Professional Documents
Culture Documents
CPU
Communication module
Digital input
Digital output
Analog input
Analog output
Pulse input
8. Advantages of PLCs:
Microprocessor-based system:
Programmable memory:
Simplifies changes
Flexible control
Modular architecture:
Installation flexibility
Easily installed
Reduces hardware cost
Expandability
Each PLC fabricator has its own PLC programming tools. Siemens,
for example, uses Simantic S7 Manager, Allen Bradley uses RS
Logix and Modicon uses programming software for PLC pro. The
language used for programming is Ladder Logic (LD), Statement List
(STL), Functional Block Diagram (FBD), Sequential Function Chart
(SFC), Instruction List (IL), etc.
10. What is PLC scan?
Timer and counter instructions, like relay-type instructions, are essen
tial to the set of instructions for ladder diagrams.
Industrial Network:
A special type of LAN, the industrial network, is one which meets the
following criteria:
22. What are the factors you consider while selecting your PLC
microprocessor?
I/O points: Each PLC processor will only be capable of working with a limited
number of each type of I/O modules.
Memory size and Performance: Considering data or program storage and
Scan time depends on the processor.
Speed: The required operating speed for all the I/O must be determined, with
a PLC selected to match. This requires the estimation of the program size and
the proportion of slow instructions
When a communications facility is required we need to determine whether the
built‐in port is adequate for the application, or whether a separate module will
be required.
It is essential to ensure that the selected PLC can handle the operations
necessary for any particular application
Check that all cable connections between the PLC and the plant are
complete, stable, and to the specification necessary to meet local standards.
Checking that all the incoming power supply matches the voltage setting for
which the PLC is set.
Checking that all protective devices are set to their appropriate trip settings.
Checking that emergency stop button work.
Checking that all input/output devices are connected to the correct
input/output points and providing the correct signals.
Loading and testing the software.
24. What are the major Industrial control systems?
PLC
DCS
Embedded control
SCADA
AND gate: Series operation: the output is high only when both inputs
are high
NOT gate: Inverted operation: the output is high when input is low
and vice versa
In
terlocking of two devices
Memory size
This can not only configure contact drivers but also display the
drivers that have already been configured and the active nodes.
Fixed PLCs are designed mostly to perform basic functions that are
to be completed in the industry. These are compact and consist of a
CPU and a power supply.
SIEMENS
Allen-Bradley
ABB
Mitsubishi PLC
Honeywell
Hitachi
Motorola
Schneider Automation
The capacity to switch from primary equipment to standby equipment
automatically without affecting the process under control.
It is usually a single master device (a PLC) that talks with multiple slave
devices (sensors). The master devices poll the slaves when they have the
token. Slave devices only answer when asked a question. They are passive
and the master can be said to be active. The slave devices just collect data
and pass it to the master device when asked to do so.
Instruction List (IL) is a textual language of low level which has a similar
structure to a basic machine assembler.
The IEC has developed IL by reviewing the many low level languages offered
by PLC manufacturers.
The IEC has built IL by evaluating the many low level languages provided by
PLC manufacturers.
RS 232
RS-485
SPI (Serial Peripheral Interface)
I2C (Inter-Integrated Circuit)
USB (Universal serial bus)
CAN (Control Area Network)
46. Which one would you prefer: 4-20 ma or 0-20 ma? Explain
your answer.
Using a 4-20 ma signal means the PLC can easily detect a cable
break. This is because it returns only 0 ma. The PLC loses its ability
to detect any cable breakage by using a 0-20 ma signal.
This warning message shows that the project time marks do not
match the task time marks in the PLC. This warning message shows
that the project time marks do not match the task time marks in the
PLC. However, the programs may be functionally identical and still
have different timestamps.