Electro-Pneumatic Positioner

MP600 Series

Simple zero and span adjustment

Easy 1/2 split range setting
Auto / Manual switch
IP66 Weather proof

®
CONTROLS Co., Ltd.
For your Best Control Valve System
 Electro-Pneumatic Positioner
MP600 Series

Introduction
I-tork Controls is a professional brand of control valve accessories. We are trying to provide excellent
quality of product through long-term field experience and manufacturing background of experience.
MP600 is state-of-the-art electro-pneumatic positioner. It is designed for user-friendly and built-in type
for convenience features and durability.

Product Description
MP600 electro-pneumatic positioner controlvalve stroke in response to input signal of 4-20mA from
control panel, DCS, or calibrator.

Product Features
Applied to various control valve system.

Fast response time, durability, and excellent stability.

Simple zero and span adjustment.

IP 66 enclosure.

Easy maintenance due to built-in module type.

Strong to vibrations and No resonance between 5 - 200 Hz.

By-pass valve (A/M switch) installed.

Air connection part is designed for detachability and

it can be changed PT/NPT tapping threads in the field easily.

1
Electro-Pneumatic Positioner
MP600 Series

Product Specification

MP600L MP600R
Item.Type
Single Double Single Double
Input Signal 4~20mA DC
Impedance 250 ±15Ω
Supply Pressure 0.14~0.7MPa
Stroke 10~150mm 0~90o
Air Connection PT(NPT)1/4
Gauge Connection PT(NPT)1/8
Conduit G(PF)1/2 or NPT1/2
Non-Explosion
Ex dmb IIB T5/T6
Explosion Proof
Ex dmb IIC T5/T6
Ex ia IIC T5/T6
Enclosure IP66
-20℃~70℃ (Standard)
Ambient Operating Temp.
-40℃~70℃( Low Temp), -20℃~120℃(High Temp)
Temp.
Explosion Temp. -40~60℃(T5) / -40~40℃(T6)
Linearity ±1.0% F.S ±2.0% F.S ±1.0% F.S ±2.0% F.S
Sensitivity ±0.2% F.S ±0.5% F.S ±0.2% F.S ±0.5% F.S
Hysteresis ±1.0% F.S
Repeatability ±0.5% F.S
Air Consumption Blow 2.5LPM (Sup=0.14MPa)
Flow Capacity Over 80LPM (Sup=0.14MPa)
Material Aluminum Diecasting
Weight 2.8kg
- Tested under ambient temperature of 20℃, absolute pressure of 760mmHg, and humidity of 65%.
- Please contact ALFA HI-FLOW for detailed testing specification.

2
 Electro-Pneumatic Positioner
MP600 Series

Parts and Assembly

Zero adjusting unit

Torque motor unit

Pilot valve unit

Junction box unit Span adjusting unit

Cover unit
Body unit
Ele
ctr
M umati
o-P
P- c Po
ne
60 siti
0

Feedback shaft assembly

on
r e

Feedback unit
Block gauge unit Vent unit

Operation Logic
When the input current (4-20mA) increases, Armature receives counter-clockwise rotating torque as a magnetic field
strength of Torque motor and Flapper moves to left as the center of Plate Spring. When the space between Flapper and
Nozzle opens, the Nozzle back pressure* decreases. As a result, Exhaust valve of the Pilot valve moves to the right.
At the same time, Supply valve A of OUT1 moves to the right and opens the Supply valve. Air supply through OUT1
increases air pressure of diaphragm and diaphragm valve moves downward. The movement of the diaphragm valves acts
on Feedback spring through the Feedback lever and Flapper
increases torque to the left pull. The diaphragm valve is
balanced at the position between the above spring
Sensitivity
torque and magnetic field strength generated by the adjust screw
input current. Gain suppression spring is used to Automatic/Manual
Pilot valve change-over screw
immediately feedback the movement of the
Pilot valve to the Flapper and it increases Exhaust valve
Supply valve A
the loop* stability. Supply valve B

* The above is explained based on

MP600L linear type and Diaphragm valve SUP SUP
of RA(Reverse Action) type. OUT1
OUT2 Diaphragm valve
Gain suppression spring
MP600R rotary type is same as Nozzle
Operation logic of MP600L Zero adjust spring
linear type except
feedback structure. Feedback lever
* Nozzle back pressure
Internal pressure of Nozzle Zero adjust screw Flapper
10 20 30 40

depending on the control the Span adjusting screw

Nozzle by the Flapper.
* Loop Transmission lever
Positioner and Control valve Feedback spring
consist of closed-circuit through Plate spring
Feedback lever.
Input current terminal Armature Torque motor

3
Electro-Pneumatic Positioner
MP600 Series

Lever & Bracket

MP600L Lever Dimension

L1 L2

Unit : mm
20

Lever Type Stroke L1 L2

10 20 30 40

1 10 ~ 40 19.1 84.2
L1 L2 2 40 ~ 70 92 86.4
3 70 ~ 100 165.8 86.4
4 100 ~ 150 264.2 111

20
110 120 130 140 150

MP600L Lever Dimension

Ø5
L2
L1

M
7
4

Unit : mm 11
Lever Type L1 L2 M
1 23 34 M6

Fork Lever Type NAMUR Type

MP600R Lever Dimension

4-Ø 6
4-Ø8 .1
.5
R35
100

80
70

8
R1
54.3

BRACKET BODY BASE

91.8 8 84.9 40.7
10.8

10

201.8 46.3
50
30 4-M6x15 (Bolt)
130 42.3 20 4-M8x15 (Bolt)
80 22.3
40 12.3
4-M6 (Nut) BRACKET ACTUATOR
39.3 30
100

80
54.3

7
Ø6

117
6.1
10

208
12-Ø

4
 Electro-Pneumatic Positioner
MP600 Series

MP600L Dimension

117.5
12.1 107.2
43.5 26.5
PT1/4 or NPT1/4 4-M8x1.25P Dp. 16
2-PT1/8 or NPT1/8 OUT 2
GAUGE CONNECTION

8
CONNECTION

32.8
Electro-Pneumatic Positioner

MP-600
162.3

91.8
45
48
PT1/4 or NPT1/4 54.7
PT1/4 or NPT1/4 27.5 OUT 1
1-G(PF)1/2 or NPT1/2 132
SUPPLY 49.4 CONNECTION
CONDUIT ENTRY CONNECTION
167.7

<MP600L Intrinsically Safe Type & Non-Explosion Type Dimension>

117.5
12.1 107.2
43.5 26.5
PT1/4 or NPT1/4 4-M8x1.25P Dp. 16
2-PT1/8 or NPT1/8 OUT 2
GAUGE CONNECTION
8

CONNECTION
32.8

Electro-Pneumatic Positioner

MP-600
91.8
45
217.2

189.7
48

PT1/4 or NPT1/4
PT1/4 or NPT1/4 OUT 1 54.7
SUPPLY
37.7

27.5 CONNECTION
CONNECTION 87
167.7 68.4 132
2-G(PF)1/2 or NPT1/2
CONDUIT ENTRY

<MP600L Flame Proof Type Dimension>

5
Electro-Pneumatic Positioner
MP600 Series

MP600R Dimension

133
117.5 15.5
3 107.2
43.5 26.5
PT1/4 or NPT1/4 4-M8x1.25P Dp. 16
2-PT1/8 or NPT1/8 OUT 2
GAUGE CONNECTION

8
CONNECTION

32.8
Electro-Pneumatic Positioner

MP-600
180.45

91.8
45
48
PT1/4 or NPT1/4 54.7
PT1/4 or NPT1/4 27.5 OUT 1
1-G(PF)1/2 or NPT1/2 132
SUPPLY 49.4 CONNECTION
CONDUIT ENTRY CONNECTION
167.7

<MP600R Intrinsically Safe Type & Non-Explosion Type Dimension>

133
117.5 15.5 107.2
3 43.5 26.5
PT1/4 or NPT1/4 4-M8x1.25P Dp. 16
2-PT1/8 or NPT1/8 OUT 2
GAUGE CONNECTION
8

CONNECTION
32.8

Electro-Pneumatic Positioner

MP-600
91.8
45
235.35

189.7
48

PT1/4 or NPT1/4
PT1/4 or NPT1/4 OUT 1 54.7
SUPPLY
37.7

27.5 CONNECTION
CONNECTION 87
167.7 68.4 132
2-G(PF)1/2 or NPT1/2
CONDUIT ENTRY

<MP600R Flame Proof Type Dimension>

6
Product Number

Model MP600
Motion Type Linear type L
Rotary type R
Explosion Proof Type Non-Explosion Type N
Ex dmb IIB T5/T6 B
Ex dmb IIC T5/T6 C
Ex ia IIC T5/T6 A
Connection Conduit Entry Air Connection

G(PF)1/2 PT1/4 1
G(PF)1/2 NPT1/4 2
NPT1/2 NPT1/4 3
Linear Lever Type 10 ~ 40mm 1
40 ~ 70mm 2
70~100mm 3
100~150mm 4
Rotary Lever Type M6 x 34L 1
NAMUR Type 5
Ambient Temp -20℃~70℃ S
-20℃~120℃* H
-40℃~70℃ L
Option None 0
4~20mA Feedback signal 1
Limit Switch Included (2xSPDT) 2
4~20mA Feedback Signal with Limit Switch (2xSPDT) 3
* Note. With high temp positioner must be Non-Explosion type.

* Option is available for rotary type ONLY.

®
CONTROLS Co., Ltd.
For your Best Control Valve System

SUSIN I-Tork India (P) Ltd.

4/134, Thadagam Road
KNG Pudur Cross
Coimbatore - 641 108
INDIA
Phone : 91- 422- 2406026, 6505426
Fax : 91- 422- 2406028
Email : info@susinitork.in