SF 450 CCT

Quotation number 2018190876
Prepared by Bindu Joseph
CORROSION TEST RANGE
SF–450–CCT
CM Envirosystems Pvt Ltd.Data Sheet | V2.1.1

Technical specifications are subject to change. 21-02-2019
Revision History SF-450-CCT
Date REV No Description
21.02.2019 0 Initial Offer

Annexure I
Scope of Supply
SF-450-CCT
1.0 Model SF-450-CCT
1.1 Chamber Type Construction CCT
1.2 Inner Chamber Width [mm] 850
1.3 Test Space Dimensions Inner Chamber Depth [mm] 730
1.4 [With Hood] Inner Chamber Height [mm] 1300
1.5 Total volume including canopy door [ltrs] 868
1.6 Inner Chamber Width [mm] 850
1.7 Test Space Dimensions Inner Chamber Depth [mm] 730
1.8 [Without Hood] Inner Chamber Height [mm] 820
1.9 Total volume excluding canopy door [ltrs] 519
1.10 Width [mm] 1720
1.11 External Dimensions [Approximate] Depth [mm] 1370
1.12 Height [mm] 1520
1.13 Temperature range [°C] Min 5°C above ambient
1.14 Temperature range [°C] Max 70
1.15 Performance Data Temperature fluctuation [±°C] 1
1.16 Specimen Details Information not available
1.17 Low humidity in dry cycles [RH in %] 20 - 30
1.18 Humidity Range High humidity [RH in %] 95 - 100
1.19 Fluctuation [±RH in %] 3
1.20 Type of material used Fibre reinforced plastic, Acrylic & Nylon
1.21 Hood operation Pneumatic operated
1.22 Solution and air tubing Poly-Urethane tube
1.23 Mechanical Details Spray Mechanism Acrylic atomiser
1.24 Removable Angle Racks 1x16 slots [15 Deg inclination]
1.25 Fog fall out rate 0.5 to 2.5ml/80cm2/h
1.26 Noise Level [dbA] 50
1.27 Installation Location Thailand
1.28 Nominal voltage 1P/N/E 230VAC ±10% 50Hz
1.29 Nominal power 4 kW
1.30 Nominal current 16 A

Installation and Operations
1.31 [Refer Mechanical Layout for Site Power cable length 5 Mtr
requisites]
1.32 DM water inlet connection 8x6mm PU quick connector
1.33 Air inlet connection 8x6mm PU quick connector
1.34 Air exhaust connection 2 1/2'' & 2'' BSP male thread
1.35 Drain Connections 1'' BSP male thread

Annexure I
Scope of Supply
SF-450-CCT
1.36 Controller Type Envicom 5.7'' Touch screen Controller
1.37 Specimen Hanging Rods [FRP] 6 nos
1.38 Ethernet cable 3 Mtr
1.39 PU tube 6x8mm blue & clear 3 Mtr

Accessories Included
1.40 Imaprene tube 1 Ft
1.41 Funnel, Jar & rubber cork 1 Set
1.42 Wick cloth [With Humidity models] 1 Ft
1.43 Operation & Maintenance Manual 1 set
1.44 a. Manufacturer Calibration Certificate 1 no
1.45 Documents Included b. Warranty Certificate 1 no
1.46 c. Drawings & Test reports 1 set
1.47 Service Log Book 1 no
1.48 Shipping Details Net Weight [Kg] 350
1.49 [Approximate] Gross Weight [After packing] [Kg] 500
1.50 Transit Insurance by Customer
1.51 Freight by Customer
1.52 Unloading by Customer

Logistics Details
1.53 Chamber Placement by Customer
1.54 Unpacking of the Chamber by Customer
1.55 Transportation Documents E-way Bill
1.56 Optional Accessories & Spares Nil
1.57 Acceptance Test Plan Factory ATP Attached
1.58 Additional Certification [If any] Specify
1.59 Pre Dispatch Inspection No

12 months from the date of
1.60 Warranty Period installation or 15 months from the
date of supply, whichever is earlier
Additional Information
1.61 Equipment placement in lab condition Yes
1.62 Temperature at equipment location Deg C (Please specify)
1.63

Mechanical Annexure II
Specifications CCT - SF
The inner chamber shall be constructed using fibre reinforced plastic (FRP).
The test space floor shall handle a maximum uniform distributed load of 200kg and 30kg
2.1 Test Space
of point load. Channels for placement of shelves shall be provided where inclined rack or
rods can be placed to hang the unit under test (Inclined rack and FRP rods sold
separately)
The exterior of the chamber shall be constructed using fibre reinforced plastic (FRP) and
shall be coated with a white PU based paint.
The chamber shall comprise mainly of the test space, the electrical and the pneumatic
compartment. These compartments shall be isolated from each other to avoid any failure
of components due to corrosion.
2.2 Exterior
The electrical compartment shall be in front of the chamber and will have easy access to
all the electrical and controls. The colour of the compartment panel shall be dusty grey.
The pneumatic compartment shall be in the rear of the chamber and will have easy access
to all major components such as saturator and valves.
The canopy door shall have full access to the test space and shall be hinged to the rear of
the chamber.
These hinges shall be made using nylon.
2.3 Canopy Door The canopy door shall be of fibre reinforced plastic (FRP)
The canopy door shall be operated through a pneumatic cylinder. This cylinder shall be
mounted by the side of the chamber and shall be operated using pneumatic push button
switches.
The canopy door shall be sealed using a water channel. This water channel has to be
filled prior to operation of this chamber.
2.4 Sealing
The canopy door support frame shall be immersed in this water channel creating a positive
seal and shall avoid any leak of the corrosive fog inside.
An overflow drain shall be provided for this water seal.
The chamber shall be mounted on levelling casters. These casters are a combination of
2.5 Mounting wheels for mobility and adjustable rubber mounts for levelling the chamber.
The chamber shall only be wheeled-in or fork lifted to the installation area.
The test space shall be insulated using multi layered mineral wool. This mineral wool shall
2.6 Insulation have a low `k' factor and high density of up to 48Kg/m3 This insulation shall be non
hygroscopic in nature and asbestos free.
The air circulator shall be mounted at the rear of the chamber.

An access door shall be provided for the maintenance of the fan and heaters.
The door shall be locked using a pull action type clamp.
2.7 Air Circulator
The test space shall be connected using flexible insulated hoses and isolated by valves.
The inlet and outlet of the air circulator inside the test space shall be baffled and shall
allow uniform airflow throughout the test space.
An external low pressure humidity generator shall be used to increase the relative humidity
levels inside the test space.
This humidity generator shall use a cartridge type heater suitable for de-mineralised water.
This shall ensure high reliability of the heaters.
The heater surface shall be mounted with a thermostat to cut-off the electrical supply in
case the surface temperature reaches critical limit.
2.8 Humidification
The automatic level control shall ensure adequate reservoir of water in the generator and
avoid dry runs.
The humidity generator shall be connected to the test space inlet pipe through a stainless
steel flexible hose. This shall allow easy maintenance or replacement of the humidity
boiler. The humidity inlet pipe shall be well insulated.
The water inlet connection shall be 8x6 mm and connected through PU tubing
Air & Solution Annexure II
Specifications SF
The solution piping in the chamber shall be done using and silicone tubing and transparent
polyurethane tubing.
3.1 Solution Piping All polyurethane tubing shall be 8x6mm and PVC and nylon connectors shall be used.
A 2m tube shall be provided at the rear of the chamber which shall be immersed in the
solution reservoir. (Solution reservoir sold separately)
A peristaltic based solution pump shall be provided to dose the solution from the reservoir
to the atomiser nozzle.
The solution pump shall be a four roller system with a highly abrasion resistant isoprene
tube.
This isoprene tube shall be easily replaced as per the maintenance schedule by opening
3.2 Solution Pump
the transparent cover on the solution pump.
This solution pump is driven by a special continuous duty cycle motor with a high torque.
The solution pump speed shall be factory set to maintain popular salt spray standards.
This setting can be changed by accessing the pump drive which shall be placed in the
electrical compartment.
A float level switch shall be provided which can be immersed in the solution reservoir.
This shall give an output to the controller when the solution reaches low level.
3.3 Low Solution float
A 2m tube shall be provided at the rear of the chamber which shall be immersed in the
solution reservoir. (Solution reservoir sold separately)
The water piping in the chamber shall be done using transparent polyurethane tubing.
All polyurethane tubing shall be 8x6mm and PVC and nylon connectors shall be used.
The main water inlet to the chamber shall be at the rear of the chamber and a 8x6mm PU
3.4 Water Piping
tube push-in quick connector shall be provided.
This water shall be mainly used for the operation of the saturator and humidification
system.
A non corrosive acrylic based saturator shall be used to saturate the air as per standard.
The construction is secured using tie rods and stainless steel plates.
3.5 Saturator
The saturator shall be assembled with components such as float switch, heater, sensors
and an air dispenser shall be provided for equal distribution of air.
A non corrosive acrylic based atomiser nozzle shall be used to produce the fine fog.
3.6 Atomiser The nozzle shall be placed in the centre of the chamber to ensure uniform fog collection.
The nozzle shall be capable of a fog fall out rate of 0.5 to 2.5ml / 80cm2 / h @12 to 18 PSI
The pneumatic piping in the chamber shall be done using blue polyurethane tubing.
3.7 Pneumatic Piping
All polyurethane tubing shall be 8x6mm and push-in quick connectors shall be used.
An air purge system shall be provided to vent out the corrosive fumes / salt fog from the
test space before opening the canopy door.
3.8 Air Purge
A non corrosive nylon based flat fan nozzle shall be provided with regulated compressed
air to drain out the fog.
The main air inlet to the chamber shall be at the rear of the chamber and a 8x6mm PU
tube push-in quick connector shall be provided. A pressure switch shall also be provided
to cut-off the chamber in case of a high or low inlet air pressure.
The compressed air of 5 to 6 kg/cm2 shall be provided. This air shall be regulated in the
3.9 Air Regulation
chamber by means of an air regulator and used for the operation of the pneumatic canopy
door operation.
The compressed air is further regulated to 1 to 3 kg/cm2 for the operation of the atomiser.
A pressure gauge shall be provided to indicate this pressure.

Electrical Annexure II
Specifications CCT - SF
Flexible test space heaters shall be embedded in the test space. These heaters shall be
covered with aluminium blankets for uniform distribution of heat.
The heater outputs shall be controlled either through solid state relays.
4.1 Test Space Heaters
The heater surface shall be mounted with a RTD Pt-100 sensor to cut-off the electrical
supply in case the surface temperature reaches critical limit. This limit shall be set by safety
controller placed in the electrical compartment.
A cartridge type heater suitable for de-mineralised water shall be used in the saturator. This
shall ensure high reliability of the heaters.
4.2 Saturator Heaters The heater surface shall be mounted with a RTD Pt-100 sensor to cut-off the electrical
The automatic level control shall ensure adequate reservoir of water in the saturator and
avoid dry runs.
4.3 Circuit Breakers Miniature circuit breakers shall be used for the protection of control circuit and heaters
A mushroom head emergency stop switch shall be provided on the operating panel of the
4.4 Emergency Stop
chamber for immediate shutdown of all chamber operations.
The power supply to the chamber shall be connected through the 5m cable provided with
the chamber. The power supply shall be as per the equipment label by the side of the
chamber.
4.5 Power Supply
A regulated power supply shall also be provided for the low voltage devices through EMI
filter. This combination of regulated power supply with EMI filter shall ensure protection
against power surge and spikes.
All electrical components shall be separately earthed to a common earth strip. This earth
strip shall be connected to a earth pit suitable to ensure the values between neutral and
ground are less than 2V.
4.6 Earthing
The doors and the test space shall be connected to ensure complete chamber earthing.
A residual current circuit breaker (RCCB) shall be provided to protect against any leakage
current.
An external low pressure humidity generator shall be used to increase the relative humidity
levels inside the test space.
A cartridge type heater suitable for de-mineralised water shall be used in the saturator. This
shall ensure high reliability of the heaters.
4.7 Humidification Heater
The heater surface shall be mounted with a RTD Pt-100 sensor to cut-off the electrical
The air circulation motor shall be a TEFC totally enclosed fan cooled motor. This motor has
a custom shaft which is connected to the air circulation fan inside the conditioning space.
4.8 Air Circulation Motor
Special sealing shall ensure protection to the motor against test space temperature
changes and also ingress of humidity.
For measurement of temperature and relative humidity, two Class-A, RTD Pt-100, dry and
wet bulb sensors shall be used. The dry bulb sensor shall be connected to the envicom and
display a direct reading of temperature in °C.
The wet bulb sensor shall be connected to the envicom to display a value of %RH based
Dry & Wet Bulb
4.9 on the psychrometric calculation of dry and wet bulb sensors. This sensor shall
Measurement
be fitted with a wick cloth which shall have a very quick wicking effect. A wick water level
pipe shall be fitted in the test space with an automatic refill of demineralised water.
The value of the wet bulb temperature in °C shall be viewed in the settings screen of the
envicom.

Application Annexure II
Considerations SF
Certain application constraints should be considered when installing corrosion test

chambers. The reliability is often dependent upon proper and complete compliance with
5.1 General these considerations. Where the application varies from the guidelines presented, it should
be reviewed with your local installation engineer. The chamber is designed, constructed
and manufactured for the sole application of corrosion tests.
A base or foundation is not required if the selected location is level and strong enough to
support the chambers weight.
Provide lateral clearance as per the recommendations depicted in the layout diagram of the
5.2 Chamber Placement
corrosion test chamber.
Clearances to the side of the chamber provide access to maintaining the major
components.
Dirt, scale, products of corrosion, and other foreign material in the water will adversely
affect the performance of the corrosion test chamber. Proper water treatment must be
5.3 Water Treatment
determined locally and depends on the type of system and local water characteristics.
Please refer the water quality guidelines.
The corrosion test chambers are designed for use in laboratory conditions in ambient
5.4 Ambient Limitations
ranging from 20°C to 25°C and humidity between 20% to 70% RH.
The corrosion test chamber shall be connected to a common drain to drain out the water
5.5 Condensate Drain condensate.
The chamber is fitted with an internal BSP screw threaded R 1”.
The sound pressure level emitted from the corrosion test chamber is approximately
5.6 Sound 60dB(A) measured at a distance of 1m from the front of the chamber, in a non
reverberating room.
The corrosion test chamber cannot be used for tests on explosive, toxic or easy
inflammable materials nor with specimens generating or releasing such materials. This
applies particularly to all tests with liquids that boil easily, fuel, hydraulic fluids, lubricants
and the like.
In this case, the information on the material safety data sheet is to be kept in mind. Prior to
Unit Under Test
5.7 commencement of the tests, the operator has to check the material compatibility of the
Limitations
materials fitted in the test space (fibre reinforced plastic, acrylic, nylon, polyurethane,
silicone) to the materials/ gases which might be discharged by the test material. The latter
can form acids or bases when exposed to humidity. The leaking materials/gases can lead
to extensive damage of the chamber.
No living being is allowed to stay in the test chamber. There is danger to life.
The CCT chambers are fitted with exhaust ports and shall be connected by a flexible hose
and vented outside the laboratory.
5.8 Exhaust Port
The first chamber exhaust port is fitted with an external BSP screw threaded R 2 1/2”
The second air circulator exhaust port is fitted with an external BSP screw threaded R 2”

Water quality Annexure II
Guidelines SF
This guideline for the water quality of tap water used in plate heat exchangers of stainless
steel [EN No. 1.4404 ~ AISI 316L] brazed with pure copper. The water which flows in these
plate heat exchangers varies a lot from application to application and corrosion can be a
problem in some situations.
5.1.1 Consideration
It is important to point out that the water specification is not a guarantee against corrosion,
but it must be considered as a tool to avoid the most critical water applications. A summary
of the parameters and their recommended quality limits are listed in the table below.
In general, an increase in temperature will increase the corrosion rate of most metals. For
copper in heated water, the likelihood of pitting is higher at temperatures above 60°C.
5.1.2 Temperature Parameter
Also the risk of stress corrosion cracking of stainless steel will increase at temperatures
above 60°C, and pitting and crevice corrosion in stainless steel is also temperature
dependent [see the section about chloride].
General corrosion of copper mainly depends on pH and the risk of corrosion is lowest if pH
5.1.3 pH Parameter is kept above 7.5 and below 9.0. [1, 2, 3] However, one must expect a pH around 7 in
normal tap water, but it is recommendable to avoid water with a pH below 7.
If the content of hydrogen carbonate [HCO3-] in the water is very low, i.e. below 60 mg/l,
5.1.4 Alkalinity Parameter corrosion products of copper will dissolve and it will be released into the system. It is also
recommendable not to exceed a HCO3 concentration of 300 mg/l.
A high conductivity in the tap water means that the water has a high concentration of ionic
substances. In general, an increase in conductivity of tap water will increase the corrosion
5.1.5 Conductivity Parameter
rate of most metals. A maximum conductivity of 500 µS/cm is in general an appropriate limit
value.
Copper is susceptible to corrosion in very soft water and the [Ca2+, Mg2+] / [HCO3-] ratio
5.1.6 Hardness Parameter
should therefore be more than 0.5.
Presence of chloride in the drinking water will increase the risk of localized corrosion of
stainless steel. The limit value will depend on temperature according to table.
5.1.7 Chloride Parameter
High concentrations of sulphate will increase the risk of pitting in copper. A maximum
5.1.8 Sulphate Parameter sulphate concentration of 100 mg/l is recommendable, but corrosion can also take place at
lower concentrations if [HCO3-] / [SO42-] is below 1.
Nitrate ions have an influence similar to that of sulphate, and a maximum nitrate
5.1.9 Nitrate Parameter
concentration of 100 mg/l is recommendable.

Test Standard Annexure II
Compliance SST / CCT - SF
Salt Spray - Chamber Temperature - 35°C; Saturator Temperature - 45°C
6.1 ASTM B-117 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
falls-out on to the specimens at a rate of 1.0 to 2.0ml/80cm²/hour, in a chamber
temperature of +35C.
6.2 ASTM B287 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,
which falls-out on to the specimens at a rate of 0.75 to 2.0ml/80cm²/hour, in a chamber
6.3 ASTM B368 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,
which falls-out on to the specimens at a rate of 1to 2.0ml/80cm²/hour, in a chamber

6.4 ASTM D-1735
Exposed to a continuous indirect spray water, which falls-out on to the specimens at a
rate of 1.5 to 3.0ml/80cm²/hour, in a chamber temperature of +38C.
6.5 ASTM G85 Annex-1 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,

6.6 AS 2331 method 3.1
6.7 AS 2331 method 3.2 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,
6.8 AS 2331 method 3.3 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,
6.9 BS 5466 P2 Exposed to a continuous indirect spray of acidified (pH 3.1to 3.3) salt water solution, which
6.10 BS 7479 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which

6.11 BS-EN-ISO 7253

6.12 BS-EN-60068-2-11 ka Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.13 BS-EN-6052-11-6 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.14 BS-EN-60512-11-6 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which

6.15 BS 2011 Part 2.1 Ka
6.16 BS 3900 F12 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.17 BS 5466 P1 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.18 BS 5466 P2 Exposed to a continuous indirect spray of acidified (pH 3.1to 3.3) salt water solution, which

6.19 DIN 50 021 SS
Exposed to a continuous indirect spray water, which falls-out on to the specimens at a rate
of 1.5 to 3.0ml/80cm²/hour, in a chamber temperature of +35C.
6.20 DIN 50 021 ESS Acetic Acid Salt Spray Test, pH 3.1to 3.3, continuous indirect spray of acidified (pH 3.1to
3.3) salt water solution, which falls-out on to the specimens at a rate of 1.0 to
2.0ml/80cm²/hour, in a chamber temperature of +35C.
6.21 DIN 50 021 CASS Acetic Acid Salt Spray Test, pH 3.1to 3.3, continuous indirect spray of acidified (pH 3.1to
6.22 FIAT 50180 A1 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which

6.23 FIAT 50180 A2 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,
6.24 FIAT 50180 A3 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,
6.25 FORD FLTM BI 103-01 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.26 GM 4298P Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.27 GM 4465P Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.28 ISO 3770 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,
6.29 ISO 3768 Exposed to a continuous indirect spray of acidified (pH 3 to 3.3) salt water solution, which
6.30 ISO 3769 Exposed to a continuous indirect spray of acidified (pH 3 to 3.3) salt water solution, which

6.31 ISO 7253
Salt Spray - Chamber Temperature - 35°C or 50°C; Saturator Temperature - 45°C or 60°C
6.32 ISO 9227 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) or neutral (pH 6.5 to 7.2)
salt water solution, which falls-out on to the specimens at a rate of 1.0 to
2.0ml/80cm²/hour, in a chamber temperature of +35C or 50C
6.33 IEC 60068-2-11 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which

6.34 JISH8502 M1 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.35 JISH8502 M2 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) salt water solution,
6.36 JISH8502 M3 Acetic Acid Salt Spray Test, pH 3.1to 3.3, continuous indirect spray of acidified (pH 3.1to

6.37 JIS Z 2371
Exposed to a continuous indirect spray water, which falls-out on to the specimens at a rate
of 1.5 to 3.0ml/80cm²/hour, in a chamber temperature of +38C.
6.38 MIL STD 202 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.39 Renault D171058 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.40 VOLVO STD 6011,102 Exposed to a continuous indirect spray of acidified (pH 3.1 to 3.3) or neutral (pH 6.5 to 7.2)
salt water solution, which falls-out on to the specimens at a rate of 1.0 to
2.0ml/80cm²/hour, in a chamber temperature of +35C or 50C
6.41 VG 95 210 method 101C Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.42 JAGUAR JNS 30.16.03 Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
6.43 DEF STAN 1053 M36
temperature of +35C. daily for 8 periods of 10 minutes, at intervals of 50 minutes, with no
spray being applied during weekends
BMW AA-0324 (AA-P
6.44
184) Exposed to a continuous indirect spray water, which falls-out on to the specimens at a
rate of 30 to 40ml/80cm²/24hours, in a chamber temperature of +35C or 50°C.

Compliance CCT - SF
High Humidity – Chamber Temperature 38°C; Humidity 100%Rh

6.45 ASTM D2247
Test specimens are placed in an enclosed chamber and exposed to constant conditions of
+38°C and constant condensation humidity level of 100% RH.
Salt Spray - Chamber Temperature - 49°C; Saturator Temperature - 60°C.

6.46 ASTM G43 Exposed to a continuous indirect spray of acidified (pH 2.8 to 3) synthetic sea water
solution, which falls-out on to the specimens at a rate of 1 to 2ml/80cm²/hour, in a
chamber temperature of +49C. followed by a high humidity condensation at 49°C and
>98%RH.

High Humidity – Chamber Temperature 49°C; Humidity >98%Rh
Exposed to a changing climate that comprises of the following two part repeating cycle. 30
6.47 ASTM G43 SWAAT
minutes exposure to a continuous indirect spray of acidified (pH 2.8 to 3.0) synthetic
seawater solution, which falls-out on to the specimens at a rate of 1.0 to 2.0ml/80cm²/hour.
This is followed by 90 minutes exposure to a high humidity climate of above 98%RH. The
entire test cycle is at a constant chamber temperature of +49C.

Dry Cycle - 49°C,
6.48 ASTM G85, Annex 2
Exposed to a continuous indirect spray of acidified (pH 2.8 to 3.0) salt water solution,
temperature of +49C. Air drying at 49°C, followed by a high humidity soak at 49°C and
95%Rh.

Exposed to a continuous indirect spray of acidified (pH 2.8 to 3.0) salt water solution,
temperature of +49C, followed by a high humidity soak at 49°C and >98%Rh.

Dry Cycle - 35°C
temperature of +35C. 2 hours air drying at 35°C

Dry Cycle - 60°C
6.51 AS 2331 method 3.13-A
Exposed to a continuous indirect spray of pH 6.0 to 7.0 salt water solution, which falls-out
on to the specimens at a rate of 0.5 to 3.0ml/80cm²/hour, in a chamber temperature of
+35C. Air drying at 60°C, followed by a high humidity soak at 50°C and >95%Rh.

Dry Cycle - 60°C
Dry Cycle - 40°C
6.52 AS 2331 method 3.13-E
temperature of +35C. 2 hours air drying at 60°C, 0.5 hours air drying at 40°C followed by a
2 hour high humidity soak at 50°C. Unless otherwise agreed, the cycle shall be repeated
for 4000h.

Compliance CCT - SF

Dry Cycle - Ambient
BMW AA-0224 (AA-P
6.53
175) Exposed to a continuous indirect spray of neutral (pH 6.5 to 7.2) salt water solution, which
falls-out on to the specimens at a rate of 30 to 40ml/80cm²/24hours, in a chamber
temperature of +35C. followed by a high humidity condensation at 40°C and next ambient
air drying.

Dry Cycle - 60°C, 20-30%Rh
6.54 CCT I (CCT A)
temperature of +35C. Air drying at 60°C, and 20-30%Rh followed by a high humidity soak
at 50°C and >95%Rh. The maximum transition times between each part of the test cycle
are also specified as follows:
From salt spraying to air drying within 30 minutes.
From air drying to wetting within 15 minutes.
From wetting to salt spraying within 30 minutes.

6.55 CCT II (CCT B)
at 50°C and >95%Rh. The maximum transition times between each part of the test cycle
are also specified as follows:
From salt spraying to air drying within 30 minutes.
From air drying to wetting within 15 minutes.
From wetting to salt spraying within 30 minutes.

Dry Cycle - 60°C
6.56 CCT IV (CCT D)
temperature of +35C. Air drying at 60°C, followed by a high humidity soak at 60°C and
>95%Rh.

6.57 DIN 50017-KK
Test specimens are placed in an enclosed chamber and exposed to constant conditions of

BMW AA-0213 (AA-P
6.58
224) Test specimens are placed in an enclosed chamber and exposed to constant conditions of

6.59 ISO 14993
at 50°C and >95%Rh.

Compliance CCT - SF

Dry Cycle - 40°C
6.60 MIL STD 750 1046.3
temperature of +35C, followed by a 24 hours air drying at 40°C.

Dry Cycle – Ambient Air, <50%RH
6.61 MIL STD 810G
temperature of +35C, followed by a ambient air drying

Dry Cycle – Ambient Air
6.62 RTCA/DO-160
temperature of +35C, followed by a ambient air drying

Controller Annexure II
Specifications CCT - Envicom – 5.7”[Default]
The chamber shall be operated using a 5.7-inch TFT active matrix resistive analog touch
screen. The screen shall have a 256 color QVGA, with a screen resolution of 320 x 240
7.1 Touch Screen pixel.
The screen is mounted on the operating panel of the chamber.
The chamber shall have a program mode in the controller which shall have 99 independent
programs. These programs can be stored with a name and number.
7.2 Programs
Each of these programs shall have 30 segments where different modes such as salt spray,
dwell, dry cycle, high humidity cycle, and air inlet can be set.
An event viewer shall display a log of all errors and actions with a date and time stamp.
These events are also logged in a csv file which can be accessed using the USB or Ethernet
ports available in the controller.
The PLC’s digital inputs and outputs statuses shall be indicated to analyse the working of all
the electrical components in the chamber.
7.3 Diagnostics
Alarm popups shall appear in the touch screen in case of any errors or alerts.
The alarm shall be cleared by using the help information provided in the popup.
A csv file of every test program shall be created and stored in the internal memory of the
controller. The values that are logged, temperature percentage output, humidity percentage
output, will be recorded.
7.4 Security Two level security shall be provided to operate the controller.
A delay start of program shall be provided based on time, where the start of the program is
7.5 Delay Start scheduled.
The delay schedule can be set for a maximum of 24h.
A real time trend shall be provided to view the test program in a graphical view.
The parameters that shall be provided are include test space temperature process value,
7.6 Trend Graph
test space temperature set value, saturator temperature process value, saturator
temperature set value humidity process value, humidity set value. Options of zoom in/out
and pan shall be provided.

Controller Annexure II
Specifications CCT - Envicom – 5.7”[Default]
A built-in web server shall be provided which allows remote view or control from any LAN,
WAN or internet connected PC, tablet or smart phone.
7.7 Web Server Any standard web browser shall allow access to the controller screens using the pre
configured IP address.
The screens on the web browser and the touch screen shall be duplicated to offer the same
user interface / experience on PC or touchscreen.
The controller shall be provided with a SD card for the internal memory. The capacity of this
memory shall be 2GB.
7.8 Memory
The memory card shall store test program data and diagnostic data in csv format. This
memory card shall be accessed using the USB and Ethernet ports.
PID based control of temperature shall be provided in the controller. Each of these PID’s
7.9 PID
shall be set by using the auto tune feature or manually entered values.
Various power resumption modes shall be provided in case of a power failure.

The break mode shall stop the program on resumption of power.
7.10 Power Resumption The hot mode shall resume the program from the point of break and complete the program.
The cold mode shall restart the program from the point of break and ensure the program
has run without any break.
A graphical representation of the working of the chamber shall be provided in the form of a
process mimic screen.
7.11 Process Mimic
The live status of all major components are displayed. The components include heaters,
valves etc.
A USB Type-B data port shall be provided to connect a PC for software upgrades or access
7.12 USB
the internal storage to download test data and diagnostics data.
A 10 Base T/100 Base-TX Ethernet connection shall be able to connect to an unlimited

number of devices via ten protocols simultaneously. The Ethernet port is accessible
through the controller by using a RJ45 port.
7.13 Ethernet
The IP settings can be set in dynamic or static modes for access through LAN/WAN or the
internet.

Optional Annexure II
Accessories SF series
Access Ports
8.1 Standard silicone access port of sizes 50 mm & 125 mm diameter with an
insulated silicone plug for external connections.
Slotted angle racks

8.2 Slotted angle racks of 3mm slot will be provided at an angle of 15° from
vertical to place the specimen plates
FRP Rods
8.3 10mm diameter FRP rods to hang test specimen. The FRP rod shall be
placed in the grooves provided in the test space.
External Solution Tank-70L

8.4 FRP tank with graduated scale of viewing contents, mounted on castor
wheels for portability & easy to clean.
Hand Held PH Meter-ERMA PH 035

8.5 Digital PH meter with automatic temperature compensation to measure PH
of salt solution ranging from 0.1 PH to 14 PH
Hand Held Salinity Meter-Lutron PS A 311

8.6 Digital PH meter with automatic temperature compensation to measure
concentration of dissolved salt solution ranging from 0% to 12%
DM Water Storage Tank-100L

8.7 Plastic tank for the storage of DM water. Provision for the placement of the
tank at a height of 1.5 Mtrs to be available at site
Industrial Plug and socket [3 Pin]

8.8
Industrial plug and socket used as Plug and play


SF 450 CCT

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SF 450 CCT

Uploaded by

Copyright:

Available Formats

Quotation number 2018190876

Prepared by Bindu Joseph

CORROSION TEST RANGE

CM Envirosystems Pvt Ltd.Data Sheet | V2.1.1

Date REV No Description

21.02.2019 0 Initial Offer

CM Envirosystems Pvt Ltd.Data Sheet | V2.1.1

1.1 Chamber Type Construction CCT

1.2 Inner Chamber Width [mm] 850

1.3 Test Space Dimensions Inner Chamber Depth [mm] 730

1.4 [With Hood] Inner Chamber Height [mm] 1300

1.5 Total volume including canopy door [ltrs] 868

1.6 Inner Chamber Width [mm] 850

1.7 Test Space Dimensions Inner Chamber Depth [mm] 730

1.8 [Without Hood] Inner Chamber Height [mm] 820

1.9 Total volume excluding canopy door [ltrs] 519

1.10 Width [mm] 1720

1.11 External Dimensions [Approximate] Depth [mm] 1370

1.12 Height [mm] 1520

1.13 Temperature range [°C] Min 5°C above ambient

1.14 Temperature range [°C] Max 70

1.15 Performance Data Temperature fluctuation [±°C] 1

1.16 Specimen Details Information not available

1.17 Low humidity in dry cycles [RH in %] 20 - 30

1.18 Humidity Range High humidity [RH in %] 95 - 100

1.19 Fluctuation [±RH in %] 3

1.21 Hood operation Pneumatic operated

1.22 Solution and air tubing Poly-Urethane tube

1.23 Mechanical Details Spray Mechanism Acrylic atomiser

1.24 Removable Angle Racks 1x16 slots [15 Deg inclination]

1.25 Fog fall out rate 0.5 to 2.5ml/80cm2/h

1.26 Noise Level [dbA] 50

1.27 Installation Location Thailand

1.28 Nominal voltage 1P/N/E 230VAC ±10% 50Hz

1.29 Nominal power 4 kW

1.30 Nominal current 16 A

1.33 Air inlet connection 8x6mm PU quick connector

1.35 Drain Connections 1'' BSP male thread

CM Envirosystems Pvt Ltd.Data Sheet | V2.1.1

1.37 Specimen Hanging Rods [FRP] 6 nos

1.38 Ethernet cable 3 Mtr

1.39 PU tube 6x8mm blue & clear 3 Mtr

1.41 Funnel, Jar & rubber cork 1 Set

1.42 Wick cloth [With Humidity models] 1 Ft

1.43 Operation & Maintenance Manual 1 set

1.44 a. Manufacturer Calibration Certificate 1 no

1.45 Documents Included b. Warranty Certificate 1 no

1.46 c. Drawings & Test reports 1 set

1.47 Service Log Book 1 no

1.48 Shipping Details Net Weight [Kg] 350

1.49 [Approximate] Gross Weight [After packing] [Kg] 500

1.50 Transit Insurance by Customer

1.51 Freight by Customer

1.52 Unloading by Customer

1.54 Unpacking of the Chamber by Customer

1.55 Transportation Documents E-way Bill

1.56 Optional Accessories & Spares Nil

1.57 Acceptance Test Plan Factory ATP Attached

1.58 Additional Certification [If any] Specify

1.59 Pre Dispatch Inspection No

1.62 Temperature at equipment location Deg C (Please specify)

CM Envirosystems Pvt Ltd.Data Sheet | V2.1.1

The air circulator shall be mounted at the rear of the chamber.