Sulimania Commissioning

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Sulaimaniyah Substations Project Stage 03

COMMISSIONING PLAN
Section 0- INDEX And REVISION RECORD
Section Subject REV. Date Remarks
0 Index and revision record 15.02.2009
1 Introduction - 15.02.2009
2 Commissioning procedure - 15.02.2009
2.1 Factory Acceptance Tests - 15.02.2009
2.2 Site Tests - 15.02.2009
3 Documentation A 29.03.2009 Changed
4 Test and commissioning A 29.03.2009 Changed

activities
4.1 Description of Tests - 15.02.2009
4.1.1 Connections A 29.03.2009 Changed
4.1.2 Continuity A 29.03.2009 Changed
4.1.3 Earthing (Grounding) A 29.03.2009 Changed
4.1.4 Operation A 29.03.2009 Changed
4.1.5 Phase check - 15.02.2009
4.1.6 Oil B 21.04.2009 Changed
4.1.7 Protection A 29.03.2009 Changed
4.1.8 Meters, instuments and counters A 29.03.2009 Changed
4.2 Precommissioning tests on A 29.03.2009 Changed

Equipment and Sub -System
4.2.1 Grounding System B 21.04.2009 Changed

Suliamnaiyah Substations project Stage o3
Commissioning Plan Rev.B
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4.2.2 Low voltage ( LV) Cables A 29.03.2009 Changed
4.2.3 Medium voltage –High voltage B 21.04.2009 Changed

MV_HV cables
4.2.4 Auxiliary transformer B 21.04.2009 Changed
4.2.5 Transformer A 29.03.2009 Changed
4.2.6 Circuit Breakers - 15.02.2009
4.2.7 Current Transformer - 15.02.2009
4.2.8 Voltage Transformer - 15.02.2009
4.2.9 Disconnector Switch - 15.02.2009
4.2.10 Surge Arrestor - 15.02.2009
4.2.11 Hardware /connectors/fitting - 15.02.2009

And Conductor
4.2.12 Neutral Earhing Resistor B 21.04.2009 Changed
4.2.13 Neutral Grounding Resistor A 29.03..2009 Changed
4.2.14 MV Switchgear B 21.04.2009 Changed
4.2.15 Low voltage light and power - 15.02.2009

Circuits, AC/DC, control
/Protect. and metering panels
4.2.16 Battery and battery charger - 15.02.2009
4.2.17 Protection and control System B 21.04.2009
4.2.18 Substation control System - 15.02.2009
4.2.19 Pre Energization checks where - 15.02.2009

Required
4.2.20 Post commissioning tests - 15.02.2009
Procedures and data sheets - 15.02.2009

added

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COMMISSIONING PLAN
1 Introduction
The purpose of this document is to provide a comprehensive plan for commissioning
of 132 kV & 33/11 kV substations for “Sulaimaniyah Substations project Stage 03” in
Sulaimaniyah Iraq. This procedures will be adhered to by Zozik commissioning staff
as well as by Siemens supervisors. All commissioning and test activities must be
refered to from this guideline.
2 Commissioning procedure
The purpose of commissioning is to make ascertain that a system is installed and it
will remain in service for its projected life cycle. The commissioning of the system is
carried out for identifying problems and providing a set of base line values for
comparison with subsequent routine tests. A procedure should be developed to
include a planned approach (road map) of what should be done in order to verify the
proper system installation. This procedure is the commissioning plan. It
encompasses the individual testing of related equipment, the verification of the
component interconnection against the drawing and functional testing of system as a
whole. The Specific areas addressed in a commissioning plan include verification of
the installation of all equipment/component, interface connections between
equipment and individual system and the interconnection drawings. For specified
primary equipments, separate testing procedure are available, please refer to
Docuent matrix sheet
Commissioning plan comprise of two stages,
2.1- Factory Acceptance Tests.

Factory acceptance tests (routine tests) shall be performed for compliance to the
contract technical specifications and related IEC standards. Test results shall be
delivered to client and Siemens commissioning engineer as guidance for site tests.

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2.2- Site tests

The second stage of commissioning will be done at site after visual inspections and
installation of equipments. Tests to be performed at site are listed in Section 4 of this
commissioning plan. Site test must be performed by expert test and commissioning
teams. All testing equipments must have valid certificate of calibration. Site test must
be performed with the presence of customer. The test procedures, equipment test
and installation manuals must be followed strictly.
Safety is Zozik/SIEMENS main concern;
Remove all unauthorized persons out of the S/S Yard and control building during site
tests.
Check that all steel structure and permanent grounding of the HV equipment is in
place and properly connected to the correct torque. Earthing connection of
equipments are properly tightened.
All connections shall be checked for tightness using a torque wrench which has a
valid calibration certificate.
Follow Lock out/ Tag out proceedure in coordination with customer operations. HSE
program from the client shall be followed by Zozik & Siemens staff and all
subcontractors and this meets or exceeds Lock out/ Tag out procedures.
3 Documentation
The proposed method of carrying out all commissioning tests will be in this document
and the acceptable results shall be documented for each type of equipment and
submitted to client Site representative for approval. The tests result shall be recorded
according to test data sheets and reports as detailed in this Commissioning Plan.
Rough copy results are to be submitted to MOE at least twice a week and good
copies included with the handover documentation. Red line drawigns shall be

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completed to indicate site modification work. These drawings shall be used to as-
build the construction drawings. Two sets shall be handed over to customer and one
set shall be used for as-build. These two sets of redline drawings together with the
rest of the required handover documentation in the handover pack shall be handed
over to customer prior to energizing the drawings.
4 Test and Commissioning Activities

Earthing grid connections should be checked as a first stage, ground resistance
measurement must be performed and the result should be checked with earthing
calculations and resistivity value must be in accordance with related IEC standard.
Refer to section 4.2.1 of this plan for grounding test.
Steel structure must be installed according to construction drawings. ITP forms for
steel structure should be filled. All connections should tightened using torque wrench.
General checks on equipments, Visual and Mechanical Inspection is first step for
commissioning of equipment. Follow the instructions below :
a) Compare equipment name plate data with drawings and specifications.
b) Inspect physical and mechanical condition.
c) Inspect anchorage, alignment, grounding, and required area clearances.
d) Verify the unit is clean.
e) Inspect insulators for evidence of physical damage, cracks, or contaminated

surfaces. Inspect for physical damage, cracked insulation, broken leads,
tightness of connections, defective wiring, and overall general condition.
Record the all data using below table for Data record forms.
4.1 Critical Points for Tests

4.1.1 Connections
All connections shall be checked for correct tightness. Primary connections (HV, MV,
LV power connections) shall be checked for tightness using a torque wrench.

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Secondary connection shall be checked for tightness and bus bar joints checked
with a ductor, result recorded on Form No QCF -140 & QCF240
4.1.2 Continuity
Continuity of circuits shall be tested with all switches and circuit breakers in the
closed position.
The resistance of the contacts for each pole shall be tested and result recorded on
sheet No.QCF 257
Continuity of all transformer windings and tap changers shall be tested.
Refer to QCF 312 , procedure for continuity and Terminal Verification and QCF -274
for report for continuity and insulation verification.
4.1.3 Earthing (Grounding)
Equipment earths shall be checked for proper connection and tightness using a
torque wrench.
4.1.4 Operation
Correct operation of equipment shall be tested in response to all controls, safety
interlocks, protection devices indications and alarms. Local and remote control shall
be tested and recorded on respective data sheets of each equipment (See testing
matrix referreig to procedures and data sheet for each type of test )
4.1.5 Phase check
All high voltage supplies shall be tested to ensure that they are in phase. All auxiliary
supplies shall be tested to ensure that they are in phase.
4.1.6 Oil
An Oil sample shall be taken from the botton and top of main tank for all transformers
and tested for voltage breake down and recorded on the form QCF 200. The oil level
shall also be checked.
4.1.7 Protection
Correct functioning of all protection devices shall be tested in response to all fault
conditions at appropriate magnitudes. Where possible, this will be tested by
acceptable simulation techniques such as secondary injection etc. The relays shall
be tested at the applied setting.
4.1.8 Meters, instruments and counters
Meters, instruments and counters shall be tested at half and full load to prove the
accuracy and compliance to the procedurei QCF -311 & recorded in Data sheet 362
During the relay testing a rubber floor mat shall be used to to avoid static discharge
to relays and other sensitive equipment.

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Refer to QCF 240, checklist for LV panel, QCF 254,Test protocol of Overcurrent
rlays,QCF 255, test protocol of Voltage protection,QCF 256 High potential test of Bus
bar
4.2 Pre commissioning test on Equipment and Sub-Systems
The following is the list of tests on equipment which must be tested in a typical
system substation.
4.2.1 Grounding System
Main Tests :
- Visual inspection
- Earth resistance measurement by full fall of potential method
Procedure : Full fall of potential method

Status Sheet: QCF-110 Status Sheet for Grounding System
Data Sheet :QCF-210 Report for Measure. For Total Earth Voltage & Resistance
(including metric graph paper for fall of potential method)
4.2.2 Low Voltage (LV) Cables
Main tests :
- General inspection of the cable routes, verification of proper installation, fixing
to the racks, bending radius, etc
- Verification of proper grounding of the screen and armouring
- Verification of proper condition of external surfaces, meger tests recorded on

test sheet No QCF 250
- Continuity tests for cable cores and sheath.
- Insulation test, Core – to – Core and Core – to – ground at 500 volts
- All LV power cable connections shall be checked for tightness using a torque
wrench.(QCF 140 )
Status Sheet: QCF-120 Status Sheet for LV Cable System
Data Sheet :QCF-220 Data Sheet for LV secondary wiring in panels

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4.2.3 Medium Voltage – High Voltage (HV_MV) Cables

Main tests:
Visual
- General inspection of the cable routes, verification of proper installation, fixing
to the racks, bending radius, etc
- Verification of proper grounding of the screen and armouring
- Verification of proper condition of external surfaces
- Electrical tests
- Insulation test on conductors: Before and after High Pot tests, 2kV DC Megger
Tests applied for 1 minute between cores and sheath with sheath grounded
and the results recorded on Megger test sheet QCF.
- Insulation test on sheath: 2kV DC applied for one minute between sheath and
ground and the results recorded on HiPot test sheet QCF.
- High Voltage DC test on conductors: Uo X 2.5 kV DC for 15 minutes between

core and sheath with sheath grounded (single core cables) and core to core
for multicore cables. The results with the leakage currents should be recorded
every minute on the Hıpot test sheet.
- Continuity test on core and sheath. High Potential sheath test to earth, Megger,
2kV DC applied for one minute between sheath and ground and the results
recorded on HiPot test sheet QCF.
- All MV_HV cable connections shall be checked for tightness using a torque
wrench.
Status Sheet: QCF-130 Status Sheet for MV_HV Cable System
Data Sheet :QCF-230 Data Sheet for MV_HV Cable

4.2.4 Auxiliary transformer
Main tests
- Visual Inspection
- Oil Dielectricc test
- Insulation resistance of core and windings, 5kV Megger Test before energising
- Ratio / vector tests to be performed all tapings.
- Oil/winding temprature

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- Winding resistance
- Transformer earth connection shall be checked for tighnes using a torque

wrench
Procedure : QCF-000 Procedure for Transformer Testing
Status Sheet: QCF-100 Status Sheet for Transformer
Data Sheet : QCF-200 Data Sheet for Transformer
4.2.5 Power Transformer
Main Tests:
- Dielectric strength of oil samples.
- Ratio / vector ground and no-load current at low voltage (e.g. 380 V) on all
tapings.
- Vector relation check.
- Neutral CTs (refer to CT tests)
- Calibration check of temperature instruments, including secondary current

injection and proving contact settings.
- Air injection tests of gas/oil-actuated relays.
- Setting check of oil-level devices.
- Complete functional tests of cooling equipment and tap-change equipment,

including manual/automatic sequences, indications, alarms and interlocks,
measurement of motor currents, adoption of suitable motor protection settings
and proof of protection for stalled or single-phasing conditions.
- Insulation resistance of all secondary circuits.
- Secondary wiring shall be checked for tightness using Torque wrench
- Venting, position and locking of valves, grounding of star-point(s) and of tank,

state of breathers and of pressure-relief devices, oil levels, absence of oil
leakage, operation of kiosk heaters, tap-change counter readings, resetting of
maximum temperature indicators, final proving of alarms and trips.
- Winding resistance

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- Transformer earth connection shall be checked for tighnes using a torque

wrench.
Tests when energised:
- On-load tap-changer operation throughout range, both functioning by hand ,

by AVR & inter-tap continuity (subject to not exceeding 1.1 pu volts on any
windings).
Tests on load:-
- Temperature instrument readings.
- Measurement WTI CT secondary currents.
Procedure : QCF-000 Procedure for Transformer Testing
Status Sheet: QCF-100 Status Sheet for Transformer
Data Sheet : QCF-200 Data Sheet for Transformer
4.2.6 Circuit Breaker
Main Tests :
- Opening closing time measurement
- Contact resistance measurement
- Gas tightness tests
- Design and visual checks
- Measurement of gas condition
- Mechanical operation tests
- Complete electrical functioning tests including the function of all interlocks
- Visual and mechanical tests checks for serial plates wiring Numbers
- Secondary connection tightness checks
- Power loss test
- Earthing connection to be checked for tightness using a torque wrench

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- Secondary wiring insulation test
Procedure : QCF-001 Procedure for Circuit Breaker
Status Sheet: QCF-101 Status Sheet for Circuit Breaker
Data Sheet : QCF-201 Data Sheet for Circuit Breaker
4.2.7 Current Transformer
Main Tests:
- Inspection of the general condition

- Secondary winding resistance measurement and burden checks.
- Ratio checks
- Burden checks
- Magnetisation curves
- Insulation resistance measurements to earth and between windings.
- CT polarity tests
- Power factor test
Procedure : QCF-002 Procedure for Current Transformer
Status Sheet: QCF-102 Status Sheet for Current Transformer
Data Sheet : QCF-202 Data Sheet for Current Transformer
4.2.8 Voltage Transformer
Main Tests:
- Inspection of general condition
- Insulation resistance measurements to earth and between windings.
- Ratio checks
- VT polarity tests
- VT burden

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- Power factor test
Procedure : QCF-003 Procedure for Voltage Transformer
Status Sheet: QCF-103 Status Sheet for Voltage Transformer
Data Sheet : QCF-203 Data Sheet for Voltage Transformer
4.2.9 Disconnector Switch
Main Tests:
- Inspection of the general condition
- Manual and electro/mechanical closing and opening tests
- Checking of operating time
- Control and interlock checks.
- Contact alignament / resistance test
- Secondary connection tightness checks
Procedure : QCF-004 Procedure for Disconnector Switch
Status Sheet: QCF-104 Status Sheet for Disconnector Switch
Data Sheet : QCF-204 Data Sheet for Disconnector Switch
4.2.10 Surge Arrestor
Main Tests :
- Installation inspection
- Counter operation, installation and earhing of counter
Procedure : QCF-005 Procedure for Surge Arrestor
Status Sheet: QCF-105 Status Sheet for Surge Arrestor

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4.2.11 Hardware & Connector & Fittings_Conductor
Main Tests:
- Hardware, connectors and fittings shall be checked for tightness using a
torque wrench.
- The connectors contact resistance shall be measured using ductor.
Status Sheet: QCF-140 Status Sheet for Bolt Torque
Data Sheet : QCF-240 Data Sheet for Ductor Test
4.2.12 Neutral Earthing Resistor
Main Tests:
- Visual Inspection and check resistance on internal connection
- Insulation
- Resistance
- Earthing and transformer connection together with internal connections to be

checked for tightness using a torque wrench.
Status Sheet: QCF-160 Status Sheet for Neutral Earthing Resistor
4.2.13 Neutral Grounding Reactor
Main Tests:
- Visual Inspection
- Insulation
- Earthing and transformer connection to be checked for tightness using a

torque wrench.
- Connection resistance tested by ductor test
Status Sheet: QCF-170 Status Sheet for Neutral Grounding Reactor

Status Sheet: QCF-140 Status Sheet for Bolt Torque
Data Sheet : QCF-240 Data Sheet for Ductor Test

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4.2.14 MV Switchgear
Main Tests:
- Visual and mechanical checks for wiring numbers, serial plates, cable
termination tightness
- Torque checks on all primary connections and ground busbar and ductor test
result recorded on QCF 240
- Polarity of DC voltage result recorded on test sheet No. QCF 258
- Cubicle Mechanical Function Test & Verification of interchange-ability of circuit

breakers between panels and recorded on sheet No. QCF 249
- Polarity check of CTs & VTs recorded on QCF-202 & QCF-203
- CTs & VTs ratio tests recorded on QCF-202 and QCF-203
- Magnetizing curver recorded on QCF 202
- Insulation test for Busbar and equipment & result recorded on QCF-250
- Contact resistance test circuit breakers, switchgear primary contacts, and all
bus bar joints and result recorded on QCF 257 & 240
- Functional test of control system on test sheet No. (See list of test sheets
and data sheets beloew )
- Protection relays functional test recorded on QCF-290 & QCF-293 plus
printout from testing device such as distance protection test results including
graphs showing satisfactory test results for all regions of test points.
- Alarms and indication
- Interlocking checks
- Circuit breaker timing test
- Hi-pot test.
- Vacuum bottle test (QCF 313 Procedure for Vacuum Bottle Test)
Status Sheet: QCF-150 Status Sheet for MV Switchgear
Data Sheets : QCF-250 Data Sheet for Hi-Pot Busbar Test

QCF-257 measurement of contact transient resistance
QCF-201 Data Sheet for Circuit Breaker
QCF-202 Data Sheet for Current Transformer
QCF-203 Data Sheet for Voltage Transformer

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4.2.15 Low Voltage Light and power circuits, AC/DC, Control-Protection

and Metering Panels
Main tests :
- Visual Inspection
- Insulation
- Continuity
- Operation
- AC and DC polarity checks
Status Sheet: QCF-151 Status Sheet for LV Panel
4.2.16 Battery and Battery charger
Main Tests:
- Electrolyte level and specific gravity measurement
- Verification of alarm function
- Insulation
- Voltage
- Connections shall be check using a torque wrench
- Contact resistance of inter-cell connection using ductor test set and results
recorded.
- Polarity
- Charge /discharge test ( 3 X charge , 2 X discharge )
- Test to ground (No leakage)
- Torque checks on all cable terminations/connection
- Operation

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Check list for Battery charger panel and QCF 251, check list for LV distribution
panel
Status Sheet: QCF-180 Status Sheet for Battery_Battery Charger
Data Sheet : QCF-280 Data Sheet for Battery_Battery Charger

Procedure for battery testing QCF 379
4.2.17 Protection and Control System
All protection and control devices should be tested according to standarts. All
relay settings must be accordance with relay coordination study. All parameter
sets must be supplied to the client.
Data Sheets : QCF-290 Data Sheet for Overcurrent Relay *

QCF-291 Data Sheet for Voltage_Frequency
Protection Relay
QCF-292 Data Sheet for Synchrocheck Relay
QCF-293 Data Sheet for Differential Relay *
QCF-294 Data Sheet for Distance Relay *
QCF-295 Data Sheet for Busbar Protection Relay
QCF -249 Inspect. Rep for Mechanical completion of
Switchboard & equipment
QCF-302, procedure for AC/DC panel and
QCF -311, procedure for metering device calibration *
* Include printout from testing device (i.e. Omicron CMC 256) such as distance
protection test results including graphs showing satisfactory test results for all
regions of test points. (A sample printout report is attached to this commssioning
plan)
4.2.18 -Substation control System

- All input output alarm and control points to be checked.
- All metering indication to be checked.
- Status, controls, analogues to be checked at the SCS.
- A separate testing and commissioning plan will be submitted for SCS system

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4.2.19 -Pre energization checks where required

- Transformer stablitiy checks prior to energization
- Bus Zone stability checks prior to energization
- Directional earth fault tests to prove relay direction prior to energization
- Distance protection to prove the relay direction and intertripping with the
remote end prior to energization
4.2.20 Post Commissioning tests

- Secondary voltage and Auto voltage regulation test Energized
- Start up Energized
- LV Panel and MV Switchgear – Phase Sequence (Energized)
- Transformer stablitiy checks after energization
- Bus Zone stability checks after energization
- Directional over current tests to prove relay direction after energization
- Distance protection to prove the relay direction with the remote end after
energization
- Phase rotation to be checked on protection relays and synchrocheck scheme.

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Pre/Commissioning Testing Matrix
QCF 110
QCF 120
QCF 130
QCF 140
QCF 150
QCF 151
QCF 160
QCF100
QCF101
QCF102
QCF103
QCF104
QCF105
QCF170
QCF180
QCF200
QCF201
QCF202
QCF203
QCF204
QCF210
QCF220
QCF230
QCF240
QCF249
QCF250
QCF251
QCF254
QCF255
QCF256
QCF257
QCF258
QCF274
QCF280
QCF290
QCF291
QCF292
QCF293
QCF294
QCF295
QCF351
QCF352
QCF353
QCF360
QCF361
QCF362
QCF363
QCF379
Equipment
Application Test data Sheets & References
4.2.1 Grounding system 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Visual inspection x
Earth resistance measurement x
4.2.2 Cable LV & control 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

General inspection of the cable routes, verification of proper installation, fixing
x
to the racks, bending radiuses.
Verification of proper condition of external surfaces x x
Continuity tests for cables core and sheath x
Insulation test , Core-to-Core and Core-to- ground at 500 volts x x
Verification of proper grounding of the screen and armoring x
4.2.3 Cables,MV-HV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Insulation tests on sheath 2 kV, applied for 1 minute between Sheath and
ground x x
HV DC tests on Conductors Uo X 2.5 kV DC for 15 minutes applied between
core and sheath, with sheath grounded x x x
Continuity test on core and sheath x
Insulation test on conductor: Before and after High Pot test 2kV applied
between core and sheath x x x
Point to point checks on all terminations x
4.2.4 Aux. Transformer 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Visual Inspaection x
Oil Dielectric test x
Insulation resistance of core and windings x
Ratio/vector tests to be performed on all tapings. x
Oil /Winding Temprature x
Winding resistance x
Transformer earth connection checks for tightness x
4.2.5 Transformer
Visual Inspection x
Insulation resistance of core and windings x
Power factor test x
Dielectric strength of oil samples x
Ratio/vector grounding and no-load current at low voltage (e.g.380 V) on all
tapings.
x
Vector relation check x
Neutral CTs ratio polarity burden and magnetizing tests x
Calibration check of temperature instruments , including secondary current
injection and proving contact settings
x
Air injection tests of gas/ oil - actuated relays x
Setting check of oil- level devices x
Insulation resistance of all secondary circuits x
Complete functional tests of cooling equipment and Tap change equipment x

including manual/automatic sequences, alarms and interlock, setting
Winding resistance x
Secondary wiring check for tightness x
Transformer earth connection checks for tightness x
Venting position and locking of valves, grounding of star point(S) and of tank,
x
state of breathers and pressure relief devices, Oil level, absence of oil
leakage, operation of kiosk heaters, tap change counter reading
Pre-Commissioning Testing Matrix Commissioning plan Rev-B 1/3

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4.2.6 Circuit breaker 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Design and visual checks x
Visual and mechanical test checks for serial plates wiring numbers x
Insulation tests x
Gas tightness tests x
Measurement of gas condition x
Opening closing time measurement x
Contact resistance measurement x
Mechanical operation tests x
x
Complete electrical functioning tests including the function of all interlocks
Secondary connection tightness checks x
Power loss test x
Earthing connection tightness check(Torque wrench) x
Secondary wiring Insulation tests x
4.2.7 Current transformer 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Inspection of general condition x
Insulation resistance measurements to earth and between windings x

Secondary winding resistance measurement and burden checks x
CT polarity tests x
Ratio checks x
Magnetization curves x
Burden checks x
Power factor tests x
4.2.8 Voltage transformer 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Inspection of general condition x
Insulation resistance measurements to earth and between windings. x

Ratio checks x
Burden checks x
VT polarity tests. x
Power factor tests x
4.2.9 Disconnecting switches 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Inspection of the general condition X
Insulation tests x
Manual and Electro/mechanical closing and opening tests x
Checking of operating time x
Control and interlock tests x
Contact alignment/Contact resistance tests x
Secondary connection tightness tests x
Earthing connection test for tightness (Torque wrench) X
4.2.10 Surge Arresters 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Installation inspection X
Counter operation X
Earthing connection to be checked for tightness x

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4.2.11 Hardware&Connector&Fittings_Conductor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Connection to be checked for tightness x
The connectors contact resistance shall be measured using ductor x
4.2.12 Neutral Earthing resistor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Inspection of the general condition X
Insulation x
Resistance x
Earthing x
4.2.13 Neutral grounding reactor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Inspection of the general condition x
Insulation x
Earthing x
4.2.14 MV Switchgear 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Visual and mechanical checks for wiring numbers, serial plates, cable
termination tightness
x
Torque checks on all primary connection x
Polarity of DC voltage X
Cubicle mechanical function test X
Verification of interchange - ability of circuit breaker between panels X
Polarity control of CTs& VTs X X
CTs & VTs ratio tests X X
Magnetizing curves and burden checks for all CTs X
Insulation test for Bus bar and equipment x
Contact resistance test for circuit breakers,switchgear primary contacts,
ground , bus bar x
Functional test of control system x
Protection relays functional test X
Alarms and indication X
Interlocking check X
Low Voltage Light and power circuits, AC/DC, Control-Protection and

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
4.2.15 Metering Panels
Insulation x
Continuity x
Operation x
4.2.16 Battery & Battery charger 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Electrolyte levels in Batteries and specific gravity measurement x
Contact resistance for Intercell Connection using Ductor tests x
Insulation x
Operation x
Voltage x
Polarity x
Charge/ discharge test(3 charge, 2 discharge) x
Test to ground No leakage x
Verification of alarm function x
Torque checks on all cable terminations / connection x
4.2.17 Protection and Control System 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

X X X X X X

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Test DATA SHEETS AND REFERENCES

Doc Data Sheet Description
Status sheets description
Doc. QCF-210 Data Sheet for Soil Resistiviy_Potential Measurement
QCF100 Status Sheet for Transformer QCF220 Data Sheet for LV cable
QCF101 Status Sheet for Circuit Breaker QCF230 Data Sheet for MV_HV cables
QCF102 Status Sheet for Current Transformer QCF-240 Data Sheet for Ductor test
QCF103 Status Sheet for Voltage Transformer QCF-249 Report for Mech. compl.of Switchborads and Equipment
QCF104 Status Sheet for Disconnector Switch QCF250 Data Sheet for Hi-Pot Busbar Test
QCF105 Status Sheet for Surge Arrestor QCF-251 Check List for 110 V DC Voltage distribuiton panel
QCF 110 Status Sheet for Grounding System QCF-254 Test protocol for Overcurrent relay
QCF 120 Status Report for LV Cable Systems QCF-255 Test protocol for Voltage protection
QCF 130 Status Report for MV_HV Cable Systems QCF 256 High potential test of bus bar
QCF 140 Status Report for Bolt Torque QCF-257 Measurment of Contact Transient Resistanc
QCF 150 Status Sheet for MV Switchgear QCF-258 Ratio Polarity and Load test for CTs& VTs
QCF 151 Status Sheet for LV Panel QCF-274 Report for Continuity & Insulattion test of cables
QCF 160 Status Sheet for Neutral Earthing Resistor QCF280 Data Sheet for Battery_Battery Charger
QCF170 Status Sheet for Neutral Grounding Reactor QCF290 Data Sheet for Overcurrent Relay
QCF180 Status Sheet for Battery_Battery Charger QCF291 Data Sheet for Voltage_Frequency Protection Relay
Data Sheet Description QCF292 Data Sheet for Synchrocheck Relay
QCF-200 Data Sheet for Transformer QCF293 Data Sheet for Differential Relay
QCF-201 Data Sheet for Circuit Breaker QCF294 Data Sheet for Distance Relay
QCF-202 Data Sheet for Current Transformer QCF295 Data Sheet for Busbar Protection Relay
QCF-203 Data Sheet for Voltage Transformer QCF360 Data sheet for Insulation resistance test
QCF-204 Data Sheet for Disconnector Switch QCF-361 Data sheet for cable -Bus Hipot test
QCF-351 Data Sheet for Elect. Distribution Equipment QCF-362 Data sheet for Metering
QCF-352 Data Sheet for Low resistance measurment QCF-363 Data sheet Cable continuity and Terminal verification
QCF-353 Data Sheet for Switchgear Insulation tests QCF-370 Hi Potential & megger test Voltage table
Doc. Procedure Description
QCF-000 Procedure for Transformer testing QCF-312 Procedure for continuity and Terminal verification
QCF-001 Procedure for Circuit breaker testing QCF-379 Procedure for Battery & Battery Charger testing
QCF-002 Procedure for Current transformer testing
QCF-003 Procedure for Voltage transformer testing
QCF-004 Procedure for Disconnecting Switch testing
QCF-005 Procedure for Surge arrestor testing
QCF-301 Procedure for MV Switchgear Panel
QCF-302 Procedure for AC/DC panel
QCF-310 Procedure for Megger and Hı Pottential test
QCF-311 Procedure for metering device calibrattion
Commissioning plan Rev-B

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Sulaimaniyah Substations
s
Project Stage – 03
Zozik
Hi-Potential Test Voltages
INSULATION-RESISTANCE TEST VOLTAGES FOR ELECTRICAL APPARATUS
MAXIMUM VOLTAGE MINIMUM TEST RECOMMENDED MINIMUM INSULATION

RATING OF EQUIPMENT VOLTAGE (DC) RESISTANCE IN MEGOHMS
7,200 VOLTS 5,000 VOLTS 1,000
12,000 VOLTS 5,000 VOLTS 1,000
17,500 VOLTS 5,000 VOLTS 2,000
24,000 VOLTS 5,000 VOLTS 5,000
36,000 VOLTS 5,000 VOLTS 10,000
132,000 VOLTS 5,000 VOLTS 100,000
400,000 VOLTS 5,000 VOLTS 100,000
FIELD HiPOTENTIAL TEST VOLTAGES FOR ELECTRICAL APPARATUS
MAXIMUM TEST VOLTAGE (kV)

TYPE OF APPARATUS RATED kV
AC DC
7.2 14.3 20.3
MC (Metal-Clad Switchgear) 12 27.0 37.5
36.0 60.0 +
MAXIMUM ACCEPTANCE TEST VOLTAGES FOR MEDIUM VOLTAGE CABLE
INSULATION RATED CABLE TEST VOLTAGE

INSULATION TYPE
LEVEL VOLTAGE (kV DC)
100%/133% 7.2Kv 14.4
100%/133% 12 Kv 24
ELASTOMERIC BUTYL & OIL
100%/133% 17.5 kV 34.8
BASE
100%/133% 24Kv 48
100%/133% 36 Kv 72
100%/133% 7.2Kv 14.4
ELASTOMERIC: EPR 100%/133% 12 Kv 24
(ETHYLENE-PROPYLENE 100%/133% 17.5 kV 34.8
RUBBER) 100%/133% 24Kv 48
100%/133% 36 Kv 72
100%/133% 7.2Kv 14.4
100%/133% 12 Kv 24
XL, XLP POLYETHYLENE 100%/133% 17.5 kV 34.8
100%/133% 24Kv 48
100%/133% 36 Kv 72
Derived from IEC 60502-2 (+) Consult Manufacturer’s Specifications
QCF-370 Commissioning plan Rev-B

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Project Stage 03
s Procedure for Transformer Zozik
Testing
1.0 PURPOSE
The purpose of this instruction is to ensure that initial testing and energization of power
transformers is performed in a complete and consistent manner and to provide a means
of documenting that testing and energization.
2.0 ACCEPTANCE CRITERIA
2.1 Winding Turn Ratio
Winding turn ratios and polarities results accepted on a qualitative basis.
2.2 Winding Insulation Resistance
IR >(kV X 1 Mohm) + l Mohm
IR = Insulation Resistance in megohms.

kV = Rated potential of circuit under test in kilovolts
Mohm= Megohms
2.3 Core Insulation Resistance

Accept _ 1.0 megohms
2.4 Ground Resistor Insulation Resistance

IR > (kV x lMohm) + l Mohm
Accept ± 10% of nameplate value
2.5 Transformer secondary phase-to-phase voltages shall be

within ± 5% of rated secondary voltage.
3.0 REFERENCES
3.1 IEC 60694 Sec.7
3.2 IEC 60060-1 Sec.7
3.3 Manufacturer’s Transformer Instruction Manual
QCF-000 Procedure for Transformer Testing.doc Commissioning plan Rev-B 1/5

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Project Stage 03
Testing
4.0 TEST EQUIPMENT
4.1 Transformer Turns Ratio Test Set
4.2 Multi-meter
4.3 Kelvin Bridge
4.4 Megger
4.5 Thermometer
4.6 Power Factor Test Set
4.7 Wattmeter
4.8 Voltmeter
4.9 Ammeter
5.0 SPECIAL PRECAUTIONS
5.1 The secondary circuits of energized current transformers should never be open
circuited.
5.2 Take special precaution to keep personnel away from electrical equipment that is
being energized for the first time.
5.3 Newly energized electrical equipment should be roped off and signs placed to alert
construction personnel that the equipment is energized.
6.0 PREREQUISITES
6.1 All switches and/or circuit breakers in the transformer primary and secondary
circuits shall be open.
6.2 Verify that the primary and secondary power cables are phased and connected in
accordance with design three- line drawings.
6.3 Verify that transformer alarms have been functionally tested
NOTE: If the alarm system is not operational when the transformer is

energized, monitor the transformer at least once per shift for normal gas
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Project Stage 03
Testing
blanket pressure, oil level, oil and winding temperatures and cooling system
operation as applicable.
6.4 Verify that the cooling system has been functionally tested.
6.5 Verify that the transformer neutral connections and case are grounded in
accordance with design drawings.
6.6 Verify that the transformer and immediate surrounding area have been cleaned
and all extraneous materials removed, including ground cables, or chains.
6.7 4 kV and larger Oil Insulated power transformers verify the following:
6.8.1 Transformer CT’s have been tested.
6.8.2 The oil level and temperature are within normal operating ranges.
6.8.3 Transformer protective relays have been tested
6.8.4 Verify transformers load cables or bus duct (Secondary Side) have
been tested in accordance with QCF-310 Procedure for Megger and
Hi-Potential Test.
6.8 Verify on large power transformers that all required manufacturer’s tests have
been performed and test documentation available at site.
7.0 PROCEDURE
7.1 Record transformer nameplate data on QCF-100 Status Sheet for Transformer and
QCF-200 Data Sheet for Transformer.
7.2 Measure and record transformer neutral ground resistor(s) resistance on QCF-200
Data Sheet for Transformer.
7.3 Set or connect tap positions to give correct voltage transformation and record on
7.4 Take an initial watt-hour meter (WHM) reading, if applicable, and record on QCF
7.5 Winding Turn Ratio (TTR) and Polarity
Measure and record transformers turns ratios (TTR) and polarity using a
transformer turns ratio test set and record data on QCF-200 Data Sheet for
Transformer.
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Project Stage 03
Testing
7.6 Winding Resistance Measurements
7.6.1 Use applicable connection per vendor instructions and record data
on QCF-200 Data Sheet for Transformer.
7.6.2 Obtain the winding temperature at the time test and record it on
7.7 Winding Insulation Resistance
Megger the power transformer windings to ground as follows and record winding
insulation resistance on QCF-200 Data Sheet for Transformer:
a. Megger Voltage: Circuits rated up to Hi-potential & Megger Test Voltage

Table.
b. Test Time: See Hi-potential & Megger Test Voltage Table.
7.8 Core Insulation Resistance
Record Core Insulation Resistance on QCF-200 Data Sheet for Transformer.
7.9 Insulation Power Factor Capacitance Test - (Main, Auxiliary, Lighting Arresters,
and Bushings).
7.9.1 Transformer Test
Record insulation power factor capacitance data on QCF-200 Data Sheet

for Transformer.
7.9.2 Lightning Arrester Test
Determine the watt losses for individual unit. Power factor need not be
calculated. Record necessary data on Miscellaneous Equipment Section of
7.10 Bushing Test
7.10.1 Record bushing nameplate information on QCF-200 Data Sheet for

Transformer.
7.10.2 Measure and record voltage, milliamps, watts and polarity on QCF-
200 Data Sheet for Transformer.
7.10.3 Measure the ground leakage and record on QCF-200 Data Sheet for
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Project Stage 03
Testing
Transformer.
7.10.4 Raise the test voltage to 2kV (do not exceed manufacturer’s
recommendations), measure and record voltage, milliamps, watts and
polarity on QCF-200 Data Sheet for Transformer.
7.11 Reduced Voltage Impedance Test
Energize the transformer from a controlled voltage source, record the voltage and
current, and calculate transformer impedance on QCF-200 Data Sheet for
Transformer.
7.12 Low Voltage Excitation Test (Main, Unit Auxiliary and Startup Transformers Only)
Record the excitation current for the test voltage measured on QCF-200 Data
Sheet for Transformer.
7.13 Energize the transformer as follows:
7.13.1 Check that all secondary load side breakers are OPEN and racked
into the DISCONNECT position.
7.13.2 Place the transformer cooling system in the AUTO mode, as

applicable.
7.13.3 Energize the source feed to the transformer primary. Monitor for
abnormal noises, vibration or signs of arcing. Immediately de-energize and
investigate any abnormal operating characteristics.
7.14 Record the primary and secondary voltages (from normal plant metering, if
available) on QCF-200 Data Sheet for Transformer.
7.15 “Soak” the transformer unloaded for at least 24 hours, monitoring frequently for
any abnormal operating characteristics.
7.16 Remove any personnel protective barriers erected for testing.

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s Sulaimaniyah Substations
Procedure For Circuit Breaker Zozik
Testing
1.0 PURPOSE
The purpose of this instruction is to ensure that initial commissioning of the Circuit
Breaker is performed in a complete and consistent manner and to provide a means of
documenting the test results.
2.1 Insulation testing of circuit breaker main circuits is according to supplier

recommendations.
2.2 Low resistance testing of breaker main contacts should be according to supplier
recommendations.
2.3 All functions and interlocks operate per Vendor instructions and manuals.
3.0 REFERENCES
3.1 Manufacturer’s Installation and service instructions
3.2 IEC 62271-1 Common specifications
3.3 IEC 62271-100 High-voltage alternating circuit breakers
4.0 TEST EQUIPMENT
4.1 5000V insulation tester
4.2 100A low resistance ohmmeter
4.3 AC Hi-potential test set
5.1 When mechanical operations are carried out on the circuit breakers outside their
cubicles, be very careful of the moving parts. If operations are restricted/prevented,
do not force the mechanical interlocks and check that the operating sequence is
correct.
5.2 Verification of circuit breakers racking mechanism and mechanical interlocks with
switchgear require switchgear main circuits to be de-energized and safety tagged
QCF-001 Procedure for Circuit Breaker Commissioning
Testing.docplan Rev-B 1/2
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Procedure For Circuit Breaker Zozik
Testing
during testing.
5.3 Racking the circuit breakers in and out of the switchgear should be done gradually to
avoid shocks that may deform the mechanical interlocks and limit switches.
6.0 PREREQUISITES
6.1 Circuit breaker should be inspected for cleanliness and installation.
7.0 PROCEDURE
7.1 Visually inspect circuit breaker for any damage and restore to proper condition where
necessary. Check that no foreign bodies, such as bits of packing, have fallen into the
moving parts. Fill the form QCF-101 Status Sheet for Circuit Breaker
7.2 Check tightness of power connections to the circuit breaker terminals.
7.3 Check that the value of the power supply voltage is within +10% and –15% of
nameplate rating of the electrical accessories.
7.4 Verify circuit breaker nameplate is per specifications and drawings and that breaker
is correct rating for intended installation. Record circuit breaker data on QCF-201
Data Sheet for Circuit Breaker
7.5 Perform 5000v megger testing between main circuit phases and circuit breaker
frame. Record readings on QCF-201 Data Sheet for Circuit Breaker.
7.6 Verify that the connections to the control circuit are correct per drawings and Vendor
documentation.
7.7 Verify manual spring charging operation and indication.
7.8 Perform manual closing and opening operations to verify operation of circuit breaker
and indications. Record result of the opening and closing time on QCF-201 Data
Sheet for Circuit Breaker.
7.9 Main circuit contact resistance should be performed. Indicate where test was
performed and record results of voltage drop across contacts on QCF-201 Data Sheet
for Circuit Breaker.
QCF-001 Procedure for Circuit Breaker Commissioning

Testing.docplan Rev-B 2/2
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s Project Stage – 03
Procedure For Current
Zozik
Transformer Testing
1.0 PURPOSE
The purpose of this instruction is to ensure that initial commissioning of the Current
Transformers are performed in a complete and consistent manner and to provide a
means of documenting the test results.
2.1 Insulation testing of Current Transformer is according to supplier recommendations.
2.2 Ratio and Polarity of Current Transformer should be according to supplier

recommendations.
3.0 REFERENCES
4.0 TEST EQUIPMENT
4.2 AC Multimeter
5.1 No special
6.0 PREREQUISITES
6.1 Current Transformer should be inspected for cleanliness and installation.
7.0 PROCEDURE
7.1 Visually inspect Current Transformer for any damage and restore to proper condition
where necessary. Record the inspection results to QCF-102 Status Sheet for Current
Transformer
7.2 Check tightness of power connections to the Current Transformer terminals.

QCF-002 Procedure for Current Transformer Testing.docurrent Transformer Testing
1/2 plan Rev-B
Commissioning
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Procedure For Current
Zozik
Transformer Testing
7.3 Verify Current Transformer nameplate is per specifications and drawings and that
Current Transformer is correct rating for intended installation.
7.4 Perform 5000v megger testing.
documentation.
7.6 Perform turn ratio test and record the results on QCF-202 Data Sheet for Current
Transformer
7.7 Check the polarity of the current transformer, record the result on QCF-202 Data
Sheet for Current Transformer
7.8 Saturation test results for Current Transformers should be print out from test device
and the outputs should be inserted to QCF-202 Data Sheet for Current Transformer
7.9 Apply the rated voltage to the terminals of the Current Transformer and record the
current and load- burden. Record result on QCF-202 Data Sheet for Current
Transformer
QCF-002 Procedure for Current Transformer Testing.docurrent Transformer Testing

2/2 plan Rev-B
Commissioning
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Zozik
Procedure For Voltage
Transformer Testing
1.0 PURPOSE
The purpose of this instruction is to ensure that initial commissioning of the Voltage
Transformers are performed in a complete and consistent manner and to provide a
means of documenting the test results.
2.1 Insulation testing of Voltage Transformer is according to supplier recommendations.
2.2 Ratio and Polarity of Voltage Transformer should be according to supplier

recommendations.
3.0 REFERENCES
4.0 TEST EQUIPMENT
4.2 AC Multimeter
5.1 No special
6.0 PREREQUISITES
6.1 Voltage Transformer should be inspected for cleanliness and installation.
7.0 PROCEDURE
7.1 Visually inspect Voltage Transformer for any damage and restore to proper condition
where necessary. Record the inspection results on QCF-103 Status Sheet for
Voltage Transformer.
QCF-003 Procedure for Voltage Transformer Testing.docVoltage Transformer Testing

1/2 plan Rev-B
Commissioning
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Zozik
Procedure For Voltage
Transformer Testing
7.2 Check tightness of power connections to the Voltage Transformer terminals.
7.3 Verify Voltage Transformer nameplate is per specifications and drawings and that
Voltage Transformer is correct rating for intended installation.
7.4 Perform 5000v megger testing.
7.5 Perform turn ratio test and record the results on QCF-203 Data Sheet for Voltage
Transformer
7.6 Check the polarity of the current transformer, record the result on QCF-203 Data
Sheet for Voltage Transformer
7.7 Power Factor Test results for Voltage Transformers should be print out from test
device and the outputs should be inserted to QCF-203 Data Sheet for Voltage
Transformer
documentation.
7.9 Apply the rated voltage to the terminals of the Voltage Transformer and record the
current and load- burden. Record result on QCF-203 Data Sheet for Voltage
Transformer.
QCF-003 Procedure for Voltage Transformer Testing.docVoltage Transformer Testing

2/2 plan Rev-B
Commissioning
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Project Stage – 03 Zozik
s Procedure For
Disconnector Switch
Testing
1.0 PURPOSE
The purpose of this instruction is to ensure that disconnector switches are tested in a
complete and consistent manner and to provide a means of documenting the test results.
2.1 Disconnect switches shall open and close freely and all electrical/mechanical
connections shall be clean and tight.
2.2 Position indication shall be correct.
2.3 Insulation Resistance IR > (KV x 1 MOHM + 1MOHM)
IR Insulation resistance in megohms.

KV = Rated potential of disconnect under test in Kilovolts.
Test Time = One minute or until steady reading is obtained.
2.4 Voltage drop across closed contacts of switch should be less than 200 micro-
ohms. Phase readings should not differ by more than 20%.
3.0 REFERENCES
3.1 Manufacturer’s Instruction Manual
3.2 IEC 62271-102 Alternating current disconnectors and earthing switches
4.0 TEST EQUIPMENT
4.1 Megger insulation tester
4.2 Multimeter
4.3 Low resistance ohmmeter
No special precautions.

QCF-004 Procedure for Disconnector Switch Testing.doc 1/2
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s Procedure For
Disconnector Switch
Testing
6.0 PREREQUISITES
6.1 The disconnecting switch is de-energized and isolated from the normal source or
supply prior to the start of testing.
6.2 Determine what test equipment requires calibration and/or certification.
7.0 PROCEDURE
7.1 Verify that the applicable prerequisites of paragraph 6.0 are complete. Record
inspection results on QCF- 104 Status Sheet for Disconnecting Switch
7.2 Manual Operation
7.2.1 Inspect the disconnect switch to verify that the contacts are clean and tight and
are properly aligned. Grease the necessary points and contacts.
7.2.2 Close and open the disconnector at least five to verify free and smooth operation.
7.2.3 Measure contact resistance of each phase of closed switch. Verify position
indication. Record results of 7.2.1 through 7.2.3 on QCF-204 Data Sheet for
Disconnector Switch..
7.3 Insulation Resistance
7.3.1 With the disconnect switch OPEN, megger each phase between load and
line terminals.
7.3.2 With the switch CLOSED, megger each phase to the other phases.
7.4 At the completion of the disconnect switch test, return the equipment to its pretest
condition.

QCF-004 Procedure for Disconnector Switch Testing.doc 2/2
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Procedure For Surge
Zozik
Arrestor Testing
1.0 PURPOSE
The purpose of this instruction is to ensure that surge arrestors are tested in a complete
and consistent manner and to provide a means of documenting the test results.
2.1 Surge Counter (if available) is mounted and tested.
2.2 Insulation Resistance IR > (KV x 1 MOHM + 1MOHM)
IR Insulation resistance in megohms.

KV = Rated potential of disconnect under test in Kilovolts.
Test Time = One minute or until steady reading is obtained.
2.3 Surge Arrestor should be connected to earthing grid and should be clean.
3.0 REFERENCES
3.1 Manufacturer’s Instruction Manual
3.2 IEC 60099-1 Surge Arrestor Specifications
4.0 TEST EQUIPMENT
4.1 Megger insulation tester
4.2 Multimeter
No special precautions.
QCF-005 Procedure for Surge Arrestor Testing.doc Commissioning plan Rev-B 1/2
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Procedure For Surge
Zozik
Arrestor Testing
6.0 PREREQUISITES
6.1 The surge arrestor is de-energized and isolated from the normal source or supply
prior to the start of testing.
6.2 Determine what test equipment requires calibration and/or certification.
6.3 Earthing connection should be checked properly.
7.0 PROCEDURE
7.1 Verify that the applicable prerequisites of paragraph 6.0 are complete. Record
inspection results on QCF-105 Status Sheet for Surge Arrestor
7.2 Insulation Resistance
7.3 Check the Surge Counter is connected according to Vendor specification, a

special caution should be taken for earthing point of Surge Counter.
7.3 At the completion of the surge arrestor test, return the equipment to its pretest
condition.
QCF-005 Procedure for Surge Arrestor Testing.doc Commissioning plan Rev-B 2/2
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proeject Stage 03
s Commisioning Plan For
Zozik
33 & 11 kV Switchgear
1.0 PURPOSE
The purpose of this procedure is to ensure that the actual status of the 33 &11 kV
Switchgear is qualified to carry out intended functions.
2.1 Voltage drops during resistance testing of switchgear main circuit bus should not
exceed value. Phase readings of each device should not differ by more than 20
percent.
2.2 Resistance readings of switchgear main earthing bus bar, panel-to-panel link
connections, and connection to site earthing grid shall not exceed 0.5 ohms.
2.3 Short-duration power frequency withstand voltage tests (AC hi-potential) are
acceptable if no disruptive discharge occurs.
2.4 Insulation resistance (IR) shall exceed one megohm (MΩ) per 1000 volts (1kV) of
rated voltage plus one megohm, or the insulation shall exceed minimum standards
established by the equipment manufacturers.
IR= (1MΩ x kV) + 1MΩ
IR = minimum insulation resistance in megohms

kV = rated potential of the equipment under test
3.0 TEST EQUIPMENT
3.1 Digital multimeters as required
3.2 50A – 200A Low Resistance Ohmmeter
3.3 Insulation tester (Megger)
3.4 AC Hi-potential test set
4.0 PROCEDURE
4.1 Perform a visual examination of the switchgear checking the general condition for
cleanliness and any damage. Inspect switching devices, isolating contacts,
insulating parts, covers/panels/doors fit-up and closures, insulating barriers, etcer
manufacturer’s instructions. Record on QCF-351 Data Sheet for Electrical
Distribution Equipment.
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proeject Stage 03
Zozik
4.2 Compare nameplate data with drawings and specifications. Check mimic
diagrams. Record on QCF-351 Data Sheet for Electrical Distribution Equipment.
4.3 Check cable terminations for alignment and tightness.
4.4 Check that all cable shields are properly connected to the earthing bar.
4.5 Check the mechanical operation and interlocks of the switchgear and its circuit
breakers for alignment, and proper earthing.
4.6 Check functionality of the earthing switches’ auxiliary contacts in open and closed
positions of the earth switches. Check mechanical position indicators.
4.7 Check breakers have been tested per QCF-354 Data Sheet for Circuit Breaker
MV and Vendor instruction manuals.
4.8 Check earthing switches have been tested per requirements and Vendor
instruction manuals.
4.9 Measure the resistance of the switchgear main bus circuits by applying a current
on each phase in succession (Ductor test or equivalent of 50A – 200 A DC) and
record the voltage drops
4.10 Perform power frequency withstand voltage testing on the main circuits as far as
necessary. Isolate equipment not to be tested as required (instrument
transformers, cables, voltage indicators, etc.) Perform insulation (Megger) test
prior to hi-potential testing to check main circuits are isolated. Record results on
QCF-353 Data Sheet for Switchgear Insulation.
Note: With breakers in the service position and closed, entire main circuit testing
may be completed.
4.11 Measure the resistance of the connections of the switchgear main earthing bar to
check they are continuous within the enclosure. Check also that the switchgear
earthing bar has been connected to the permanent station earthing grid as shown
on the design drawings. Record results on QCF-352 Data Sheet for Low
Resistance Measurement.
4.12 Isolate controls and auxiliaries by opening all control and auxiliary circuit breakers
in switchgear control cabinets.
4.13 Check all safety interlocks and electrical operation of circuit breakers and earthing
switches for each compartment per Vendor instruction manuals.
4.14 The cable compartment door cannot be opened if the earthing switch is open.
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proeject Stage 03
Zozik
4.15 The earthing switch cannot be opened if the cable compartment door is open.
4.16 The breaker can only be moved from the test/disconnected position into the
service position (and back) with the circuit breaker open.
4.17 The breaker can only be closed when precisely in the test position or service
position.
4.18 The breaker cannot be moved from the test/disconnect position into the service
position when the earthing switch is closed.
4.19 The earthing switch can only be closed when the breaker is in the
test/disconnected position.
4.20 Perform test operations of all switching devices of switchgear manually and/or
electrically to check their operation. Observe their relative position indicators
during these operations
4.21 Perform complete local and remote control circuit functional testing for all
switchgear feeder breakers checking operation, functionality, alarms, manual and
electrical interlocks, and indications. Remote status, indication, and control
signals should be verified to/from applicable marshalling boxes for future use.
4.22 Perform complete local and remote control circuit functional testing for both
incoming breakers and the bus coupler breaker checking operation, functionality,
alarms, manual and electrical interlocks, and indications. Include all interlocks
and controls with the respective 6.6 kV transformer and feeder breaker with each
incoming breaker testing. Include automatic and manual bus transfer operation
and logic with the bus coupler breaker testing. Also check load shed logic of
switchgear during testing.

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AC/DC Distribution
Equipment Panel
1.0 PURPOSE
The purpose of this procedure is to ensure that the actual status of the AC / DC
Distribution Panels is qualified to carry out intended functions.
2.1 Insulation resistance (IR) shall exceed one megohm (MΩ) per 1000 volts (1kV) of

3.0 TEST EQUIPMENT
3.1 Digital multimeters as required
3.2 Insulation tester (Megger)
4.0 PROCEDURE
4.1 Check the 11 kV feeder cables from switchgear to the auxiliary transformers have
been tested per QCF-310 Procedure for Megger and Hi-Potential Test as required.
4.2 Check the auxiliary transformers have been tested.
4.3 Check 400V cable from auxiliary transformers to manual transfer switch has been
tested per QCF-310 Procedure for Megger and Hi-Potential Test as required.
4.4 Check cables from transfer switch to distribution panel and contactor and
remaining panels downstream are installed per their “Auxiliary AC Single Line
Diagram,” or/and “DC Single Line Diagram” and have been checked as required.
4.5 Visually inspect the manual transfer switch. Record nameplate data on QCF-351
Data Sheet for Electrical Distribution Equipment and complete inspection and
checklist checking installation.
4.6 Visually inspect the contactor. Record nameplate data on QCF-351 Data Sheet
for Electrical Distribution Equipment and complete inspection and checklist
checking installation. Interlocks and control will be tested with fire protection
system.
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AC/DC Distribution
Equipment Panel
4.7 Visually inspect the AC/DC distribution panels. Record nameplate data on QCF-
351 Data Sheet for Electrical Distribution Equipment and complete inspection and
checklist checking installation for each distribution panel shown on the associated
one line diagram.
4.8 If loads are still being completed, note on checklist. Final clean and close
verifications should follow completion of all loads. As a minimum, verification of
panel nameplate, location, earthing, and installation should be completed. Also
check panel breakers agree with drawings in both size and location.

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Zozik
Megger and Hi-Potential
Test
1.0 PURPOSE
The purpose of this instruction is to ensure that megger and DC high potential testing of
cable and equipment insulation resistance is performed in a complete and consistent
manner and to provide a means of documenting that testing.
2.1 Megger Testing
Insulation resistance (IR) shall exceed one megohm (MΩ) per 1000 volts (1kV) of

2.2 DC Hi-Potential Testing
The insulation of the equipment under test shall exhibit no breakdown during the
1-5 minute test period at the maximum test voltage (±5%). Test voltages are
based on the equipment manufacturer’s recommendations or on the following
equation as a minimum:
max. test voltage = l x rated equipment voltage

max. test voltage = l.5 x rated cable voltage
3.0 REFERENCES
3.1 Megger insulation tester’s instruction manual
3.2 Dielectric testing equipment instruction manual
3.3 IEC60694 Sec. 7
3.4 IEC60060-1 Sec. 7

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Test
4.0 TEST EQUIPMENT
4.1 Megger Insulation Tester
4.2 Hi-Pot Dielectric Test Set
5.1 Do not exceed manufacturer’s recommended test voltages and give special
attention to precautions stated in instruction manuals.
5.2 High voltage testing represents a potential hazard to life and every safety
precaution must be followed. The voltage used and the available fault current,
although in milli-amperes, are lethal.
5.3 Take special precaution to warn and keep personnel away from equipment
during insulation testing and capacitance discharge. Utilize safety barriers and
flagging when appropriate.
5.4 Test personnel should wear electricians rubber gloves, when appropriate, to
connect or disconnect test equipment.
5.5 Windings and cables can accumulate and hold dangerous capacitive
charges and must be discharged both before and after testing. Take precautions
to ALWAYS connect a grounding jumper to station ground prior to connecting to
potentially charged equipment.
5.6 Do not perform insulation tests in an inflammable or explosive atmosphere.
6.0 PREREQUISITES
6.1 The equipment to be tested shall be de-energized and electrically isolated

from other equipment and circuits, as required for equipment and/or personnel
protection.
6.2 Test the meggers integrity by short-circuiting test leads and then open
circuiting to obtain test readings of zero megohms and infinity respectively.
6.3 Ensure test equipment used requiring calibration has current calibration
certificate.

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Test
7.0 PROCEDURE
7.1 Megger Testing
7.1.1 Verify that the applicable prerequisites of paragraph 6.0 are

complete.
7.1.2 Erect any barriers or flagging required for personnel safety.
7.1.3 Select from the following table the appropriate test voltage:
Test Voltage Selection
See QCF-370 Hi-potential & Megger Test Voltage Table for test
voltage value.
Record the rated voltage of equipment and the megger test voltage
on QCF-360 Data Sheet for Insulation Resistance Test.
7.1.4 Discharge the capacitance of the equipment or circuit to be tested.
7.1.5 Connect the megger tester to the equipment or circuit to be tested as

follows and record the test connection on QCF-360 Data Sheet for Insulation
Resistance Test.
a. If the circuit is not terminated to its load, megger each

conductor to ground and each of the circuit conductors to each other;
or
b. If the circuit is terminated to its load, megger each conductor

to ground.
NOTE:
1) Ensure that Neutral Conductors are disconnected from ground

prior to megger test.
7.1.6 Apply the test voltage until a steady reading is attained. An insulation
value less than the megger test acceptance criteria of paragraph 2.1
indicates questionable insulation level. The test may be repeated after the
equipment has been cleaned and/or dried. Record the average insulation
resistance on QCF-360 Data Sheet for Insulation Resistance Test.
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Test
7.1.7 Disconnect megger test leads and discharge the equipment for
approximately as long as the megger test voltage was applied or until the
residual charge is gone.
7.1.8 Dismantle safety barriers, as applicable.
7.2 DC Hi-Pot Testing
7.2.1 Verify that the applicable prerequisites of paragraph 6.0 are

complete.
7.2.2 Erect any barriers or flagging required for personnel safety and warn
area construction personnel of impending high potential testing.
7.2.3 Megger test the equipment to be Hi-pot tested in accordance with

Step 7.1 of this procedure.
7.2.4 Discharge the capacitance of the equipment to be tested.
7.2.5 Connect the Hi-Pot test set to the equipment to be tested. Record the
rated voltage of the equipment and the test connection on QCF-361 Data
Sheet for Cable/Bus Hi-Potential Test.
7.2.6 Apply the required test voltage by one of the following methods and
maintain the maximum test voltage (±5%) for 15 minutes. Do not exceed
the manufacturer’s recommended test voltage.
a. Generally used for cable/bus duct tests:
Gradually increase test voltage to the required maximum test voltage and
maintain for 15 minutes. Record maximum test voltage, approximate test
time duration at maximum voltage, leakage current (at the end of the test
period), and success of the test on QCF-361 Data Sheet for Cable/Bus Hi-
Potential Test. Gradually decrease the test voltage to zero.
7.2.7 Disconnect the test leads and discharge the equipment for
approximately as long as the test voltage was applied or until the residual
charge is dissipated.
7.2.8 Dismantle safety barriers and inform area construction personnel of

completion of test, as applicable.

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Commisioning Plan For
Metering Device Calibration
1.0 PURPOSE
The purpose of this instruction is to ensure that initial calibration of electrical metering is
performed in a complete and consistent manner and to provide a means of documenting
the calibration results.
2.1 For electrical metering (except KWH meters) the percent error of the meter
calibration at full scale shall be within ±5% (or the tolerance as specified in the
vendor’s instruction book) of the desired reading at full scale.
2.2 For KWH meters, the percent error of the meter calibration shall be within ±0.5%
(or the tolerance as specified in the vendor’s instruction book) of the desired
standard reading.
3.0 REFERENCES
3.1 Applicable Meter Instruction Book
4.0 TEST EQUIPMENT
4.1 Variable AC and DC Power Supply
4.2 Phase angle meter
4.3 Frequency generator
4.4 AC ammeter
4.5 AC voltmeter
4.6 DC ammeter
4.7 DC voltmeter
4.8 Rotating standard
5.1 Assure that the metering device external circuits are de-energized or shorted
before testing and that such testing will not interfere with energized protective and control
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Metering Device Calibration
circuits.
5.2 Manufacturer’s voltage and current ratings should never be exceeded.
5.3 Rough handling of metering equipment should be avoided at all times. Special
care should be taken after calibration is complete.
5.4 Metering equipment should be kept clean and free of foreign material at all times.
6.0 PREREQUISITES
6.1 The accuracy of the test equipment shall be equivalent to or greater than the
accuracy of the meter instrument under test.
6.2 Verify that the area where the metering device is to be calibrated is reasonably
clean and free from construction debris.
6.3 Ensure test equipment used requiring calibration has current certification.
7.0 PROCEDURE
7.1 Verify prerequisites of paragraph 6.0 are complete.
7.2 Record nameplate and circuit data on QCF-362 Data Sheet for Metering Device
and Calibration Test.
7.3 Isolate the meter instrument electrically from its external circuits by appropriate
test switches or test plugs or remove to test shop.
7.4 Visually inspect the meter for cleanliness and damage. Remove any shipping
blocks or packing.
7.5 Check continuity, calibrate and adjust the meter instrument. Verify free and
smooth operation of the meter. When the feasible, metering/transducers
equipment should be loop tested as a unit. Record calibration data on QCF-362
Data Sheet for Metering Device and Calibration Test.
7.6 Place calibration sticker on meter to identify calibration and date.
7.7 Replace or reconnect meter into circuit. Remove any safety tagging.

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Zozik
Continuity and Termination
Verification
1.0 PURPOSE
The purpose of this instruction is to ensure that continuity and termination verification
tests are performed in a complete and consistent manner and to provide a means to
document these tests.
2.1 Cable continuity power, control and instrumentation cables shall exhibit
electrical continuity from origin to destination.
2.2 Cable/Jumper Termination

Power, control and instrumentation cables or jumper shall be terminated in
accordance with applicable connection drawings that reflect cable or jumper
terminations at the time of verification.
3.0 REFERENCE
3.1 QCF-310 Procedure for Megger and Hi-Potential Test
4.0 TEST EQUIPMENT
4.1 Digital volt Meter
4.2 Analog volt Meter
4.3 Battery powered telephone handsets with test lead~
4.4 Series battery/bell combination with test leads
4.5 Motor and Phase Rotation Indicator
4.6 Variable AC Power Supply
4.7 “Tic Trace” signal tracer or equivalent
5.1 Conductors shall be electrically isolated to be continuity tested. If

determination is required for isolation, the conductors must be promptly re-
terminated upon conclusion of test activities.

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Verification
5.2 Ensure conductors are isolated from instruments, electronic equipment or

other solid-state devices prior to applying battery powered telephones or
battery/bell test equipment. This must be done to preclude damage to the
equipment.
5.3 Circuits containing cables or jumpers to be continuity tested shall be de-

energized and Danger Tagged, if required.
6.0 PREREQUISITES
6.1 The latest revision of cable origin and destination connection drawings are
available.
6.2 Prior to verification, the cable connection drawings should be reviewed

against the applicable schematic/one-line to ensure correlation between
connection and schematic drawings.
6.3 The Task Order and pif designation, cables or jumpers to be tested with
origin and destination connection drawings/revision shall be recorded on QCF-363
Data Sheet Cable Continuity and Termination Verification.
6.4 Ensure test equipment used requiring calibration has current certification.
7.0 PROCEDURE
7.1 Cable or Jumper Continuity and Termination Verification
7.1.1 Ensure the cable or jumper to be tested is de-energized.
7.1.2 Determine the origin and destination of the cable or jumper to be continuity
tested, if required.
NOTES:
(1) Determination of power feeds terminated with Raychem heat
shrink is not required.
(2) Determination of power leads at the source is not required as

long as isolation is provided by an open molded case or racked
out air circuit breaker.
7.1.3 Verify continuity of each conductor utilizing phones, battery/bell tester, volt-
ohm meter or signal tracer.
NOTES:
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Verification
(1) When utilizing a signal tracer to verify continuity, apply voltage

only as required to provide a signal that the tracer can detect.
(2) Continuity of conductors to environmentally controlled seal

assemblies or sealed switch assemblies can be verified by
actuation of devices and monitoring actuation at the nearest
accessible termination points. Note such verification in the
remarks on QCF-363 Data Sheet Cable Continuity and
Termination Verification including the location from which
continuity was verified.
7.1.4 Record results of continuity testing on QCF-363 Data Sheet Cable

Continuity and Termination Verification.
NOTES:
(1) Megger each cable conductor in accordance with QCF-310

Procedure for Megger and Hi-Potential Test, if megger testing
is to be done.
7.1.5 Re-terminate the cable or jumper per the applicable connection drawings if
cable was de-terminated in Step 7.1.3. Ensure terminal screws are tight.
For conductors that require torque, record the torque wrench or screw driver
number on QCF-363 Data Sheet Cable Continuity and Termination
Verification.
7.1.6 Compare each conductor color, tag number and termination point to
applicable origin and destination connection drawings to verify correct
termination.
7.1.7 The individuals that performed the origin and destination termination
verification shall signify satisfactory completion by signing on on QCF-363
Data Sheet Cable Continuity and Termination Verification.

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s

Vacuum Bottle Test
1.0 PURPOSE
The purpose of this instruction is to ensure that vacuum bottle testing of vacuum tubes is
performed in a complete and consistent manner and to provide a means of documenting
that testing.
1) A properly functioning Vacuum Interrupter will hold Voltage on all modules.
2) A Defective Vacuum Interrupter will breakdown on one or more modules at a

voltage well below 36 kV.
3.0 REFERENCES
3.1 Vacuum Circuit Breaker instruction manual
4.0 TEST EQUIPMENT
4.1 AC High pot machine capable of 50 kV peak or 36 kV rms
5.1 Do not exceed manufacturer’s recommended test voltages and give special
attention to precautions stated in instruction manuals.
5.2 High voltage testing represents a potential hazard to life and every safety
precaution must be followed. The voltage used and the available fault current,
although in milli-amperes, are lethal.
5.3 Take special precaution to warn and keep personnel away from equipment
during insulation testing and capacitance discharge. Utilize safety barriers and
flagging when appropriate.
5.4 Test personnel should wear electricians rubber gloves, when appropriate, to
connect or disconnect test equipment.
5.5 Windings and cables can accumulate and hold dangerous capacitive
charges and must be discharged both before and after testing. Take precautions
to ALWAYS connect a grounding jumper to station ground prior to connecting to
potentially charged equipment.
5.6 Do not perform insulation tests in an inflammable or explosive atmosphere.

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Vacuum Bottle Test
6.0 PREREQUISITES
6.1 The equipment to be tested shall be de-energized and electrically isolated

from other equipment and circuits, as required for equipment and/or personnel
protection.
6.2 Ensure test equipment used requiring calibration has current calibration
certificate.
7.0 PROCEDURE
7.1 Verify that the applicable prerequisites of paragraph 6.0 are complete.
7.2 Erect any barriers or flagging required for personnel safety and warn area
construction personnel of impending high potential testing
7.3 Starting from one end of the Vacuum Interrupter connect the high voltage test
set lead to the upper flange of a module and the ground lead to the flange
directly below. These are the same points checked for continuity earlier.
7.4 Gradually increase the voltage to 50 kV peak or 36 kV rms
7.5 Hold at this voltage for one minute
7.6 Vacuum bottle module should not Breakdown
7.7 If module does not breakdown continue with the next module until all modules
have been tested
7.8 Disconnect the test leads and discharge the equipment for approximately as
long as the test voltage was applied or until the residual charge is dissipated
7.9 Dismantle safety barriers and inform area construction personnel of

completion of test, as applicable

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Project Satge 03 Zozik
s Procedure for Battery &
Battery Charger Testing
1.0 PURPOSE
The purpose of this instruction is to ensure that initial commissioning of batteries and charger
are performed in a complete and consistent manner and to provide a means of documenting
the test results.
2.1 Float setting of chargers are as left per Vendor settings (125.8 volts).
2.2 Equalize setting of chargers are as left per Vendor settings (129.36 volts).
2.3 System equipment (battery, chargers, and counter EMF assembly) operates as
designed and maintains system voltage at 110VDC ± 10% (99 to 121 volts).
2.4 Battery is capable of supplying 147Ah capacity as per design.
3.0 REFERENCES
3.1 QCF-310 Megger and Hi-Pot Testing
3.2 QCF-312 Continuity and Termination Verification
3.3 Single Cell Range Technical Manual
3.4 Battery Charger Operating and Service Instructions
3.5 IEC 60623 Secondary cells and batteries containing alkaline or other non-acid
electrolytes – Vented nickel-cadmium prismatic rechargeable single cells
3.6 IEC 61438 Possible safety and health hazards in the use of alkaline secondary
cells and batteries
4.0 TEST EQUIPMENT
4.1 Variable 125VDC load bank with maximum continuous rating of 100 AHR OR EQUAL
4.2 DC Volt Meters
4.3 DC Ammeter

QCF-379 Procedure for Battery&Battery Charger Testing.doc 1/7
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5.1 Use caution when working near battery and chargers. Battery connections, when
completed, are at open circuit battery voltage. Closure of battery isolating disconnect
switch tying battery to system should be performed last following equipment and
cable checkouts and inspections.
5.2 Keep exposed flames and sparking device away from battery area.
5.3 Wear rubber gloves, long sleeves, and face shields when working with electrolyte.
5.4 The electrolyte is harmful to skin and eyes. In the event of contact with skin or eyes,
wash immediately with plenty of water. If eyes are affected, flush with water, and
obtain immediate medical attention.
5.5 Avoid static electricity and take measures to prevent electrical shocks when working
around battery.
6.0 PREREQUISITES
6.1 Verify that the battery chargers feeder cables have been tested in accordance with
QCF-310.
6.2 If permanent power is not yet available, temporary power (230VAC single-phase)
should be available for charger setup and testing.
7.0 PROCEDURE
7.1 Verify battery chargers nameplates agree with specifications. Verify AC input is
correct for chargers. Record nameplate data from both chargers on Data Sheet 3.
7.2 Inspect battery cell connections for correct polarity, connector lug tightness, and
protective grease coating. Verify transport seals have been removed from cells and
vent plugs are closed.
7.3 Verify that the battery cell electrolyte level is not more than 20mm below the upper
level mark. If level is low add distilled or de-ionized water. Do not fill above upper
level mark.
7.4 Record pre-initial charge readings of cells on Data Sheet 1. The nominal open cell
voltage of nickel-cadmium is 1.2V. Battery voltage should be approximately 106VDC
(1.2 volts/cell X 88 cells) at isolating disconnect switch.
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7.5 Verify cables from chargers to counter EMF assembly (CEMF), from CEMF assembly
to battery (via disconnect switch), and from CEMF assembly to 110VDC distribution
panel have been tested per QCF-312 with continuity, polarity, and connections
verified correct per drawings.
7.6 Verify equipment earthing is per drawings. (CEMF assembly, chargers, panels,
switches, etc.)
7.7 Verify 110VDC distribution panel loads are isolated from system until charger and
battery testing is completed. Load panel feeder cable can be isolated at CEMF
assembly and load bank connected for set up and testing of chargers and battery.
7.8 Verify that the battery room ventilation exhaust fan or temporary exhaust fan is
operable and in service and that NO SMOKING signs are mounted on outside of
battery room doors.
NOTE: At the discretion of the Commissioning System Engineer (CSE), a hydrogen

detection meter may be placed in the battery room during the initial charging interval
to verify that the hydrogen concentration is maintained at a safe level (<1%).
7.9 Complete final system connections to battery by closing isolating disconnect switch.
7.10 Verify battery chargers DC output voltmeters both approximately read system battery
voltage. This checks that all cells are in a true series (none connected in reverse)
and that all connections are tight. Voltage readings should be compared to calibrated
multimeter used to record data.
NOTE: Chargers will be tested and set separately. First charger will be completed
and battery initial charge performed. The remaining charger will then be tested and
settings verified. Order is at the discretion of the CSE.
7.11 Charger 1 can now be placed in service by closing the DC output breaker to supply
voltage for the control circuits and then closing the AC input breaker.
7.12 Set charger 1 to “FLOAT.” The AC ON pilot light should light and the ammeter should
indicate charger output current.
NOTE: It is expected that the meter may show up to 110% the current rating of the
charger (50A). The factory setting of the current limit control is 55A. Record
maximum current reading on Data Sheet 1.
7.13 When the factory preset float voltage setting of 125.84 volts is reached, the ammeter
should show a decrease in current, eventually down to a stabilized value. The length
of time to reach this level depends on the state of charge of the battery. Record final
float setting on Data Sheet 3.
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7.14 When charger 1 is no longer in current limit (current less than 50A and voltage
approaching 125.84V), place the charger in “EQUALIZE.” The ammeter may again
show up to 55A depending on battery charge.
7.15 As the factory preset equalize voltage setting of 129.36 volts is reached, the ammeter
again will show a decrease in current.
7.16 The battery Vendor recommendation is for an initial charge of 1.55 volts/cell for 48
hours. This is a once only operation and is essential to prepare the battery for its long
service life. This initial charge requires an adjustment of the “EQUALIZE” setting.
7.17 Therefore, when the charging current falls below rated current of 50A, observe the
voltage, loosen the “EQUALIZE” potentiometer, and carefully adjust for an equalizing
setting of 136.4 volts (1.55 volts/cell X 88 cells). If during adjustment, the current
again goes into current limit, wait for the battery to continue its charge cycle before
continuing adjustments.
NOTE: Adjustment should be made slowly while monitoring current and voltage.
Do not raise adjustment while charger is in current limit as set point would be
unknown. Charger high DC alarm and shutdown set point is approximately 1.65
volts/per cell.
7.18 Continue this adjustment until 136.4 volts is reached and the current is less than rated
current. When final setting is reached tighten the lock nut on the “EQUALIZE”
potentiometer.
7.19 Record initial charge voltage and start time on Data Sheet 1.
7.20 Initial charging should continue for the 48-hour duration as recommended by the
Vendor. Battery room ventilation and combustible gas concentrations should be
monitored during charging period.
7.21 During charging, verify CEMF assembly input and output voltages and record on Data
Sheet 4. Also verify DC Bus/Load voltmeter agrees with voltages as recorded.
Bus/Load ammeter should remain at 0A at this time with no load on system.
7.22 At end of 48-hour charging period, place charger 1 back in “FLOAT” mode, and shut
down charger 1 by switching AC input breaker OFF, and then DC output breaker
OFF.
7.23 Record initial charge end time on Data Sheet 1.
7.24 Record final condition after initial charge cell readings on Data Sheet 2.
7.25 Wait at least four hours following initial charge and verify electrolyte level of cells and
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adjust to upper level mark with distilled or de-ionized water.
7.26 Both chargers DC output voltmeters should be reading battery voltage at this time.
NOTE: Following initial charge and due to no system load battery may still be
above float setting of chargers (125.84 volts). Load bank temporarily installed on
CEMF assembly output in place of distribution panel load can be used to discharge
battery for the remaining charger set point verification and CEMF checkout.
7.27 Monitor battery voltage and CEMF output voltage with two test voltmeters. With
battery voltage still above 121 volts, CEMF should still be dropping voltage to system
loads. Record battery voltage and load voltage on Data Sheet 4 for reference.
7.28 Set load bank for approximately 20A loading of system.
7.29 Begin discharging battery through load bank while monitoring CEMF ammeter and
voltmeter and battery and load voltages with calibrated test meters.
7.30 The counter EMF assembly inserts a voltage drop between the battery and load to
protect the load from higher voltages. With chargers off and battery supplying load,
voltage should begin dropping. Normal equalize voltage of chargers are being set at
129.36 as noted previously. Record voltage on system load on Data Sheet 4 when
battery voltage is at 130VDC.
Note: Voltage on system load should be 121VDC or under.
7.31 As battery voltage continues to decay, monitor voltage on system load. Record on
Data Sheet 4 at what battery voltage the counter EMF device removes the voltage
drop. Record corresponding voltage on system load also.
Note: Voltage on system load should remain 121VDC or under.
7.32 Remove load from system by isolating load bank. Load bank will be used again later
for capacity testing.
7.33 Charger 2 can now be placed in service by closing the DC output breaker to supply
voltage for the control circuits and then closing the AC input breaker.
7.34 Set charger 2 to “FLOAT.” The AC ON pilot light should light and the ammeter should
indicate charger 2 output current.
NOTE: It is expected that the meter may show up to 110% the current rating of the
charger (50A). The factory setting of the current limit control is 55A. Record
maximum current reading on Data Sheet 1.
7.35 When the factory preset float voltage setting of 125.84 volts is reached, the ammeter
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should show a decrease in current, eventually down to a stabilized value. The length
of time to reach this level depends on the state of charge of the battery. Record final
float setting on Data Sheet 3.
7.36 When charger 2 is no longer in current limit (current less than 50A and voltage
approaching 125.84V), place the charger in “EQUALIZE.” The ammeter may again
show up to 55A depending on battery charge.
7.37 As the factory preset equalize voltage setting of 129.36 volts is reached, the ammeter
again will show a decrease in current. Record final equalize setting on Data Sheet 3.
7.38 Remove charger 2 from service by switching the AC input breaker OFF and then
switching the DC output breaker OFF.
7.39 Charger 1 should now be place into service by switching the DC output breaker ON
and then switching the AC input breaker ON.
7.40 The charger equalize voltage setting should now be readjusted to the original factory
setting of 129.36.
7.41 Loosen the EQUALIZE potentiometer, place the charger in the “EQUALIZE” mode,
and lower the voltage setting. Charger current should drop as adjustment is made.
Monitor battery voltage and continue to adjust until stabilized voltage setting of 129.36
is obtained.
7.42 Return charger 1 to “FLOAT” mode.
7.43 Record final equalize setting on Data Sheet 3.
7.44 Place charger 2 in service by switching the DC output breaker ON and then switching
the AC input breaker ON.
7.45 Verify both chargers are in “ FLOAT” mode and system voltage is normal. Charger
voltmeters both indicate battery voltage at float mode of approximately 125.84 volts.
Voltage at system load (output of counter EMF device) is within 110VDC ± 10%
(between 99 and 121 volts).
7.46 When capacity testing is ready to be performed, remove both chargers from service.
7.47 Reconnect load bank to CEMF assembly output as system load.
7.48 Discharge the battery at a rate of 30A, measuring and recording current, voltage, and
time every hour and more frequently towards the end of the discharge (Readings
every hour until battery voltage drops to 110VDC, every 30 minutes until voltage
drops to 100VDC, and every 10 minutes from then down to 88VDC.). This should be
continued until a final average voltage of 1.0 volt/cell is reached (88 volts battery
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voltage). The overall state of the battery can then be seen, and with the individual
cell measurements, the state of each cell can be observed. Record readings during
discharge on Data Sheet 5.
7.49 Record cell data after capacity discharge test on Data Sheet 6.
7.50 When discharge has been completed, isolated load bank from system. Disconnect
load bank from CEMF assembly and reconnect cable from 110VDC panel. To CEMF
assembly
7.51 Verify 110VDC panel loads are tagged out of service and that panel has been flagged
as energized equipment.
7.52 Place charger 2 into service by switching on the DC output breaker and then the AC
input breaker.
7.53 Place charger 2 into the “EQUALIZE” mode and allow charger to recharge batteries.
Monitor charger and batteries at least until charger decreases from current limit mode.
7.54 Recharge of discharged battery should be continued for approximately 30 hours on

“EQUALIZE,” then return charger 2 to the “FLOAT” mode.
7.55 Place charger 1 in service by switching on the DC output breaker and then switching
on the AC input breaker.
7.56 Verify both chargers are in “FLOAT” mode and battery voltage is within limits.
7.57 Verify CEMF output to 110VDC distribution panel is within 110VDC ± 10%.
7.58 System is ready for service.

24.04.209
61 61/131
Sulaimaniyah Substations project Stage - 03
s Zozik
Status Sheet for Transformer
Designation: Date::
Issued by:
Insulation class HV: Placed on Rails Beams: Fire protection:

Manufacturer: Insulation class LV:
Type: Foundation with oil pit: Yes No
Manufacturing No.:
Manufacturing year:
MVA
Rated output: kV
Primary voltage: kV Oil weight:
Secondary voltage: No. of oil pumps:
Vector group:
Application Cooling system:
Cooling radiators
System / Distribution: ONAN
Generator: ONAF
Shunt: OFAF
Other:
Tap changer:
Type:
Serial No.:
Visual Inspection: Yes No Yes No

HV LV
Porcelain:
Clean: if damaged, where:
Damaged: if no, specify:
Cabling OK: if no, specify:
Oil level OK: if no, specify:
Dryers OK:
Yes No
if yes, specify where:
Corrosion on main tank if yes, specify where:
Corrosion on exp. tank if yes, specify where:
Corrosion on coolers:
Date:
QCF-100 Status Sheet for Transformer
Oil test: Date: 1/2
1 2 points Commissioning plan Rev-B

24.04.209
62 62/131
s Zozik
Status Sheet for Transformer
Main tank earthed at:

Main tank unearthed:
Check all connections for Oil Leacks
Yes No
Oil eakage if yes, specify where:
Check all Paint work if yes, specify where:

fordamage
QCF-100 Status Sheet for Transformer 2/2

24.04.209
63 63/131
s Zozik
Status Sheet for Circuit Breaker
Designation: Date::
Issued by:
Rated voltage: kV
Type: Insulation level: kV
Manufacturing No.:
Manufacturing year: Type of breaker:
Oli minimum Oil Bulk
Rated breaking current kA SF6 Remarks
Rated current: A Air Blast
Oper. mechanism: Type:
Spring Manuf. No.

Hydraulic Phase 1
Compressed air Phase 2
Phase 3
Application: Line breaker

Transf. breaker
Capacitor breaker
Reactor breaker
Cable breaker
Bus coupler
Visual Inspection
Yes No
Porcelain: Clean
Damaged if yes, specify where:
Corrosion on tank: if yes, specify where:
1 2 Points
Steel structures earthed at:
Steel structures unearthed:
QCF-101 Status Sheet for Circuit Breaker Commissioning plan Rev-B 1/1
24.04.209
64 64/131

s Zozik
Status Sheet for Current Transformer
Designation: Date::
Issued by:
Manufacturer: Rated voltage: kV Remarks :

Manufacturing No.:
phase 1 Year: Top cap types:
phase 2 Year:
phase 3 Year:
Primary current: A
Secondary current: A
Rated current: A
Number of cores:
Rated burden: VA
Accuracy class:
Visual Inspection Yes No

Porcelain: Clean
Damaged if damaged, specify where:
Corrosion: if corroded, specify where:
Oil level: OK:
Oil leakage: if leakage, specify where:
1 2 points
Steel structure earthed at:
Steel structure unearthed:

QCF-102 Status Sheet for Current Transformer 24.04.209 Page 1 of 1
65 65/131

s Zozik
Status Sheet for Voltage Transformer
Designation: Date::
Issued by:
Manufacturer: Rated voltage: kV Remarks:

Capacitive: Inductive:
Manufacturing No.: Top cap types:
phase 1 Year:
phase 2 Year:
phase 3 Year:
Station:
Primary Voltage:
Secondary Voltage:
Rated burden: VA
Accuracy class:
Visual Inspection OK: NO:

Porcelain: Clean
Damaged if damaged, specify where:
Corrosion: if corroded, specify where:
Oil level:
Oil leakage: if leakage, specify where:
1 2 points

QCF-103 Status Sheet for Voltage Transformer 24.04.209 Page 1 of 1
66 66/131

s Zozik
Status Sheet for Disconnector Switch
Designation: Date::
Issued by:
Manufacturer: Rated voltage: kV Remarks

Manufacturing No.:
Manufacturing year:
Rated Current: A
Short circuit current, 1 second: kA
Operating Type:
mechanism Manual
Motor Type:
Yes No
Heater working: Heater remarks:
Earthing switch Type:

+ op. mech. Manual
Motor Type:
Yes No
Heater working: Heater remarks:
Visual Inspection Yes No

Porcelain: Clean
Damaged if yes, specify where:
Corrosion: if yes, specify where:
Lubrication condition: Good Bad

Contacts Lubrication used (e.g. electrical grease, red grease):
Operating mechanism
1 2 points
Earthing switch earthed at:

QCF-104 Status Sheet for Disconnector Switch 24.04.209 Page 1 of 1
67 67/131

s Zozik
Status Sheet for Surge Arrestor
Designation: Date::
Issued by:
Manufacturer: HV system voltage: kV Remarks
MV system voltage: kV
Protection of: HV Type designation MV/LV Type designation

Transformer ……………………….
Cable ……………………….
Line ……………………….
Capacitor Bank ……………………….
Reactor ……………………….
Surge counter: Insulating base:

Manufacturing No., MV/LV: type ) Yes No
phase 1 : Year :
phase 2: Year :
phase 3 : Year :
Visual Inspection
Porcelain Polymer
Yes No if damaged, specify where:
Housing: Clean : if corroded, specify where:
Damaged :
Corrosion:

QCF-105 Status Sheet for Surge Arrestor 24.04.209 Page 1 of 1
68 68/131
s Status Sheet for Zozik

Grounding System
NO TITLE RESULT
1 Buried conductors and earth rods are located in accordance with the
design.
2
3 The continuity of the protective conductors (PE), equipotential conductors
and other conductors, which form part of the earthing system, have been
verified.
4 Earthing of equipotential connections are provided for machines, panels,
equipment, components and structures, including those outside the
electrical installation, as anticipated in the design and in accordance with
reference codes.
5 Air terminations and down conductors for lightning protection comply with
the design.
6 Transformer neutrals are correctly earthed.
7 Earthing of concrete reinforcing bars has been carried out, if required by the
design.
8 Terminals and earth bus bars are correctly installed.
9 Protective conductors (PE) and earthing conductors are sized in relation to
the design and are correctly fixed and protected.
10 Metal sheets and cable armoring are earthed.
11 Bus-bar joints or conductor fixing bolts are well tightened.
12 Protection against corrosion has been provided and is complete or made
good where necessary.
REMARKS :
* : A : ACCEPTED C : TO BE CORRECTED
SIEMENS CONTRACTOR CLIENT
Name :
Signature :
Date :
QCF-110 Status Sheet for Grounding System.doc

1/1
24.04.209
69 69/131
Status Sheet for LV Cable
Systems
Cable No. Location

From To.
No Title Result *
Trays, support and protective conduits are correctly fixed to structures, are aligned at
1 a distance or shielded from sources of heat. Trays are fitted with sun covers if
anticipated in the design.
2 The bending radius of conduits is not less than the minimum established.
3 Free ends of conduits have no burrs, which can damage the cables.
4 Threaded joints of conduits, fittings and boxes are well tightened and oiled.
Flexible conduits, explosion-proof seals and (three-piece) unions are correctly
5 located in accordance with reference codes and the design. Cable inlets in panels,
6 Conduits&pipes for road crossing that is not used are internally clean and plugged.
7 Boxes are well sealed and holes not used are blanked off.
8 Boxes are securely fixed to supports or conduits.
Protection against corrosion has been provided and is complete or made good where
9 necessary.
All cable systems are installed in accordance with the types of cables and conductor
10 sections indicated in the design.
11 Cables are laid in accordance with the layout & spacing indicated in the design.
12 The bending radius of cables is not less than the minimum established.
Cables have not been damaged during installation. To verify this, a check with
megohmmeter must be carried out before backfilling or final fixing and data must be
recorded on the appropriate forms. Insulation resistance values measured are not
particularly meaningful if they are examined individually since they depend on the
ambient temperature, humidity, joints&termination.
However, they are meaningful if they are compared to those of other cables. In fact,
when all readings have been carried out, results must be examined in such a way as
to determine individual cables whose insulations resistance is well below the
13 average value of cables having similar characteristics (section, type, laying position)
even if the value exceeds the minimum value indicated further on. These cables
must be examined to establish mechanical faults and, if there are none, they may be
heated to eliminate traces of damp. Despite these limitations, for cables of up to
Uo/U = 6/10 kV, the minimum insulation resistance value of individual cabled or
group of cables belonging to the same circuits must be equal.
CABLES Coefficient α
Ri (Mohm)= (Operating Volt. Test Temp. 10oC 20oC 30oC
/1000)xα PVC 0.77 1 2.26
EPR or XPLE 0.49 1 3.30
Cables have identification tags (to be fitted before covering buried cables or
14
cables in trenches.)
15 Cables are fixed to trays, racks and supports in general.
SIEMENS
Date Date Date
Signature Signature Signature
Name Name Name
QCF-120 Status Report for LV Cable System Commissioning plan Rev-B

24.04.209
70 70/131
s
Status Sheet for MV_HV
Cable Systems
Cable No. Location

From To.
No Title Result *
Trays, support and protective conduits are correctly fixed to structures, are aligned at
1 a distance or shielded from sources of heat. Trays are fitted with sun covers if
anticipated in the design.
2 The bending radius of conduits is not less than the minimum established.
3 Free ends of conduits have no burrs, which can damage the cables.
4 Threaded joints of conduits, fittings and boxes are well tightened and oiled.
Flexible conduits, explosion-proof seals and (three-piece) unions are correctly
5 located in accordance with reference codes and the design. Cable inlets in panels,
6 Conduits&pipes for road crossing that is not used are internally clean and plugged.
7 Boxes are well sealed and holes not used are blanked off.
8 Boxes are securely fixed to supports or conduits.
Protection against corrosion has been provided and is complete or made good where
9 necessary.
All cable systems are installed in accordance with the types of cables and conductor
10 sections indicated in the design.
11 Cables are laid in accordance with the layout&spacing indicated in the design.
12 The bending radius of cables is not less than the minimum established.
Cables have not been damaged during installation. To verify this, a check with
megohmmeter must be carried out before backfilling or final fixing and data must be
recorded on the appropriate forms. Insulation resistance values measured are not
particularly meaningful if they are examined individually since they depend on the
ambient temperature, humidity, joints&termination.
However, they are meaningful if they are compared to those of other cables. In fact,
when all readings have been carried out, results must be examined in such a way as
to determine individual cables whose insulations resistance is well below the
13 average value of cables having similar characteristics (section, type, laying position)
even if the value exceeds the minimum value indicated further on. These cables
must be examined to establish mechanical faults and, if there are none, they may be
heated to eliminate traces of damp. Despite these limitations, for cables of up to
Uo/U = 6/10 kV, the minimum insulation resistance value of individual cabled or
group of cables belonging to the same circuits must be equal.
CABLES Coefficient α
Ri (Mohm)= (Operating Volt. Test Temp. 10oC 20oC 30oC
/1000)xα PVC 0.77 1 2.26
EPR or XPLE 0.49 1 3.30
Cables have identification tags (to be fitted before covering buried cables or
14
cables in trenches.)
15 Cables are fixed to trays, racks and supports in general.
SIEMENS
Date Date Date
Name Name Name
QCF-130 Status Report for MV_HV Cable System Commissioning plan Rev-B
24.04.209
71 71/131
s
Project Stage 03
Status Report for Bolt Torque

Zozik
Substation: Area/Equipment
Equipment Revision(s)
Calibration due
Drawings(s)
date
Torque wrench
Serial Number
Type / Size
Atributes Accept Reject NA Date closed
A: Equipment Identified
B. Installation location
C. Torque Wrench Calibration
D. Bolt Size
E: Bolt Type
Torque Values
Bolt size and Type Equipment
SIEMENS
Date Date Date
Name Name Name
QCF-140 Status Report for Bolt Torque.doc Commissioning plan Rev-B 1/1
24.04.209
72 72/131

s Zozik
Status Sheet for MV Switchgear
Designation: Date::
Issued by : Remarks
Manufacturer : ……………………………………………...……………………………….…….... Operating voltage : ……………………………... kV
Type : ………………………...………………………………………..……..
Manufacturing No. : ……………………………………..………….
Manufacturing year : …………………...……………….…………..
Fixed or truckmounted apparatus. : ……………………………………….
Breaking medium : ……………...……….…..
Yes No
Degree of protection min. IP3X : □ □
Switchgear earthed separately at two points to the earthgrid: □ □
Enclosures earthed : □ □
Doors lockable : □ □
Protection doors fullfilling applicable standard : □ □
Protection grate door in measuring cubicle : □ □
Required signs, phase markings in place : □ □
Uninsulated earthing wires separately installed from cables □ □
and are not touching metal enclosuers □ □
Check All Panel for Coating Damage □ □
SF 6 -circuit breaker have correct pressure : □ □

QCF-150 Status Sheet for MV Switchgear 24.04.209 Page 1 of 1
73 73/131

s Zozik
Status Sheet for LV Panel
Designation: Date::
Issued by:
Manufacturer : ……………………………………………...……………………………….…….... Operating voltage : …………………………… kV Remarks:
Type : ………………………...………………………………………..……..
Manufacturing No. : ……………………………………..………….
Manufacturing year : …………………...……………….…………..
Yes No
Degree of protection min. IP3X : □ □

Switchgear earthed separately at two points to the earthgrid: □ □
Enclosures earthed : □ □
Doors lockable : □ □
Protection doors fullfilling applicable standard : □ □
Required signs, phase markings in place : □ □
Uninsulated earthing wires separately installed from cables : □ □
and are not touching metal enclosuers : □ □
Panel securely fixed on the foundations / support □ □
Check All Panel for Coating Damage □ □

QCF-151 Status Sheet for LV Panel 24.04.209 Page 1 of 1
74 74/131

s Zozik
Status Sheet for Neutral Grounding Reactor
Designation: Date::
Issued by:
Manufacturer : Insulation level : kV Remarks .

Type :
Manufacturing No. :
Rated voltage : V
Rated current : A
Erection : On consol :
Fenced :
Visual Inspection
Yes No
Porcelain : Clean
Damaged if damaged, specify where :
Corrosion : if corroded, specify where:
1 2 points
Steel structure earthed at :
Steel structure unearthed :

QCF-170 Status Sheet for Neutral Grounding Reactor 24.04.209 Page 1 of 1
75 75/131
Project Stage - 03
s Zozik
Status sheet for Battery &
Battery Charger
Status Sheet for Battery Charger

Client
Plant
Plant Section
Manufacturer & Type of Rectifier

Rated Voltage
Control & Tests Checked Measured Voltage /Explanation

1 Voltage Control
2 Phase Sequence
3 Polarity of DC Control Voltage
4 Measurement Devices
5 Alarms and Indications
6 Interlocking Conditions
7 Automatic Changeover
8 Voltage Measuring Ref to Earth
9 Cable Connections completed ?
10 Cable Entries Sealed ?
11 Panel earthed ?
12 Panel cleaned ?
13 Terminals labelled ?
14 Functional Test of Control Circuit
15 Cubicle Mechanical Function Tests
16 Isolation Test of Busbar & Equipment
17 Panel door can operate properly ?
SIEMENS SAN.ve TİC. A.Ş. Client

Date Date Date
Name Name Name
QCF-180 Status Sheet for Battery_Battery Charger 1/1

24.04.209
76 76/131
Project Stage 03
s Inspect. Rep. for Mech. Comp. of

Zozik
Switchboards & Equipment
Test Code: Tag No. :
Ref. Drawings:
NO TITLE RESULT *
1 Name plates, and ratings are per design prescriptions; Switchboards are clean
and there are no foreign bodies or dust in them and, where necessary, fit for
the foreseen hazardous area.
This must be established by carrying out a test with a megaohmmeter but
without recording values measured.
2 If d t is
There i no
f obvious
d th damage
l i to equipment
tb i and
d instruments.
t i l d
The mechanical operation of equipment and, in particular, circuit breakers and

operating devices, is correct.
3 To verify this, circuit breaker mechanism and springs, if any, must be
operated, mechanical locks must be checked. This operation should also be
checked after the withdrawl of the circuit breaker
4 Bus bar and cable bolts are secure and have the correct size.
5 Switchboards and equipment are securely fixed to supports.
6 Doors and panels close properly and there are keys for all locks.
Holes that are not used but are planned for future equipment or instruments
7
are correctly blanked.
8 Cable inlets are sealed wherever indicated in the design..
9 The painting is sound or made good wherever necessary.
10 Switchboards installed outdoors are protected against adverse weather
diti to verify
Checks d the correct
ith mechanical execution as specified by the supplier
11
have been carried out.
12 “WARNING” tags fitted by the manufacturer for special indications are intact.
(*) : A = Accepted C = To be corrected

REMARKS:
Person Who Execute The

Contractor Client
Test
Company
Name
Signature
QCF-249 Inspect. Rep. for Mech. Comp. of Switchboards &Equipment.xls 1/1

24.04.209
77 77/131
s
Check List of 110 V DC

Zozik
Voltage Distribution Panel
Plant
Plant Section
Type of Panel
Number of Cells
Rated Voltage
Control&Tests Status Explanation
1 Voltage control Measured Voltage

2 Phase Sequence CW CCW
3 Polarity of DC Control Voltage
4 Measurement Devices
5 Alarms and Indications
6 Interlocking Conditions
7 Automatic Changeover
Local-Remotel control (Feeder
8
on/off)
9 Cable connections completed?
10 Cable Entries Sealed?
11 Panel earthed?
12 Panel cleaned?
13 Terminals labelled ?
14 Functional Test of Control Circuit

Cubicle Mechanical Function
15
Tests
Isolation Test of Busbar &
16
Equipment
17 Panel door can operate properly ?
SIEMENS
Date Date Date
Name Name Name

24.04.209
78 78/131
Sulaimaniyah Substations Project

Stage – 03
s REPORT FOR CONTINUITY AND

INSULATION TEST OF CABLES
Zozik
Test Code: Tag No.
Reference Spec: Reference Drwg: Test Date :
INSULATION
Core RESISTANCE
No. CORE ∑
From Unit – To Unit – Continuity Test Remarks
CORES+GROUND+
Terminal no Terminal no
SHIELD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
TEST INSTRUMENTS:
(Description, Manufacturer, Model No, Serial No)
PERSON WHO CONTRACTOR

EMPLOYER
EXECUTE THE TEST QA/QC MANAGER
Name :
Signature :
Date :
QCF-274 1/1
24.04.209
79 79/131
Sulaimaniyah
Substations Project
s Stage – 03 Zozik
Data Sheet For Power
Transformer
Applicable prerequisites of paragraph 6.0 of QCF-300 Power Transformer Procedure are

complete:
Date:
System Designation: System/subsystem No.:

Instruction Book No.:
Transformer Data (7.1):

Manufacturer Serial Number
Voltage Rating: Primary Secondary
Type Cooling Winding Connections
KVA Rating at °C rise
Ground Resistor (7.2):

Ohmic Value:
X= accept ±10% of manufacturer value
Y= (if required)
Tap Changer Position (7.3): As Found As Left
Initial KWH Meter Reading (7.4): Not Applicable
Ratio and Polarity (7.5):

Test Ratio Nominal Ratio Polarity Diagram
Adj Strap H_H_ H_H_ H_H_
Pos Conn X_X_ X_X_ X_X_ High Volt Low Volt Ratio
H_H_ H_H_ H_H_

Y_Y_ Y_Y_ Y_Y_
QCF-200 Data Sheet for Transformer.doc 1/7

24.04.209
80 80/131
Sulaimaniyah
Substations Project
Transformer
Winding Resistance (7.6):
Material: ________________________ Temperature: _______ °C
Tap Tap
Pos Conn Reading Mult Ohms Pos Conn Reading Mult Ohms
Total resistance corrected to °C

H winding resistance: @ tap position
@ tap position
X winding resistance: @ tap position
@ tap position
Y winding resistance: @ tap position
@ tap position
Test Equipment (make and type)
Type : Serial Number : Date of Calibration :

24.04.209
81 81/131
Sulaimaniyah
Substations Project
Transformer
Winding Temp: ________°C
Winding Insulation Resistance (7.7):
Winding To other windings (grounded) Megohms (MΩ)
Minimum resistance IR = (kV X MΩ) + 1MΩ
Core Insulation Resistance (7.8):
Insulation resistance: Megohm (MΩ)

Acceptable when resistance > 1.0 MΩ

24.04.209
82 82/131
Zozik
Transformer
Two-Winding Transformers (7.9.1):

Over-all Tests Base Line Data Only
Test Connections Equivalent 10kV Readings Key to
Insulation
Rating
G = Good
GST % Power D=
Mode Milliamperes Watts Factor Deteriorated
I=
Winding Winding Winding Test Meter Milli- Meter Cor. Investigate Insulation
Test Energized Grounded Guarded kV Reading Multiplier amperes Reading Multiplier Watts Measured 20°C B = Bad Rating
1 High Low C H + CHL
2 High Low CH
3 Low High C L + CHL
CL (Test 1
minus Test
4 Low High 2)
CHL (Test 3
minus Test
4)*
* Current and watts
should compare with
those for CHL
Three-Winding Transformers (7.9.1):
Over-all Tests Base Line Data Only
Test Connections Equivalent 10kV Readings Key to

Insulation
Rating
G = Good
% Power D=
Milliamperes Watts Factor Deteriorated
Cor I=
Tes . Investigate
Winding Winding Winding t Meter Multiplie Milli- Meter Multiplie Measur 20° Insulation
Test Energized Grounded Guarded kV Reading r amperes Reading r Watts ed C B = Bad Rating
1 High Low Tert
2 High Low&Tert CH
3 Low Tert High
4 Low High&Tert CL
5 Tert High Low
6 Tert High&Low CT
7 All Check test (should equal
CH + CL + CT)
CHL (Test 1
minus test 2)
CLT (Test 3
minus test 4)
CTH (Test 5
minus test 6)
QCF-200 Data Sheet for Power Transformer Commissioning plan Rev-B 4 /7

24.04.209
83 83/131
Zozik
Transformer
Miscellaneous Equipment (7.9.2): Not Applicable
Capacitance % Power Factor

Line Serial Test Dial Multiplier MFD Meter Multiplier % P. Insulation
No. No. kV Reading Reading F. Rating
1
2
3
4
5
6
7
Bushing Tests (7.10):
Equivalent 10kV Readings

Microamperes Watts % Power Test Nameplate
Factor C
Bushing
Line Bush Serial Test Meter Multi- Micro- Meter Multi- Cor. % Insulation
No No Phase No kV Reading plier amperes Reading plier Watts Measured 20°C Cap P.F. Cap Rating
H 1
I 2
G 3
H 4 N
5
L
6
O
7
W
8 N
T 9
E 10
R 11
T 12 N

24.04.209
84 84/131
Zozik
Transformer
Reduced Voltage Impedance Test (7.11):
Source for test: 1Ø 3Ø

Phase A:
E+I
Phase B:
E+I
Phase C:
E+I
Calculated % Impedance
Low Voltage Excitation Test (7.12):
Single Phase Three-Phase Wye (1)

Energize UST Energize UST Phase
H1 H2 (or H0) H1 H0 A
H2 (or H0) H1 H2 H0 B
H3 H0 C
Three-Phase Delta (1) Three-Phase Auto

Energize UST Ground Phase Energize UST Phase
H1 H2 H3 A H1 H0 X 0 A
H2 H3 H1 B H2 H0 X 0 B
H3 H1 H2 C H3 H0 X 0 C
Milliamperes
(3)
ULTC Phase A Phase B Phase C
Line Meter Multi- Milli- Meter Multi- Milli- Meter Multi- Milli-
No Position Reading plier amperes Reading plier amperes Reading plier amperes Remarks
1
2
3
Notes:
1. If the low-voltage winding is WYE connected, then X 0 is connected as in service (usually
this would mean grounded X 0).
2. All tests should be performed routinely at the same voltage.
3. Indicate TAP position: Raised, Lowered, or Neutral.

24.04.209
85 85/131
Zozik
Transformer
No Load Voltage (7.14): Not Applicable
Primary - H Secondary – X Secondary

A-B B–C C–A A-B B–C C–A A-B B–C C–A
Oil Breakdown Test (7.15): Please see the enclosed test equipment print-out
Remarks:
SIEMENS Subcontractor Client

Date Date Date
Name Name Name

24.04.209
86 86/131
Zozik
Data Sheet For Circuit
Breaker
Circuit Breaker Nameplate Data:
Manufacturer: Type:
Serial Number: Rated Voltage:
Impulse withstand voltage: Rated Frequency:
Rated Normal Current: Short-time Current:
Closing/Opening Time:
Breaking Capacity:
Operating Mechanism:
Operating Mechanism auxiliaries and characteristics:
Breaker Operation Counter: As Found As Left:
Circuit Breaker Insulation Test:

Test performed to frame with non-tested phase common with
frame
Readings in Megohms. Acceptable greater than 50 MΩ
Test Voltage Time Period A-B B-C C-A
Main Contact Resistance: Performed with switchgear test: yes / no

Current Phase A mV drop Phase B mV drop Phase C mV drop
AC Hi-potential Test: Performed with switchgear test: yes / no

Test Voltage Leakage Current Leakage Current Leakage Current
AǾ BǾ CǾ
Remarks:
Type: Serial Number: Date of Calibration:
SIEMENS
Date Date Date
Name Name Name
QCF-201 Data Sheet for Circuit Breaker.doc Commissioning plan Rev-B 1/1
24.04.209
87 87/131
Zozik
s Data Sheet for Current
Transformer
Substation Name
Feeder no
Serial Nos.
Equipment
Current Transformer Voltage Transformer
Technical Data
Rated Voltage Turn Ratio Serial Number
Burden of L1
transformer
Manufacturer L2
Type / Class L3
Applied and Measured Values

L1 L2 L3
1S1- 2S1- 3S1- 4S1- 1S1- 2S1- 3S1- 4S1- 1S1- 2S1- 3S1- 4S1-
1S2 2S2 3S2 4S2 1S2 2S2 3S2 4S2 1S2 2S2 3S2 4S2
Applied
Current/Voltage
Measured
Current/Voltage
Load-Burden Test
Mechanical Controls Status Explaination

1 Physical and mechanical Checks
Electrical Tests Status Explaination

1 A.C/% Pf Insulation Test See The Enclosed Data Sheet
2 Ratio Test
3 Polarity Check
4 Saturation Test See The Enclosed Data Sheet
Remarks

Date Date Date
Name Name Name
QCF-202 Data Sheet for Current Transformer 1/1

24.04.209
88 88/131
s Data Sheet for Voltage
Transformer
Substation Name
Feeder no
Serial Nos.
Equipment measured on
Technical Data
Burden of L1
transformer
Manufacturer L2
Type / Class L3

L1 L2 L3
1S1- 2S1- 3S1- 4S1- 1S1- 2S1- 3S1- 4S1- 1S1- 2S1- 3S1- 4S1-
1S2 2S2 3S2 4S2 1S2 2S2 3S2 4S2 1S2 2S2 3S2 4S2
Applied
Current/Voltage
Measured
Current/Voltage
Load-Burden Test
Mechanical Controls Status Explaination

Electrical Tests Status Explaination

1 A.C/% Pf Insulation Test See The Enclosed Data Sheet
2 Ratio Test
3 Polarity Check
4 Saturation Test See The Enclosed Data Sheet
Remarks

Date Date Date
Name Name Name
QCF-203 Data Sheet for Voltage Transformer 1/1

24.04.209
89 89/131
Zozik
Data Sheet For
Disconnector Switch
Applicable prerequisites of paragraph 6.0 are complete:
Verified by: Date:
System designation:
Circuit/switch ID:
Nameplate data: Manufacturer
Type Serial number
Yr of manufacturer Rated voltage Rated normal current
Manual operation: Comments

Contacts clean Sat Unsat
Contacts tight Sat Unsat
Alignment Sat Unsat
Free movement Sat Unsat
Open indication Sat Unsat
Close indication Sat Unsat
Contact resistance: Phase A Phase B Phase C
Insulation resistance: Test volts
Switch open (meg line to load): Phase A Phase B Phase C
Switch closed (meg line to line): A – B B–C C–A
Test Equipment:
Type:
Model:
Range:
Remarks:
SIEMENS
Date Date Date
Name Name Name
QCF-204 Data Sheet for Disconnector Switch.docZ 1/1 plan Rev-B

Commissioning
24.04.209
90 90/131
Sulaimaniyah Substations Project Stage – 03
s REPORT FOR SOIL RESISTIVITY

&
Zozik
POTENTIAL MEASUREMENT
SOIL RESISTIVITY * POTENTIAL MEASUREMENT**
R a P* (PSP)
ALIGNMENT
The The cumulative COMMENT
KP SHEET The value in Оhm,
mesurement apparent Potential value in mV
read from the earth
base in meters resistivity in Оhм
testing ohmmeter
Test Equipment ( make and type )

* : WENNER 4 ELECTROD METHOD MEASUREMENT (P= 2.π.a.R) **: PIPE TO SOIL POTENTIAL MEASUREMENT
NOTE :
(PSP)
SIEMENS CONTRACTOR CLIENT
NAME
SIGNATURE
DATE
QCF-210 Data Sheet for Soil Resistiviy_Potential Measurement.doc 1/1

24.04.209
91 91/131
Test Point
E(x) S(y) H(z)
Resistance (Ohm)
Distance (m)

24.04.209
92 92/131
s
Stage – 03
Zozik
Data Sheet for LV Cable
Test Code: Tag No: Test Date :
Rerefence Spec.: Rerefence Drwg.:
Ambient Conditions
DRY.............. WET............. SOAK.............. TEMPARATURE............................
CABLE 1 CABLE 2
INSULATION RESISTANCE
INSTRUMENT J.B. CONTROL
PANEL LINE TO LINE TO LINE TO
N. TAG TERMINAL ROOM
TERMINAL N. LINE GROUND SHIELD
N. PANEL TAG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
TEST INSTRUMENTS:
(Description, Manufacturer, Model No, Serial No)
Test performed by Contractor Client
Name :
Signature :
Date :
QCF-220 Data Sheet for LV Cable

24.04.209
93 93/131
Zozik
Data Sheet For MV_HV
Cable
Cable/Equipment Tag No. Description
Ref. Drawing(s) Circuit Length
Operating Voltage Rated Voltage Test Voltage
Start Time Completion Time Rel. Humidity Temp. ° F.
TEST EQUIPMENT USED

Calibration
Description Remarks
Due Date
1
Phase A Phase B Phase C
Cable continuity test
IR before Hi-Pot
IR after Hi-Pot
READINGS IN
Time Leakage Leakage Leakage Time Leakage Leakage Leakage
Minute Current ØA Current ØB Current ØC Minute Current ØA Current ØB Current ØC
s s
1 9
2 10
3 11
4 12
5 13
6 14
7 15
8
Remarks
SIEMENS
Date Date Date
Name Name Name
QCF-230 Data Sheet for MV_HV cable.doc Commissioning plan Rev-B 1/1
24.04.209
94 94/131

Stage 03
s Zozik
Data Sheet for Ductor Test
Substation:
Equipment:
Measure Point From To
For MV Panels
Eqpt.
630A 1250A 1600A 2000A 2500A
Type
Bus bar 1 Bus bar 2

Panel -No Panel -No Panel -No Panel -No Panel -No Panel -No Panel -No
L1----------μΩ L1----------μΩ L1----------μΩ L1----------μΩ L1----------μΩ L1----------μΩ L1----------μΩ
Panel -No Panel -No Panel -No Panel -No Panel -No Panel -No Panel -No
For HV equipment
Equip. Equip. Equip. Equip. Equip. Equip. Equip.
Serial No. Serial No. Serial No. Serial No. Serial No. Serial No. Serial No.
For HV equipment
Equip. Equip. Equip. Equip. Equip. Equip. Equip.
Serial No. Serial No. Serial No. Serial No. Serial No. Serial No. Serial No.

Test equipment
Make: Serial Number:
Type: Calibration Date:
Remarks:
Siemens Contractor Client

Date
Signature
Name
QCF-240 Data Sheet for Ductor Test 1/1

24.04.209
95 95/131

Stage - 03
s Zozik
High Potential Test of Busbar
Plant
Plant Section
Technical Data of Busbar
Rated Voltage :
Type of Cable Length of Busbar
Cross Section
Test Data
Applied Voltage Test Duration

Measured Leakage L1 L2 L3
Current
Number of Busbar Each
Phase
Medium Conditions
Temperature Humidity

Test Standard
REMARKS
Company SIEMENS
Date
Signature
Name
QCF-250 Data Sheet for Hi-Pot Busbar Test 1

24.04.209
96 96/131
s Sulaimaniyah Substations Project

Stage - 03 Zozik
Test Protocol of Overcurrent
Relay
Plant
Plant Section
Protection Relay Manufacturer Serial No In ( A ) fh ( Hz ) Uh ( V )
Ip I/In I>,I>>I/In Iep I/In Ie>,Ie>>I/In

Current Set Range
Time Range
Test Settings
Ip,I>I/In Iep,Ie>I/In I>>I/In Ie>>
Running Curve
Current Value
Time or time constant
Function Tests
Test Test I / In I(A) Trip Time ( s ) Trip Time ( s ) Trip Time ( s )
No Phase L1 Phase L2 Phase L3
1
2
3
4
5
6
7
8
Optional Settings
Ip,I>I/In Iep,Ie>I/In I>>I/In Ie>>
Running Curve
Current Value
Company SIEMENS
Date
Signature
Name
QCF-254 1/1
24.04.209
97 97/131
Project Stage - 03 Zozik
Test Protocol of Voltage
Protection
Plant
Plant Section
Protection Relay Un (V ) fn ( Hz ) Uh ( V )
Factory Nr.
Voltage/Freq Setting Rng
Time Setting Range
FREQUENCY PROTECTION
Test Settings f1 f2 f3 f4
Frequency Value
Time Delay
RESIDUAL EARTH FAULT PROTECTION

Test Settings Ux> Ux>>
Voltage Value
Time Delay
Optional Settings
Test Settings f1 f2 f3 f4 Ux> / Ux>>
Voltage Value
Time Delay
REMARKS
Company SIEMENS
Date
Signature
Name
QCF-255 Test Protocol of Voltage Protection.xls 1

24.04.209
98 98/131
s Stage - 03
Zozik
High Potantial Test of Busbar
Plant
Plant Section
Technical Data of Busbar
Rated Voltage :
Type of Cable Length of Busbar
Cross Section
Test Data
Applied Voltage Test Duration

Measured Leakage L1 L2 L3
Current
Number of Busbar Each
Phase
Medium Conditions
Temperature Humidity
Test Standard
REMARKS
Company SIEMENS
Date
Signature
Name
QCF-256 High Potential Test of Busbar.xls 1

24.04.209
99 99/131

Stage - 03
s Measurement of Contact
Zozik
Transient Resistance
Plant
Plant Section
Technical Data
Rated Voltage :
Equipment which has measured on

Main Busbar Circuit Breaker
Manufacturer of Circuit
Cross-section of Busbar ................mm²
Breaker
Length of Busbar ..................m Type of Circuit Breaker
Applied Current
Measured Contact L1 L2 L3
Resistance
Method of Measurement
Circuit Breaker
Test Standard
REMARKS
Company SIEMENS
Date
Signature
Name
QCF-257 Measurement of Contact Transient Resistance.xls 1

24.04.209
100 100/131

Stage - 03
s Zozik
Ratio, Polarity CT & VTs
Plant
Plant Section
Equipment which was measured on
Technical Data
Burden of Transformer L1
Manufacturer L2
Type / Class L3

L1 L2 L3
1S1-1S2/1a-1n 2S1-2S2/da-dn 1S1-1S2/1a-1n 2S1-2S2/da-dn 1S1-1S2/1a-1n 2S1-2S2/da-dn
Applied
Current/Voltage
Measured
Current/Voltage
Load-Burden Test
Test Equipment ( make and type- Calibration date)

Make Type
Calibration date Expiry date
Mechanical Controls Status Explanation
Electrical Tests Status Explanation
1 Insulation Test
2 Ratio Test
3 Polarity Check
Remarks
Company
Date
Signature
Name
QCF-258 Ratio, Polarity and Load Test for CT & VTs.xls Page of 1]
24.04.209
101 101/131
Data Sheet For Zozik

Battery_Battery Charger
BATTERY DESIGNATION:
EQUIPMENT TAG NO. SYSTEM:
BATTERY CELL DATA:
Initial Conditions: Total Battery Volts: Temperature:
Pre-Initial Charge Conditions Page 1/2
Cell # Volts Cell # Volts Cell # Volts
1 31 61
2 32 62
3 33 63
4 34 64
5 35 65
6 36 66
7 37 67
8 38 68
9 39 69
10 40 70
11 41 71
12 42 72
13 43 73
14 44 74
15 45 75
16 46 76
17 47 77
18 48 78
19 49 79
20 50 80
21 51 81
22 52 82
23 53 83
24 54 84
25 55 85
26 56 86
27 57 87
28 58 88
29 59 89
30 60 90
TEST EQUIPMENT:Type Serial No Range Cal Due
SIEMENS
Date Date Date
Name Name Name
QCF-280 Data Sheet for Battery_Battery Charger.doc Commissioning plan Rev-B 1/8
24.04.209
102 102/131

Pre-Initial Charge Conditions Page 2/2

BATTERY CHARGER DATA
Manufacturer:
Battery/Charger Serial Number:
Polarity and Phasing SAT
Final Float Setting volts

Final Equalize Setting volts
Manufacturer:

SIEMENS
Date Date Date
Name Name Name
24.04.209
103 103/131

BATTERY CELL DATA:
Final Condition After Initial Charge Page 1/1

1 31 61
2 32 62
3 33 63
4 34 64
5 35 65
6 36 66
7 37 67
8 38 68
9 39 69
10 40 70
11 41 71
12 42 72
13 43 73
14 44 74
15 45 75
16 46 76
17 47 77
18 48 78
19 49 79
20 50 80
21 51 81
22 52 82
23 53 83
24 54 84
25 55 85
26 56 86
27 57 87
28 58 88
29 59 89
30 60 90
TEST EQUIPMENT:Type Serial No. Range Cal Due
SIEMENS
Date Date Date
Name Name Name
24.04.209
104 104/131

Battery Charger Data Page 1/1
Battery Charger 1:
Manufacturer:
Model Number:
AC Input: Volts: Amps: Hertz: Phase:
DC Output:Volts: Amps: Ripple:

Battery Charger 2:
Manufacturer:
Model Number:
AC Input: Volts: Amps: Hertz: Phase:
DC Output:Volts: Amps: Ripple:

SIEMENS
Date Date Date
Name Name Name
24.04.209
105 105/131

CEMF ASSEMBLY DATA Page 1/1
CEMF input: CEMF output: Charger output:
CEMF input (battery): CEMF output:
SIEMENS
Date Date Date
Name Name Name
24.04.209
106 106/131

Capacity Discharge Data Page 1/1
Time Discharge Current Battery Voltage CEMF Output

Voltage
TEST EQUIPMENT: Type Model Range Cal Due
SIEMENS
Date Date Date
Name Name Name
24.04.209
107 107/131

BATTERY CELL DATA:
After Capacity Test Page 1/1

1 31 61
2 32 62
3 33 63
4 34 64
5 35 65
6 36 66
7 37 67
8 38 68
9 39 69
10 40 70
11 41 71
12 42 72
13 43 73
14 44 74
15 45 75
16 46 76
17 47 77
18 48 78
19 49 79
20 50 80
21 51 81
22 52 82
23 53 83
24 54 84
25 55 85
26 56 86
27 57 87
28 58 88
29 59 89
30 60 90
SIEMENS
Date Date Date
Name Name Name
24.04.209
108 108/131

BATTERY CELL DATA:
Final Battery As-Left Page 1/1

1 31 61
2 32 62
3 33 63
4 34 64
5 35 65
6 36 66
7 37 67
8 38 68
9 39 69
10 40 70
11 41 71
12 42 72
13 43 73
14 44 74
15 45 75
16 46 76
17 47 77
18 48 78
19 49 79
20 50 80
21 51 81
22 52 82
23 53 83
24 54 84
25 55 85
26 56 86
27 57 87
28 58 88
29 59 89
30 60 90
SIEMENS
Date Date Date
Name Name Name
24.04.209
109 109/131
Data Sheet forOvercurrent

Zozik
Relay
Protection Relay Manufacturer Serial No In (A) fh (Hz) Uh (V)
Ip I/In I>, I>> I/In Iep I/In Ie>, Ie>> I/In

Current Set Range
Time Range
Test Settings
Ip,I> I/In Iep,Ie>I/In I>> I/In Ie>>
Running curve
Currrent Value
Function Tests
Test Test I / In I (A) Trip Time (s) Trip Time (s) Trip Time (s)
no Phase L1 Phase L2 Phase L3
1 Ip
2 Ip
3 Ip
4 I>>
5 I>>
6 I>>
7 Iep
8 Ie>>
Operational Settings
Ip,I> I/In Iep,Ie>I/In I>> /In Ie>>

Running curve
Currrent Value
Time or time constant(Tp,t)
SIEMENS SAN. Ve TİC. A.Ş. Subcontractor Client

Date : Date : Date :
Signature : Signature : Signature :
Name : Name : Name :
QCF-290 Data Sheet for Overcurrent Relay.doc 1/1

24.04.209
110 110/131
project Stage 03
s Test Protocol of
Zozik
Voltage_Frequency
Protection Relay
Feeder Name
Protectıon Relay Un fn Uh
(V) (Hz) (V)
Factory Nr.
Voltage/Freq Settıng Rng
Tıme Settıng Range
1.FREQUENCY PROTECTION
Test Settings f1 f2 f3 f4
Frequency Value
Tme Delay
2. VOLTAGE PROTECTION
Test Settings U> U>>
Voltage Value
Time Delay
Operational Settings
Test Settings f1 f2 f3 f4 U>/U>>
Voltage Value
Time Delay
REMARKS

QCF-291 Data Sheet1 for Voltage_Frequency Protection Relay.doc Relay 1/1

24.04.209
111 111/131
Zozik
Data Sheet for
Synchrocheck Relay
Feeder Name
Protectıon Relay Un fn Uh
(V) (Hz) (V)
Module & Serial No
∆U Volt Set Rng

∆f Frecancy Set Rng
∆θ Phase Set Rng
Tıme Settıng Range
TEST Setted Value Operated Value

Voltage
∆U( V )
Frequency
∆f( mHz )
Phase
∆θ
Tıme
t
Voltage
∆U( V )
Frequency
∆f( mHz )
Phase
∆θ
Tıme
t
Operatıonal Settıng Voltage Frequency Phase Tıme

Values : ∆U ( V ) ∆f ( mHz ) ∆θ t
REMARKS

QCF-292 Data Sheet for Synchrocheck Relay.doc 1/1

24.04.209
112 112/131
Zozik
Data Sheet for Differantial
Relay
MLFB - No 2 Winding 3 Winding
Software version: IN = A fN = Hz UN = c V
Local control existing not existing
LSA configuration Feeder address: ----- Prot. relays address: ---- Baud rate:
Fault recording by pick-up by trip command
132 kV
side
Bridge settings
Manufacturer: SIEMENS Year of manufacturing:
Transformer-
Apparent MV Vector group:
data power: A
Ratio: kV Impedance
voltage
Control range: Steps:
Current transformer kV side kV side kV side
Type
Ratio (Winding1) (Winding 2) (Winding 3)
Rated apparent power VA VA VA

Accuracy class
Transformer Differential Protection

Current transformer primary 132 kV side secondary 6.6 kV side tertiary kV side
CT. Starpoint towards transf.
towards line/BB

QCF-293 Data Sheet for Differential Relay.docRelay 1/2

24.04.209
113 113/131
Zozik
Data Sheet for Differantial
Relay
87-1 / 87-2 Tests

Winding Diff. current for Diff. current for
pick-up calculated Trip
measured
Remarks:

QCF-293 Data Sheet for Differential Relay.docRelay 2/2

24.04.209
114 114/131
& Sheet for Distance Zozik
Protection Relay
Feeder Name
Protective relay Manufacturer
Serial No Frequency
CT ratio VT ratio
Line impedance (Ω / km) Line length (km)
Impedance conversion
factor
Relay Settings
Please see the attached sheets
Function tests Status Notes

1 Auto reclose
2 Synchrocheck
3 Fault locator
4 Event recorder
5 Fault recorder
6 Power swing
Test Results
Please see the enclosed Omicron Test Equipment print out
REMARKS

QCF-294 Data Sheet for Distance Relay.doc Relay 1/1

24.04.209
115 115/131
Data Sheet for Busbar Zozik

Protection Relay
Protection Relay Manufacturer Serial No In (A) fh (Hz) Uh (V)
I>
Current Set Range
Time Range
Bus Bar Protection Test Settings

I>
Running curve
Current Value
Time(t) or time constant(Tp)
Breaker Failure Protection Test Settings

I>
Running curve
Current Value
Bus Bar Function Tests

Feeder Test I (A) Trip Time (ms) Trip Time (ms) Trip Time (ms)

QCF-295 Data Sheet for Busbar Protection Relay.docRelay 1/2

24.04.209
116 116/131
Data Sheet for Busbar Zozik

Protection Relay
Breaker Failure Function Tests

Feeder Test I (A) Trip Time (ms) Trip Time (ms) Trip Time (ms)
Operational Settings Busbar Protection
I>
Running curve
Current Value
Operational Settings Breaker Failure Protection Settings

I>
Running curve
Current Value

QCF-295 Data Sheet for Busbar Protection Relay.docRelay 2/2

24.04.209
117 117/131
s
Zozik
Data Sheet For Electrical
Distribution Equipment
Equipment Description:
Equipment Number:
Manufacturer:
Type/Model: Date of Manufacture:
Serial Number: Instruction Book:
Rated:Voltage: Frequency: Current:
Checklist: Signature / date
General condition of equipment satisfactory
Doors/covers/panels intact with closure hardware
Anchorage and alignment satisfactory
Equipment earthing per drawings and satisfactory
Nameplate verified and per specifications
Cleanliness satisfactory
Insulating parts and barriers installed
Installation per Vendor instructions
Remarks:
SIEMENS Sıubcontractor Client

Date Date Date
Name Name Name

24.04.209
118 118/131
DSulaimaniyah Substations
s
Zozik
ata Sheet For Low
Resistance Measurement
Equipment Tag No /Serial Number.
Description
Ref. Drawing(s)
Operating Voltage: Rated Voltage:
Date: Rel. Humidity: Temp. ° F.
TEST EQUIPMENT USED

Calibration
Description Remarks
Due Date
1
TEST MEASUREMENT AT ADC
Measured ØA Measured ØB Measured ØC

Equipment/section tested
mV drop mV drop mV drop
Remarks

Date Date Date
Name Name Name

24.04.209
119 119/131
s Data Sheet For Switchgear

Zozik
Insulation Test
Switchgear Tag No. /Serial No.
Description
Ref. Drawing(s)
Operating Voltage: Rated Voltage:
Date: Rel. Humidity: Temp. ° F.
TEST EQUIPMENT USED
Calibration
Description Remarks
Due Date
1
MEGGER READINGS IN MEGOHMS

Test
ØA / Ground ØB / Ground ØC / Ground
Voltage
HI-POT READINGS IN MICROAMPS

Test Leakage Leakage Leakage
Voltage Current ØA Current ØB Current ØC
Remarks
___________________________________________________________________________________

Date Date Date
Name Name Name

24.04.209
120 120/131
Zozik
s Data Sheet For Circuit

Breaker MV Test
Circuit Breaker Nameplate Data:
Manufacturer: Type:
Serial Number: Rated Voltage:
Impulse withstand voltage: Rated Frequency:
Rated Normal Current: Short-time Current:
Closing/Opening Time:
Breaking Capacity:
Operating Mechanism:
Operating Mechanism auxiliaries and characteristics:
Breaker Operation Counter: As Found As Left:
Circuit Breaker Insulation Test:

Test performed to frame with non-tested phase common with
frame
Readings in Megohms. Acceptable greater than 50 MΩ
Test Voltage Time Period A-B B-C C-A
Main Contact Resistance: Performed with switchgear test: yes / no

Current Phase A mV drop Phase B mV drop Phase C mV drop
AC Hi-potential Test: Performed with switchgear test: yes / no

Test Voltage Leakage Current Leakage Current Leakage Current
AǾ BǾ CǾ
Remarks:

Date Date Date
Name Name Name

24.04.209
121 121/131
s Zozik
Data Sheet For Insulation
Resistance Test
Ref. Drawing(s)
Operating Voltage Test Voltage Circuit Length
TEST EQUIPMENT USED

Calibration
Description Remarks
Due Date
1
READINGS IN MEGOHMS
ØA- ØB- ØC- ØA- ØN- ØA-N ØB-N ØC-N

Cable/Equipment ØA- ØB-
Gnd./ Gnd./ Gnd./ ØB Gnd./
No. ØC ØC
+sld +sld +sld +sld
+ For shielded cable connect shield to ground
Remarks

Date Date Date
Name Name Name

24.04.209
122 122/131
s Data Sheet For Cable/Bus

Zozik
Hi-Potential Test
Cable/Equipment Tag No. Description
Ref. Drawing(s) Circuit Length
Operating Voltage Rated Voltage Test Voltage
Start Time Completion Time Rel. Humidity Temp. ° F.
TEST EQUIPMENT USED

Calibration
Description Remarks
Due Date
1
READINGS IN MICROAMPS
Time Leakage Leakage Leakage Time Leakage Leakage Leakage

Minute Current ØA Current ØB Current ØC Minute Current ØA Current ØB Current ØC
s s
1 9
2 10
3 11
4 12
5 13
6 14
7 15
8
Remarks

Date Date Date
Name Name Name

24.04.209
123 123/131
s
Zozik
Data Sheet For Metering
Device and Calibration Test
The applicable prerequisites of paragraph 6.0 of QCF-311 Procedure for Metering Device Calibration are
complete:
Date
System Designation: Subsystem No.:

Circuit: Instruction Book No.:
Transformer Ratio: Current (CT): Potential (PT):
Meter Data:
Type: Manufacturer:
Model: Shunt: Amps: Millivolts:
Meter Device Full Scale:
Meter Test Input for Full Scale:
Meter Test Data:

Device
Test
Input % Error Desired % Error As Found As Left
Test Equipment:
Type
Model
Range
Remarks:

Date Date Date
Name Name Name

24.04.209
124 124/131
s Zozik
Data Sheet For Cable
Verification
Applicable prerequisites of paragraph 6.0 are complete:
Verified by: Date:
System Designation: System/subsystem No.:
Termination
and Continuity
Cable or Origin Connection Destination Connection Satisfactory
Jumper Number Drawing/Revision Drawing/Revision (SAT)
Test Equipment:
Type
Model
Range
Due date:
Remarks:

Date Date Date
Name Name Name

24.04.209
125 125/131

24.04.209
126 126/131

24.04.209
127 127/131

24.04.209
128 128/131

24.04.209
129 129/131

24.04.209
130 130/131

24.04.209
131 131/131
CPS-9 OHL-1 TRİP
Test Object - Device Settings
Substation/Bay:
Substation: CPS-9 Substation address: Basrah/IRAQ
Bay: Bay address:
Device:
Name/description: OHL-1=E02 Manufacturer: SIEMENS
Device type: 7SJ6221-4EB22-1FC0 Device address:
Serial/model number: 0602073512
Additional info 1:
Additional info 2:
Nominal Values:
f nom: 50,00 Hz Number of phases: 3
V nom (secondary): 110,0 V V primary: 132,0 kV
I nom (secondary): 1,000 A I primary: 1,200 kA
Residual Voltage/Current Factors:

VLN / VN: 1,732 IN / I nom: 1,000
Limits:
V max: 200,0 V I max: 50,00 A
Debounce/Deglitch Filters:
Debounce time: 3,000 ms Deglitch time: 0,000 s
Overload Detection:
Suppression time: 50,00 ms
Comment
Tested by Aydın BÜYÜK 26.03.2007 CPS-9 Iraq/Basrah

24.04.209

Sulimania Commissioning

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Sulaimaniyah Substations Project Stage 03

Section 0- INDEX And REVISION RECORD

Section Subject REV. Date Remarks

0 Index and revision record 15.02.2009

2 Commissioning procedure - 15.02.2009

2.1 Factory Acceptance Tests - 15.02.2009

2.2 Site Tests - 15.02.2009

3 Documentation A 29.03.2009 Changed

4 Test and commissioning A 29.03.2009 Changed

4.1 Description of Tests - 15.02.2009

4.1.1 Connections A 29.03.2009 Changed

4.1.2 Continuity A 29.03.2009 Changed

4.1.3 Earthing (Grounding) A 29.03.2009 Changed

4.1.4 Operation A 29.03.2009 Changed

4.1.5 Phase check - 15.02.2009

4.1.6 Oil B 21.04.2009 Changed

4.1.7 Protection A 29.03.2009 Changed

4.1.8 Meters, instuments and counters A 29.03.2009 Changed

4.2 Precommissioning tests on A 29.03.2009 Changed

4.2.1 Grounding System B 21.04.2009 Changed

4.2.2 Low voltage ( LV) Cables A 29.03.2009 Changed

4.2.3 Medium voltage –High voltage B 21.04.2009 Changed

4.2.5 Transformer A 29.03.2009 Changed

4.2.6 Circuit Breakers - 15.02.2009

4.2.7 Current Transformer - 15.02.2009

4.2.8 Voltage Transformer - 15.02.2009

4.2.9 Disconnector Switch - 15.02.2009

4.2.10 Surge Arrestor - 15.02.2009

4.2.11 Hardware /connectors/fitting - 15.02.2009

4.2.12 Neutral Earhing Resistor B 21.04.2009 Changed

4.2.13 Neutral Grounding Resistor A 29.03..2009 Changed

4.2.14 MV Switchgear B 21.04.2009 Changed

4.2.15 Low voltage light and power - 15.02.2009

4.2.16 Battery and battery charger - 15.02.2009

4.2.17 Protection and control System B 21.04.2009

4.2.18 Substation control System - 15.02.2009

4.2.19 Pre Energization checks where - 15.02.2009

4.2.20 Post commissioning tests - 15.02.2009

Procedures and data sheets - 15.02.2009

Suliamnaiyah Substations project Stage o3

Commissioning plan comprise of two stages,

2.1- Factory Acceptance Tests.

Suliamnaiyah Substations project Stage o3

2.2- Site tests

Safety is Zozik/SIEMENS main concern;

Suliamnaiyah Substations project Stage o3

4 Test and Commissioning Activities

a) Compare equipment name plate data with drawings and specifications.

b) Inspect physical and mechanical condition.

c) Inspect anchorage, alignment, grounding, and required area clearances.

d) Verify the unit is clean.

e) Inspect insulators for evidence of physical damage, cracks, or contaminated

4.1 Critical Points for Tests

Suliamnaiyah Substations project Stage o3

Continuity of all transformer windings and tap changers shall be tested.

Suliamnaiyah Substations project Stage o3

4.2 Pre commissioning test on Equipment and Sub-Systems

4.2.1 Grounding System

- Earth resistance measurement by full fall of potential method

Procedure : Full fall of potential method

4.2.2 Low Voltage (LV) Cables

- Verification of proper condition of external surfaces, meger tests recorded on

- Continuity tests for cable cores and sheath.