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PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

MODULE 3: AIRCRAFT BATTERIES

Aircraft Batteries 1
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

LEARNING OUTCOMES

1. Explain the concepts involving the fundamentals laws


and theories of aircraft electricity
2. Demonstrate tests and analytical skills on electrical
CLO components, circuits, generators, and other aircraft
electrical equipment.
3. Demonstrate mastery of the principle of aircraft-
related electricity.

1. Identify and explain the different types of batteries and


TLO its theories, operations and its functions.
2. Demonstrate aircraft battery servicing and safety
precautions.

1. Explain the difference of a Primary Cells and Secondary


Cells
2. Explain the operations of Lead-Acid type battery and
MLO NiCad batteries
3. Demonstrate the method on battery servicing.
4. Explain safety precautions on how to maintain aircraft
batteries in good condition.

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PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

TABLE OF CONTENTS

1.0 Batteries………………………………………………………………………………………….4
1.1 Primary Cells…………………………………………………………………………….4
i. Voltaic Cell……………………………………………………………..………..4
ii Current Outside the Cell……………………………………………………….5
ii Current Inside the Cell…………………………………………………………5
1.2 Secondary Cells………………………………………………………………………5-6
1.3 Battery Ratings…………………………………………………………………………..7
1.4 Life Cycle of a Battery…………………………………………………………………..8
1.5 Lead Acid Battery Testing Methods…………………………………………………...8
1.6 Lead Acid Battery Charging Methods…………………………………………………9
i. Charging Precautions………………………………………………………...10
ii Battery Cables…………………………………………………………………11
2.0 Nickel-Cadmium Batteries…………………………………………………….…………….12
2.1 Chemistry and Construction………………………………………………………….12
2.2 Operation of Ni-Cad Cells…………………………………………………………….12
3.0 General Maintenance and Safety Precautions…………………………………..………13

Summary………………………………………………………………………………………………...14
Key points……………………………………………………………………………………………….14
ACTIVITY no. 3…………………………………………………………………………………………14
Honesty Clause………………………………………………………………………………………...15
Rubrics…………………………………………………………………………………………………..16
REFERENCES…………………………………………………………………………………………..17

Aircraft Batteries 3
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

1.0 BATTERIES power items such as flashlights. The most


common primary cells today are found in alkaline
A battery is a group of cells that generate electric batteries, silver-oxide, and lithium batteries. The
energy from their internal chemical reaction. The earlier carbon-zinc cells, with a carbon post as
cell itself consists of two different conducting cathode and a zinc shell as anode were once
materials as the electrodes immersed in an prevalent but are not as common.
electrolyte. The chemical reaction results in a
separation of electric charges, in the form of ions
and free electrons. The two electrodes have a
difference of potential that provides voltage
output from the cell.

The main types are the carbon-zinc dry cell with


an output of 1.5 V and the lead-sulfuric acid wet
cell with an output of 2.1 V. The common 9 V flat
battery for transistor radios has six cells
connected in series internally, for an output of
6x1.5 = 9 V.
i. Voltaic Cell
The function of a battery is to provide a source of
steady dc voltage of fixed polarity. A battery is a The chemical action of forming a new solution
good example of a generator with an internal results in the separation of charges when two
resistance that affects the output voltage. different conduction materials are dissolved in an
electrolyte. This method of converting chemical
energy into electric energy is a Voltaic Cell. It is
1.1 PRIMARY CELL
also called a galvanic cell, named after Luigi
The dry cell is the most common type of primary-
Galvani (1737-1798)
cell battery and is similar in its characteristics to
that of an electrolytic cell. This type of a battery
is basically designed with a metal electrode or
graphite rod acting as the cathode (+) terminal,
immersed in an electrolytic paste. This
electrode⁄electrolytic build-up is then encased in
a metal container, usually made of zinc, which
itself acts as the anode (−) terminal.

When the battery is in a discharge condition an Fig.1


electrochemical reaction takes place resulting in
one of the metals being consumed. Because of The charged conductors in the electrolyte are the
this consumption, the charging process is not electrodes or plates of the cell. They are the
reversible. Attempting to reverse the chemical terminals that connect the voltage output to an
reaction in a primary cell by way of recharging is external circuit as shown in the illustration above.
usually dangerous and can lead to a battery Then the potential difference resulting from the
explosion. These batteries are commonly used to separated charges enables the cell to function as

Aircraft Batteries 4
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

a source of applied voltage. The voltage across cells in a case. Each cell produces 2 volts, so the
the cells terminals forces current to flow in the whole battery produces a total of 12 volts.
circuit to light the bulb.
Other commonly used secondary cell chemistry
ii. Current outside the cell types are nickel cadmium (NiCd), nickel metal
hydride (NiMH), lithium ion (Li-ion), and Lithium
Electrons from the negative terminal of the cell ion polymer (Li-ion polymer).
flow through the external circuit with RL or load Lead-acid batteries used in aircraft are similar to
resistance, and return to the positive terminal. automobile batteries. The lead acid battery is
The chemical action in the cell separates charges made up of a series of identical cells each
continuously to maintain the terminal voltage containing sets of positive and negative plates.
that produces current in the circuit. The current
tends to neutralize the charges generated in the
cell. For this reason, the process of producing
load current is considered discharging of the cell.
However, the internal chemical reaction
continues to maintain the separation of charges
that produces the output voltage.

iii. Current inside the cell

The current through the electrolyte is a motion of


ion charges. Notice on the illustration on fig.1
that the current inside the cell flows from the
positive terminal to the negative terminal. This
action represents the work being done by the
chemical reaction to generate the voltage across
the output terminals.

The negative terminal in Fig.1(a) is considered the


anode of the cell because it forms positive ions in Each cell contains positive plates of lead dioxide
(PbO2), negative plates of spongy lead, and
the electrolyte. The opposite terminal of the cell
electrolyte (sulfuric acid and water). A practical
is its cathode.
cell is constructed with many more plates than
just two in order to get the required current
1.2 SECONDARY CELL
output. All positive plates are connected together
as well as all the negatives. Because each positive
A secondary cell is any kind of electrolytic cell in
plate is always positioned between two negative
which the electrochemical reaction that releases
plates, there are always one or more negative
energy is reversible. The lead-acid car battery is a
plates than positive plates.
secondary-cell battery. The electrolyte is sulfuric
acid (battery acid), the positive electrode is lead
peroxide, and the negative electrode is lead. A
typical lead-acid battery consists of six lead-acid

Aircraft Batteries 5
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

The individual cells of the battery are


connected in series by means of cell straps. The
complete assembly is enclosed in an acid resisting
metal container (battery box), which serves as
electrical shielding and mechanical protection.

Between the plates are porous


separators that keep the positive and negative
plates from touching each other and shorting out
the cell. The separators have vertical ribs on the
side facing the positive plate. This construction
permits the electrolyte to circulate freely around
the plates. In addition, it provides a path for
sediment to settle to the bottom of the cell.
The battery box has a removable top. It
Each cell is seated in a hard rubber casing also has a vent tube nipple at each end. When the
through the top of which are terminal posts and battery is installed in an airplane, a vent tube is
a hole into which a no spill vent cap is screwed. attached to each nipple. One tube is the intake
The hole provides access for testing the strength tube and is exposed to the slipstream. The other
of the electrolyte and adding water. The vent is the exhaust vent tube and is attached to the
plug permits gases to escape from the cell with a battery drain sump, which is a glass jar containing
minimum of leakage of electrolyte, regardless of a felt pad moistened with a concentrated
the position the airplane might assume. solution of sodium bicarbonate (baking soda).

With arrangement, the airstream is


directed through the battery case where battery
gases are picked up, neutralized in the sump, and
then expelled overboard without damage to the
In level flight, the lead weight permits venting of airplane.
gases through a small hole. In inverted flight, this
hole is covered by the lead weight.

Aircraft Batteries 6
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

To facilitate installation and removal of 60 °F. This solution contains positive hydrogen
the battery in some aircraft, a quick disconnect ions and negative sulfate (SO4) ions that are free
assembly is used to connect the power leads to to combine with other ions and form a new
the battery. This assembly attaches the battery chemical compound. When the cell is discharged,
leads in the aircraft to a receptacle mounted on electrons leave the negative plate and flow to the
the side of the battery. positive plates where they cause the lead dioxide
(PbO2) to break down into negative oxygen ions
The receptacle covers the battery and positive lead ions. The negative oxygen ions
terminal posts and prevents accidental shorting join with positive hydrogen ions from the sulfuric
during the installation and removal of the acid and form water (H2O). The negative sulfate
battery. The plug consists of a socket and a ions join with the lead ions in both plates and
handwheel with a course pitch thread. It can be form lead sulfate (PbSO4). After the discharge,
readily connected to the receptacle by the the specific gravity changes to about 1.150.
handwheel. Another advantage of this assembly
is that the plug can be installed in only one
1.3 BATTERY RATINGS
position, eliminating the possibility of reversing The voltage of a battery is determined by
the battery leads. the number of cells connected in series to form
the battery. Although the voltage of one lead-
acid cell just removed from a charger is
approximately 2.2 volts, a lead-acid cell is
normally rated at approximately 2 volts. A battery
rated at 12 volts consists of 6 lead-acid cells
connected in series, and a battery rated at 24
volts is composed of 12 cells.

The most common battery rating is the amp-hour


rating (Ah). This is a unit of measurement for
battery capacity. It is determined by multiplying a
current flow in amperes by the time in hours that
the battery is being discharged.
The voltage of lead acid cell is A battery with a capacity of 1 amp-hour
approximately two (2) volts in order to attain the should be able to continuously supply a current
voltage required for the application. Each cell is of 1 amp to a load for exactly 1 hour, or 2 amps
then connected in series with heavy gauge metal for 1⁄2 hour, or 1⁄3 amps for 3 hours, etc., before
straps to form a battery. In a typical battery, such becoming completely discharged. Actually, the
as that used in an aircraft for starting, the voltage ampere-hour output of a particular battery
required is 12 or 24 volts. This voltage is achieved depends on the rate at which it is discharged.
by connecting six cells or twelve cells respectively Heavy discharge current heats the battery and
together in series and enclosing them in one decreases its efficiency and total ampere-hour
plastic box. output.
Each cell containing the plates are filled
with an electrolyte composed of sulfuric acid and For airplane batteries, a period of 5 hours has
distilled water with a specific gravity of 1.270 at been established as the discharge time in rating

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PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

battery capacity. However, this time of 5 hours is accumulation of shed material, in turn, causes
only a basis for rating and does not necessarily shorting of the plates and results in internal
mean the length of time during which the battery discharge. A battery that remains in a low or
is expected to furnish current. Under actual discharged condition for a long period of time
service conditions, the battery can be completely may be permanently damaged. The deterioration
discharged within a few minutes, or it may never can continue to a point where cell capacity can
be discharged if the generator provides sufficient drop to 80 percent after 1,000 cycles. In many
charge. cases, the cell can continue working to nearly
2,000 cycles but with a diminished capacity of 60
The ampere-hour capacity of a battery
percent of its original state.
depends upon its total effective plate area.
Connecting batteries in parallel increases 1.5 LEAD ACID BATTERY TESTING METHODS
ampere-hour capacity. Connecting batteries in
The state of charge of a storage battery
series increases the total voltage but not the
depends upon the condition of its active
ampere-hour capacity.
materials, primarily the plates. However, the
state of charge of a battery is indicated by the
density of the electrolyte and is checked by a
hydrometer, an instrument that measures the
specific gravity (weight as compared with water)
of liquids. The most commonly used hydrometer
consists of a small sealed glass tube weighted at
its lower end so it floats upright.

1.4 LIFE CYCLE OF A BATTERY

Battery life cycle is defined as the


number of complete charge/discharge cycles a
battery can perform before its normal charge
capacity falls below 80 percent of its initial rated
capacity. Battery life can vary anywhere from 500 Within the narrow stem of the tube is a
to 1,300 cycles. Various factors can cause paper scale with a range of 1.100 to 1.300. When
deterioration of a battery and shorten its service a hydrometer is used, a quantity of electrolyte
life. The first is over-discharging, which causes sufficient to float the hydrometer is drawn up
excess sulfation; second, too-rapid charging or into the syringe. The depth to which the
discharging that results in overheating of the hydrometer sinks into the electrolyte is
plates and shedding of active material. The determined by the density of the electrolyte, and

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PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

the scale value indicated at the level of the corrections should be added to, or subtracted
electrolyte is its specific gravity. The more dense from the reading shown on the hydrometer.
the electrolyte, the higher the hydrometer floats;
The specific gravity of a cell is reliable
therefore, the highest number on the scale
only if nothing has been added to the electrolyte
(1.300) is at the lower end of the hydrometer
except occasional small amounts of distilled
scale.
water to replace that lost as a result of normal
In a new, fully-charged aircraft storage evaporation. Always take hydrometer readings
battery, the electrolyte is approximately 30 before adding distilled water, never after. This is
percent acid and 70 percent water (by volume) necessary to allow time for the water to mix
and is 1.300 times as heavy as pure water. During thoroughly with the electrolyte and to avoid
discharge, the solution (electrolyte) becomes less drawing up into the hydrometer syringe a sample
dense and its specific gravity drops below 1.300. that does not represent the true strength of the
A specific gravity reading between 1.300 and solution.
1.275 indicates a high state of charge; between
Exercise extreme care when making the
1.275 and 1.240, a medium state of charge; and
hydrometer test of a lead-acid cell. Handle the
between 1.240 and 1.200, a low state of charge.
electrolyte carefully because sulfuric acid burns
Aircraft batteries are generally of small capacity
clothing and skin. If the acid does contact the
but are subject to heavy loads. The values
skin, wash the area thoroughly with water and
specified for state of charge are therefore rather
then apply bicarbonate of soda.
high. Hydrometer tests are made periodically on
all storage batteries installed in aircraft. An 1.6 LEAD ACID BATTERY CHARGING
aircraft battery in a low state of charge may have METHODS
perhaps 50 percent charge remaining, but is
nevertheless considered low in the face of heavy Passing direct current through the battery in a
demands that would soon exhaust it. A battery in direction opposite to that of the discharge
such a state of charge is considered in need of current may charge a storage battery. Because of
immediate recharging. the internal resistance (IR) in the battery, the
voltage of the external charging source must be
When a battery is tested using a greater than the open circuit voltage.
hydrometer, the temperature of the electrolyte
must be taken into consideration. The specific For example, the open circuit voltage of a fully
gravity readings on the hydrometer vary from the charged 12 cell, lead-acid battery is
actual specific gravity as the temperature approximately 26.4 volts (12 × 2.2 volts), but
changes. No correction is necessary when the approximately 28 volts are required to charge it.
temperature is between 70 °F and 90 °F, since the This larger voltage is needed for charging
variation is not great enough to consider. When because of the voltage drop in the battery caused
temperatures are greater than 90 °F or less than by the internal resistance. Hence, the charging
70 °F, it is necessary to apply a correction factor. voltage of a lead-acid battery must equal the
Some hydrometers are equipped with a open circuit voltage plus the IR drop within the
correction scale inside the tube. With other battery (product of the charging current and the
hydrometers, it is necessary to refer to a chart internal resistance).
provided by the manufacturer. In both cases, the

Aircraft Batteries 9
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

In the aircraft, the storage battery is charged by


direct current from the aircraft generator system.
This method of charging is the constant voltage
method, since the generator voltage is held
constant by use of a voltage regulator.

In the aircraft, the storage battery is charged by


direct current from the aircraft generator system.
This method of charging is the constant voltage
method, since the generator voltage is held
constant by use of a voltage regulator.

i. Charging Precautions
• Batteries are charged by either the There are several precautions which should be
constant voltage or constant current observed when handling lead-acid batteries,
method. In the constant voltage method especially during charging. The most dangerous
a motor generator set with a constant, problem occurs when a battery is charged and
regulated voltage forces the current hydrogen and oxygen gases are emitted by the
through the battery. In this method, the cell. Since this is an explosive mixture, it is
current at the start of the process is high essential to take precautions from igniting the gas
but automatically tapers off, reaching a by a spark or open flame. Some precautions to
value of approximately 1 ampere when prevent explosion are:
the battery is fully charged. The constant
voltage method requires less time and a. Batteries should always be charged in a
supervision than does the constant well-ventilated area. Forced air fans to
current method. help remove any dangerous fumes are
• In the constant current method the recommended. Simply assuming a large
current remains almost constant during room, such as a hangar, is well ventilated
the entire charging process. This method is incorrect.
requires a longer time to charge a battery b. Always turn off the battery charger
fully and, toward the end of the process, before disconnecting any connections
presents the danger of overcharging, if between the battery and the charger.
care is not exercised. This will help eliminate the possibilities of
sparks at the battery terminals.

Aircraft Batteries 10
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

c. When removing the battery from the ii. Battery Cables


aircraft, always disconnect the negative
The electric leads to a battery in an airplane must
lead first. When installing the battery,
be large enough to carry any load imposed on the
always connect the negative lead last.
battery at any time. They must be thoroughly
This will help prevent accidental shorts
insulated and protected from vibration or chafing
between the airframe and the battery’s
and are usually attached to the airplane structure
positive terminal.
by means of rubber lined or plastic lined clamps
d. Make sure the caps of each cell of the
or clips. Battery cables must be securely attached
battery are vented and the vents are
to the battery terminals. A heavy metal lug is
clean. If the caps appear old and dirty,
soldered or swaged to the end of the cable and
soak them in plain hot water in order to
then attached to the terminal by means of a wing
clean the vents. If the vents remain
nut with a flat washer and a lock washer. It must
clogged, replace the caps prior to
be noted that this is only one method for
charging.
attaching battery terminals; others are also
e. Remove the battery form the aircraft
satisfactory.
prior to charging whenever possible. The
corrosive electrolyte tends to vaporize Battery terminals must be protected from
during charging and escape through the accidental shorting by means of a terminal cover.
vented battery caps. This electrolyte will This may be a plastic or rubber shield over the
corrode the aircraft if the battery is terminal cover, or it may be a metal housing.
charged while in the aircraft. If the When a metal cover is used, the battery cables
battery should be charged while it are passed through a rubber grommet in the end
remains in the aircraft, never operate of the cover and connected to the battery
any radios or other aircraft electronic terminals with a nut.
equipment. A battery charger does not
regulate voltage accurately enough to
ensure trouble-free operation of the 2.0 NICKEL-CADMIUM BATTERIES
electronic equipment.
f. Always take precautions not to spill 2.1 Chemistry and Construction
electrolyte on skin or clothes; the liquid Active materials in nickel-cadmium cells (Ni-Cad)
is very corrosive and will burn. Always are nickel hydrate (NiOOH) in the charged
wear safety glasses or another form of positive plate (Anode) and sponge cadmium (Cd)
eye protection when servicing lead-acid in the charged negative plate (Cathode). The
batteries. This will protect your eyes electrolyte is a potassium hydroxide (KOH)
from accidental acid contact. If solution in concentration of 20–34 percent by
electrolyte should spill from the battery, weight pure KOH in distilled water.
it should be washed with water and
neutralized with a solution of
bicarbonate of soda and water, them
then thoroughly rinsed again with plain
water. A solution of common baking soda
and water is typically used to neutralized
lead-acid electrolyte spills.

Aircraft Batteries 11
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

process continues while the charging


current is applied or until all the oxygen
is removed from the negative plates and
only cadmium remains.
b) Toward the end of the charging cycle, the
cells emit gas. This also occurs if the cells
are overcharged. This gas is caused by
decomposition of the water in the
electrolyte into hydrogen at the negative
Sintered nickel-cadmium cells have relatively thin plates and oxygen at the positive plates.
sintered nickel matrices forming a plate grid The voltage used during charging, as well
structure. The grid structure is highly porous and as the temperature, determines when
is impregnated with the active positive material gassing occurs. To completely charge a
(nickel-hydroxide) and the negative material nickel-cadmium battery, some gassing,
(cadmium-hydroxide). The plates are then however slight, must take place; thus,
formed by sintering nickel powder to fine-mesh some water is used.
wire screen. c) The chemical action is reversed during
discharge. The positive plates slowly give
In other variations of the process, the active up oxygen, which is regained by the
material in the sintered matrix is converted negative plates. This process results in
chemically, or thermally, to an active state and the conversion of the chemical energy
then formed. In general, there are many steps to into electrical energy. During discharge,
these cycles of impregnation and formation. Thin the plates absorb a quantity of the
sintered plate cells are ideally suited for very high electrolyte. On recharge, the level of the
rate charge and discharge service. electrolyte rises and, at full charge, the
Pocket plate nickel-cadmium cells have the electrolyte is at its highest level.
positive or negative active material, pressed into Therefore, water should be added only
pockets of perforated nickel-plated steel plates when the battery is fully charged.
or into tubes. The active material is trapped The nickel-cadmium battery is usually
securely in contact with a metal current collector interchangeable with the lead-acid type. When
so active material shedding is largely eliminated. replacing a lead-acid battery with a nickel-
Plate designs vary in thickness depending upon cadmium battery, the battery compartment must
cycling service requirements. The typical open be clean, dry, and free of all traces of acid from
circuit cell voltage of a nickel-cadmium battery is the old battery.
about 1.25 volts.
The compartment must be washed out and
2.2 Operation of NiCad Cells neutralized with ammonia or boric acid solution,
a) When a charging current is applied to a allowed to dry thoroughly, and then painted with
nickel-cadmium battery, the negative an alkali resisting varnish.
plates lose oxygen and begin forming The pad in the battery sump jar should be
metallic cadmium. The active material of saturated with a three percent (by weight)
the positive plates, nickel-hydroxide,
becomes more highly oxidized. This

Aircraft Batteries 12
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

solution of boric acid and water before surfaces with distilled water and dry. While
connecting the battery vent system. handling the caustic potassium hydroxide
electrolyte, wear safety goggles to protect the
eyes. The technician should also wear plastic
3.0 GENERAL MAINTENANCE AND gloves and an apron to protect skin and clothes.
SAFETY PRECAUTIONS In case of spillage on hands or clothes, neutralize
Refer to the battery manufacturer for detailed the alkali immediately with vinegar or dilute boric
service instructions. Below are general acid solution (one pound per gallon of water);
recommendations for maintenance and safety then rinse with clear water.
precautions. For vented nickel-cadmium cells, During overcharging conditions,
the general maintenance requirements are: explosive mixtures of hydrogen and oxygen
1. Hydrate cells to supply water lost during develop in nickel-cadmium cells. When this
overcharging. occurs, the cell relief valves vent these gases to
2. Maintain inter-cell connectors at proper the atmosphere, creating a potentially explosive
torque values. hazard. Additionally, room ventilation should be
3. Keep cell tops and exposed sides clean such as to prevent a hydrogen build up in closed
and dry. spaces from exceeding one percent by volume.
Explosions can occur at concentrations above
Electrolyte spillage can form grounding four percent by volume in air.
paths. White moss around vent cap seals is
potassium carbonate (K2CO3). Clean up these

Aircraft Batteries 13
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

SUMMARY

• A primary cell cannot be recharged. A secondary or storage cell can be recharge.


• To charge a lead-acid cell, connect it to a dc voltage equal to approximately 2.5 V per cell.
Connecting the positive terminal of the battery to the positive side of the charging source
and the negative terminal to the negative side results in charging current through the
battery. The lead-acid cell is the most common form of the storage battery. The positive
electrode is lead peroxide; spongy lead is the negative electrode. Both are in a dilute
solution of sulfuric acid for the electrolyte. The voltage output is approximately 2.1 V per
cell.
• A hydrometer reading of 1.260 to 1.280 indicates full charge, approximately 1.250 is half
charge, and 1.150 to 1.200 indicates complete discharge.
• NiCad cells are secondary type of battery.
• Voltage required for aircraft starting is 12 or 24 V.

KEY POINTS

➢ When installing or removing battery always observe the proper polarity with the aircraft electrical
system (negative to ground). Reversing the polarity, even momentarily may result in failure of
semiconductor devices (alternator diodes, radio protection diodes, and radio transistors). Always
remove the battery ground cable first and replace it last to prevent accidental short circuits.

Activity No. 3

1. Explain the operation of a lead-acid battery.


2. Explain the operation of a nickel-cadmium cell.
3. Describe the process for testing a lead-acid cell with a hydrometer.
4. Describe a battery of dry cells and explain how various voltages are obtained in different
batteries.
5. Give the principal safety precaution which must be observed in working with lead-acid storage
batteries.

• DEADLINE OF SUBMISSION OF THESE ACTIVITIES WILL BE EVERY SATURDAY 11:59AM


• SUBMISSION PLATFORM WILL BE AT GOOGLE CLASSROOM

Aircraft Batteries 14
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

Honesty Clause

This honesty clause establishes a fundamental social contract within which the College
community agrees to live. This contract relies on the conviction that the personal and academic
integrity of each individual member strengthens and improves the quality of life for the entire
community. It recognizes the importance of honesty, trust, fairness, respect, and responsibility
and wishes these principles to be a defining part of Philippine State College of Aeronautics

The Institute of Engineering and Technology values and fosters an environment of academic and
personal integrity, supporting the ethical standards of the engineering profession, where we
design and build for the benefit and safety of society and our environment.

I agree that the submission of any academic work shall constitute a representation on my part
both that such work has been done, and its submission is being made, in compliance with honesty
and integrity. Furthermore, my responsibility includes taking action when I have witnessed or am
aware of another’s act of academic dishonesty.

_________________________
Students Name over Signature

Aircraft Batteries 15
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

RUBRICS

Criteria Excellent Very Good Good Fair Poor


Content The content is The content is Content is not Content is an Incomplete content is
Development comprehensive, precise comprehensive, precise comprehensive and incomplete the topic is not clearly pointed
and encouraging, clearly and encouraging, clearly encouraging, even not clearly indicated out and not
stated and well stated and well though the topic is not and is not encouraging encouraging (1 out of
supported by the subject. supported by the well supported but (2 of the 5 questions 5 questions had been
(50 pts) The writing and its subject. The scripture addressed.) To have the addressed) addressed with)
purpose are very clear and its purpose are subject matter
(Exceptionally, all clear. (4 of the 5 inconsistent with its
questions were questions were content and to clarify
addressed) addressed in an thoughts. (It addressed 3
exceptional way) out of 5 questions

(40-31 pts) (30-21 pts) (20-11 pts) (10-10 pts)


(50-41 pts)
Organization & Paper structure and The paper structure and The paper's organization Paper structure and Organization and
Structure organization are excellent organization is very clear and structure are clearly organization is not easy structure are not
easy to follow. The and easy to follow. easy to follow. to follow. The suitable for the topic.
transitions of paragraphs Paragraph transitions Paragraph transitions transitions to Paragraph is confused
(20 pts) are present and very throughout the paper throughout the paper paragraphs need and thought is lacking
logical and maintain the are present and logical are present and logical improvement transition.
thought flow throughout and maintain the flow of and maintain the flow of
the paper. thought. thought.

(20-17 pts) (16-13 pts) (12-9 pts) (04 -01 pts)


(08 -05 pts)
Format and Paper follows the exact The paper follows most Most of the guidelines Paper complies with Paper disorder made
References designated guidelines guidelines and includes go through paper. some guidelines. of lacks of elements
and correctly includes incorrect spacing Borderlines, size of Included are incorrect formatting
complete references. between text lines, using paper, inappropriate ink borderlines, paper size, this include as such:
different font sizes with used and 3 references inappropriate ink used borderlines, paper
4 references. are included. and 2 references. size, improper ink
(20 pts) used, overlap text,
copied plagiarized or
prepared by another
person with 1
reference are
included.

(16-13 pts) (12-09 pts) (08 -05 pts) (04 -01 pts)
(20-17 pts)
Grammar Grammar rules, usage are Grammar rules, usage is Grammar rules, usage is Paper made few Language utilizes
Punctuation and fully followed, spelling is followed and spelling is followed and spelling is mistakes in grammar misleading
Spelling correct. Language is very correct. The language is correct. and spelling, language conversional tone,
clear and precise; very clear and precise; Language is clear and lacks clarification or made of numerous
(10 pts) sentences consistently the structure of phrases precise; sentences includes some grammatical and
display strong, varied is consistently strong display varied structure misleading spelling errors.
structure. and varied. consistently strong. conversional tone. The activity was
The activity was The activity was The activity was The activity was submitted two weeks
submitted on time. submitted two days late. submitted four days submitted one week late.
late. late.
(08-07 pts)
(06-05 pts) (04-03 pts)
(10-09 pts) (02-01 pts)

Aircraft Batteries 16
PHILIPPINE STATE COLLEGE OF AERONAUTICS Associate in Aviation Electronics Technology

REFERENCES:

• Basic Electronics first metric edition by Bernard Grob


• Basic Electronics fourth edition by Mitchel Schultz 2010
• Aviation Maintenance Handbook - General FAA-H-8083-30A
• Aircraft Electricity and Electronics Eismin/Bent/McKinley 4TH Edition

----End of Module---

Aircraft Batteries 17

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