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1 Nov.30.’18 Issued For Construction D.H.Ahn H.E.Lee J.W.Lee

0 APR.13.’18 Issued For Approval D.H.Ahn H.E.Lee J.W.Lee
REV. DATE DESCRIPTION PRPD CHKD APPD
OWNER :
PT. PLN ( PERSERO )
Jl. Trunojoyo Blok M I/135, Kebayoran Baru Jakarta 12610
Phone : +62-21-7261875,7261122,7262234, Fax : +62-21-7221330
e-mail : webmaster@pln.co.id
Contract Agreement No. 1594.PJ/DAN.02.01/DIR/2016

PT. PLN ( PERSERO ) PUSAT ENJINIRING KETENAGALISTRIKAN

PLN
DOC.NO.
1 0 1 1 8 B - 0 0 - M - 0 0 - L A A - 2 4 0 - 0 5 - 1
PROJECT :
KALSELTENG 2 CFSPP (2x100MW)
CONTRACTOR :
CONSORTIUM OF
PT TRUBA JAYA ENGINEERING – HYUNDAI ENGINEERING CO.,LTD. – ITOCHU CORPORATION

SUB-CONTRACTOR :

Power HX Co.,Ltd
PREPARED BY DATE TITLE

D.H.Ahn NOV.30.'18
INSULATION DATA SHEET FOR
CHECKED BY DATE
DEAERATOR AND FEED WATER STORAGE TANK
H.E.Lee NOV.30.'18
APPROVED DATE CONTRACTOR DOCUMENT NUMBER REV.

J.W.Lee NOV.30.'18 IKCPL-LAA-DEAM-08-006 1

 BOM OF INS. FOR 1 SET / DEAERATOR PJT : KALSELTENG 2 CFSPP

MARK NO. ITEM MAT'L SIZE UNIT REMARK SPEC

1 MINERAL WOOL BLANKET TYPE II of ASTM C592 37.5m2(t100) m2 DENSITY : 120 kg/cm2

ALUMINUM SHEET
2 ASTM B209 48.8m2(1000W x 0.5t) m2
(JACKET)
SUS WIRE for
3 304 S.S Ø1.6 x 180m m PITCH 225
MINERAL WOOOL

4 S-CLIP (BAND CLIP) A240-304 t0.5 x 19W x 50L- 125EA EA

LAGGING BAND for

5 A240-304 t0.5 x 19W - 138m m PITCH 300
ALUMINIUM SHHET
PITCH
6 SELF TAPPING SCREW A276-304 M4x16L - 985EA EA
75 and 150

7 ROUND STEEL ROD A36 Ø6.4 - 1EA EA

Calculation Insulation (For 1 SET)

1 Equipment surface : Shell ((1600+14)x3.14x3824)/10^6=19.4
Head (2x(1600+14x2)^2x1.1713)/10^6=6.3
"PSV1" nozzle & outlet line ((146.3+11)x3.14x4350)/10^6=2.2
"PSV2" nozzle & outlet line ((97.1+8.6)x3.14x4450)/10^6=1.5
"V1/2" nozzle & outlet line ((15.2+9.1)x3.14x7750)/10^6=0.6
Total : (19.4+6.3+2.2+1.5+0.6)x1.25=37.5

2 Equipment surface x 1.3 : 37.5 x 1.3 = 48.8

3 For length of one Wire : (1600+14x2+100x2)x3.14/1000=5.8m

PSV1 nozzle & outlet line : (146.3+11x2+100x2)x3.14/1000=1.2m
PSV2 nozzle & outlet line : (97.1+8.6x2+100x2)x3.14/1000=1m
V1/2 nozzle & outlet line : (15.2+9.1x2+100x2)x3.14/1000=0.8m
Quantity of Wire (PITCH 225) : 3824/225+1 =18
PSV1 nozzle & outlet line : 4350/225+1 =21
PSV2 nozzle & outlet line : 4450/225+1 =21
V1/2 nozzle & outlet line : 7750/225+1 =36
Total Length : (5.8x18)+(1.2x21)+(1x21)+(0.8x36) = 180m

4 Quantity of Band x 1.3 = 125

5 For length of one Band : (1600+14x2+100x2)x3.14/1000=5.8m

PSV1 nozzle & outlet line : (146.3+11x2+100x2)x3.14/1000=1.2m
PSV2 nozzle & outlet line : (97.1+8.6x2+100x2)x3.14/1000=1m
V1/2 nozzle & outlet line : (15.2+9.1x2+100x2)x3.14/1000=0.8m
Quantity of Band (PITCH300) : 3824/300+1 =14
PSV1 nozzle & outlet line : 4350/300+1 =16
PSV2 nozzle & outlet line : 4450/300+1 =16
V1/2 nozzle & outlet line : 7750/300+1 =27
전체길이 : (5.8x14)+(1.2x16)+(1x16)+(0.8x27) = 138m

6 Shell Vertical Direction : 3824/150=26

PSV1/2,V1/2 nozzle Vertical Direction : 16550/150=111
Shell Circumferential Direction : 6x(5743/75)=460
PSV1 nozzle Circumferential Direction : 5x(529/75)=36
PSV2 nozzle Circumferential Direction : 5x(360/75)=24
V1/2 nozzle Circumferential Direction : 8x(105/75)=12
Head : 168x2=336
Total : 985

Note 1. This Insulation data sheet and calculation shall be complied with Contract
[BOOK III_4.6.1.3_INSULATION FOR PIPING AND EQUIPMENT].
 INSULATION THICKNESS CALCULATION FOR DEAERATOR

INPUT DATA

* Internal Temp. * Insulation Thk.

175.2 °C 100 mm
(내부 온도), t1 (보온 두께)

* External Temp. * Insulation thermal Mineral Wool

27.254 °C
(외부 온도), t2 conductivity Density : 120 kg/m3

* Design Limit(설계
* Vessel O.D 1628 mm 50 °C
조건<이하)

RESULT OF CALCULATION
* Vessel O.R, r1 0.814 m

* Vessel Dressing O.R, r2 0.914 m

* Thermal conductivity, λ 1 0.038 Kcal/mh

* Resistance of Heat Transfer, R=1/ψ1r1+{(1/λ)*Ln(r2/r1)}

R1 = 1 / (10 x 0.814) + ((1 / 0.0378331888) x Ln(0.914 / 0.814)) = 3.19 mh°C/Kcal

* Heat dissipation, Q=2*π/R*(t1-t2)

Q = 2 x π / 3.19 x (175.2 - 27.254 ) = 291.4 Kcal/h
0.339 KW
* Equipment heating value, Qt = QxL = 291.4x(3.824+3.10) = 2018.91 Kcal/h
2.348 KW
* External surface temperature, T=(Q/(2*πr2*ψ2))+t2
T = (291.4 / (2 x π x 0.914 x 10)) + 27.254 = 32.33 °C

* JUDGEMENT O.K!

* ψ1=10 for Pipe or Vessel(form internal fluid temperature to internal surface temperature),
* ψ2=10 (convection of external insulation surface)

INSULATION
 BOM OF INS. FOR ONE SET / STORAGE TANK PJT : KALSELTENG 2 CFSPP

MARK NO. ITEM MAT'L SIZE UNIT REMARK SPEC

1 MINERAL WOOL BLANKET TYPE II of ASTM C592 114.4m2(t100) m2 Density : 120 kg/cm2

ALUMINUM SHEET
2 ASTM B209 148.8m2(1000W x 0.8t) m2
(JACKET)
SUS WIRE for
3 304 S.S Ø1.6 x 374m m PITCH 225
MINERAL WOOOL

4 S-CLIP (BAND CLIP) A240-304 t0.5 x 19W x 50L - 55EA EA

LAGGING BAND for

5 A240-304 t0.5 x 19W - 285m m PITCH 300
ALUMINIUM SHHET
PITCH
6 SELF TAPPING SCREW A276-304 M4x16L - 1776EA EA
75 and 150

7 ROUND STEEL ROD A36 Ø6.4 - 1EA EA

Calculation Insulation (For 1 SET)

1 Equipment surface : shell ((2600+16)x3.14x9150)/10^6=75.2
head (2x(2600+18x2)^2x1.1713)/10^6=16.3
total : (75.2+16.3)x1.25=114.4

2 Equipment surface x 1.3 : 114.4 x 1.3 = 148.8

3 For length of one Wire : (2600+16x2+100x2)x3.14/1000=8.9m

Quantity of Wire (PITCH 225) : 9150/225+1 =42
Total Length : 8.9 x 42 = 374m

4 Quantity of Band x 1.3 = 55

5 For length of one Band : (2600+16x2+100x2)x3.14/1000=8.9m

Quantity of Band (PITCH 300) : 9150/300+1 =32
Total Length : 8.9 x 32 = 285m

6 Shell vertical direction : 9150/150=61

Shell Circumferential Direction : 10x(8897/75)=1187
Head : 264x2=528
Total : 1776

Note 1. This Insulation data sheet and calculation shall be complied with Contract
[BOOK III_4.6.1.3_INSULATION FOR PIPING AND EQUIPMENT].
 INSULATION THICKNESS CALCULATION FOR STORAGE TANK

INPUT DATA

* Internal Temp. * Insulation Thk.

175.2 °C 100 mm
(내부 온도), t1 (보온 두께)

* External Temp. * Insulation thermal Mineral Wool

27.254 °C
(외부 온도), t2 conductivity Density : 120 kg/m3

* Design Limit(설계
* Vessel O.D 2632 mm 50 °C
조건<이하)

RESULT OF CALCULATION
* Vessel O.R, r1 1.316 m

* Vessel Dressing O.R, r2 1.416 m

* Thermal conductivity, λ 1 0.038 Kcal/mh

* Resistance of Heat Transfer, R=1/ψ1r1+{(1/λ)*Ln(r2/r1)}

R1 = 1 / (10 x 1.316) + ((1 / 0.0378331888) x Ln(1.416 / 1.316)) = 2.01 mh°C/Kcal

* Heat dissipation, Q=2*π/R*(t1-t2)

Q = 2 x π / 2.01 x (175.2 - 27.254 ) = 462.47 Kcal/h
0.538 KW
* Equipment heating value, Qt = QxL = 462.47x(9.15+1.96) = 5139.66 Kcal/h
5.976 KW
* External surface temperature, T=(Q/(2*πr2*ψ2))+t2
T = (462.47 / (2 x π x 1.416 x 10)) + 27.254 = 32.45 °C

* JUDGEMENT O.K!

* ψ1=10 for Pipe or Vessel(form internal fluid temperature to internal surface temperature),
* ψ2=10 (convection of external insulation surface)

INSULATION