DESIGN CALCULATION FOR SHUTTER / GATE LEAF / STOPLOG ESTIMATION FORMAT NO.

-EF-LPG-CISG-A-102 / A-103-R0 DATED 1/11/2018

DATED : 11/3/2019 GATE SIZE 1500 1500 mm

CLIENT : JFE ENGINEERING CORPORATION, JAPAN LOCATION PUMP WELL CONNECTION GATE
PROJECT : HANOI CITY YEN XA SEWERAGE SYSTEM PROJECT TAG NO. ID NO. 11.3.4
REFERENCE DRG NO.
REVISION NO. & DATE

1 DESIGN DATA :

a) Width of opening = 1500 mm = 1.5 m

b) Height of opening = 1500 mm = 1.5 m
c) Design seating head = 4150 mm = 4.150 m
d) Seating Head on bottom rib = 4900 mm = 4.900 m
e) Design unseating head = 4150 mm = 4.150 m
f) Unseating Head on bottom rib = = 4900 mm = 4.900 m

2 MATERIAL SPECIFICATIONS AND PERMISSIBLE STRESSES :

Reference Documents : AWWA C-560 code of practice for Shutter.

Material used for manufacturing : = CI CLASS B / CI FG-220

The above selected material is used for skin plate, vertical stiffeners and horizontal stiffener of Shutter and have following strength :

Ultimate Tensile Strength TS = 220 Mpa

Ultimate Compressive Stress CS = 770 Mpa
Modulus of Elasticity E = 99,974 Mpa
Factor of Safety FS = 5.00

Allowable Stress = Strength / Factor of Safety

Allowable Tensile Stress = 44 Mpa
Allowable Compressive Stress = 154 Mpa
Based on the ratio of compressive to tensile strength of cast iron.

3 BOTTOM RIB STRENGTH AND DEFLECTION

The maximum stresses and the deflection are calculated based on the specified design head. The beam is simply supported with a uniform
water load at the bottom rib.

The "beam" is a composite shape made up of a plate and a trapezoidal rib. The anisotropic properties of cast iron are considered. See the
sketch for dimensions.

T
C TRAPEZOID = T + H - H(2B + A)/(3 (B + A)

C COMP = (C TRAPEZOID x A TRAPEZOID + CFLAT PLATE x A FLAT PLATE)/ TOTAL AREA UNSEATING PRESSURE
H
I FLAT PLATE = W x T3/12 SEATING PRESSURE

I TRAPEZOID = H3(B2 + 4 x B x A + A2)/(36 (B + A) H2

W
S1 = I COMP / CCOMP H3

S2 = I COMP / (H + T - CCOMP )
B A
I COMP DEFLECTION = (CCOMP - CFLAT PLATE)2 x A FLAT PLATE) + ITRAPEZOID + I FLAT PLATE

I COMP = (C TRAPEZOID-CCOMP )2 xA TRAPEZOID+(CCOMP-CFLAT PLATE)2 xA FLAT PLATE) +ITRAPEZOID + IFLAT PLATE

CCOMP

A B H W T H2 H3 Area "C" "I"

Plate 300.00 22.00 6600.00 11.00 266200
Rib 30.00 36.00 125.00 4125.00 82.61 5356297
Handling/Stem Hole 31.80 34.20 59.50 109.50 -1650.00 84.80 -343598.48
Composite 9075.00 30.13 14121298
* The stem hole or handling hole is a very small part of the overall beam. Although stresses are calculated based on the properties through
that section, the value for Moment of Inertia for deflection is based on a solid member.
Therefore, Moment of Inertia based on a section member I = 14121297.9
Moment of Inertia based on a solid member Is = 18638275.9

For Tensile Seating and Compressive Unseating S1= 468687.1

For Compressive Seating and Tensile Unseating S2= 120828.6
The compressive strength and modulus of elasticity are typical values taken from ASM Metals Handbook 9810.000

SEATING HEAD TENSILE STRESS

Tensile Stress = (Gate Width2 x Maximum Head x 9810 x W )/8/S1
= 8.65 Mpa
Allowable Tensile Stress = 44 Mpa

SEATING HEAD COMPRESSIVE STRESS

Compressive Stress = (Gate Width2 x Maximum Head x 9810 x W )/8/S2
= 33.57 Mpa
Allowable Compressive Stress = 154 Mpa

UNSEATING HEAD TENSILE STRESS

Tensile Stress = (Gate Width2 x Maximum Head x 9810 x W )/8/S2
= 33.57 Mpa
Allowable Tensile Stress = 44 Mpa

UNSEATING HEAD COMPRESSIVE STRESS

 Compressive Stress = (Gate Width2 x Maximum Head x 9810 x W )/8/S1
= 8.65 Mpa
Allowable Compressive Stress = 154 Mpa

BEAM DEFLECTION AT MAXIMUM HEAD

Deflection = (Head on lowest rib x 9810 x beam width x5x width4 x 10^6/(384xExI)
= 0.510 mm
Allowable Deflection = Lesser value of span / 720 and 1.16 mm
= 1.160 mm
The deflection is calculated based on the 'I' and is therefore very conservative.

4 TYPICAL HORIZONTAL RIB STRENGTH AND DEFLECTION :WITHOUT STEM HOLE !

The maximum stresses and the deflection are calculated based on the specified design head. The beam is simply supported with a uniform
water load for the highest loaded rib (next to the bottom one).

H T H T

H2 ( if required)

H3 (if required)

W
W
B A UNSEATING PRESSURE B A UNSEATING PRESSURE
SEATING PRESSURE SEATING PRESSURE

CCOMP CCOMP

WITHOUT STEM HOLE ! WITH STEM HOLE !

C FLAT PLATE = T / 2

C TRAPEZOID = T + H - H(2B + A)/(3 (B + A)

C COMP = (C TRAPEZOID x A TRAPEZOID + CFLAT PLATE x A FLAT PLATE)/ TOTAL AREA

I FLAT PLATE = T x W3/12

I TRAPEZOID = H3(B2 + 4 x B x A + A2)/(36 (B + A)

S1 = I COMP / (H + T - CCOMP )

S2 = I COMP / CCOMP

I COMP DEFLECTION = (CCOMP -CFLAT PLATE)2 x A FLAT PLATE) + ITRAPEZOID + I FLAT PLATE

I COMP = (C TRAPEZOID - CCOMP )2 x A TRAPEZOID + (CFLAT PLATE -CCOMP)2 x A FLAT PLATE) + ITRAPEZOID + I FLAT PLATE

The "beam" is a composite shape made up of a plate and a trapezoidal rib. The anisotropic properties of cast iron are considered. See the
sketch for dimensions.

A B H W T H2 H3 area "C" "I"

Plate 300.00 22.00 6600.00000 11.000 266200.00
Rib 16.00 22.00 125.00 2375.000 81.211 3066748.9
Handling/Stem hole* 23.06 23.06 0.00 0.00 0.000 0.000 0.000
Composite 8975.000 29.579 11942441.4
* The stem hole or handling hole is a very small part of the overall beam. Although stresses are calculated based on the properties through
that section, the value for Moment of Inertia for deflection is based on a solid member.

Therefore, Moment of Inertia based on a section member I = 11942441.4

Moment of Inertia based on a solid member Is = 11942441.4

For Tensile Seating and Compressive Unseating S1= 403742.01

For Compressive Seating and Tensile Unseating S2= 101706.52
The compressive strength and modulus of elasticity are typical values taken from ASM Metals Handbook

SEATING HEAD TENSILE STRESS

Tensile Stress = (Gate Width2 x Maximum Head x 9810 x W )/8/S1
= 10 Mpa
Allowable Tensile Stress = 44 Mpa

SEATING HEAD COMPRESSIVE STRESS

Compressive Stress = (Gate Width2 x Maximum Head x 9810 x W )/8/S2
= 40 Mpa
Allowable compressive stress = = 154 Mpa

UNSEATING HEAD TENSILE STRESS

Tensile Stress = (Gate Width2 x Maximum Head x 9810 x W )/8/S2
= 40 Mpa
Allowable Tensile Stress = 44 Mpa

UNSEATING HEAD COMPRESSIVE STRESS

Compressive Stress = (Gate Width2 x Maximum Head x 9810 x W )/8/S1
= 10 Mpa
Allowable Compressive Stress = = 154 Mpa
BEAM DEFLECTION AT MAXIMUM HEAD
Deflection
Allowable Deflection
The deflection is calculated based on the 'I'
= (Head on lowest rib x 9810 x beam width x5x width4 x 10^6/(384xExI)
= 0.796 mm
= Lesser value of span / 720 and 1.16 mm
1.160 mm
and is therefore very conservative.