of the Ax-bridge, and For the second and third modes (rotational vibration around
structural sensitivity to the acceleration Ax, respectively. X- or Y-axis), the gaps between the two side walls of the
seismic mass and the inner side walls of the frame have
Ax
S Struct = σ lAx Ax , where σ lAx is the longitudinal stress at the
been decided based on the structure of the sensing chip,
nanowire RX induced by the application of acceleration Ax. and the micromachining ability. This gap g2 = 15 µm. In
Similarly for Ay and Az. As mentioned above, πl = 48×10-5 this case squeezed-film air damping effect is much smaller
MPa at the impurity concentration of 5×1019 cm-3. With Vin than viscous damping. The damping ratio is therefore
= 2.5V, the sensitivities are found to be: SAx = SAy = 0.4 smaller than 0.7, and optimal damping is not obtained
mV/g, and SAz = 0.07 mV/g.
Noise and Resolutions of the Accelerometer
Damping Control There are three typical noise sources existing in all
An accelerometer should have a uniform sensitivity for a piezoresistive sensors, including the Johnson noise,
large frequency bandwidth. Damping is the most important Hooge’s noise (or 1/f noise), and the thermo-mechanical
factor affecting the frequency performance of a vibration noise.
system. An accelerometer is actually a device that measures
the displacement of the seismic mass relative to its z Johnson noise is due to random motion (thermal
reference frame. In the optimal damping the, i.e. damping agitation) of carriers in any electrical conductor. In a
ratios ζ=0.7 the amplitude-frequency relationship has nanowire, Johnson noise can be described as:
maximum bandwidth [10]. Therefore, the accelerometer VJn ( rms ) = 4 K BTRB (4)
should be designed to work in optimal damping regime. -23
where KB is Boltzmann’s constant (= 1.38 x 10 J/K), T is
Figure 6 shows schematic view of the accelerometer (after temperature (K), R is resistance of nanowire (= 65 kΩ), and
packaging) for calculation of damping. The desired B is measurement bandwidth (Hz). Accordingly, the
damping ratio ζ can be obtained by adjusting the gaps Johnson noises corresponding to each measurement bridge
between the seismic mass and the top/bottom caps g1.
can be calculated to be: VJnAx = VJnAy = 4.5 µV, and VJnAz = 2.6
Top cap
g1 µV at room temperature (T = 300K).

H
z 1/f noise is empirically determined noise, and it is
dependent on the total number of carriers, according to the
Seismic mass equation [11]:
αV 2 § f ·
g1
V12/ f ( rms ) = in ln¨¨ max ¸¸ (5)
N © f min ¹
Bottom cap
g2 W g2 where Vin is bias voltage across a piezoresistor with total
number of carriers N, and fmax and fmin are upper and lower
Figure 6. Schematic view of the packaged accelerometer. limit of measurement frequency, respectively. α is a
For the vertical vibration (first mode), although there are dimensionless parameter called Hooge parameter. For
two main types of damping acting on the seismic block, i.e. semiconductor α was found to be 10-7 [12]. For a constant
viscous damping by liquid and squeeze-film air damping. doping concentration, the number of carriers N is
Squeeze-film air damping occurs when the seismic block proportional to the volume, so the 1/f noise power density
moving up and down, the air films between the bottom/top (SV = αV2/(Nf)) varies inversely with the piezoresistor
surfaces of the seismic block and the bottom/top caps are volume. Finally, 1/f noise voltage in one nanowire
piezoresistor can be calculated to be 1.7 µV(rms), and in

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each measurement bridges are V1 /Axf = V1 /Ayf = 3.4 µV, and the cross section of the cross-sectional area. This property
is important for the development of small and high
V1 /Azf = 3.8 µV (rms). sensitivity accelerometer. The proposed design of the
accelerometer, with beams surrounding the seismic mass,
z Thermo-mechanical noise is mechanical analog of
makes the sensor smaller than crossbeam type
Johnson noise, and consists of physical oscillations due to
accelerometers having the same sensitivity. The
thermal agitation in the sensing structure. Thermo-
sensitivities to the accelerations Ax (or Ay) and Az are
mechanical noise acceleration can be written as [10]:
0.4mV/g and 0.07mV/g, respectively, (g is the gravitational
8K BTωoζ § m · (6)
acceleration, bias voltage Vin is 2.5V). Three main noise
aTM = ¨ 2
¸ sources occurred in the accelerometer have been analyzed.
M © Sec Hz ¹
The resolutions based on the noise analysis are RAx =
where M is the mass of the seismic block, and T is the 1.4x10-2g for Ax (Ay), and RAz =6.8x10-2g for Az. Damping
surrounding temperature. The thermo-mechanical noises control has been considered so as the accelerometer
corresponding to each component of acceleration at 300K operates in optimal damping condition, in which the
Ax
with the bandwidths mentioned above are aTM = aTM
Ay
= 1.6 frequency bandwidth is largest. Squeezed-film air damping
×10-3g, and aTM Az -3
= 4.7×10 g. Equivalent thermo- problem was applied to calculate the gaps between the
seismic mass and the top/bottom caps.
mechanical noise voltage can be obtained by
Ax
VTM = VTM
Ay
= S Ax aTM
Ax
= 0.6µV, and VtmAz = S Az atmAz = 0.3µV. REFERENCES
As can be seen from the Eq. (6) the thermo-mechanical
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