&
wv
oe
Issued by _Adel Monsef
| To _Mr.
‘The documents itemised below are for your aitention and action as indicated.
Isamu Kuroda
ARCHIRODON GROUP NV
‘CORPORATE MANAGEMENT SYSTEM
‘System Procedure CORP-SYS-02 Control of Dacuments and Data
=)
Document Transmittal
Project or Office
Ras Laffan, QATAR
0176 CLP Phase-4, Berth No. 5 Marine Works QG II LNG Onshore Facilities
Archirodon Construction (0) Co. S.A
Attn: Mr, Adel Monsef
. P.O, Box 22256, Doha,
7 Ras Laffan-Port Area
Qatar
Tel +974 4733353/7/8/9
Fax + 974 4733355
___ Position
Organisation _Chiyoda ~ Technip Joint Venture
Contract No.
Transmittal Ref, QGX-T-ARNI/CS-00005
Project Manager
Document Codes
‘MS Management system document ‘MA_| Material submittal
D_| Drawing © | Other Contract document ee
F_| Blectronie file R_| Report 1}
ft ation Codes i
1__ | Information, no response required R_| Review and retum comments |
C_| Construction or Use R2_ | Retum to originator after amendment
[“A™ [For approval, please reply
Tie ‘Document Code and Pile Reference * [Rev | Size | Cop | Action
n | |
Method Statement for the Construction | |
of the Abutment by Placing Quarry Run, | |
1 | MS | Armour Rock and Concrete Armour | 0176-MS-04 | 1 | Ad) 1 | A |
Blocks |
|
‘Remarks
5
Signature Date of Issue _04 January 2007
“Note: For an expithation of the references for management system documents, see Table 7.1
and Table 7.3 of this system procedure.
Document ref. CORP-SYS-02-P02 Rew. ARCHIRODON CONSTRUCTION OVERSEAS CO. S. 4.
‘METHOD, Document Ref
statemenr | _orrenis.o__| Revision 1 | Page 10f10 | prea
PROJECT MANAGEMENT SYSTEM ES
CLP PHASE 4-BERTH 5, MARINE WORKS
QG IL LNG Onshore Facilities Project
At Ras Laffan,Qatar.
Method Statement
For the Construction of the Abutment by
Placing Quarry Run, Armour Rock and
Cencrete Armour Blocks
Issue Status & | Issued for approval.
Description
| Preparediy | Reviewed by | Approved by
Construction | ProjectQC | Project
Document. Rev Issue Date | Section ‘Section Manager
0176-MS-04 1 04 Jan. 2007 M. Wadie M. Khalil | A Monsef_
Appendix A 1 04 Jan. 2007 \
Appendix B 1 04 Jan. 2007 Re |
Appendix C 1 | 04 Jan. 2007 ay, I
Appendix D 1 | 04 Jan. 2007 Qt i
|AppendixE | 4 | 04 Jan. 2007 ARCHIRODON CONSTRUCTION (OVERSEAS) Co. SA
METHOD | Document Ref. io a
STATEMENT | __0176-MS-o4 |_| Revision” 1 Eeeanorin:
Construction of the Abutment by Piacing Quarry Ren, Armour Rock and Concrete Armour
Blocks
LIST OF CONTENTS
Page
1.0 Introduction. 3
2.0 Document Control... sec. 3
3.0 Health, Safety and the Environment
3.1 Health and Safety Hazards 3
3.2 Adverse Environmental Impacts 4
33 ‘Transportation. 4
34 ‘Communications. 4
3.5. Noise Monitoring. 5
3.6 Dust control...... 5
4.0 Resources
4.1 Equipment. 7 tees:
42 Personnel... 6
5.0 References. Pda ie 8
6.0 Methodology
61 Schedule of Work............. e seeeesenee, ~ 8B
6.2 Removal of Antifer Cubes from Land and from sea 8
6.3 Installation of screened quarry run 9
64 Installation of rubble material 9
6.5 Installation of armoured rock ... 9
6. Installation of conerete armoured cubes... 9
67 Placing of strctural fil 10
7.0 Quality Control... eo:
Appendices:
Appendix A Job Safety Analysis
Appendix B_ Environmental Impact Statement
Appendix Drawings
Appendix D Night Shift Procedure CORP-GEN-15 Rev. 1
Appendix E Abutment Construction Sequence Under Loading Platform Deck ARCHIRODON CONSTRUCTION (OVERSEAS) Co. SA
METHOD | Document Ref.
STATEMENT | __0176-MS-04 Revision 1 Page 3 of 10
‘Construction of the Abutment by Placing Quarry Run, Armour Rock and Concrete Armour
Blocks
1.0 INTRODUCTION
L1. This document describes the methods to be implemented and resources to be utilised for the
removal of Antifer Armour Cubes, placing of screened quarry run (IT) 1-500 Kg covered by
armour rock 600-2,000 Kg and protected with a revetment of concrete armour cubes type I, IT
and Ii. A geotextile membrane will be installed-and a compacted structural fill will be placed
to give access to the loading platform. The steel casing of the first two rows of piles will be
protected by Timber Jacket before covering them with rocks and Armour Cubes.
1.2, This method statement and job safety analysis are hereby developed within these elements to
describe in more detail the methods used, the resources deployed and the controls put into
place to eliminate or mitigate safety hazards and adverse environmental impacts,
2.0 BOCUMENT CONTROL
2.1. This method statement is a controlled document as required by the system procedure Quality
Planning and issued in accordance with the system procedure Control of Documents and
Data.
2.2. The method statement is subject to amendment during the execution of the Works as a result
of periodic review and whenever circumstances require subject to CTJV approval. Revisions
will be issued in accordance with the system procedure Control of Documents and Data
whenever the main text changes or when an appendix is added or removed. Revised
appendices for substitution will be issued separately and, where appropriate, will include a
separate schedule of contents.
23. This document’s revision and appendix issue statas is shown in the Project Register of
Management System Documents, a copy of which may be obtained from the Project Office
upon request
3.0 HEALTH, SAFETY AND THE ENVIRONMENT
3.1 Health and Safety Hazards
3.1.1 As required by the Project Health & Safety Plan, the significant health and safety hazards of
this work have been analysed in accordance with the general procedure Hazard Analysis and
Environmental Impact Assessment and are listed below.
Security Hazard / Possible unauthorized access
Falling of personnel and equipment into the sea, drowning
Lifting hazard / Falling object
Noise level
Night time working
Exposure to concrete
Electrical hazards / Welding (working near or over water)
eoeceoe ARCHIRODON CONSTRUCTION (OVERSEAS) Co. SA
METHOD Document Ref.
STATEMENT o176-ms-o4 | Revision 1 Page 4 of 10
Construction of the Abutment by Placing Quarry Run, Armour Rock and Conerefe Armour
Blocks |
3.1.2 Controls will be implemented to minimise these hazards as set out in the form Safery Hazard
Controi Programme included in Appendix A,
3.2 Adverse Environmental Impacts
3.21
3.2.2
As required by the Project Environmental Plan, the significant adverse environmental impacts
of this work have been analysed in accordance with the general procedure Hazard Analysis
and Environmental Impact Assessment and are listed below.
‘Waste and debris disposal
Pollution from equipment due to leakage or during refuelling
Pollution from the washing out of the concrete truck mixer
Pollution from hydraulic hose leakage / burst
Noise level
Controls will be implemented to minimise these adverse impacts, as set out in the form
Environmental Impact Statement included in Appendix B.
33 Transportation,
3.1.1 The transportation of all project materials such as the armoured rock, concrete blocks ete. to
Berth # 5 area will be by Sea via tug boats and barges.
3.1.2 The access for equipment and personnel to the working area, for Berth ff 5 area will be through
the existing temporary jetty at Archirodon site facilities inside Ras Laffan Port See appendix-
€. Also an alternative access to personnel will be through the roadway on the breakwater to
reach Berth # 5 area,
34 ‘Communications.
3.4.1 Marine Equipment will be provided with VHF station. They shall co-ordinate each other in VH
Frequency different than the one used at Ras Laffan Port in order not to interfere with their
operations. Communication between CTJV and Archirodon shall be held through mobile
telephones
sv | Company Title ChJ/Mobile No.
1 | RLIC Harbour Master nee ce
[2 [etsy | JeanPierre Tholozan | Construction Manager 5570327
] Marine Area
3 [CTV | Michael Khoury | a anager | _ 5895028 ARCHIROBON CONSTRUCTION (OVERSEAS) Co. SA
oe Document Ref) Revision 1 Page 5 of 10
STATEMENT O176-MS-04 = fee
Construction af the Abutment by Placing Quarry Run, Armour Rock and Concrete Armour
Blocks
4 | aRCO | Adel Monsef | Project Manager 5564892 |
5 | ARCO Maged Wadie Construction Manager 5856045 |
35 Noise monitoring.
3.5.1 Periodic noise monitoring will be carried during construction of Berth # 5.
3.5.2 Whenever noise level exceeds the 85 (Dba), all employees will be instructed to wear PPE,
(earplugs).
3.5.3 The noise level range produced by the construction equipment will be as follows:
Equipment “ion son
Floating crane 70-94
Mobile crane [Loader 7-102
‘Dump track ‘Less than 85
‘Generator / Welding set / Air a a
compressor |
3.6 Dust control.
3.6.1 Personnel exposed to dust shall wear dust masks,
4.0 RESOURCES
41 Equipment
4.1.1 The main equipment envisaged for the above works includes the following:
‘Table 4.1 Plant List
‘Equipment Make/Size i] Task
Jack-Hammer 1 | Demolishing of crown
wall and concrete road.
| Floating Crane Lima 2400/136 Tons | 1 | Removal and installation
| of rocks and concrete
| armour cubes
Mobile crane 30 Tons or bigger 1 | Removal and installation
concrete armour cubes. ARCHIRODON CONSTRUCTION (OVERSEAS) Co. SA
~~ METHOD ~ Document Ref.
[ STATE ye Revision 1 Page 6 of 10
Construction of the Abutment by Placiag Quarry Run, Armour Rock and Concrete Armour
Blocks
T N
Equipment MakelStze . Task
‘Transport barge ~~ | Lesvosi3,Kriti2/1000 | 2 | Transport of rocks and
HEE capacity each concrete armour cuibes.
Land crawler crane Manitowoc 4100 /150 | 1 | Onshore handling of
[tons concrete armour cubes,
Ganiry Crane Casagrande/120 tons | 1 | Onshore handling of
concrete armour cubes. _|
Bump trucks 16 m3 4 | Loading of rocks
Excavator ‘Cat 330 oF equivalent | 2 | Loading and Placing of
rooks
Fug boats 1000 HP 2 | For Marine operations
el
4.1.2 Water, lubrication and fuel services, to above equipment will be provided from Archirodon
facilities at the temporary Project Lay down Area, located inside Ras Laffan Port.
4.1.3. Workshop services to equipment will be provided from the workshop facilities at the Project
Lay down Area, located inside Ras Laffan Port.
4.14 All equipments shall be holding valid certificate from a third party inspector and shall be
subject to CTJV inspection.
42 Personnel - Responsibility — Work pattern,
4.2.1 The Construction Manager is responsible for the organization and coordination of the entire
work.
4.2.2 The Marine Superintendent will be in charge for the co-ordination of activities between the
project team and each of the vessels. He is responsible for instructing the Deck Foremen about
the requirements of the contract, including all restrictions, safety regulations, the work-scope
and time schedule. In addition, he will supervise vessel movements and be responsible for
related logistic matters. Onboard the vessels and equipment, each Deck Foreman will be in
charge of the staff and vessel operation. He will be instructed as per this MS to carry out this
activity.
42.3. The Safety Officers are responsible to assist the construction team to develop safe methods of
working and to monitor implementation of the controls put in place.
42.4 The PM is responsible for the management and co-ordination of all the sub-contractors and
concemed authorities, so as the works on the project will be carried out in a safe and
environmentally friendly way to meet contract requirements, in particular time and quality. METHOD [Document Ref.
STATEMENT 0176-MS-04
ARCHIRODON CONSTRUCTION (OVERSEAS) Co. SA
Revision
1
Page 7 of 10 |
425
426
42.7
428
Blocks
Construction of the Abutment by Placing Quarry Run, Armour Rock and Concrete Armour
Construction activities will be carried on a 24-hours basis. Night Shift Procedure shall be
adopted. (Refer to Procedure CORP-GEN.-15 Rev. 1 included in Appendix D)
‘The activities will be coordinated closely between Archirodon and CTIV.
Each shift has total duration 12 hrs but actual working hours are 10 with a total break of 2 Hrs.
‘The manpower for this work includes the following:
Manpower Deployment Schedule
Deseription
‘Marine superintendent
Site Enginesr
Foreman,
Deck foreman
Surveyor
“Excavator operator
Grane operator
Dump truck driver I
‘Trailer operaior
Welders |
‘Transportation Foreman
‘Asst. transportation Foreman
Floating crane operator
Seamen
Tug boat operator
Labourers
Safety officer for each shift
af eof of | 83) v9f 19] =] | 19] on) 00} | 09) eo] oof =] 2
Divers
Note: Safety Officer shall be permanently on Barge. ARCHIRODON CONSTRUCTION (OVERSEAS) Co. SA
METHOD Document Ref
STATEMENT or76-ms-o4 | Revision 1 Peeing
Construction of the Abutment by Placing Quarry Rum, Armour Rodi and Concrete Armour
Blocks
5.0 REFERENCES
© System procedure CORP-SYS-O1 Quality Planning
‘System procedure CORP-SYS-02 Control of Documents and Data
General procedure CORP-GEN-04 Procurement of Materials and Services
General procedure CORP-GEN-12 Hazard Analysis-and Environmental Impact
Assessment
General procedure CORP-GEN-15 “Requirements for Safe working at Night”
General procedure CORP- TEC - 02 “Control of Pollution”
General procedure CORP-TEC- 09° “Control of Marine Vessel Access”
General procedure CORP- TEC - 04 “Requirements for safe lifting by Crane”
Project procedure 0151-SP-Ol Control of Inspection and Testing
Project procedure 0151-SP-02 Control of Quality Records
Project plan 0151-PQP-01 Project Quality Plan
Project plan 0151-PSP-O1 Project Health, Safety &Security Plan
Project plan 0151-PEP-O1 Project Environmental Plan
CTIV procedure QGX/20/00/QA/SW/NA/O16 Welding Requirement at Site
CTIV procedure QGX/20/00/QA/PC/NA/002 Inspection Coordination Procedure (With
Subcontractor)
CTIV procedure QGX/20/00/QA/PC/NA/020 QA/OC Requirements for Subcontractors
CTV specification for concrete material, mix and construction QGX/120/00
JCLIDBYNA/008,
© CTIV specification for lifting procedure QGX/120/00/S A/PC/NA/104
60 METHODOLOGY
6.1 Schedule of Work
6.1.1 Construction activities will be carried on a 24-hours basis, and each shift has total duration of
12 hrs but actual working hours will be for 10 hrs,
6.12 The activities will be coordinated closely between Archirodon and CTIV and port authorities,
6.1.3 Archirodon will adhere to RLC safety rules and regulations applicable in the port area
62 Removal of Antifer Cubes from Land and from sea
‘The removal of the Antifer Concrete Cubes will be executed from land for the upper Cubes. It
vill consist of a Mobile crane that will be standing on the edge of the access road on the
breakwater after the removal of the Crown Wall Blocks and will place the removed Cubes
temporary on the edge of the road on the existing rock protection. Cares will be taken to place
them in a safe way not to be broken so we can replace them in the tie in as indicated in ARCHIRODON CONSTRUCTION (OVERSEAS) Co. SA
METHOD Document Ref, 7 a
STATEMENT 0176: MS-04 Revision 1 l Page 9 of 10
Construction of the Abutment by Placing Quarry Run, Armour Rock and Concrete Armour
Blocks
63
64
65
6.6
drawing No. QGX/27/74/MO/DR/PLI611. The tower and underwater cubes will be removed
by the use of a floating crane and the help of the divers” team. Stocks will be partially placed
on the slopes next to removed ones and on a supply barge and transported by sea to the
laydown atea where they will be properly stocked to be used later as the previous ones.
Installation of screened quarry ran
‘The screened quarry run will be transported to location by supply barges and placing of quarry
run will be by the use of a loader and direct dumping on the slopes to form the core of the
abutment. The surveying team will guide the fill by placing buoy on the edges and developing
the cross section to ensure the correct progress of the works. The slope will be formed by the
slope stability of the rock and the floating crane will assist for the correct formation of the
slopes at the required envelops. This operation will be for the fist 50 meters of the abutment.
For the remaining part where the piles are completed the floating crane will install the quarry
run with the use of a bucket or the scraper as the barge can not enter in between the piles up to
+0.0 elevation. Placing of quarry run from +0.0 up to final elevation will follow the
construction steps as per the attached COWT report ~appendix E (P.64036 ~dated 24/5/2006).
Insfallation of rubble material
At the front in the abutment a one meter layer of rubble material class H (2-20Kg) will be
placed by the use of floating orane. It will be protected by the atmour rocks, on which the
revetment of Concrete Armour Cubes will take place.
Installation of armoured rock
‘The Armour rock wilt be placed by pieces with the bucket of the floating crane using the
Global Positioning System according to drawing coordinates, The divers’ team will assist and
help the placing according to drawings requirement as indicated in Drawing
QGX/27/74/MO/DR/SV/620 for the first 50 meters of the abutment. For the remaining part
where the piles are completed the floating crane will install the armoured rock with the use of a
bucket up to +0.0 elevation. Placing of armoured rock from +0.0 up to final elevation will
follow the construction steps as per the attached COWI report-appendix E (P.64036 ~dated
24/5/2006).
Installation of concrete armoured cubes
Conotete Armour Cubes Type 1, II and II will be placed by the floating came using the Global
Positioning System and the help of the divers’ team for underwater placing and the rocks
placing superintendent for placing above water, according to required porosity for the first 50
meters of the abutment. Por the remaining part where the piles are completed the floating crane
will install the armoured cubes up to +0.0 elevation. Placing of armoured cubes from +0.0 up
‘to final elevation will follow the construction steps as per the attached COW] report ~appendix
E (P.64036 -dated 24/5/2006). ARCHIRODON CONSTRUCTION (OVERSEAS) Co, SA
6.7
10
7
72
73
METHOD Document Ref
STATEMENT. 0176-MS-04
Construction of the Abutment by Placing Quarry Run, Armour Rock and Concrete Armour
Blocks
Revision 1 Page 10 of 10 |
Placing of structural fl
‘The last portion of the abutment will have to be completed together with the loading platform
deck, small equipment and hand operation will be utilised for a portion of the work under the
concrete deck i.e. the Gunny Bags,
Geotextile membrane will be installed as per specification and according to manufacturer
recommendation.
Structural fill will be placed according to specs and will be compacted in layers as per
requirement including the sequence of tests.
QUALITY CONTROL
The construction and installation works will be surveyed and inspected in accordance with
IFC drawing, Project specifications and approved ITP’s,
All surveys, inspection and testing will be controlled by the project procedure Control of
Inspection and Testing.
Records generated by the inspections and tests will be controlled by the project procedure
Control of Quality Records.
~ END OF TEXT - ARCEIRODON CONSTRUCTION (OVERSEAS) Co. SA
METHOD ‘Document Ref.
STATEMENT 0176-MS-04
‘See sections 2.2 & 23 for
Issue 1 | control of this appendix
(Construction of the Abutment by Placing Quarry Run, Armour Rockand
Conerete Armour Blocks
APPENDIX A
HAZARD CONTROL PROGRAM
Title
Reference
Rev.
Pee |
CTIV Job Safety Analysis Form
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[METHOD Document Ref. fa
STATEMENT 0176-MS-04
1
‘See sections 2.2 & 2.3 for
control of this appendix
|
Construction of the Abutment by Placing Quary Run, Armour Rock and Concrete
Armour Blocks
APPENDIX B
ENVIRONMENTAL IMPACT
STATEMENT
Titte Reference Rex. | Pages
Environmental impact Assessment
0176-MS-04
| —_
& ARCHIRODON oROUP NY a
cones MANAGED SYSTEM
Fcc Petre CORDON? Hand tas cn ronment pt sesame
Environmental Impact Statement
Project _0176— Berth # 5 — Marine Works
SECTION A- WORK ANALYSIS
PartAi NameofCompany _Archirodon Construction (Overseas) Co. S.A.
Date Prepared _03/01/2007 Bocument Ref. _0176-MS-04
‘Name of Supervisor in Charge _Maged Wad
Numbers and Disciplines of Personnel Carrying Out the Task _1
Workshop / Transport / General Construction Skilled Labour
Part A2 Scope of Work Removing Amtifer blocks and placing Quarry ran, Armour mock
and Concrete Armour Blacks.
Part A3 Sequence of the Work and Significant Potential Adverse Environmental Impacts
| Activity 1 Removal of Antifer Cubes from Land and from sea.
Impact ~OiFleakage’ spillage from the mobile crane and floating erane barge. —
Activity 2 “Installation of screened quarry run
Impact Oil spillage/Leakage from tho mobile crane and Flosting crane barge.
| Activity 3 Installation of rubble material,
Impact ~Oil spillage/Leakage from the mobile crane and Floating crane barge.
Activity 4 Installation of armoured rock.
Activity 5 Installation of concrete armoured cubes.
Impact ~Oil spillage/L.eakage from the mobile crane and Floating crane bar;
Activity 6 “Installation of structural fill
Impact ~ Oil spillage/Leakage from the mobile crane and Flo:
Part A4 Details of Equipment to be Used
Cranes _Floating Crane barge, Mobile crane
Plant Dump trucks, Transport barges, Crane barge, Excavator, Loaders , Flat barges and Tug
Boats. EEE
_Lifting Tackle - Only 3” party certifi
tion lifting tackle will beused
Portable Equipment Survey instruments, Diesel Welders, Oxy-Acy cutting set, Light Tower,
Hand Tools. & ARCHIRODON GROUP NV
CORPORATE MANAGEMENT SYSTEM
°F ene Proosire CORP-GEN-12 Hazan Analysis end Ersronmental InpactAsesonert
Environmental Impact Statement
Part AS Check List Response delete mapplicable responses Response
1 Hazardous materials No | 9 Dust pollution No
2 Material storage No | 10 Gilpollution Yes
3 Waste disposal No | 11 Chemical pollution No
4 Toxic waste No | 12. Emergency contingency plan Yes
5 Hazardous waste No | 13 Erosion No |
6 Biological waste No | 14 Turbidity No |
7 Chemical waste No | 15 Sedimentation No
8 Noise No | 16 Training required Yes
Part AG Provide further information if Yes to any of the above, or as necessary
10. Oil pollution from mobile crane and floating crane should there be any leakages.
12. Emergency Contingency Methods will be spill trays & Plastic sheets placed under
Machinery. A Contingency plan will be placed on site.
16. Training for the Workforce on Environmental aspects for site construction personnel.
‘Environmental Contingency plan, Prevention of oil Spills & Ground Contamination,
Reduction & minimising noise levels & proper Waste Disposal.
‘Note T Taentify any Material Sajety Data Sheets in Part A7
Note 2 Provide details of any third parties involved, e.g. scaffolders, electricians etc.
Part A7 List the name of each attachment and the number of pages
_______ Pages
‘pages
= pages
pages
= =: pages
Total number of pages including this Environmental Impact Statement pages
Part A8_Roview and approval a ie
‘ABa Prepared Name _Reda Tawfik Company _Archirodon.
Position _ Section Engineer Signature we Geared Date _ 03/01/2007
— Company Archirodon
‘ware Date 03/01/2007
‘ABe Approved Name _Maged Wadie ‘Company _Archirodon 7
Construction Manager Signature \ Loy Date _03/01/2007
Part A9 This Environmental Impact Statement has been communicated to and understood by all
personnel associated with the task.
Approved Name _Adel Monsef __ Compyny _Archirodon
Project Manager Signature __ Date _03/01/2007
Position _HSES. $.H.
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yoodun yorum
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