PROJECT

CGK 063

METHOD STATEMENT OF MECHANICAL WORK FOR

DOCUMENT
FILTRATION SYSTEM DOMESTIC & INDUSTRIAL
TITLE
WATER INSTALLATION
Contents
1.0 PURPOSE...........................................................................................................................
2.0 SCOPE OF WORK...............................................................................................................
3.0 DEFINATIONS....................................................................................................................
4.0 REFERENCE........................................................................................................................
5.0 RESPONSIBILITIES.............................................................................................................
6.0 PROCEDURE......................................................................................................................
6.1 General Description....................................................................................................
6.2 Material......................................................................................................................
6.3 Plants, Machinery & Equipment................................................................................
6.4 Manpower..................................................................................................................
7.0 INSTALLATION PROCEDURES...........................................................................................
7.1 General Guidelines.....................................................................................................
7.1.1 Preparation Planning Stage...........................................................................
7.2 Installation Stage........................................................................................................
7.2.1 Material Handling & Storage at Site.............................................................
7.2.2 Filtration System Installation.......................................................................
8.0 APPENDICES......................................................................................................................
8.1 Drawing......................................................................................................................
As Attached Drawing..................................................................................................
8.2 RISK ASSESSMENT (RA)..............................................................................................
8.3 INSPECTION TEST PLAN (ITP)......................................................................................
8.3.1 CGK063-ITP-RFSI - Request for Site Inspection....................................................
8.3.2 CGK063-ITP-M.03 - Site General Report..............................................................
8.3.3 CGK063-ITP-M.04 - Site Defect Inspection Report...............................................
1.0 PURPOSE
The purpose of this statement is to document the correct procedure and installation of
filtration system domestic and industrial water for CGK 063 project, and to ensure that
all concerned are familiar with the sequence of activities, utilization of resources and
execution of the works in compliance with applicable safety, quality procedures and
project documents and specification.

2.0 SCOPE OF WORK

This method statement is the necessary measures to ensure that all installation
activities to be identified and established and approved by the employer’s
representative. All activities will be carried out in accordance with the contract details
and in full compliance to the contract specifications will be done in compliance with
requirements issued by authorities. The scope of this plan is to provide a guideline for
the implementation of quality assurance on installation work of filtration system
domestic and industrial water.

3.0 DEFINATIONS
Terms Definition
Project CGK 063
JO PT Jaya Obayashi
MOS Method of Statement
MSA Material Submission Approval

Table 1: Definitions

4.0 REFERENCE
The following Standards of Practice shall be applicable to the works:
 SNI 8153:2015 : System plumbing pada bangunan gedung (Plumbing
System in Building).
 SNI 7511:2011 : The Procedure for Installing Transmission Pipes and
Distribution Pipes and Pipe Crossing Buildings.
  SNI 03-1745-2000 : Concerning procedures for planning and installing vertical
pipe systems and hoses for the prevention of fire hazards in
buildings

5.0 RESPONSIBILITIES
No Designation Qty
.
1 Project Manager
2 M&E Engineer
3 QA / QC Engineer
4 Safety Officer
5 Supervisor
Responsibility
Responsible for overall commercial, contractual
& technical performances associated with
1
specific project. Reporting to the Project
Director.
4 Planning and supervising installation activities.
Inspect, verify, and prepare work statement for a
quality installation works. Material storage, fit
2
for use tools and equipment, and installation
works
To provide toolbox and guidance to work and to
1
ensure that work is carried out in a safe manner.
Obtain permit to work, control the sequence
according to MOS, approved shop drawings, and
MSA, ensure mechanical aspects of the work are
according to the specifications, ensure safe
practices are followed and ensure quality of
workmanships during execution. Ensure material
3-5
temporary storage and protection meet vendor
and standards requirement

. Ensure tools being used for installation are

calibrated and meet vendor and standards
requirement
6 General Workers 10-15 To carry out all the mechanical aspects of the
 No Designation Qty Responsibility
.
filtration system domestic & industrial water
installation.

Table 2: List of Responsibilities

6.0 PROCEDURE
6.1 General Description
The mechanical work for filtration system installation to be carried out at
CGK063.

6.2 Material
Materials are as below:

No ITEM MATERIAL DESCRIPTIONS

FILTRATION SYSYTEM FOR DOMESSTIC WATER
Protect water from foreign particle
- Model: BWT Infinity A 2"
Automatic Sediment -Capacity of 1 unit: Up to 16 m3/h
1
Backwash Filter -Pressure Loss: 0.2 to 0.5 Bar max
-Min. working pressure: 2.5 Bar
-Max. working pressure: 16 Bar
Removal of unwanted flavour, odours, chemicals,
pesticides and herbicides.
-Model: BWT Multi C 7000 (1 1/4")
-Capacity of 1 unit: Up to 2.5-5 m3/h, 4 units max.
20m3/h and can still function when 1unit
2 Activated Carbon
backwashes
-Pressure Loss: 0.5 Bar max
-Iodine adsorption: 850mg/g
-Degree of Uniformity: 1.7
-Operating Pressure: 2 - 8 Bar
 No ITEM MATERIAL DESCRIPTIONS
FILTRATION SYSYTEM FOR DOMESSTIC WATER
Lockable dosing containers
-Model: BWT Medtronic P30 (2")
-Flow Capacity: 0.1 - 30 m3/h
-Pressure Loss at max. flow: 0.8 Bar
3 Chlorine Doser
-Chemical: Sodium Hypochlorite (first fill included)
-Back pressure in pipeline network: 2-10 Bar
-Protection Class: IP65
-Capacity of Additive container: 100litres
Disinfect and kills 99.9% of bacteria and viruses
UVC Sensor Unit.
-Model: BWT be wades N 200W200/17 (2")
-Volume flow*, max. 400 J/m2 at T100 = 80%:
4 UV Unit 16.7m3/h
-Pressure Loss: 0.2 Bar
-Max. working pressure: 10 Bar
-Expected Emitter service Life: 10,000 - 14,000
hours

NO ITEM MATERIAL DESCRIPTION

FILTRATION SYSTEM FOR INDUSTRIAL WATER
‐Brand: Grundfos
-4 units of Grundfos vertical inline multistage
pump (2 duty 2 standby) driven by ABB VSD
‐3 phase / 400V / 50 Hz
‐Pump capacity: 6 l/s at 35 m head
Industrial Water ‐Motor certified in compliance with IEC.
1
Pumping System ‐Efficiency class: IEC 3
Rated power: 5.5 kW
‐3" SS304 Schedule 10 interconnecting pipe &
fitting
‐2 pumps will be running at 75% load during
filter backwashing
2 Sand Filter -Brand: Wave Cyber
-Filter vessel certified in compliance with NSF
Standard
‐Protect water from foreign particles
-Filter media: Grade Silica Sand
 -Min working pressure: 1 bar
‐Max working pressure: 5 bar
‐Automatic bask washing with PLC controlled
‐3" SS304 Schedule 10 interconnecting pipe &
fitting
‐5 units of electrical Actuated control valves
-Flow rate of each filter: 6 l/s
-Flow rate during backwashing: 9 l/s
-Brand: Wave Cyber
-Filter vessel certified in compliance with NSF
Standard
‐ Remove iron and manganese.
-Filter media: Granular Manganese Green Sand
-Min working pressure: 1 bar
‐Max working pressure: 5 bar
3 Manganese Filter ‐3" SS304 Schedule 10 interconnecting pipe &
fitting
‐Automatic bask washing with PLC controlled
‐5 units of electrical Actuated control valves
‐Automatic regeneration by chlorination.
‐ Filtration output: < 0.1 ppm Mn
-Flow rate of each filter: 6 l/s
-Flow rate during backwashing: 9 l/s
-Brand: Systea
‐Certified in compliance with EN 61326‐1 & EN
Manganese 61010‐1
4
Controller ‐To monitor the output level of Manganese
-Measuring range: 0 ‐ 0.5 mg/L
-Accuracy: +/‐0.025, g/L

Table 3: List of Materials

6.3 Plants, Machinery & Equipment

Item Descriptions

1 Wrench, ring wrench & pipe wrench

2 Measuring tape
3 Pressure Gauge
4 Hacksaw
 Item Descriptions
5 Voltmeter
6 Drilling machine
7 Spirit level

Table 4: List of Plants, Machinery and Equipment

6.4 Manpower
The actual manpower of each type of installation may vary according to the site
condition and requirement.

All workers shall wear appropriate PPE (Hard Hat, Protective Boots, Goggles,
High Visibility Vest and Protective Gloves) and safety harness when working
above 2 meter in height.

7.0 INSTALLATION PROCEDURES

7.1 General Guidelines
7.1.1 Preparation Planning Stage
 Secure all necessary design information and prepare all the
necessary designed drawings.
 Submission of design drawings for approval.
 Prepare all necessary shop drawings and determine the actual
position to commence installation with the mobilization of
required work force, tools and equipment.
 Prepare all documents required in specification submittals and all
documents/certification required in Specification.
 Prepare material approval document, complete with confirmation
of conformance between delivered material with approved
 material (code/model/type, length, weight, width, materials,
quantity, etc).
 Prepare confirmation of conformance between temporary storage
and vendor storage requirement/standard.
 Prepare confirmation of conformance between tools and its
calibration meet vendor requirement/standard.
 Ensure all approval required to perform work are obtained and
conform with approved documents by consultant engineers and
architect.
7.2 Installation Stage

7.2.1 Material Handling & Storage at Site

 All materials received at site shall be inspected by contractor &
consultant.
 All material must be handled and stored upon receipt in accordance
with the approved project quality plan.
 All received materials shall be checked for conformance with approval
by store controller or project engineer prior of installation work.
 During transportation filtration system equipment must be handled
with care.
 Do not drop or drag material especially on hard surfaces.

7.2.2 Filtration System Installation

 Observe all applicable installation regulations, general guidelines and
technical specifications.
 Mark out the location of the plinths for the pumps and filtration
system unit as per approved shop drawings and cast the plinths in
place up to the required thickness.
 Fix the interconnected pipework between the pumps, filters and the
suction and delivery lines as per the approved drawings.
 Route and level shall be as per the approved drawing and clearance to
be maintained as required.
 The floor of the installation site must have a sufficient load-bearing
capacity if the unit is to be installed on the floor.
 Install the concentrate/liquid dosing units consist of a contact water
meter with pulser and screw connections or flanges from type P30.
 Install A relief valve with ventilation and backflow preventer (filling
relief valve) with filling hose to fill the dosing container and seeding
point are integrated into the contact water meter of type P 20.

 Install the filling relief valve and seeding point must be into the pipe
before and after the contact water meter respectively with a sleeve
socket (not provided). The seeding point is connected to the dosing
pump via the pressure/dosing pipe.
 Attach the Dosing Pump to an electronically controlled dosing
container with operating/measurement frequency display and empty
indication display and auto shut-off device when unit is empty (dry
running protection).
 The seeding point must be installed in such a way that the outlet
opening of the hose rubber seal is in the zone flowed through of the
pipe.
 Install An R 1/2" threaded sleeve with welded into the pipe on the
inlet and outlet of the water meter, when using conventional fittings,
an R 1/2" threaded connection must be available.
 Connect to the sewage system for flushing water nearby. Flushing
water hoses must be attached to the sewage connection with a safety
spacing of at least twice the interior diameter of the flushing water
hose or min.
 Support spacing to be executed as per the approved drawing and site
condition. Spacing between others services shall be coordinated on
the site.
 Install cable tray/trunking with enough space to permit access for
installing cables. Install the cable tray/trunking with proper alignment
with other services.
 Install the control panel & terminate the cables at the control panel as
well as the equipment and pumps.
 After all equipment filtration has been installed, follow up to call the
technician to check and carry out inspections together with the
consultant.

Picture 1: Diagram Installation Filtration System for Domestic Water

 Picture 2: Diagram Installation Filtration System for Industrial Water

8.0 APPENDICES
8.1 DRAWING

As attached drawing
8.2 RISK ASSESSMENT (RA)

8.3 INSPECTION TEST PLAN (ITP)

8.3.1 CGK063-ITP-RFSI - Request for Site Inspection

8.3.2 CGK063-ITP-M.03 - Site General Report

8.3.3 CGK063-ITP-M.04 - Site Defect Inspection Report