Professional Documents
Culture Documents
1) INTRODUCTION
2) REFENRECES
3) ABBREVIATIONS AND DEFINITION
4) SCOPE OF WORK
5) QHSE POLICY
6) STOP WORK POLICITY
7) OBJECTIVES
8) NAMES & QUALIFICATION OF HSE PERSONNEL
9) RESPONSIBILITIES ON HSE
10) ENGLISH COMPREHENSION POLICY
11) EQUIPMENT OPERATOR / RIGGER CERTIFICATION
12) SAUDI ARAMCO WORK PERMIT RECIEVER CERTIFICATION
13) LEADERSHIP & COMMITMENT
14) SAFETY INSPECTION
15) SITE SAFETY COMMITTEE
16) SAFETY STAFF MEETING
17) TOOLBOX MEETING
18) SAFETY OBSERVATION REPORT
19) SAUDI ARAMCO SAFETY ORIENTATION
20) MONTHLY SAFETY REPORT AND STATISTICS
21) INCIDENT REPORT AND INVESTGATION
22) INCENTIVE SCHEME
23) DICIPLINARY POLICY
24) SAUDI ARAMCO WORK PERMIT PROCEDURE
25) HAZARDOUS WORK PLAN
26) EXCAVATION AND CONFINED SPACES
27) WELDING AND CUTTING EQUIPENT
28) FIRE PREVENTION AND PROTECTION PROGRAM
29) PPE
30) FALL PROTECTION
31) ISOLATION, LOCK OUT AND USE OF HOLD TAGS
32) SCAFFOLDING
33) EMERGENCY RESPONSE PLAN
34) FIRST AIDER AND MEDICAL CARE
35) HEAT STRESS
36) COMPETENT PERSON DESIGNATION
37) TEMPORARY FACILITY INSTALLATION
38) TRAFFIC SAFETY
39) SAFE DRIVING
40) TRANSPORTATION AND EMPLOYEES AND EQUIPMENT
41) OFF JOB SAFETY
42) DO IT RIGHT SUGGESTION SYSTEM
43) EQUIPEMENT MAINTENANCE
44) HAND AND POWER TOOLS
45) COLOUR CODING PROCEDURE
46) PORTABLE LADDERS, CONTROL AND INSPECTION
47) SECURITY PROCEDURES
48) HOUSE KEEPING
49) MATERIAL HANDLING AND STORAGE
50) DEMOBILIZATION
➢ INTRODUCTION
It is the policy of CONTRACTOR INTERNATIONAL COMPANY LTD. to provide a safe work place for their
employees, affiliate and other persons that may be affected by their operations while engaged in the
construction project site works.
A safe, healthy and environment friendly work place will be maintained by using safe work methods, providing
personal protective equipment and training of work force to ensure that they are aware of the hazards of their
jobs and the work place in accordance with the CONTRACTOR’s “HEALTH, SAFETY & EVIRONMENT
MANAGEMENT SYSTEM MANUAL’’.
JAZAN INTEGRATED GASIFICATION & POWER COMPANY (JIGPC) refers to Company. CONTRACTOR
as mentioned anywhere on this procedure refers to CONTRACTOR INTERNATIONAL COMPANY LTD, as
the Contractor.
➢ REFERENCES
CONTRACTOR shall have all applicable Company safety documents available at site. As a minimum, the
following loss prevention and safety related manuals shall be maintained at site office for reference:
▪ SAUDI ARABIAN LABOR WORKMEN LAWS
▪ SAUDI ARAMCO CONSTRUCTION SAFETY MANUAL (SACSM) LATEST EDITION
▪ SAUDI ARAMCO GENERAL INSTRUCTION (SA GI)
▪ SAUDI ARAMCO SAFETY HANDBOOK (SASH)
▪ SAUDI ARAMCO SANITARY CODE (SASC)
▪ SAUDI ARAMCO HAZARDOUS WASTE CODE
▪ SAUDI ARAMCO ENGINEERING STANDARDS (SAES)
▪ SAUDI ARAMCO ENVIRONMENTAL HEALTH CODE
▪ SCHEDULE D – ARAMCO HSE REQUIREMENTS
▪ SAUDI ARABIAN STANDARDS ORGANIZATION (SASO)
▪ SAUDI ARAB GOVERNMENT SAFETY AND SECURITY DIRECTIVES
▪ SAUDI ARAMCO MINIMUM MEDICAL STANDARDS REQUIREMENTS
▪ REGIONAL ORGANIZATION FOR THE PROTECTION OF THE MARINE ENVIRONMENT (ROPME)
PROTOCOL
▪ METEOROLOGY AND ENVIRONMENTAL PROTECTION ADMINISTRATION (MEPA) GUIDELINES
▪ APPROPRIATE PORTION OF OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION
▪ CONTRACTOR HSE MANUAL
➢ ABBREVATIONS AND DEFINITIONS
• SA -SAUDI ARAMCO
• SAPMT -SAUDI ARAMCO PROJECT MANAGEMENT TEAM
• JIGPC - JAZAN INTEGRATED GASIFICATION & POWER COMPANY
• IGCC - INTEGRATED GASIFICATION COMBINED CYCLE
• CSM -CONSTRUCTION SAFETY MANUAL
• GI -GENERAL INSTRUCTION
• SASH -SAUDI ARAMCO SAFETY HANDBOOK
• MMSR -MINIMUM MEDICAL STANDARD REQUIREMENTS
• CSSP -CONTRACTOR SITE SAFETY PROGRAM
• HIP -HAZARD IDENTIFICATION PLAN
• ERP -EMERGENCY RESPONSE PLAN
• WMP -WASTE MANAGEMENT PLAN
• EMP -ENVIRONMENTAL MANAGEMENT PLAN
• SOR -SAFETY OBSERVATION REPORT
• HSE -HEALTH, SAFETY & ENVIRONMENT
• PPE -PERSONAL PROTECTIVE EQUIPMENT
• SMS -SAFETY MANAGEMENT SYSTEM
• COMPANY -JIGPC/JAZAN
• CONTRACTOR -CONTRACTOR
➢ SCOPE OF WORK
The Scope of Work is based on the following execution model: (Refer JIGCC-A51-PM-SOW-00002)
1. Engineering for the shutdown scope is JIGPC Engineering supported by Owners Engineers. JIGPC
Engineering will process the MOC through the approval stages and produce the EDC Package
defining the scope details for the Contractor.
2. Valves will be purchased by JIGPC procurement.
3. Construction will be by an Aramco approved Contractor.
4. Piping materials including bolts and gaskets will be purchased through the Contractor.
5. All the following services will be provided by the Contractor:
a. Temporary Facilities
b. Transportation
c. Scaffolding
d. Craneage
e. Mobile equipment (generators, compressed air, etc.)
f. Welding and PWHT equipment
g. NDT Services
h. Insulation and Cladding
The shutdown scope includes:
1. Cut Hydrogen line and weld in two flanges. Install tie-in spools
2. Cut LP Nitrogen line to refinery and weld in two flanges. Install tie-in spools and valves.
3. Cut Demin Water line to refinery and weld in two flanges. Install isolation valves and spools.
4. Cut LP Nitrogen line to flare and weld in two flanges. Install isolation valves and spools.
5. Cut HP Steam line from SRU and weld in two flanges. Install tie-in spool and valve for vent.
CONTRACTOR Objectives
▪ Provide essential healthcare topics to be communicated to all employees under the control of the
organization.
▪ Facilitate effective health care administration.
▪ Regularly conduct welfare and sanitation inspection.
▪ Minimize number of accidents through the performance of hazard identification risk assessment and
determining risk control (HIRARC)
▪ Provide essential safety training to educate employees and heighten their injury prevention awareness.
▪ Ensure routine conduct of safety inspection at projects.
▪ Minimize environmental Impacts through the conduct of aspect and impact assessment.
▪ Uplift compliance to environmental requirements.
▪ Effective waste management.
➢ ORGANIZATIONAL CHART
▪ Constantly liaise with the Project HSE Team to give advice or seek feedback on any HSE concern for
continual improvement.
❖ HSE Officer
▪ Correct unsafe act and condition through the regular line of authorities and training.
▪ Emphasis on correct personal protective equipment usages.
▪ Maintain awareness of active and developing situation.
▪ Ensure to prepare and implement of site safety and health plans.
▪ Ensure of all kinds of safety measures are applied like rigging, lifting and scaffolding jobs.
▪ Ensure to maintain with inspection of all equipment, tools and material as per health and
▪ safety standard.
▪ Safety induction and orientation training for new employees.
▪ Arrangement of site safety publicity by providing poster and visual signage.
▪ Identify training requirement for staff and arrange training programs for staff.
▪ Regularly site visit to ensure that all job task being carried out accordance with HSE rules and
▪ regulation of company as well as clients.
▪ Review all HSE objectives on yearly basics and achieving and objectives as per schedules.
❖ Field Engineer
Field Engineers, while not directly responsible for crafts must work in conjunction with supervision to
ensure the best possible safety conditions. This responsibility extends to the contractor working under his
direction.
❖ Construction Supervisor
Construction Supervisors are directly responsible for the control and activities of craft employees on
construction projects. They play a key role in the execution and maintenance of an effective jobsite safety
program. He shall constantly coordinate with the HSE personnel concerning all site related activities.
The standards for a good safety program are established by the Project Manager and Construction
Manager. The actual performance of the safety program is a prime responsibility of the Construction
Supervisor who has direct contact with the crafts The Construction Supervisor’s ability will instill a safety
attitude in the crafts in a direct reflection of his talents. Construction Supervisors are responsible for a wide
range of activities. They must plan their safety activity with the same care and effort as they do other
portions of their work program such as cost, manpower, and scheduling. The specific safety responsibilities
of Construction Supervisors shall include but are not limited to the following:
▪ Reviewing all work and assess all new personnel for safety needs. Complete familiarization with safety
requirements is an integral part of the total job responsibility.
▪ Continual monitoring of the safety attitudes of General Foremen and Foremen, their responsibilities
toward the safety of their crafts, and their participation in the job safety effort. The construction site
supervisor is responsible for toolbox talks.
▪ Insist on compliance with all established safety, environmental, and health regulations before and
during performance of the work.
▪ Conduct safety inspections and make recommendations on a daily basis.
▪ Hold foremen’s safety meetings and other activities to perpetuate safety consciousness.
▪ Ensure that proper craft safety training is provided.
▪ Initiate plans prior to the start of work to supply the personnel, tools, materials, and equipment
necessary to do the job safely.
▪ Assist with accident investigations to ensure proper reporting and documentation and ensure prompt
corrections of recommendations to eliminate recurrences.
▪ Coordinate planning and work activities with other supervisory personnel performing work within or
adjacent to their work areas.
▪ Know the requirements of the contract.
❖ Foreman
▪ Be familiar with those parts of the contract concerning safety that are applicable to the work on which
subordinate workers are engaged.
▪ Incorporate safety procedures in routine tasks and see that they are obeyed (Pre-tasks Safety
Instructions).
▪ Conduct weekly safety meetings with subordinates.
▪ Conduct daily work site inspections to identify and correct any existing unsafe conditions. Document
and coordinate the safety inspection activities and findings with the job site safety supervisor.
▪ Correct unsafe acts such as horseplay or the taking of unnecessary risks.
▪ Ensure that new employees are properly instructed in precautions to be taken before they are allowed
to start work.
▪ Commend men who, by action or initiative, eliminate hazards.
▪ Report accidents, unsafe conditions and defects in equipment to immediate superiors.
▪ Set a personal example.
❖ All Employees
▪ Obey all posted warning signs.
▪ Use the correct tools and equipment for the job. Use properly the provided protective clothing and
equipment.
▪ Do nothing to endanger self or work mates.
▪ Keep tools and equipment in good condition. Inspect tools/equipment for defects before use and report
defects immediately to supervisor.
▪ Refrain from horseplay and abuse of safety devices, equipment and welfare facilities.
▪ Report any accident, near misses or hazardous conditions to immediate supervisor.
▪ Read the company safety rules and take note of special safety precautions in restricted areas.
▪ Follow instructions of supervisors. If in doubt, ask questions. Never commence work without a work
permit.
▪ Cooperate with safety personnel. They are on the job for your safety.
▪ Know emergency procedures (siren codes, assembly points, windsocks, etc.). These procedures
could save your life.
▪ Tools shall be used based on their intended design and shall not be modified.
➢ TRAINING
CONTRACTOR shall ensure all employees receive initial safety training prior to the start of work on the
shutdown to
ensure they understand the general safety rules and requirements and annually thereafter. This training shall
be a pre-requisite before mobilizing employee at site. This training shall be based on Safety Audits, Hazardous
Working Conditions, Daily Safety Observations, etc. and those specified on Section 8.0 “Personnel
Qualifications, Training and Certification” of Saudi Aramco Construction Safety Manual.
The HSE Manager shall be in control for establishing and organizing these training sessions while designated
Safety Trainer will be the responsible for providing and delivering this training program to all employee in the
project. Specific training shall also be conducted for specific items such as:
❖ Safety Training
Safety Training which are not limited to the following will be conducted by the Safety Trainer and shall be
carried out prior to the use or implementation of an activity which requires same. Each training session
shall last approximately 30 minutes at minimum (depending on the topic).
▪ Basic life support/first aid -SA Approved 3rd party training
▪ Compressed gas cylinders -Internal training
▪ Confined space entry -Internal training
▪ Emergency Response Procedure -Internal training
▪ Fire prevention/firefighting -Internal training
▪ Hazard recognition -Internal training
▪ Hazardous chemical -Internal training
▪ Heat stress -Internal training
▪ Housekeeping -Internal training
▪ Hydrogen sulfide -Internal training
▪ Incident reporting/investigation -Internal training
▪ Isolation/lockout/hold tags -Internal training
▪ Job safety analysis -Internal training
▪ Ladders -Internal training
▪ Material handling -Internal training
▪ Personal protective equipment -Internal training
▪ Work at heights / fall prevention/protection -Internal training
▪ Vehicle/traffic/driving safety -Internal training
▪ Work permits -Internal / 3rd party / SA training
❖ Commitment
CONTRACTOR Management will demonstrate commitment to completing the project in a manner that is
uncompromising on issues of health, safety and environment. Senior Management will personally
practice HSE leadership, demonstrate visible commitment to the project’s HSE policy and strategic
objectives, and provide resources to foster a project culture that embraces and accepts nothing but
optimal HSE behavior. The Project Manager will ensure that HSE management requirements are given
equal status with other managerial requirements.
❖ Site Philosophy
The HSE program is based on the following concepts:
• The proactive concept that prevention is better than reactive.
• Each organization and Individual is responsible for its own HSE performance.
• Systematic and structured effort will result in a better HSE performance.
• Zero accidents/incidents are achievable through continuous improvement practices, commitment and
delegation.
• High visibility awareness of HSE is a requirement throughout the project, with a focus on
housekeeping.
• Protection of the environment and prevention of pollution contributes to a safe and productive
workplace.
• A safe site is a productive site.
• Implement technical and adaptive challenges (behavior, attitude, culture, etc.)
❖ Team Leader Objectives
• Provide safe systems of work.
• Promote HSE objectives as a constant value while executing work.
• Strive to eliminate all occupational injuries and illnesses.
• Spread company-ship for HSE program effectiveness throughout the organization.
• Enhance employee awareness and participation in the HSE program.
• Increase employees’ consistent use of safe practices in their daily work activities
• Optimize the use of continuous improvement practices as the basis for Zero Accident Performance
initiatives.
• Select Subcontractors with proven backgrounds of excellent safety performance and who are
committed to “Zero Accident Performance”.
• Participate in the site HSE Leadership Team program.
➢ SAFETY INSPECTIONS
Formal safety inspection shall be carried out on a weekly basis by the HSE Manager in conjunction with
construction representatives both from CONTRACTOR. This inspection will be documented and kept in file for
review by the Company. Schedule of safety audit shall be coordinated with JIGPC / IGCC to participate for the
joint safety walkthrough, if available.
Contractor will track and rectify the inspection findings by Unsafe Act and Condition tracking register, the date
from same tracking register will be used for trend analysis.
Management Weekly Safety Walkthrough will be conducted which will include JIGPC / IGCC Operations &
Maintenance as well, the findings will be recorded and closed off report shall be submitted to IGCC PROJECT
ENGINEER. Infringements of safety rules shall be recorded utilizing the written warning for safety violation.
CONTRACTOR random safety inspection shall be carried out monthly at project construction sites and camps
located and constructed within Project premises. These audits will determine weak points and recommended
corrective actions. JIGPC / IGCC shall be invited to attend these audits.
Upon receipt from Company of reports on safety violations either health or environmental issues,
CONTRACTOR shall make immediate corrective action to resolve the issue. The HSE Manager shall be
notified and shall investigate the cause. He shall, depending on the severity, discuss all such notifications
during tool box meetings and scheduled safety meetings.
During construction activities, Company shall audit contractor. This program highlights and identifies unsafe
conditions which are also a tool to measure performance.
✓ Reporting its observations and recommendations to the project and its management by the
issuance of weekly safety meeting minutes. The minutes of the meeting shall be distributed to
supervisors and engineers.
✓ The agenda of the weekly Site Safety Committee Meeting shall include the following:
- Weekly Injury and Accident Record
- Weekly Safety Inspection Report
- Weekly Safety Objective
- Old and New Business
▪ Weekly Safety Inspection by Safety Committee shall be carried out as follows:
✓ The inspection shall tour the entire jobsite and observe the work conditions.
✓ The inspection shall analyze the safety performance of each work area and document violations.
Each violation shall be charged to the responsible supervisor who will be held accountable for
appropriate corrective action.
✓ Imminent danger situations shall be corrected immediately and the committee shall attempt to
have other violations corrected without causing excessive delay in the inspection itinerary.
✓ Areas of outstanding safety compliance shall be noted and a commendation for this action shall
be included in the report.
✓ The findings shall be assembled into a report and shall be included in the Weekly Safety
Committee Meeting Minutes for distribution. A copy of the findings will be forwarded to Company
within 24 hours of completion of the weekly safety inspection.
It is a tool used by FIELD SAFETY STAFF to document hazards as well as the recommendations in the
workplace. Contractor Field Safety Staff shall perform and document regular safety observations using specific
form for SOR reporting. Each Contractor Filed Safety Staff shall submit 3 SOR per day. And each SOR shall
be communicated to the concern personnel or department. Discussing the observation and agreed with the
recommendation. Original copy of the SOR will be keep for record.
The formula for the “LOST TIME CASE INCIDENCE RATE” is as follows:
No. of Lost Time Injuries x 200,000
The formula for the “LOST TIME DAYS INCIDENCE RATE” is as follows:
Lost Days Charged x 200,000
In relation to the LOST TIME DAYS INCIDENCE RATE, CONTRACTOR is adhering to Company record
keeping requirements. Therefore, the proper procedure is to count only those workdays (consecutive or not)
on which the employee would have worked but could not because of the occupational injury or illness.
Failure in reporting any kind of event mentioned above will carry the immediate dismissal of the responsible
person(s). The Field HSE Manager shall be responsible for the following:
▪ Record the date, time and location of the incident and names of injured persons.
▪ The injured shall be questioned immediately if present health condition is unaffected. Their immediate
statement is most important especially if there are no other witnesses.
▪ Witnesses shall be questioned on what they saw and heard and where they were at the time of the
incident. They shall be interviewed separately and their statement shall be documented immediately.
▪ Accurate measurements shall be made of sizes, weights and distances of accident-related factors.
▪ The adequacy of lighting, orderliness of work area, adjacent distractions, and unusual weather
conditions such as temperature and wind speed shall be noted.
▪ The victim’s age, sex, experience, length of employment, craft, injury record, social security number,
and home address shall be obtained. Personal factors should be noted and verified such as attitude,
skill and knowledge, reaction rate, agility, strength, and the fatigue factor at the time of the accident.
▪ An incident site is not to be disturbed except to perform such duties necessary to protect personnel,
equipment and facilities from further exposure to hazards, i.e. closing a valve, taking the injured to
medical facilities, etc.
▪ CONTRACTOR shall conduct all incident investigations using the root cause analysis system
➢ INCENTIVE SCHEME
As part of HSE motivation, acknowledging the safety performance of project personnel and promoting a positive
HSE culture within its work force, CONTRACTOR will establish an incentive program in the project. Category
of the incentive program will include the safe man-hours achievement without LTI, the selection of safest group
or individual, winner of slogan and poster making contest.
Details of this program are contained in Safety Incentive Plan, available for review under a separate document.
The plan includes the mechanics and corresponding award and reward for the achievement of million man-
hours milestone and the selected safest group and individual
➢ DISCIPLINARY POLICY
It is the responsibility of the CONTRACTOR Project Manager to administrate disciplinary measures for safety
rule violations.
❖ General Requirements
a. Each employee who reports to the site shall be given a safety orientation. The site safety program will be
explained, and safety responsibilities clearly identified.
b. Disciplinary measures shall be administered in a fair and non-discriminatory manner. Disciplinary actions
including instruction for improvement to an individual shall be recorded in the individual’s personnel file.
c. A violation of a project safety rule shall be promptly corrected. If necessary, retraining will be done. A
written warning shall be documented by the employer with copies issued to (1) the individual, (2) the Safety
Office, (3) the Project Manager. This written warning applies also to subcontractor and sub-subcontractor
personnel.
d. A second safety violation by an individual will be caused for that individual to be terminated from
employment with eligibility for rehire.
e. A third safety violation by the same individual will result to be terminated for cause and not eligible for
• Prior to execute lifting/ rigging operation, crane and its rigging equipment must be inspected and certified
by SA approved 3rd Party for Inspection.
• Shall be in accordance with GI 7.029 and ASME B30.9 or equivalent.
• Other rigging hardware shall be in accordance with GI 7.029 and ASME B30.20 or equivalent.
• Slings and other rigging hardware shall have a minimum design safety factor of 5
• The manufacturer’s safe working load (SWL) and serial number shall be clearly marked on each sling.
Riggers shall not use a sling unless the SWL is clearly visible.
• Fasteners or other rigging hardware manufactured in-house from bolts, rods, pins, hooks, etc., shall not
be used.
• Slings shall not be modified, repaired, shortened, or lengthened
• Defective or damaged slings and other rigging hardware, or slings and other rigging hardware not
complying with SA requirements, shall be recorded in the Sling Inspection Log and immediately removed
from the job site and destroyed. Third party certification of all tools and equipment’s will be presented on
the job site.
• The rigger shall visually inspect slings and other rigging hardware prior to each use per GI 7.029.
• Slings, other rigging hardware, and hooks shall also be periodically inspected per GI 7.029 by a certified
rigger at a maximum interval of 6 months. These inspections shall be recorded in the Sling Inspection Log
• All of the above mentioned must be in compliance of SAUDI ARAMCO GI 7.025, GI 7.028, and GI 7.029
▪ Where combustible material stored within 11 meters (35 ft.) of hot work
▪ Adjacent to wall or floor openings within a 11 meters (35 ft.) radius of combustible material; and
combustible materials are adjacent to the opposite side of metal partitions, ceilings or roofs.
❖ Welding (Electric)
▪ Activity shall follow the required mitigation as per GI 2.100
▪ All work must have an appropriate grounding system.
▪ Welding rods are not to be left in the electrode holder when in use. Used welding rod stubs are to be
put in metal containers.
▪ All arcs must be shielded in all construction areas.
▪ All machines must be turned off at the end of the shift.
▪ An approved welding helmet must be worn. Equipped with no less than a no. 10 filter plate, with safety
plate on both sides of the filter plate.
▪ Welders must wear a hard hat with the welding helmet.
▪ Never perform electric welding from a metal ladder.
▪ Welders performing gas shielded arc welding must be familiar with the American Welding Society
Standard A6-1-1966.
Reporting emergencies within Saudi Aramco shall be by dialing telephone 110. The reporting protocol
sequence when transmitting a message by telephone, radio or messenger shall be as follows:
▪ Say this is an emergency
▪ Exact location (e.g., plant, building or house number
▪ Nature of the emergency (e.g., fire, explosion or gas release).
▪ Type of service required
▪ Number of injured personnel
▪ Telephone number you are calling from
▪ Caller’s name and badge number.
Note: Stay on the telephone or radio until told to hang up. Repeat the message if asked to do so. If
possible, post a lookout to direct the ambulance, fire truck, helicopter or other response vehicle to the
right location.
❖ Fire Prevention
The facility layout and construction shall be done in such a manner as to ensure the following safety
measures are considered:
▪ Oil filled electrical transformers to be at least 15 meters away from buildings.
Diesel-electric generators and diesel supply tanks to be at least 15 meters away from buildings.
▪ Primary power distribution panels are obstruction free and at least 15 meters away from any
flammable / combustible materials or appropriately insulated.
▪ No flammable liquid / gas storage facility shall be positioned closer than 15 meters from such building.
▪ Workshops where any hot work is to be done shall not be built nearer than 15 meters from any
temporary office building without a proper designed and installed “Firewall” between such building
and workshop.
▪ No welding activity shall be done on any part of the superstructure of a temporary office once it is
completed.
▪ Fluorescent lights in temporary offices shall be of type that mounted on the ceiling.
▪ Each office complex shall have at least one large enough entrance that is accessible to fire trucks.
▪ Temporary office buildings are to be positioned in such a way that it will ensure optimal accessibility
during emergencies. All temporary office buildings shall be properly grounded.
▪ Upon completing temporary office buildings, it shall be immediately equipped with the correct type
and number of fire extinguishers. It shall be placed strategically at office entrances, exits and inside
the building. It shall be positioned in such a way that the locations of fire extinguisher are visible and
not more than 15 meters apart.
▪ Space between elevated and ground of temporary office facilities be closed to prevent occurrence of
the following:
▪ Prevent accumulation of vegetative growth and combustible materials underneath the building
▪ Avoid usage of the space underneath the building as storage area.
❖ Hot Work
Prior to do any hot work (welding, chipping, grinding, blasting, and other spark causing operations) being
done on the area, which has possibility to contained flammable or explosive materials, all existing
connecting lines must be checked and if possible to disconnected and blanked off, work permit must be
obtained and gas testing must be done as per GI 2.100, GI 2.709 CSM II-10 (CUTTING, WELDING &
BRAZING)
Most petroleum vapors are heavier than air (ethane and above hydrocarbons). With only a small quantity
of product in the area it is possible to have a blanket of explosive mixture at the bottom although the top
tests clear and safe. The test must be made through an open manhole or some other shell fitting at the
bottom and then through some opening in the roof. Be sure that there is no danger while performing the
work. As per CSM I-7 (FIRE PREVENTION)
During hot work operations, adjacent operating vessel(s) pose a potential fire hazard if emergency
pressure vents release gas or vapors in sufficient quantities. To prevent this from becoming a fire, the
Company, CONTRACTOR will monitor the atmosphere at grade level every 2 hours or more frequent
for % LEL. As per GI 2.709
In addition, visual observation of adjacent vessel(s) pressure relief vents will be performed routinely, and
JIGPC Operations will be requested to notify the CONTRACTOR in the event the pressure inside the
adjacent vessel(s) is within 15% of venting pressure. CONTRACTOR will stop all hot work operations
when notified. Fire watch must be trained and certified by Saudi Aramco approved 3rd party training
institution.
❖ Equipment Protection
Some equipment needs special handling and care after they arrive on site and until they are
commissioned. Examples are computer (and other electronic instrumentation and control gear) and large
pumps and compressors. Such equipment should be covered and protected against possible damage
that could result from its exposure to normal construction activity such as dust, paint, spray, etc.
Consideration should also be given to protecting it against fire, which could be caused by storing it near
combustible material and against water or other firefighting agents that might be used to put out fires in
its proximity
❖ Control of Ignition Sources
▪ Compliance with work permit procedures prevent possible ignition of flammable materials as per GI
2.100
▪ Electrical equipment should be checked regularly for defects.
▪ Smoking is permitted only in designated areas.
▪ Welding equipment, asphalt kettles, heating appliances and other open flames or hot surfaces should
be segregated from combustible materials.
▪ Beware of indirect sources of ignition: hot welding slag dropped from a height, or sparks from a fire
under an asphalt kettle are familiar examples of this.
▪ Open fires and /or open burning of materials are strictly prohibited.
▪ Proper bonding and grounding techniques shall be used during any operation where static electricity
could be an ignition source.
▪ Use of non-intrinsically safe tool in the live plant is also a source of ignition.
❖ Flammable Liquids
Flammable liquids are products that can produce a flammable mixture at ambient temperature. At
petrochemical facilities, this is defined as a fluid (liquid or gas) having a flash point of 55oC (130F) or
lower. Care in handling flammable fluids is of prime importance. Its storage shall be as follows as per
GI 150.100:
▪ All flammable liquids must be kept in securely capped metal containers or steel drums on which the
contents are clearly marked. Gasoline, acetone, spirits and other volatile liquids with flash points
below 32C (90F) should be kept in well-ventilated, non- combustible huts or sheds. Drums containing
flammable fluids shall be provided with proper vents. Flammable storage areas must be securely
locked (or fenced), posted with a warning sign “Danger: Flammable Area”.
▪ Flammable gases in cylinders (acetylene, propane, etc.) shall be segregated from other materials
preferably under an open and well-ventilated sunshade. Oxidizing gases (oxygen, chlorine, nitrous
oxide, etc.) shall be stored separately.
▪ Transportation must always be in closed metal containers. (Plastic container is prohibited).
▪ Transfer operations should be carried out with funnels and there should be no open flames within 15
meters (50 feet) of the operation unless conditions warrant greater clearance.
▪ Containers are to be grounded and bonded during transfer operations.
▪ Screw tops and stoppers should be replaced immediately.
▪ Any metal container holding flammable liquid must be (UL) approved type of safety container.
❖ Combustible Materials
A variety of flammable materials such as packing material, scaffold planks, form lumber, electrical
insulation, and tires and other rubber goods, lubricating oil and grease, and diesel fuel is present on a
construction site. Therefore, to prevent fires from occurring, daily site cleanup of combustible materials
is required which will reduce the fire hazard. As per GI 2709 and GI 150.100
❖ SMOKING
The rule is in effect at the Plant and CONTRACTOR’s Corporate Guidelines shall determine the Project Policy
towards smoking. Smoking is not allowed in any buildings within the Plant. Failure to adhere to this
requirement will result in immediate removal of the offender. A smoking area plan showing designated areas
along with Company standard, smoking shelter plan will be submitted after consultation with the appropriate
authorities for approval.
All designated smoking areas will be maintained in clean sanitary condition at all times. Butt cans filled with
sand and wire mesh as cover will be provided. Smoking locations will be determined by CONTRACTOR in
conjunction with the Company.
❖ End of Shift Checks
A routine inspection shall be done at the end of the working day to ensure that everything is left in a safe
condition. The following items should be observed as per JIGPC rules
▪ Clean up and removal of rubbish and materials.
▪ Cover valuable equipment to protect it against the effects of water that might be used in an
emergency.
▪ Switch off electrical equipment at the mains. Separate circuits should be provided for security lights
and other equipment that has to be left turned on.
▪ Make a special check of smoking areas, hot equipment, welding areas, etc. to be sure there is no
▪ possibility of delayed ignition resulting in fire.
▪ Return flammable liquids and gas cylinders to its designated storage areas.
Hold tags and locks are primarily intended to protect the individual doing the work from being injured by an
inadvertent start-up. Work permit issuers and operations supervisors shall ensure that hold tags and lock outs
are used and so noted on the work permit. The use of hold tags/lock outs shall be strictly enforced.
➢ SCAFFOLDING
As per GI 8.001, the safe and efficient erection, use, dismantling, and storage of scaffold and elevated work
platforms are considered an important objective in maintaining a safe work environment.
Every access scaffold and scaffold component shall be capable of supporting, without failure, its own weight
(dead load) and at least four times the maximum intended load. Posts (standards) shall be capable of
supporting, without failure, four times all gravity loads.
Scaffolds and scaffold components shall not be loaded in excess of their load rating, which shall be noted on
the scaffold tag.
Scaffold craftsmen shall continuously wear a full-body harness with shock absorbing lanyard while erecting,
altering or dismantling a scaffold
Guardrail systems (consisting of top rails, mid rails and support uprights) shall be installed on all open sides
and ends of scaffold platforms and stair/ladder landings where personnel could fall 1.8 m (6 ft) or more
Toe-boards shall be installed along all edges of scaffold platforms and stair/ladder landings that are more than
1.8 m (6 ft) above a lower level. Planks shall be secured at both ends to prevent vertical and horizontal
movement by using fiber rope or wire lashing, clamped toe-boards or other equivalent means
Gaps between planks more than 25 mm (1 in) wide but less than 50 mm (2 in) wide shall be covered with
properly secured plywood strips, gaps more than 50 mm (2 in) wide but less than 600 mm (2 ft) wide shall be
covered with at least 20 mm (3/4 in) thick exterior grade plywood sheets, gaps larger than 600 mm (2 ft) in
width shall be covered with properly secured (not nailed) cross planks.
The minimum clear headroom above scaffold platforms and landings shall be 1.8 m (6 ft). Gin wheels are to
be fixed to scaffolds for purposes of raising and lowering material during scaffold construction or use. Personnel
shall not be on any scaffold or other temporary elevated work during storm or high wind (40 mph or 65 kph)
CONTRACTOR will provide training to site management, supervision and employees on the heat stress
management program, including recognition of, prevention of and response to heat-related illness, with
emphasis on their responsibilities for ensuring safe working conditions.
During periods of high heat stress potential at the work site, the following measures shall be implemented:
(I) Engineering Controls
▪ Provision of Shade
▪ Local Ventilation
▪ Portable Air-Cooling System
▪ Frequent Weather Condition Monitoring
(II) Administrative Controls
▪ Scheduling
▪ Acclimatization
▪ Water Replacement
▪ Work/Rest Rotations
▪ Personal Monitoring and Buddy System
▪ Red Heat Stress Danger Category IV Work Practices
▪ Recovery
(III) Personal Protective Controls
▪ Clothing
▪ Wetted Clothing/Towels
▪ Ice Cooling Garments
▪ Scaffold supervisor
▪ Rigging Supervisor
▪ Rigger I, II & III
▪ Crane Operators
▪ Heavy equipment operator
▪ WPR
▪ Welders, etc.
➢ TEMPORARY FACILITIES INSTALLATION
During the construction phase of temporary construction facility where electrical power supply is required, the
following outlines requirements associated with temporary power:
▪ All temporary electrical shall conform to the National Electrical Code.
▪ Extension cords & all plugs certified by UL, FM or other recognized testing labs shall be used.
▪ Correct fuse or breaker rating shall be used and Ground Fault Circuit Interrupters (GFCIs) shall be
installed on circuits.
▪ Obtain Company approval for temporary installations to existing installations.
▪ All material and equipment used in temporary electrical installations shall be of a type meeting OSHA
standards including Company requirements. Subcontractor shall ensure that all 110 volt, single phase
15 and 20 ampere receptacle outlets not part of the permanent wiring of any building or structure shall
have Ground Fault Circuit Interrupters (GFCIs) for personal protection.
▪ Tools shall be equipped with proper safeguards and used only in applications for which they were
designed.
▪ Portable power tools shall be of the double insulated type or three-wire grounded type and shall not
be rated to use at a voltage exceeding 110 volts. All electrical outlets servicing these power tools
must be protected by Ground Fault Circuit Interrupters (GFCIs).
▪ All tools shall be free from any defect and maintained in a good operating condition. CONTRACTOR
will reject tools found to be defective or of substandard quality.
▪ Project support facilities must be inspected by Company approved 3rd party agencies prior to
occupancy.
❖ BUILDING FIRE WARDENS
To ensure building safety, the designated persons will be assigned to act as fire wardens: (The names of fire
wardens will be determined later.)
Fire wardens shall be given instruction and training on all emergency procedures, firefighting equipment
familiarization by CONTRACTOR Field HSE Lead. In association with Field HSE Lead, periodic fire drills shall
be carried out every 6 months and all fire suppression equipment shall be checked and certified.
Building Fire Wardens will be identified prior to occupying the Temporary Construction Facilities.
❖ EATING FACILITIES (IN-PLANT CATERING)
Meals shall be provided within a non-metallic container 30 minutes before break time to ensure the safety of
the food and shall be consumed only in the designated messing area.
Should CONTRACTOR and its subcontractor construct an eating facility or food establishment,
CONTRACTOR will ensure that facility complies with the requirements described on Saudi Aramco Sanitary
Code (notably SASC-S-04,
Food Establishments.)
Proper waste disposal facilities shall be provided. Waste shall be removed from the site immediately after
lunch period and the area will be kept neat and clean at all times.
❖ HEALTH AND HYGIENE
Proper toilet facilities shall be provided at worksite locations. These toilets will meet requirements per Saudi
Arabian Workmen Law. Sufficient number of toilets at least 1 for every 15 workers shall be made available
throughout the duration of the project. Toilets and its surrounding shall be kept clean always. Each toilet area
will be inspected by supervisors and safety officers on a daily basis thus ensuring compliance.
CONTRACTOR will ensure the provision of sufficient drinking water in the whole CONTRACTOR wok area for
consumption of its employees. The water supply shall meet the design criteria specified by SAES-S-040, Saudi
Aramco Water Systems, and shall comply with the provisions of the Saudi Aramco Sanitary Code (notably
SASC-S-01, Water) The use of common water drinking cups is prohibited to prevent communicable diseases.
Paper cup holders with disposable cups shall be supplied at each field water cooler location. A trash bin shall
be located adjacent to the water cooler for paper cups’ disposal.
Equipment, devices, filters, and all other water treatment or conditioning apparatus shall be made of safe
materials and designed to be disassembled for periodic replacement of active elements/media, cleaning and
service. It shall also be operated, inspected and serviced according to the manufacturer’s instructions and
specifications, and shall never be operated beyond their rated capacity.
All such equipment shall be maintained in a clean and sanitary condition and, if necessary, shall be sanitized
by application of a chlorine solution or by other approved means.
➢ TRAFFIC SAFETY
In plant driving will be kept to a minimum and any unsafe driving practices observed will be subject to
disciplinary action.
Designated drivers shall have a valid Saudi Arabian Government driving license. Each driver shall be
instructed to comply with SAG Ministry of Communication Manual on Uniform Traffic Control Devices,
Company “Reporting and Recording of Motor Vehicle Accidents”, and plant traffic regulations. Unauthorized
operation/driving of vehicles either company or private will result to immediate termination. Company’s Traffic
Regulations and Saudi Arabian Traffic Laws shall always be adhered to. Safety belt shall always be worn
except in the case of buses where seat belts are mandatory only for the driver. At no time will passengers be
transported in the back of pick-up trucks or on heavy equipment.
It is mandatory that heavy equipment has a “Back-up Alarm”. These shall be in working order prior to Approval
to be operated in or outside the Company project. The towing of small equipment such as compressors, welding
machines, etc. is allowed but only after the equipment is properly and safely connected to the tow vehicle (i.e.
all safety pins, safety chains shackles and braces in place). The towing speed of the vehicle must not exceed
40 kilometers per hour at any time. CONTRACTOR will use speedometer to check compliance of all drivers in
the posted speed limits. Contractor shall comply with all pertinent requirements of the Saudi traffic regulations
for transporting construction materials and supplies between storehouses and work sites. The traffic plan inside
site area will be prepared and updated monthly to have proper logistic control after commencement of site
activities in accordance with site situation.
➢ SAFE DRIVING
CONTRACTOR and its subcontractor’s Drivers will be required to attend a Qyadati driving program
requirement of the Company and a refresher course on “Defensive Driving” to be conducted by CONTRACTOR
International Inc. Saudi Aramco Traffic Point System for driving infractions will be emphasized to all
CONTRACTOR staffs who are a holder of Saudi government driving license during orientation and toolbox
meeting.
During the course, they will be updated also on the recent Company and local traffic regulations to include the
corresponding penalties. All drivers shall strictly comply with the CONTRACTOR Golden Rules for Safe Driving
as stated below:
Driver’s performance will be monitored by Equipment Transport Department (ETD) as a reference in the
monthly selection of Best Driver.
▪ Persons using vehicles and transport must have the appropriate qualifications and training.
▪ Avoid the need for reversing activities wherever possible.
▪ Where this cannot be avoided and a banks man is used, ensure employees use the standard hand
signals for directing vehicles and for dangerous maneuvers.
▪ Provide high-visibility clothing for staff working around vehicles, highways, quarries, docks and other
transport activities
▪ Vehicle shall stop at safe location completely off the main road or highway and the personnel shall
only disembark on the safe side
▪ Personnel shall be transported in the passenger compartment equipped with seat belts for all
occupants. All seat belts shall face forward and shall be worn by all passengers while the vehicle is
in motion.
▪ Vehicles/buses shall not be overloaded and the emergency exits shall be accessible and operable.
Vehicle/buses shall be equipped with appropriate fire extinguisher and first aid kit
▪ Ensure parked vehicles cannot move, or be moved unintentionally.
▪ People must not be carried on vehicles unless they have a proper seat.
▪ Provide warning systems wherever people could be crushed or trapped by vehicles.
▪ Transport supervisors, safety and administration personnel to check weather condition (fog and low
visibility, strong wind, ice on the road, heavy rains, sun blinding and severe thunderstorm) and ensure
drivers are not under the influence of alcohol.
❖ Traffic and Pedestrian Routes:
▪ Traffic routes must not put persons working nearby at risk.
▪ Clearly identify pedestrian routes around the worksite.
▪ Keep vehicle and pedestrian routes free from obstruction
▪ Provide separate entry and exit points for vehicles and pedestrians where possible.
▪ Pedestrian doors or gates leading onto vehicle routes should allow pedestrians to see approaching
traffic from a safe place.
▪ Provide suitable signage on all traffic routes (speed limits, hazard warnings, etc.)
▪ Ensure sufficient headroom above all vehicle routes, especially where forklifts or cranes are in
operation.
❖ Loading and Towing:
▪ Loading bays must have at least one dedicated pedestrian exit point.
▪ Ensure loading and towing operations can be carried out safely.
▪ Refer GI 1O1O.007
➢ OFF JOB SAFETY
Off job safety is just as important as on job safety. In this regard, personnel shall be made aware of:
▪ Traffic safety and conditions
▪ First aid
▪ Camp fire protection and prevention
▪ Temperature and its effects
▪ Camp hygiene
▪ Leisure activities
▪ Periodic Camp Safety & Health Inspections
▪ Camp Suggestion System
Personnel awareness of “Off Job Safety” posts and bulletins shall be placed in strategic locations at offices
and the contractor’s camp.
Off Job Safety, each incident must be investigated with proper notification made to Company Safety
Representative within an hour of the event and preliminary incident report shall be submitted within 24 hours
and final report within 3 days.
Conduct continuous indoctrination program for all drivers regarding defensive driving technique and establish
control procedures for traveling during late evening on case to case basis, if required.
➢ DO IT RIGHT SUGGESTION SYSTEM
▪ We plan to participate in the projects Do-It-Right suggestion scheme. A hardbound safety logbook will
be supplied by CONTRACTOR and shall be maintained at the Company Job Site Office. The logbook
shall be sequentially numbered.
▪ The Company personnel and all project employees will enter their name, date and comments
regarding their observations on safety.
▪ Contractor shall immediately take necessary corrective actions to mitigate observed safety hazards,
including those documented in the Job Safety Logbook.
▪ Publicity to the program is given to employees at safety orientations, safety meetings and bulletin
board displays.
➢ EQUIPMENT MAINTENANCE
Contractor shall be required to detail their equipment inspection and maintenance programs within their
respective safety plans. All maintenance programs shall be audited by the CONTRACTOR Corporate HSE
Office. CONTRACTOR will ensure that all its equipment is equipped with Proximity Alert Warning System
(PWAS) and cameras. PWAS shall be able to detect a personnel transponder from a minimum of at least
twelve (12) meters distance or greater.
Any CONTRACTOR personnel without properly worn and functional Tags shall not be allowed to remain on
the Job, Laydown, and Fabrication Sites as applicable and must report to the assigned Proximity Warning
System Coordinator under HSE Section.
List of equipment to be provided with Proximity Alert Warning System and Camera will not be limited to the
following:
▪ Dump Trucks
▪ Excavators
▪ Dozers
▪ Graders
▪ Loaders
▪ Rollers
▪ Scrapers
▪ Compactors
▪ Water Tankers
▪ Telescopic Handlers
▪ Other Earth Moving Equipment
❖ EQUIPMENT REFUELING & SPILL CONTROL
CONTRACTOR will ensure that all fuels intended for project consumption are transported, stored and refilled
to the equipment in a safe and environmentally friendly manner by establishing the minimum safety
requirements and describe the guidelines to eliminate such hazards with the refueling of equipment and
operation of fuel trucks on the project.
The plan shall indicate but not limited to safety issues related to distances, storage, handling, refueling of
equipment, etc. General requirements for the equipment refueling would be as follows:
▪ Prior to bringing any fuel or other hazardous materials to site, subcontractors shall review, and
document the materials
Follow and comply GI 2.100 prior with execution of the activity.
▪ Wherever diesel fuel is being stored or consumed at site, internationally recognized hazard warning
signs (Local language and English) and dedicated fire extinguisher must have a UL/FM markings and
will be provided by Subcontractors. Spill kits will be provided in accordance with the requirements
specified in Contractor’s program. “
▪ Diesel fuel shall be contained in bulk storage tanks with outlet nozzles securely locked and keys
controlled by responsible Subcontractors’ personnel. All storage areas will be located at least 50
meters away from surface water and shall have roofing to provide protection from the environment.
▪ Storage tanks will be protected from impact damage by delivery vehicles, etc. by the provision of
appropriate steel or concrete barricades.
▪ Storage tanks will be constructed of mild steel earthed and should be in the open air, on level ground,
well clear of any openings such as windows or doors.
▪ Level indicators will be provided for each tank and will be regularly inspected and maintained. Tank
seals will be tested for leaks and test certificates submitted to CONTRACTOR HSE Manager for
approval prior to use.
▪ Storage tanks shall be contained by secure bund-walls with impermeable liners (e.g. concrete) and
with facilities for water draining. Drain valves must be closed during normal operation and only opened
for water draining with an operator in attendance.
▪ The bund-walls must be designed to contain 110% of the maximum capacity of the tank.
▪ All sources of ignition must be kept at least 15 meters away from fuel storage areas. “NO SMOKING”
and “NO NAKED LIGHTS WITHIN 15 METERS” signs will be posted at all storage areas, visible from
all approaches. All signs will be in local and English languages.
▪ Whenever practical, vehicles and other mobile equipment shall be driven to the storage areas for
refueling. Loading/unloading (including refueling) shall take place within designated areas with
secondary containment. Only with approval from CONTRACTOR Field HSE Manager and Company
shall loading/unloading take place. A trained operator must be present at all times during the
loading/unloading of tanker trucks.
▪ Only trained personnel will undertake refueling operations for static construction equipment (welding
sets, generators, compressors, cranes etc.). Protective gloves should always be worn when handling
diesel oil. Skin contact may cause irritation leading to dermatitis and infection. Both the fuel tanker
and the static equipment to be refilled at restricted area/live plant shall be connected to the ground.
▪ Cans and drums used for transporting fuel shall be constructed from solid materials (steel or plastic),
free from defects, leak proof with tight fitting seals and approved for use by HSE Manager and
endorsed by Company. All fuel trucks will have permanently attached hoses and auto-shutoff nozzles.
Drip pans will be used when refueling equipment.
▪ Fuel containers must be clearly labeled with the name of the contents, type of hazards and date the
container was filled. All labels must be written in local and English language.
▪ The use of petrol driven construction equipment (chain saws, small generators, disc cutters etc.) is
restricted and subject to approval by CONTRACTOR HSE Manager with endorsement by the
Company.
▪ Engines shall be stopped and in the “off” position except in the following cases:
✓ The engine is use to supply power for the ventilation/exhaust fans during confined space works.
✓ The engine is used during critical welding works where stoppage would result to defect of the
welding process.
✓ The engine is use to supply power for the lightings in the work area during night time.
✓ And any activities that safety that would compromise the safety of employee, the equipment and
the work process.
▪ Operators shall not be on the equipment during refueling operations unless it is absolutely necessary.
▪ There will be no bulk storage of petrol at site. Only sufficient as estimated for the task will be permitted
at site and this will be contained in approved metal or plastic safety containers, stored in an approved
open air and transported to the workplace as required.
▪ Storage of fuel at the workplace is prohibited.
▪ In the event of a spill, action should be taken and “Incident Reporting, Notification and Investigation
Procedure”.
▪ Liquefied gas powered equipment shall be fueled only at designated locations.
▪ Defective containers and equipment shall be removed from site fueling operations.
▪ Personal Protective equipment that complies with the SDS for the fuel or lubricant shall be worn during
all transfers.
▪ Using matches or flames to check for leaks is prohibited.
▪ Liquefied gas fueled vehicles under repair shall have container shut-off valves closed unless engine
operations is necessary for repairs.
▪ Fuel shall never be used for any purpose such as cleaning, priming equipment, grass or weed control,
etc.
▪ Contractor shall immediately report to JIGPC HSE Advisor any spill. Immediate clean-up and disposal
of clean-up materials shall be made.
➢ HAND AND POWER TOOLS
Hand and power tools shall comply with OSHA’s 29 CFR 1926, Part I, Tools- Hand and SA requirements
as per CSM I-1 (HAND TOOLS &POWER TOOLS).
Only competent person shall be responsible for receiving, repairing and issuing tools. Personnel shall not
operate any tools unless they are properly trained in their selection, use, inspection and storage.
Tools constructed of good quality materials shall be used. Use of “Homemade” tools is strictly prohibited.
Electrical and utility boxes shall be the outdoor type properly maintained with spring-loaded covers all
electrical power hand tools shall be of double insulated type or properly grounded. Additionally, all
electrically operated hand tool shall be rated and used at a voltage not exceeding 125 V to ground. Before
any electrical tool is used, a careful check shall be made by the supervisor to ensure that the supply
voltage is within the range marked on the information plate on the tool. Ground Fault Circuit Interrupters
(GFCIs) are required for all 120 volt, single phase, 15 and 20 ampere receptacle outlets on construction
sites which are not a part of the permanent wiring system. Hand and power tools shall be inspected and
color coded. Power tools shall be in compliance with SA approved standard/ markings
➢ COLOR CODING PROCEDURE
CONTRACTOR will implement the Color-Coding inspection system.
All inspections will be conducted by a competent person and will include the inspection register indicating
equipment serial number, condition, corrective action, date and signature of the competent person. The
equipment to be inspected would be as follows:
▪ Lifting tackle: slings, chain hoists, come-a-longs, etc.
▪ Gas cutting apparatus: regulators, gauges, torches, flash-back arrestors, etc.
▪ Portable electrical tools, extension cords, pumps.
▪ Emergency equipment: fire extinguishers, hose cabinets/reels, water barrels, rescue equipment,
breathing apparatus, etc.
▪ Portable pneumatic tools and equipment: air compressors, hoses, abrasive blasting and paint
apparatus, air winches.
▪ All cartridge-operated tools: nail guns, hilti-gun, etc.
Bends, dents, cracks, lose or missing rivets, disconnected braces and corrosion weakens a ladder
seriously. Carefully inspect the area around rivet points on fiberglass ladders for hairline stress cracks.
Remove from site any defective ladders immediately as per CSM II-3 (PORTABLE LADDERS).
➢ SECURITY PROCEDURES
CONTRACTOR and its subcontractors shall comply with the access and egress pass system as per the
site security procedure requiring contractor to obtain a project ID badge for all employees working on the
project. Entry/exit permits for material and vehicle passes for vehicles and buses transporting employees
and equipment on site will also be provide. All relevant security requirements in the Plant will be complied
by CONTRACTOR
❖ Knife
Knives are not allowed on site. This includes pocket knives (including those of retractable blades), multi-
tools, or sheath knives.
CONTRACTOR will submit a written request to the SAPMT for approval should the use of knife is required
for the execution of work and shall address the following:
▪ Description of work for which the knife is to be used
▪ Specification of knife to be used
▪ Proper use, handling and storage of the knife
▪ Cut resistant PPE to be used
▪ Name of worker/s using the knife
Exceptions are for normal kitchen use and used for food preparation only. The knives are to remain in
the food preparation area.
❖ Cell Phone and Ear Piece
The use of cell phone is not allowed and other non-intrinsically devices are not allowed inside the plant
only intrinsically safe radios that are approved by Saudi Aramco will be used at site. CONTRACTOR to
submit the specification of propose intrinsically safe radio to Company for review and approval.
❖ Other Security Guidelines
▪ It will be ensured that every CONTRACTOR and subcontractor personnel assigned on the project are
a holder of a valid Company project ID Card. It must be displayed always while inside the project site.
▪ Every employee will present his project ID upon entering the plant gate. Any employee whatever the
case may be shall never use other’s ID Card. Loss of ID shall be reported immediately to
CONTRACTOR Safety Department or Personnel Department for investigation.
▪ CONTRACTOR subcontractor employees will wear color coded company uniform for proper
identification. Long sleeves/safety jacket with company logo at left side chest for rank and file
employees as well as for the staff employees.
▪ Provision of color-coded safety helmet will be implemented. White for the staff personnel while blue
and or yellow for the rank and file employee for easy identifications.
▪ No materials, tools or equipment will be taken out from plant site without an approved Material Gate
Pass from proper plant authority as required by Company and CONTRACTOR authorized Signatory
on Property Gate Pass procedure.
▪ Where required, a list of equipment, tools and materials brought in the plant (work) site shall be
submitted to the client for record purposes, (if required).
▪ Store rooms, vans, offices and material yard will be ensured locked at the end of each work shift by
representative in-charge.
▪ To protect the materials and equipment, only authorized personnel can work in the warehouse or lay
down yard area. No materials and equipment will leave the compound without an approved gate pass.
➢ HOUSEKEEPING
CONTRACTOR and its subcontractor to follow housekeeping requirement of Company specified on Schedule
A, Section 5.1.6 and SASH MINMUM SAFETY RULES.
This procedure is designed to give supervisors and employees guidance in maintaining a neat work area which
should encourage safe work habits. Each craft will be responsible for cleaning up their work area. No job is
complete until the area has been cleaned up.
❖ General
Housekeeping plays an important role in assessing contractor safety performance on the project. During
construction, all debris and scrap material shall be kept away from the work area. Work areas shall be cleaned
at the end of each shift. Containers shall be provided by Contractor for the collection and separation of waste,
trash, oily and used rags and other refuse.
Garbage and other waste shall be disposed of at frequent and regular intervals in a manner approved by SA.
CONTRACTOR shall notify JIGPC of any hazardous waste it generates throughout the construction work.
CONTRACTOR has the direct responsibility of maintaining proper storage of these wastes while on site and
will verify to Company in writing that the wastes have been disposed of in a legal manner.
CONTRACTOR shall clear all combustible debris to a solid waste disposal site properly licensed by the concern
government unit. No open burning of debris will be permitted at the project jobsite. Materials and supplies shall
be stored in locations, which will not block access-ways and arranged to permit easy cleaning of the area. In
areas where equipment might drip oil or cause other damage to the floor surface, a protective cover of heavy
gauge, flame resistant oil-proof sheeting shall be provided between the equipment and the floor surface
sheeting so that no oil or grease contacts the concrete. This requirement is applicable to both finished and
unfinished floors.
All hoses, cables, extension cords, and similar materials shall be located, arranged and grouped so that they
will not block any access-way and will permit easy cleaning and maintenance.
❖ Orderliness
▪ Keep tools and working materials in proper containers.
▪ Store trash, waste and scrap in proper containers.
▪ Store materials safely.
▪ Put cigarette stubs in butt cans.
▪ Keep small items in boxes or bins.
▪ Ensure that work tables are occupied only by work at hand and the tools required for the work being
done.
▪ Do not leave aerosol cans on fabrication tables.
▪ Store material so that fire has no place to start.
Demobilization job must be carried out in a safe and orderly manner and in accordance with the
established safety policy of the Company
Materials - Excess construction materials shall be kept in a suitable place and shall be segregated
according to their type. Used/rejected materials shall be disposed of at sanitary landfill.
▪ Equipment - Heavy equipment shall be maintained and properly lubricated before keeping them in the
designated parking for a long period of time.
▪ Temporary Facilities - Portable cabins shall be removed properly including all utility connections
therein.
▪ Worksite - All areas of the work site must be left clean and free of waste material
▪ Signboards, etc. - All safety and or directional sign boards that had been used during construction
stage shall be removed and disposed