MPS Bare Pipe EN 10219 - Kraken Australia Pty LTD Rev.0

MPS No.
019/KPI/MPS/SAWH/VIII/2022
MANUFACTURING PROCEDURE SPECIFICATION

of
SUBMERGED ARC WELDED STEEL PIPE PILE
Customer : Kraken Australia Pty Ltd.
Pipe Spec : BS EN 10219
Raw Material Spec : ASTM A572 Gr.50
0 31-Aug-22 Issued For Approval AI RS MF HS

Prepared by Checked by Reviewed by Approved by For Customer Approval
Rev. Date Description
PT. KRAKATAU PIPE INDUSTRIES Remarks
This MPS is the property of KPI and must not be handed to a third party or reproduced completely or in a part
without the explicit written consent of KPI
PT. KRAKATAU PIPE INDUSTRIES

CILEGON - BANTEN
MANUFACTURING PROCEDURE SPECIFICATION Doc. No 019/KPI/MPS/SAWH/VIII/2022
SAWH Steel Pipe Page Page 1 of 25
Date August 31, 2022
Kraken Australia Pty Ltd.
Revision 0
Section 1
Title Record of Revision
No. Revision Date Description

1 0 August 31, 2022 First Issued for Approval
Remarks:
Revision 0
Section 2
Title Table of Content
Section Description Page No
1 Record of Revision 1
2 Table of Contents 2
3 Scope 3
4 Manufacturing Process 4
5 Steel Making, Hot Rolling and Coiling 7
6 Visual Inspection of Skelp 8
7 Skelp Ends Welding (Coil Joint) 9
8 Edge Preparation 10
9 Forming and Welding 11
10 Visual & Dimensional Inspection 12
11 Ultrasonic Inspection 13
Gas Flame Cutting to Length & Pipe
12 16
Identification
Sampling of test pieces (Mechanical and
13 17
Chemical Test)
14 Repair Welding 18
15 End Facing, Beveling 19
16 Mill Final Inspection 20
17 Accessories Installation 21
18 Liquid Penetration Inspection 22
19 Marking 24
20 Stock Yard 25
Remarks:
Revision 0
Section 3
Title Scope
This document covers “MANUFACTURING PROCEDURE SPECIFICATION” including Testing and

Inspection procedure specification of spirally Submerged Arc Welded Pipe According to BS EN 10219.
Steel coil used for pipe fabrication shall be complying with specifications ASTM A572 Gr.50 or Equivalent.
Steel making, hot rolling and coiling are from Steel Making and Pipe making will be affected at PT. Krakatau
Pipe Industries Cilegon or Cigading Factory.
Remarks:
Revision 0
Section 4
Title Manufacturing Process
STEEL MAKING
CONTINUOUS CASTING
HOT ROLLING & COILING
Not Good
INSPECTION HOLD/ RETURN TO
OK? SUPPLIER
Good
VISUAL INSPECTION SKELP
UNCOILING
FLATENING
INSIDE SKELP ENDS WELDING

(COIL JOINT)
EDGE PREPARATION
(PREBENDING & BEVELING)
FORMING & WELDING

(Spiral Process)
Inside Welding
Outside Welding
UT Online Inspection
Remarks:
In case any problem, the manufacturing flow process may be altered at manufacturer option
Revision 0
VISUAL & DIMENSIONAL

INSPECTION
GAS FLAME CUTTING TO LENGTH

CONTINUOUS CASTING
PIPE IDENTIFICATION
SAMPLING OF TEST PIECES

(Mechanical and Chemical)
REPAIR WELDING INCLUDING

SKELP END WELD (FINISIHING)
MUT ON
Not Good
INDICATION &
VISUAL and REPAIR WELDING / CUT OFF
DIMENSIONAL
INSPECTION
Good
Good MANUAL UT
END FACING & BEVELLING
MILL FINAL INSPECTION
Remarks:
Revision 0
ACCESSORIES INSTALLATION
PENETRANT TEST Not Good

10% OF WELD &
VISUAL and REPAIR WELDING
DIMENSIONAL
INSPECTION
Good Good
PENETRANT TEST, VISUAL AND
DIMENSIONAL INSPECTON
END PROTECTION
STOCK YARD
Remarks:
Revision 0
Section 5
Title Steel Making, Hot Rolling and Coiling
1. Steel Making
Process of steel making and slab making is in Steel maker.
Steel making process: Electric Furnace, Blast Furnace or other equivalent method
Slab which be rolled in the steel maker rolling plant.
2. Hot Rolled & Coiling
a. Chemical Composition
ELEMENT
% by mass Weight (max.)
Carbon Max 0.23
Silicon Max 0.40
Manganese Max 1.35
Phosphor Max 0.04
Sulfur Max 0.05
b. Mechanical Properties
Tensile
Yield Strength
Strength EL (%)
N/mm2 / MPa N/mm2 / MPa Minimum*
(Min) (Min)
345 450 21
Remarks:
Revision 0
Section 6
Title Visual Inspection of Skelp
Before the steel coil is brought into machine the Visual and dimensional inspector must:
- Ensure that the coil complies with the requirement of production Work Order This is done by
comparing the mill certificate of the coil against the label on the coil and the requirement of the
Work Order.
- Checking the appearance of the coil
- Measure the thickness of the coil with Ultrasonic.
- Procedure :
Method of inspection : Ultrasonic
Equipment : DM – 2, DM – 3 Or equivalent
Type of Probe : DA 201 / TR
Frequency : 4 MHz
Couplant : Grease
Testing method :
- Set of equipment to the required range by selecting the range program

- Calibrate the equipment as follows :
- Put some grease on the calibration block (5 mm thick) which is built in the equipment
- Place the probe on that calibration block
- Watch the reading on the equipment
- Turn the calibration knob until the reading is 5 mm
- Put some grease on the coil to be measured
- Place the probe on that area
- Read the wall thickness and then record
- Record : - Specification - Wall thickness - Grade
- Coil number - Weight
- Heat number - Width
Remarks:
Revision 0
Section 7
Title Skelp Ends Welding (Coil Joint)
Procedure :
1. The outgoing coil is cut and beveled with oxyacetylene cutter

2. The incoming coil after being flatted, it is then cut and beveled with oxy-acetylene cutter
3. Line up the edges of these coils
4. Set the gap between the 2 coils
5. Tack weld a tab plate on each end of the coil
6. Set current, voltage and speed
7. Start submerged arc welding along the joint (flux and auto wire is the same as for the spiral)
Starting at “Run on” tab and finishing at “Run off” tab plate
8. Run another pass if it required
9. Take off the tabs and make a good finishing by grinding.
INTERNAL WELDING REMARKS
ESAB OK Autrod 12.10 / 12.22

Wire SFA 5.17 / SFA 5.23
Or equivalent
W i r e Dia. (mm) 3.2 - 4.8
ESAB OK FLUX 10.70 / 10.71

Flux F7 AX
Or equivalent
C u r r e n t (A) 500-800
V o l t a g e (V) 30 – 36
Welding Speed
0.50 – 0.9
(M/minute)
 Skelp end welding (Coil Joint) shall be included as pipe production and repaired by shielded metal arc
welding also inspected by UT Manual 100 %.
Remarks:
Revision 0
Section 8
Title Edge Preparation
Before the strip comes into the forming rollers, its edges are trimmed to such an extent that its width remains
the same. The trimming is done by 2 milling cutters at both edges. To eliminate peaking effect, the edges are
pre bent (by pre bending rollers), just before the forming system. The automatic submerged arc welding or
shielded metal arc welding shall be used for outside skelp end welding.
The skelp weld shall be inspected by ultrasonic.
Edge Preparation:
Remarks:
Revision 0
Section 9
Title Forming and Welding
1. Forming :
 The coil strip is formed at certain forming angle to pipe by bending it through the forming rollers.
 To get a constant outside diameter, fix the forming angle and strip width.
 Immediately after forming, check the circumference/outside diameter of the pipe width circotape as
follows :
a. Wind the circotape around the pipe and keep it tight.
b. Read directly on the tape the circumference and outside diameter of the pipe.
c. Any tendency to deviate from the nominal value is feed back to the operator so that necessary
precaution is taken straight away.
2. Welding :
 As soon as the pipe has been formed, automatic submerged arc welding is made from the inside
and followed by the outside after one to two spirals interval.
WELDING MACHINE INSIDE WELDING OUTSIDE WELDING REMARKS

Manufacturer Lincoln or Eqv Lincoln or Eqv
Type Ideal Arc Ideal Arc
Capacity DC 1500 A DC 1500 A

CONSUMABLE INSIDE WELDING OUTSIDE WELDING REMARKS
ESAB OK
Flux F7 AX / F8 AX F7 AX / F8 AX Flux 10.70 / 10.71 or
Eqv.
ESAB OK
Autowire SFA 5.17 / SFA 5.23 SFA 5.17 / SFA 5.23 Autrod 12.10/12.22or
eqv.
Diameter [mm] 3.2 – 4.8 3.2 – 4.8
PARAMETER INSIDE WELDING OUTSIDE WELDING REMARKS
V o l t a g e [V] DC 30 – 38 V DC 32 – 42 V
A m p e r e [A] DC 500 – 1000 A DC 600 – 1100 A As per qualified

WPS and KPI
S p e e d [M/minute] 0.5 – 1.6 0.5 – 1.6 Procedures
Wire Angle [deg] 5 5
Remarks:
Revision 0
Section 10
Title Visual & Dimensional Inspection
1. Visual and Dimensional Inspection

Every pipe is visually & dimensionally inspected.
Surface defect in weld and pipe body are inspected while rotating pipe under adequate illumination and
marked if any, according to BS EN 10219
Remarks:
Revision 0
Section 11
Title Ultrasonic Inspection
A. AUTOMATIC ULTRASONIC ONLINE
The entire welded seam is inspected by automatic Ultrasonic testing equipment which equipped with
automatic marking device for the indication of any flaw and warming light for lack of coupling.
Longitudinal and Transversal Flaw Detection in Weld
The test employs the pulse transit – time method and use angle beam probe with a water gap for a
coupling. Testing is carried out using 2 probes are arranged at the same distance on both side of weld.
In the longitudinal flaw detection system, 2 angle beam probes are located opposite to each other and
operate in reflection cycle for flaw detection (cycle 1 & 2) and in through transmission cycle for coupling
function check (cycle 3).
Flaws are detected by the angle probes and addition, the probes generate at through – transmission
indication used to monitor the system and for checking the strip material between the probes.
The flaw detection system, 2TR angle beam probes are located opposite to each other and operate in
reflection cycle for flaw detection (cycle 1 & 2) and in through transmission cycle for coupling and function
check (cycle 3).
Note:
A, B : Longitudinal Probes
C, D : Transversal Probes
During the test, angle probes must always be moved at exactly the same distance to weld. The UT
operator has to maintain the probe holder in the position to a centering guide fixed to the probe holder.
Any variation requires a correction of the probe system position by the operator.
Remarks:
Revision 0
Characteristic of U/T equipment:

a. Type of equipment : USIP 40 or equivalent
b. Test Equipment : 4 MHz and 2 MHz
c. Probe :
 Type : For flaw detection, use angle probe 60° or 70°.
 Method : Direct contact
 Couplant : Water
d. Scanning speed : For flaw detection equal to welding speed.
e. Gate Setting : The gate shall be start at notch located at weld toe and the gate shall
be end at apposite of notch located at weld toe
f. Re-inspection : All parts with Online UT Indications are checked by Manual UT.
g. Calibration frequency : Every 4 hours
h. Sensitivity : The sensitivity (echo amplitude) shall be set to 100% of FSH (Full
Screen Height) by giving response from reference indicator as per
adjustment calibration below. The threshold / alarm level shall be set to
50% FSH.
Adjustment and Calibration:

Adjustment and calibration will be done as per ISO 10893-11
Target for transverse defect using reference drill hole using acceptance level U4H with maximum drilled hole
diameter 4.0 mm and target for longitudinal defect using acceptance level U4 with depth of the specified
thickness 12.5%.
The minimum notch depth shall be 0,5 mm for U4 category tubes and the maximum notch depth shall be 3
mm for U4 category tubes. The maximum of notch width is 1.5 mm and maximum of notch length is 50 mm.
Remarks:
Revision 0
B. MANUAL ULTRASONIC INSPECTION (LONGITUDINAL OR TRANSVERSAL)
All online paint spot indication, lack of coupling indication and any repair by welding shall be inspected
by manual U.T equipment.
a. Type Of Equipment : Ecograph or equivalent

b. Test frequency : 4 MHz or 2 MHz
c. Probe : Angle Probe (70°/ 600 / 450)
d. Couplant : Grease or Starch
e. Cable Probe : MPKL
f. Calibration of Reference sensitivity : Acceptance level U4 with depth of the specified thickness
12.5%
g. Calibration Frequency : Once per 4 hours
Procedure for Longitudinal Indication:

1. Calibrate the ultrasonic equipment using reference standard
2. Move the probe on the flat surface above weld area scanned after cleaning by wire brush or grind
with orbital movement vice – versa. (see figure)
3. Observe the CTR Screen. Any imperfection that produce a signal greater the acceptance limit shall
be marked.
4. Any longitudinal indication shall be above the acceptance level recorded in inspection sheet.
Procedure for Transversal Indication:

1. Calibrate the ultrasonic equipment using reference standard
2. Scan weld area for transverse defect shall be performed using probe with beam angle 45 0 to the
weld and “on bead” (see figure)
3. Observe the CTR Screen. Any imperfection that produce a signal greater the acceptance limit shall
be marked.
4. Any transverse indication shall be above the acceptance level recorded in inspection sheet.
Remarks:
Revision 0
Section 12
Title Gas Flame Cutting To Length & Pipe Identification
1. Gas Flame Cutting to Length
The pipes are cut to the required length
Procedure:
 Hold tight the measuring tape along the pipe’s between ends.
 One end the tape reads 0 and the other end reads the length of the pipe.
2. Pipe Identification
Every pipe that coming out of machine from particular coil is given identification individually by paint
mark on the outside as follows:
Outside:
 Work Order Number

 Pipe Number (Consecutively starting from No.1 up ward independently of coil no ).
 Length of pipe
 Color band: Acc = Blue
Repair = White
Reject = Red
Scrap = Yellow
Inside:
 Work Order Number

 Pipe Number (Consecutively starting from No.1 up ward independently of coil no ).
 Length of Pipe
 Pipe Dimension
These markings are born through all processes and reports until the final inspection is done one the final
inspection, the pipe will be identified by the said unique pipe number and heat number.
Remarks:
Revision 0
Section 13
Title Sampling of Test Piece (Mechanical & Chemical Test)
1. Mechanical Test :
Acceptance Limits & Teasting Method

Kind of Test Frequency Yield Strength Tensile Strength
Grade EL (%)
Mpa Mpa
Tensile Test at pipe body (TPA /
1/Heat ASTM A572 Gr.50 Min 345 Min 450 Min 21
Transverse Pipe Axis)
TW (Transverse Weld) 1/Heat ASTM A572 Gr.60 - Min 450 -
2. Chemical Analysis :
GRADE
Kind of Test Frequency
ELEMENT ASTM A572 Gr.50
% by mass Weight (max.)
(Product 1/Heat Carbon Max 0.23
Control)
Silicon Max 0.4
Manganese Max 1.35
Phosphor Max 0.04
Sulfur Max 0.05
Remarks:
Revision 0
Section 14
Title Repair Welding
1. Reference Standard
- Qualified WPS
- Qualified Welder
- AWS D1.1 Ed. 2020 Annex.O ( UT Examination of welds by Alternative techniques)
2. Welding Method
Shielded Metal Arc Welding (SMAW –Manual).
3. Outline of the Repair Welding Procedure

The Following procedure shall be:
a. The defective part of the weld shall be clearly pointed out on the pipe so that defect can be easily
localized and repaired
b. The portion to be repaired is grooved by arc-air-gouging and to be verified to ensure the defects
have been removed.
The groove is further ground.
c. After gouging, surface scale shall be removed by grinding.
d. Number of minimum pass is 2 passes
e. The repair area shall be re-inspecting 100% by Manual UT with method and acceptance criteria as
per Table O.1 of AWS D1.1 Ed. 2020 Annex.O (UT Examination of welds by Alternative
techniques) and imperfection finding.
4. Welding Electrode
Welding rod is Arc Welding Electrode shall be used as per manufacture recommendation.
- Classification : AWS E.7018

- Welding Condition : 3.2/3.25 mm Current : 100 – 150 A
4.0 mm Current : 150 – 200 A
- Manufacturer : Bohler or Equivalent
Remarks:
Revision 0
Section 15
Title End Facing, Beveling
The pipe ends are beveled by machining as follows:
1. Bevel End
5
30 0
900
2. Plain End
The inside and outside edges of the ends of all pipe shall be free of burrs.
30° - 35°
75
(Approx)
Pipe Wall
Protector Ring
20 30
Plastic Sheet Wedge Clasp

0.6 mm (min.) LOCKING KEY
Adjusting Space
15
R
Ring Expanding 13 13
Wedge
Approx 5 in PROTECTOR ENDS

Approx. 3 in
Bevel protection shall be applied to protect the pipe end bevel from damaged due to handling and or
shipping.
Remarks:
Revision 0
Section 16
Title Mill Final Inspection
Visual and Dimensional Inspection [base metal + spiral weld ] as per EN 10219
Item of Inspection Method of Inspection Acceptance Limit

- The hollow section shall have
smooth surface corresponding
to the manufacturing method
used; bumps, cavities or
shallow longitudinal grooves
Surface defect in weld and resulting from the manufacturing
pipe are inspected while process are permitted, provided
Surface Defect
rotating pipe under the remaining thickness is within
adequate illumination tolerance.
- Surface defects maybe
removed by grinding, provided
the remaining thickness of the
hollow section after repair is not
less than minimum thickness.
Diameter at
1. Pipe Ends Diameter tape / Circotape ± 1 % from nominal OD with
maximum ± 10 mm
2. Pipe Body Diameter tape / Circotape
Micrometer or Thickness
Wall Thickness ± 10% with Maximum ± 2mm
Gage
Length Tape Measurement - 0 mm, + 100 mm
Weight Using Calculation ± 6% from nominal weight
Welding gage/graduated
Beveled Angle One plain on bevel (300-350)
ruler
Taut string is held along the
pipe surface. Measure the
Straightness 0.2% of total length
maximum deviation with
steel ruler
Out of Roundness Micrometer/ruler 2% from nominal OD
Height of Weld
Welding Gage 4.8 mm for External and Internal
Bead
Remarks:
Revision 0
Section 17
Title Accessories Installation
Installation of accessories based on drawing and customer spesification.
1. Reference:
- Approved and Qualified Welding Procedure Specification
- Applicable Working Instruction of PT Krakatau Pipe Industries
- Customer specification and/or approved drawing
2. Materials and Equipment:

- Electrode
- DC/AC Welding Machine
- Welding Gauge
- Hand Held Grinding
- Liquid Penetrant Test Equipment
3. Welder:
Welder must be qualified with KPI Welder Test and must use proper PPE (Personal Protective
Equipment) special welder (Safety shoes, APPRON, leather gloves, hand protectors, welding masks).
4. Evaluation
- Welding process shall be monitored by QC/Welding Inspector
- Completed welding process shall be visual and dimensional inspection
- Perform 10% Penetrant Testing on weld length every pipe.
5. Acceptance Criteria:
- There is no crack that appear on welding surface
- Any irregular surface shall be grind to get proper visual
- Indication that detected by 10% Penentrant Test shall be correspond to the standard spesification to
get final evaluation.
Remarks:
Revision 0
Section 18
Title Liquid Penetrant Inspection
The liquid penetrant examination method of non-fluorescent solvent removable penetrant is an effective
means for detecting discontinuities which are open to surface of nonporous metals and other materials. In
principle, a liquid penetrant is applied to the surface to be examined and allowed to enter discontinuities. All
excess penetrant is then removed, the part is dried and a developer is applied.
1. Penetrant Materials
Suppliers Material Type
Callington or Equivalent Penetrant DUBL-CHECK DP-50 (Aerosol)
Remover DUBL-CHECK DR-60 (Aerosol)
Developer DUBL-CHECK D-100 (Aerosol)
2. Procedure
- Surface Preparation
All area shall be dry and free of all dirt, grease, lint, scale, welding flux, weld spatter, paint, oil and other
extraneous matter that could obscure surface opening or otherwise interface with the examination.
- Drying After Preparation
After cleaning, drying of the surface to be examined shall be accomplished by wiping or with forced hot air
or cold air.
- Penetrant Application
The penetrant should be applied by any suitable means, such as spraying, brushing or dipping.
- Penetration Time / Dwell Time
The minimum penetration time (Dwell Time) material steel in weld shall not less than the recommended by
the manufacturer of the penetrant system. Usually it is around 5 minutes.
- Excess Penetrant Removal
Excess solvent removable penetrants shall be removed by wiping with lint-free material that is clean and
dry or absorbent paper. The remaining traces shall be removed by lightly wiping the surface with cloth or
absorbent paper moistened with solvent.
- Developing
The developer shall be applied as soon as possible after penetrant removal. Non aqueous developer shall
be applied only to a dry surface. It shall be applied by spraying, except where safety or restricted access
preclude it. Drying shall be by normal evaporation.
- Developer Time / Dwell Time
The minimum developer time for material steel in welds is 10 minutes
- Interpretation
Blotting surface discontinuities are indicated by bleed out of the penetrant which is normally a deep red
color that stains the developer.
Remarks:
Revision 0
3. Evaluation
- The Inspection shall be carried out visually without image magnification.
- All blotting relevant indications shall be evaluated in terms of the acceptance standards of referencing
code action. Non-Relevant indication due to spurious effect, eg grinding mark, gravity, sharp corner, etc
must be stringently tested prior to conformation as non-relevant indication. Wherever practicable, these
indication shall be dressed and retested for confirmation as non-relevant with other applicable
nondestructive test.
- When viewing using red color contrast, the area under examination shall be illuminated by daylight or
artificial light with adequate illumination.
- The acceptance criteria shall be In accordance with standard specification of AWS D1.1 Sec. 8.10
Remarks:
Revision 0
Section 19
Title Marking
Marking shall be carried out when the pipe is fully inspected by Quality Controlled which comply with related
specification
Stencil 1 (500 mm from pipe end):

( inside )
BS EN 10219 [OD]” [WT] [LENGTH] ASTM A572 Gr.50 SAWH

[WO NO][Pipe No]
Stencil 2 (250 mm from pipe end):

( inside )
[W.O. No] [Pipe No.]

[Length]
Note: Marking will be applied based on customer requirement.
Remarks:
Revision 0
Section 21
Title Stock Yard
A. Pipe storage :
The pipe shall be stored under which do not have any effect detrimentally to its performance
characteristic.
1. Pipes with difference wall thickness shall be stacked at separate locations.

2. Storage area shall be well drained and free from any materials which may damage the d pipe.
3. Pipes shall be stockpiled on a horizontal surface. They may be stockpiled in a pyramidal shape.
Wood or other soft dunnage shall be used to support the bottom layer and to eliminate contact
of the pipe with any metallic surface.
4. The pipes shall be stached at maximum tiers as per manufacture recommendation depand on the
Diameter and thickness of pipes.
B. Handling :
Pipe shall be handled in a manner to prevent damage to pipe walls, and beveled ends.
1. Padding shall be provided when loading for transfer to any location.

2. Pipes shall be raised or lowered to or from stock pile, ground, barge or truck by end hooks
inserted in the ends of the pipe and carried by a wire rope with spreader bar between the lines.
As alternative sufficient strength of nylon sling can also be used.
3. Pipes shall not be dropped
4. Pipes shall not be rolled on a surface that can damage the pipe.
5. Pipes shall be picked up clear of the ground on deck of the barge and moved bodily, and not
dragged over the ground of the barge deck.
6. Pipe shall not be subjected to jars or impact.
Remarks:

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MPS No.

MANUFACTURING PROCEDURE SPECIFICATION

Customer : Kraken Australia Pty Ltd.

Pipe Spec : BS EN 10219

Raw Material Spec : ASTM A572 Gr.50

0 31-Aug-22 Issued For Approval AI RS MF HS

PT. KRAKATAU PIPE INDUSTRIES

Title Record of Revision

No. Revision Date Description

Title Table of Content

Section Description Page No

This document covers “MANUFACTURING PROCEDURE SPECIFICATION” including Testing and

Title Manufacturing Process

HOT ROLLING & COILING

INSIDE SKELP ENDS WELDING

FORMING & WELDING

VISUAL & DIMENSIONAL

GAS FLAME CUTTING TO LENGTH

SAMPLING OF TEST PIECES

REPAIR WELDING INCLUDING

END FACING & BEVELLING

MILL FINAL INSPECTION

PENETRANT TEST Not Good

Title Steel Making, Hot Rolling and Coiling

Process of steel making and slab making is in Steel maker.

Slab which be rolled in the steel maker rolling plant.

2. Hot Rolled & Coiling

Silicon Max 0.40

Manganese Max 1.35

Phosphor Max 0.04

Sulfur Max 0.05

Title Visual Inspection of Skelp

- Set of equipment to the required range by selecting the range program

Title Skelp Ends Welding (Coil Joint)

1. The outgoing coil is cut and beveled with oxyacetylene cutter

INTERNAL WELDING REMARKS

ESAB OK Autrod 12.10 / 12.22

W i r e Dia. (mm) 3.2 - 4.8

ESAB OK FLUX 10.70 / 10.71

Title Edge Preparation

Title Forming and Welding

WELDING MACHINE INSIDE WELDING OUTSIDE WELDING REMARKS

Capacity DC 1500 A DC 1500 A

A m p e r e [A] DC 500 – 1000 A DC 600 – 1100 A As per qualified

Title Visual & Dimensional Inspection

1. Visual and Dimensional Inspection

Title Ultrasonic Inspection

A. AUTOMATIC ULTRASONIC ONLINE

Longitudinal and Transversal Flaw Detection in Weld

Characteristic of U/T equipment:

Adjustment and Calibration:

B. MANUAL ULTRASONIC INSPECTION (LONGITUDINAL OR TRANSVERSAL)

a. Type Of Equipment : Ecograph or equivalent

Procedure for Longitudinal Indication:

Procedure for Transversal Indication:

Title Gas Flame Cutting To Length & Pipe Identification

1. Gas Flame Cutting to Length

The pipes are cut to the required length

 Work Order Number

 Work Order Number

Title Sampling of Test Piece (Mechanical & Chemical Test)

Acceptance Limits & Teasting Method

TW (Transverse Weld) 1/Heat ASTM A572 Gr.60 - Min 450 -