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DOCUMENT NO : MRA/OPR/PRO/PCSB-SKO-16/001
1.0 INTRODUCTION
CLIENT has invited MRA International Sdn. Bhd. (MRA) to perform Trial Project to evaluate and
determine the capability of Hybrid Acoustic Technology (HAT) in providing feasible results for
pipeline/piping inspection. This procedure shall provide a framework for an evaluation which shall
benchmark the result of HAT against another advance or conventional method, results of which has
been verified or accepted by CLIENT. The procedure shall be agreed in advance by CLIENT and
MRA and the evaluation process shall be undertaken jointly by both party.
Principally, HAT is an acoustic measurement type of inspection method that evaluates energy
released by deforming defects. HAT can identify active defects and further analyze the signals to
provide valuable information to the client i.e. defect location, defect orientation, defect length, defect
width and defect depth, information which is sufficient to conduct Fitness for Service (FFS)
assessment to determine the integrity of the asset.
HAT provides real-time data on inspected pipeline irrespective of its state of usage. It is suitable to
be applied to assets that are in operation where various damage mechanisms are present and
naturally occurring. In other words, HAT’s capability is focused to detection of active defects that are
formed and increase in natural operating environment
2.0 OBJECTIVE
The objective of this procedure is to provide a guide for the evaluation of Hybrid Acoustic Technology
technique in order to establish compliance with the performance specification (refer Tolerance
Table). Prior to job execution, MRA should be provided with all related data (detail drawings, previous
inspection report, previous repair and maintenance report) of the pipeline/piping. In order to have an
optimum diagnostic result, the pipeline/piping should be in its normal operating parameter.
3.1 General
The scope of work shall describe the general process flow to be adopted for the trial
exercise of Hybrid Acoustic Technology and verification method and criteria for validation
of the technology. These shall be agreed by CLIENT and MRA prior to project
commencement. The general process flow and standard operating procedure is shown in
Figure 1.
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Procedure for Trial Assessment Utilizing Hybrid Acoustic Technology on Pipeline/Piping
RESPONSIBILITY FLOW
START
Lead Engineer/
Inspection Engineer SCOPE OF WORK
REVIEW
UT LOCAL TEST
YES
Lead Engineer/ UT SCAN TEST CALIBRATION
Inspection Engineer
HARDNESS TEST
NO
STRESS TEST FUNCTION?
YES
Lead Engineer/ DATA GATHERING
Inspection Engineer
END
All these testing will be conducted at only accessible areas. Failure or inability to follow the process
flow described above will lead to inaccuracy and discrepancies to the HAT findings.
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Procedure for Trial Assessment Utilizing Hybrid Acoustic Technology on Pipeline/Piping
Depth of anomaly/defect,
Length of anomaly/defect,
Width of anomaly/defect,
Orientation of anomaly/defect,
Surface Location of anomaly/defect (Internal/External),
Location of anomaly/defect from known reference point, and
Type of anomaly/defect
3.3 Assessment
Anomaly/defect assessment shall be made using the criteria in Section 3.2. Initial
assessment shall be undertaken using reported data. Appendix 1 provides an assessment
table which shall be completed by CLIENT and MRA for ease of individual anomaly/defect
evaluation.
Anomalies/defects that fail to meet the assessment criteria as provided in Section 3.2 shall
be subjected to an on-site inspection by MRA. The results of the MRA inspection shall be
independently confirmed by CLIENT. Each party shall provide their own inspection team
and equipment. All inspection personnel shall demonstrate competency via CV and
appropriate certification.
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Procedure for Trial Assessment Utilizing Hybrid Acoustic Technology on Pipeline/Piping
i. External Inspection
Test piece may be a life line with normal operating parameters. No man-made
anomaly/defect on the test piece for the trial as it will not release any active energy. The
diameter of the line pipe is limited from 10 to 12 inches in diameter with 7-meter length. It
also may include other geometrical features e.g. elbow and connecting flanges.
If a life line has been chosen for the trial, some surface preparation needs to be done like
removing painting for placing probes onto the pipe. Probe need to have direct contact to
the bare metal. Minimum 4 locations need to have surface preparation. Normal operating
parameter is recommended not to be change during the trial. Minimum 3-5 hours needed
for the monitoring work.
5.0 REPORTING
MRA shall provide signed reports of all anomaly/defect verification indicating inspection technique
and findings.
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Procedure for Trial Assessment Utilizing Hybrid Acoustic Technology on Pipeline/Piping
Appendix 1
Sample of assessment table.
Findings Comparison
DEPTH LENGTH WIDTH
DS Variance,
No Variance, mm Variance, mm
No HAT Pass HAT mm Pass HAT Pass
Actual Actual Actual
Report / Fail Report / Fail Report / Fail
-3.12 + 3.12 - 100 + 100 - 100 + 100
2 6 1.5 -1.62 4.62 2 Pass 76 51 101 76 Pass 1250 1225 1275 1250 Pass
7 11 1.5 -1.62 4.62 1.5 Pass 42 17 67 42 Pass 730 705 755 730 Pass
18 22 2 -1.12 5.12 2 Pass 105 80 130 105 Pass 424 399 449 424 Pass
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