Summary

Total Capital Cost [USD] 4569700

Total Operating Cost [USD/Year] 33438200000
Total Raw Materials Cost [USD/Year] 0
Total Product Sales [USD/Year] 0
Total Utilities Cost [USD/Year] 30960400000
Desired Rate of Return [Percent/'Year] 20
P.O. Period [Year] 0
Equipment Cost [USD] 160300
Total Installed Cost [USD] 955600
 Utilities
Name Fluid Rate Rate Units Cost per Hour
Electricity 52.32 KW 4.0548
AP-UTIL-AIR Steam 3331932 BTU/H 3531847.92
AP-UTIL-CWATER Water 21290640 BTU/H 4.769103
AP-UTIL-CWATER2 Water 506373.9 BTU/H 0.113428
AP-UTIL-HPSTEAM Steam 7030804 BTU/H 18.561323
Cost Units
USD/H
USD/H
USD/H
USD/H
USD/H
 Unit operation
Name Equipment Cost [USD] Installed Cost [USD]
E-201 8100 49500
E-008 0 0
E-304 9800 60700
E-302 8000 44300
E-305 8800 58400
E-006 0 0
E-101 0 0
E-001 0 0
E-002 0 0
E-200 12000 72200
E-403 0 0
E-404 0 0
E-401 0 0
E-005 0 0
E-003 8500 58600
E-102 8500 51300
E-303 22800 93400
B1 0 0
E-100 8700 62200
E-203 8700 59700
E-007 0 0
E-202 0 0
E-402 10000 63700
E-004 8100 51000
E-000 9000 68900
E-400 8500 48300
E-300 8000 44300
E-301 12800 69100
 Unit operation
Equipment Weight [LBS] Installed Weight [LBS] Utility Cost [USD/HR]
320 4345 0.520059
0 0 0
990 7167 0
270 2765 0
590 6117 0
0 0 0
0 0 0
0 0 0.064153
0 0 0
1700 11278 14.312944
0 0 0
0 0 0
0 0 0
0 0 0
490 6231 0
460 4512 0
6300 18969 0
0 0 0
560 7858 996652.900387
520 7569 0.884188
0 0 0
0 0 0.09182
1100 8438 2178025.832558
320 4949 0.315297
630 10161 2.372861
460 4222 357168.78067
270 2765 0.002686
2200 9247 0.28093
 Equipment
Name Equipment Cost [USD] Installed Cost [USD]
E-201 8100 49500

E-008 0 0
E-304 9800 60700
E-302 8000 44300
E-305 8800 58400

E-006 0 0

E-101 0 0
E-001 0 0

E-002 0 0
E-200 12000 72200

E-403 0 0
E-404 0 0

E-401 0 0

E-005 0 0
E-003 8500 58600
E-102 8500 51300
E-303 22800 93400
B1 0 0
E-100 8700 62200
E-203 8700 59700
E-007 0 0

E-202 0 0
E-402 10000 63700
E-004 8100 51000
E-000 9000 68900
E-400 8500 48300
E-300 8000 44300
E-301 12800 69100
 Equipment
Equipment Weight [LBS] Installed Weight [LBS] Sizing Errors Evaluation Errors
320 4345

ERROR> 'HE -
2' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 0.492
0 0 CALC: 5.236 SF
990 7167
270 2765
590 6117

ERROR> 'HE -
6' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 1.148
0 0 CALC: 5.236 SF

ERROR> 'HE -
7' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 1.263
0 0 CALC: 5.236 SF
 ERROR> 'HE -
8' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 0.485
0 0 CALC: 5.236 SF

ERROR> 'HE -
9' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 0.334
0 0 CALC: 5.236 SF
1700 11278

ERROR> 'HE -
11' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 1.426
0 0 CALC: 5.236 SF
 ERROR> 'HE -
12' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 2.578
0 0 CALC: 5.236 SF

ERROR> 'HE -
13' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 1.129
0 0 CALC: 5.236 SF

ERROR> 'HE -
14' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 0.693
0 0 CALC: 5.236 SF
490 6231
460 4512
6300 18969
0 0
560 7858
520 7569
 ERROR> 'HE -
21' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 0.637
0 0 CALC: 5.236 SF

ERROR> 'HE -
22' SPECIFIED
AREA DIFFERS
FROM
CALCULATED
AREA BY >10
PERCENT.
Heat transfer area
INPUT: 0.830
0 0 CALC: 5.236 SF
1100 8438
320 4949
630 10161
460 4222
270 2765
2200 9247
User tag number
Remarks 1
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Heat transfer area [sqm]
Number of shells
Front end TEMA symbol
Shell TEMA symbol
Rear end TEMA symbol
Heat exchanger design option
Tube material
Tube design gauge pressure [barg]
Tube design temperature [C]
Tube operating temperature [C]
Tube outside diameter [meter]
Shell material
Shell design gauge pressure [barg]
Shell design temperature [C]
Shell operating temperature [C]
Tube side pipe material
Shell side pipe material
Number of tubes per shell
Tube length extended [meter]
Tube gauge
Tube pitch [meter]
Shell diameter [meter]
Shell wall thickness [meter]
Shell corrosion allowance [meter]
Expansion joint
Tube sheet material
Number of tube passes
Number of shell passes
Allow resize
E-201 E-008
Equipment mapped from 'E-201'. Equipment mapped from 'E-008'.

1 1

0.3382269980454 0.0457269605766

B B
E E
M M

42.1879266837 0.0209608
277.777777777778 121.111111111111
250 20
0.0254 0.0254

27.78752136615 0.0209608
121.111111111111 121.111111111111
59 80

6.096 6.096

0.03175 0.03175

1 1
1 1
E-304 E-302
Equipment mapped from 'E-304'. Equipment mapped from 'E-302'.

1 1

3.9996769909932 0.5572019841066

B B
E E
M M

0.0209608 0.0209608
207.777777777778 121.111111111111
30 30
0.0254 0.0254

0.0209608 0.0209608
207.777777777778 121.111111111111
180 45

6.096 6.096

0.03175 0.03175

1 1
1 1
E-305 E-006
Equipment mapped from 'E-305'. Equipment mapped from 'E-006'.

1 1

3.1049569546866 0.1066630438638

B B
E E
M M

0.0209608 0.0209608
121.111111111111 121.111111111111
30 30
0.0254 0.0254

0.0209608 0.0209608
121.111111111111 121.111111111111
80 50

6.096 6.096

0.03175 0.03175

1 1
1 1
E-101 E-001
Equipment mapped from 'E-101'. Equipment mapped from 'E-001'.

1 1

0.1173120031854 0.045014019885

B B
E E
M M

0.0209608 42.1879266837
194.777777777778 277.777777777778
30 250
0.0254 0.0254

0.0209608 27.78752136615
194.777777777778 121.111111111111
167 90

6.096 6.096

0.03175 0.03175

1 1
1 1
E-002 E-200
Equipment mapped from 'E-002'. Equipment mapped from 'E-200'.

1 1

0.0309949897284 12.3938270370918

B B
E E
M M

0.0209608 42.1879266837
173.777777777778 277.777777777778
30 250
0.0254 0.0254

0.0209608 27.78752136615
173.777777777778 127.777777777778
146 100

6.096 6.096

0.03175 0.03175

1 1
1 1
 TEMA
E-403 E-404
Equipment mapped from 'E-403'. Equipment mapped from 'E-404'.

1 1

0.1324910251944 0.2394959535702

B B
E E
M M

0.0209608 0.0209608
127.777777777778 121.111111111111
30 30
0.0254 0.0254

0.0209608 0.0209608
127.777777777778 121.111111111111
100 80

6.096 6.096

0.03175 0.03175

1 1
1 1
 TEMA HEX
E-401 E-005
Equipment mapped from 'E-401'. Equipment mapped from 'E-005'.

1 1

0.1048899824748 0.0643730445702

B B
E E
M M

0.0209608 0.0209608
147.777777777778 127.777777777778
30 30
0.0254 0.0254

0.0209608 0.0209608
147.777777777778 127.777777777778
120 100

6.096 6.096

0.03175 0.03175

1 1
1 1
E-003 E-102
Equipment mapped from 'E-003'. Equipment mapped from 'E-102'.

1 1

1.5161270027328 1.0255660209972

B B
E E
M M

0.0209608 0.0209608
151.767643888889 121.111111111111
20 30
0.0254 0.0254

0.0209608 0.0209608
151.767643888889 121.111111111111
123.989866111111 83

6.096 6.096

0.03175 0.03175

1 1
1 1
E-303 E-100
Equipment mapped from 'E-303'. Equipment mapped from 'E-100'.

1 1

79.2630400140504 2.4663969548082

B B
E E
M M

0.0209608 0.0209608
162.777777777778 227.777777777778
30 200
0.0254 0.0254

0.0209608 0.0209608
162.777777777778 121.111111111111
135 80

6.096 6.096

0.03175 0.03175

1 1
1 1
E-203 E-007
Equipment mapped from 'E-203'. Equipment mapped from 'E-007'.

1 1

1.097531967546 0.0591640438356

B B
E E
M M

42.1879266837 0.0209608
277.777777777778 122.777777777778
250 20
0.0254 0.0254

27.78752136615 0.0209608
206.777777777778 122.777777777778
179 95

6.096 6.096

0.03175 0.03175

1 1
1 1
E-202 E-402
Equipment mapped from 'E-202'. Equipment mapped from 'E-402'.

1 1

0.0770699664414 5.6120010050628

B B
E E
M M

42.1879266837 0.0209608
277.777777777778 227.777777777778
250 200
0.0254 0.0254

27.78752136615 0.0209608
173.777777777778 121.111111111111
146 80

6.096 6.096

0.03175 0.03175

1 1
1 1
E-004 E-000
Equipment mapped from 'E-004'. Equipment mapped from 'E-000'.

1 1

0.3191949933282 1.8086100388794

B B
E E
M M

42.1879266837 42.1879266837
277.777777777778 277.777777777778
250 250
0.0254 0.0254

27.78752136615 27.78752136615
207.777777777778 153.777777777778
180 126

6.096 6.096

0.03175 0.03175

1 1
1 1
E-400 E-300
Equipment mapped from 'E-400'. Equipment mapped from 'E-300'.

1 1

0.788401013733 0.332740959372

B B
E E
M M

0.0209608 0.0209608
227.777777777778 121.111111111111
200 20
0.0254 0.0254

0.0209608 0.0209608
121.111111111111 121.111111111111
60 25

6.096 6.096

0.03175 0.03175

1 1
1 1
E-301
Equipment mapped from 'E-301'.

19.7987440025754

B
E
M

0.0209608
121.111111111111
30
0.0254

0.0209608
121.111111111111
64

6.096

0.03175

1
1
 Quoted equipment
User tag number B1
Remarks 1 Equipment mapped from 'B1'.
Code of account 100
Total cost per unit
Icarus/User COA option
Material cost per unit 0
Currency unit for matl cost
Labor hours per unit [hr]
Number of identical items
Installation option
Unit of measure
Quantity
Quantity adjustment option
Item classification
Item type
Material
Component weight [kg]
ID in bulk report