Safety Components FIAT 139 +L0+MIRAFIORI - ed4-MAY 2011 - GB

SAFETY COMPONENTS USED IN A PROJECT
MATERIALI DI SICUREZZA APPLICATI A PROGETTO
SAFETY COMPONENTS
ASSEMBLY DRAWING LIST OF STANDARD
SAFETY COMPONENTS OF THE PROJECT
Project / Progetto: Fiat 139 - L0 - Mirafiori

EDITION / EDIZIONE : 4
(COMAU INTERNAL DISTRIBUTION / DISTRIBUZIONE INTERNA COMAU / COMAU-INTERNE VERTEILUNG)
Business Unit Issued by Checked by / Verifica / Geprüft von

Divisione Ente Emittente Massimo Caiazzo – Safety & CE certification Manager
Abteilung Erstellende Abteilung
BODY WELDING & ASSEMBLY SYSTEM ENGINEERING
DATE / DATA / DATUM : 25/05/2011 PAGE / PAGINA / BLATT : 1/17 Safety components FIAT 139 +L0+MIRAFIORI_ed4-MAY 2011_ GB.doc
PROPERTY OF COMAU S.p.A. THIS SHEET MAY NOT BE USED IN ANY WAY OR DISCLOSED TO THIRD PARTIES OR REPRODUCED WITHOUT THE PRIOR WRITTEN PERMISSION OF COMAU S.p.A.. ALL RIGHTS RESERVED.
STANDARD SAFETY COMPONENTS USED IN A PROJECT
SUMMARY
SAFETY SWITCH........................................................................................................................................................................................................................................................................ 3
SAFETY SWITCH FOR INPUT GATES ................................................................................................................................................................................................................................... 3
SAFETY SWITCH FOR INPUT GATES “SCHMERSAL” ..................................................................................................................................................................................................... 3
SAFETY SWITCH FOR INPUT GATES “SCHMERSAL” WITH ELECTRIC LOCK............................................................................................................................................................ 5
SAFETY PROXIMITY SWITCH WITHOUT CONTACT ........................................................................................................................................................................................................ 6
SAFETY PROXIMITY SWITCH WITHOUT CONTACT WITH TRASPONDER T4000 MULTICODE “SICK”.................................................................................................................... 6
SAFETY SWITCH (IEC947-5-1) ................................................................................................................................................................................................................................................ 7
MECHANICAL SAFETY SWITCH .......................................................................................................................................................................................................................................... 7
MECHANICAL SAFETY SWITCH “SCHMERSAL ............................................................................................................................................................................................................... 7
MECHANICAL SAFETY SWITCH “TELEMECANIQUE” .................................................................................................................................................................................................... 8
SAFETY PHOTOELECTRIC DEVICES .................................................................................................................................................................................................................................. 9
SAFETY MULTIBEAM LIGHT CURTAINS/LASER SCANNER “SICK” ............................................................................................................................................................................ 9
SAFETY LASER SCANNER “SICK” ..................................................................................................................................................................................................................................... 9
SAFETY LIGHT CURTAIN RESOLUTION 30mm “SICK”................................................................................................................................................................................................. 10
SAFETY LIGHT CURTAIN SPECIAL MUTING “ENTRY-EXIT” “SICK” ....................................................................................................................................................................... 12
MUTING LIGHT BARRIER “SICK” .................................................................................................................................................................................................................................... 13
SWITCH DEVICE FOR MUTING (proximity, light beam, mech. Switch, ….) ..................................................................................................................................................................... 14
SAFETY MONOBEAM LIGHT CURTAINS “SICK”........................................................................................................................................................................................................... 15
SAFETY PUSH BUTTON PANEL ........................................................................................................................................................................................................................................... 16
SAFETY PUSH BUTTON PANEL FOR MANUAL MOVEMENT ENABLING “DIENTRONIC” ...................................................................................................................................... 16
BIMANUAL SAFETY PUSH BUTTON “SIEMENS”............................................................................................................................................................................................................ 17
For any clarification get in contact with the Comau Department issuing this document
the safety components application is defined by risk assessment
Massimo Caiazzo
SAFETY SWITCH
SAFETY SWITCH FOR INPUT GATES
SAFETY SWITCH FOR INPUT GATES “SCHMERSAL”
SAFETY SWITCH WITH LOCK HANDLE AND ANTIPANIC

RIGHT FOR INPUT GATES “SCHMERSAL” (VCPE6B1X57SZ)
COMAU CODE MANUFACTURER Q.ty for n.1
DESCRIPTION
CODE GATE
Safety switch for input gates 2NA + 2NC AZ 415-11/11ZPK M20
USCHE0012 1
code: 101154000
Right operating for safety switch AZ 415 with AZ/AZM 415-B30-05-SL
USCHE0013 1
antipanic handle code: 101164160
Fixing bracket for limit switch AZ 415 MP AZ 415-22
TMP AZ/AZM 415-22 1
code: 101142442
Fixing bracket for operating RH/LH MP AZ/AZM 415-B30
USCHE0007 1
code: 101142443
SAFETY SWITCH WITH LOCK HANDLE AND ANTIPANIC

LEFT FOR INPUT GATES “SCHMERSAL” (VCPE6B1X67SZ)
DESCRIPTION
CODE GATE
Safety switch for input gates 2NA + 2NC AZ 415-11/11ZPK M20
USCHE0012 1
code: 101154000
Right operating for safety switch AZ 415 with AZ/AZM 415-B30-06-SL
USCHE0014 1
antipanic handle code: 101164161
Fixing bracket for limit switch AZ 415 MP AZ 415-22
TMP AZ/AZM 415-22 1
code: 101142442
Fixing bracket for operating RH/LH MP AZ/AZM 415-B30
USCHE0007 1
code: 101142443
Massimo Caiazzo
CONCEPT SAFETY CONNECTION SCHMERSAL AZ 415-11/11zpk-M20
Trigger 1 Trigger 2
Note
SAFETY CONCEPT (ISO):

REF.
ISO 11161
EN954-1 …and EN ISO 13849-1+ IEC62061 21 13
…OMISSIS… S1
Redoundancy + recognize the first fail 22 14
…cat.4 EN954-1
13 21
S2
14 22
AZ 415-11/11zpk
CH1 CH2
PLC SAFETY
Massimo Caiazzo
SAFETY SWITCH FOR INPUT GATES “SCHMERSAL” WITH ELECTRIC LOCK (con ELETTROMAGNETE DI BLOCCO PORTA)
SAFETY SWITCH WITH ELECTRIC-LOCK HANDLE AND ANTIPANIC

RIGHT FOR INPUT GATES “SCHMERSAL “AZ200”
CODIFICA Q.tà per n.1
DESCRIZIONE CODICE COSTRUTTORE
COMAU ACCESSO
ELETTROSERRATURA DI SICUREZZA AZM 200SK-T-1P2P
1
(con sensori riconoscimento porta ) code: 101178664
AZIONATORE (porta incernierata destra
AZ/AZM 200-B30-RTAG1P20-SZ
completa di piastra di montaggio e staffa 1
code: 101216691
lucchetti )
SAFETY SWITCH WITH ELECTRIC-LOCK HANDLE AND ANTIPANIC

RIGHT FOR INPUT GATES “SCHMERSAL “AZ200”
CODIFICA Q.tà per n.1
COMAU ACCESSO
ELETTROSERRATURA DI SICUREZZA AZM 200SK-T-1P2P
1
(con sensori riconoscimento porta ) code: 101178664
AZIONATORE (porta incernierata sinistra
AZ/AZM 200-B30-LTAG1P20-SZ
completa di piastra di montaggio 1
code: 101216690
montaggio e staffa lucchetti)
MUST BE USED ONLY WHERE IT’S NECESSARY THE ELECTRIC LOCK (RISK ASSESSMENT)
NORMALLY MUST USE AZM415
DA UTILIZZARSI ESCLUSIVAMENTE DOVE NECESSARIO IL BLOCCO ELETTROMAGNETICO E RICHIESTO DA ANALISI RISCHI

NORMALMENTE UTILIZZARE AZM415
Massimo Caiazzo
SAFETY PROXIMITY SWITCH WITHOUT CONTACT

SAFETY PROXIMITY SWITCH WITHOUT CONTACT WITH TRASPONDER T4000 MULTICODE “SICK”
SAFETY PROXIMITY SWITCH WITHOUT CONTACT

WITH TRANSPONDER “T4000” MULTICODE - SICK
Q.ty for n.1
COMAU code DESCRIPTION CODE BUILDER
SENSOR
Safety proximity switch without contact T40-E0101K 1
TCXXX9999902615 2NC with connector M12 CODE: 6035041
DOS-1208-G
TCXXX9999008868 Female straight connector M12x8 with screw
code: 6028422
TDOL-1208-G10MA
Female straight connector M12x8 with cable of DOL-1208-G10MA 1
10m for proximity T4000 code: 6022152 to be choosed
TDOL-1208-G15MA
Female straight connector M12x8 with cable of DOL-1208-G15MA basing of cable
15m for proximity T4000 lenght necessity
code: 6022153
TDOL-1208-G30MA
Female straight connector M12x8 with cable of DOL-1208-G30MA
30m for proximity T4000 code: 6022242
T4000-1KBA
TT4000-1 KBA 1
TRANSPONDER code: 5306531
For the application see the risk assessment
Massimo Caiazzo
SAFETY SWITCH (IEC947-5-1)

MECHANICAL SAFETY SWITCH
MECHANICAL SAFETY SWITCH “SCHMERSAL
MECHANICAL SAFETY SWITCH “SCHMERSAL”

COMAU CODE MANUFACTURER
DESCRIPTION
CODE
Mechanical safety switch with roller.
ZR 335-11Z RMS M20
USCHE0008 Norms IEC 947-5-1. EN50041. Quik release.
code: 101164121
Without connector. 1NO + 1NC
Mechanical safety switch with roller.
ZR 335-02Z RMS M20
code: 101170902
Without connector. 2NC
Mechanical safety switch with lever and roller.
Z4VH 335-11Z RMS M20
USCHE0010 Norms IEC 947-5-1. EN50041. Quik release. ZR 335 Z4VH 335 ZS 335
code: 101166367
Mechanical safety switch with lever and roller.
Z4VH 335-02Z RMS M20
code: 101116355
Mechanical safety switch with push button.
ZS 335-11Z M20
TZS 335-11Z M20 Norms IEC 947-5-1. EN50041. Quik release.
code: 101166484
Mechanical safety switch with push button.
ZS 335-02Z M20
TZS 335-02Z M20 Norms IEC 947-5-1. EN50041. Quik release.
code: 101169933
Massimo Caiazzo
MECHANICAL SAFETY SWITCH “TELEMECANIQUE”
MECHANICAL SAFETY SWITCH “TELEMECANIQUE”

DESCRIPTION
CODE
Mechanical safety switch with lever and steel roller.
TXCK J167H29 Norms IEC 947-5-1. EN50041. Quik release. XCK J167H29
Mechanical safety switch with lever and steel roller.
TZCK J9H29+ZCK E67 Norms IEC 947-5-1. EN50041. Quik release. ZCK J9H29+ZCK E67
Mechanical safety switch with steel push button.
Mechanical safety switch with steel push button. XCK J167 XCK J10513 XCK J161
ZCK J9H29+ZCK
UTELE0011 Norms IEC 947-5-1. EN50041. Quik release.
E05+ZCK Y13
Mechanical safety switch with push button and steel roller.
Mechanical safety switch with push button and steel roller.
TZCK J9H29+ZCK E61 Norms IEC 947-5-1. EN50041. Quik release. ZCK J9H29+ZCK E61
Massimo Caiazzo
SAFETY PHOTOELECTRIC DEVICES

SAFETY MULTIBEAM LIGHT CURTAINS/LASER SCANNER “SICK”
SAFETY LASER SCANNER “SICK”
SAFETY LASER SCANNER “PLS” SICK 7m “S3000 ADVANCED”

COMAU MANUFACTURER Q.ty for n.1
DESCRIPTION
CODE CODE LASER
Safety Laser scanner S3000 ADVANCED S30A-7011CA
TS30A-7011CA 1
Beam-length =7m category 3 EN954-1 code: 1023891
SX0A-A0000B
TSX0A-A0000B Connectors-memory S3000 ADVANCED 1
code: 2023797
T2015623 Bracket N.1 for safety Laser scanner code: 2015623 1
ACCESSORY for LASERSCANNER “SICK”

DESCRIPTION
CODE
Cavo da 2m per la programmazione/interfacciamento dei
TCXXX9999003303 code: 6021195
dispositivi SICK con il PC
NOTA: ORDINARE SOLO UNA PICCOLA QUANTITÀ DI CAVETTI PER PROGRAMMARE

TUTTI I DISPOSITIVI DEL PROGETTO
FIXING SYSTEM LASER SCANNER “S3000” SICK

DESCRIPTION
CODE LASER
VCXXX9999004525 PILLAR for Laser scanner “S3000” SICK COMAU drawing 1
Massimo Caiazzo
SAFETY LIGHT CURTAIN RESOLUTION 30mm “SICK”
SAFETY LIGHT CURTAIN 1500/30 “C4000 STANDARD” SICK

Q.ty for n.1
device
Safety light barrier (emitter) C40S-1503CA010
TCXXX9999003301
H=1500 - resolution=30 – safety category=4
1
code: 1018651
Safety light barrier (receiver) C40E-1503CA010
TCXXX9999003302
H=1500 - resolution =30 - safety category =4
1
code: 1018652
TCXXX9999003306 Female straight connector Hirschmann M26x11+FE code: 6020757 2
T2019506 Kit 6 for fixing barriers C4000/C4000 Entry-Exit code: 2019506 1
NOTA: PER LA CONFIGURAZIONE DELLA BARRIERA SI UTILIZZA LO STESSO CAVETTO

E SOFTWARE USATO PER PROGRAMMARE IL LASER SCANNER S3000
FIXING SYSTEM FOR OPTIC LIGHT BARRIER “C4000” SICK

Q.ty for n.1
device
VCXXX9999004805 Pillar for horizontal mode fixing COMAU drawing. 1
VCXXX9999004463 Pillar for vertical mode fixing COMAU drawing. 1
Massimo Caiazzo
SAFETY LIGHT CURTAIN 900/30 “C4000 STANDARD” SICK

Q.ty for n.1
device
Safety light barrier (emitter) C40S-0903CA010
TC40S-0903CA010
1
code: 1018643
Safety light barrier (receiver) C40E-0903CA010
TC40E-0903CA010
1
code: 1018644
TCXXX9999003306 Female straight connector Hirschmann M26x11+FE code: 6020757 2
NOTA: PER LA CONFIGURAZIONE DELLA BARRIERA SI UTILIZZA LO STESSO CAVETTO

E SOFTWARE USATO PER PROGRAMMARE IL LASER SCANNER S3000
FIXING SYSTEM FOR OPTIC LIGHT BARRIER “C4000” SICK

Q.ty for n.1
device
VCXXX9999004805 Pillar for horizontal mode fixing COMAU drawing. 1
VCXXX9999004463 Pillar for vertical mode fixing COMAU drawing. 1
Massimo Caiazzo
SAFETY LIGHT CURTAIN SPECIAL MUTING “ENTRY-EXIT” “SICK”

Only for particular application
SAFETY LIGHT CURTAIN SPECIAL MUTING “C4000 Entry/Exit” SICK 1500mm

Q.ty for n.1
device
Safety light barrier (emitter) C40S-1502CI010
TCXXX9999003310
1
code: 1024050
Transportrichtung
Safety light barrier (receiver) C40E-1502CI010
TCXXX9999003311
1
code: 1024051
T6020758 Female straight connector Hirschmann code: 6020758 2
Skid
C4000 Entry/Exit
MUTING C4000 SICK 900mm “entry-exit” O 70
Code: C40S-0902CI010 CODE 1023968 N.1 300 1500 50 50
C40E-0902CI010 CODE 1023969 N.1 C4000 Entry/Exit

6020758 connettore 90° N.2 ohne Maßstab
2019506 kit fissaggio N.1
Massimo Caiazzo
MUTING LIGHT BARRIER “SICK”
MUTING LIGHT BARRIER 3 BEAMS

“M4000 ADVANCED” SICK
Q.ty for n.1
device
Safety light barrier M4000 3 beams (emitter) M40S-034003AA0
TCXXX9999017562
1
code: 1200061
Safety light barrier M4000 3 beams (receiver) M40E-034023RB0
TCXXX9999017563
1
code: 1200067
UE403-A0930
TCXXX9999017566 safety switcboard for connection muting devices 1
code: 1026287
Cable for connection M4000 to switchboard UE403 DSL-1205-G0M6C
TCXXX9999017567 1
(L=0,6m) code: 6025930
Connettore M12 angolato per collegamento sensori
T6008651 code: 6008651 4
a centralina UE403
Female straight connector Hirschmann M26x11+FE
TCXXX9999003306 code: 6020757 2
Massimo Caiazzo
SWITCH DEVICE FOR MUTING (proximity, light beam, mech. Switch, ….)
INDUCTIVE SWITCH
CODIFICA
COMAU
Inductive switch BALLUFF 80x80.
UBALL0167 BES 517-139-M4-H-S 4
1NC/1NO with connector M12.
Inductive switch TURCK 80x80. Bi50U-Q80-VP4X2-H1141
UTURC0017
1NC/1NO with connector M12. code: 1562000
Inductive switch IFM 80x80.
TID5059 ID5059
1NC/1NO with connector M12.
LIGHT BEAM FOR MUTING “WL24” SICK (VCPE6B0RC7SZ)

CODIFICA CODICE Q.tà per n.1
DESCRIZIONE
COMAU COSTRUTTORE FTC
Light beam for muting WL24-2B 430
USICK0019 1
(with connector M12) code: 1017860
unidirezionale a 2 coppie di sensori LINEA
C 110
TC110 COD.5304549 mirror 1
code: 5304549
TCOD.4026324 Plate to fixed W24 code: 4026324 1
LIGHT BEAM FOR MUTING “WT27/2” SICK (VCPM6B0B87SZ)

CODIFICA CODICE Q.tà per n.1
DESCRIZIONE
COMAU COSTRUTTORE FTC
Light beam for muting (no mirror) WT27/2-P610
US24SJE08 1
(with connector) code: 1015089
TCOD.6006710 Connector 90° for light beam W27 code: 6006710 1
TCOD.2009122 Plate to fixed W27 code: 2009122 1
bidirezionale a 4 coppie di sensori LINEA
Massimo Caiazzo
SAFETY MONOBEAM LIGHT CURTAINS “SICK”
SAFETY MONOBEAM “WSU-WEU 26/2” SICK (VCPM6B0B97SZ)

MANUFACTURER Q.ty for n.1
COMAU CODE DESCRIPTION
CODE LIGHT CURT.
Safety monobeam (emitter) WSU 26/3-103A00
1
Safety category=4 code: 1047984
Safety monobeam (riceiver) WEU 26/3-103A00
1
Safety category=4 code: 1047985
T2007900 Fixing bracket for photocell series W26/2 code: 2007900 2
Massimo Caiazzo
SAFETY PUSH BUTTON PANEL

SAFETY PUSH BUTTON PANEL FOR MANUAL MOVEMENT ENABLING “DIENTRONIC”
SAFETY PUSH BUTTON PANEL FOR MOVEMENT ENABLING “DIENTRONIC”

DESCRIPTION
CODE
TCXXX9999003313 Safety push button panel for movement enabling P/N 1917/04/01
TCXXX9999003314 plate + safety switch P/N 072/00033/02-1917/04/01
Massimo Caiazzo
BIMANUAL SAFETY PUSH BUTTON “SIEMENS”
Standard Ref. EN 574

BIMANUAL SAFETY PUSH BUTTON PANEL “SIEMENS ”
COMAU MANUFACTURER
DESCRIPTION
CODE CODE
Bimanual safety push button panel 3SB38 63-4BA
support 3SB39 01-0AQ3
Massimo Caiazzo

Safety Components FIAT 139 +L0+MIRAFIORI - ed4-MAY 2011 - GB

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SAFETY COMPONENTS USED IN A PROJECT

MATERIALI DI SICUREZZA APPLICATI A PROGETTO

Project / Progetto: Fiat 139 - L0 - Mirafiori

(COMAU INTERNAL DISTRIBUTION / DISTRIBUZIONE INTERNA COMAU / COMAU-INTERNE VERTEILUNG)

Business Unit Issued by Checked by / Verifica / Geprüft von

the safety components application is defined by risk assessment

SAFETY SWITCH FOR INPUT GATES “SCHMERSAL”

SAFETY SWITCH WITH LOCK HANDLE AND ANTIPANIC

SAFETY SWITCH WITH LOCK HANDLE AND ANTIPANIC

CONCEPT SAFETY CONNECTION SCHMERSAL AZ 415-11/11zpk-M20

SAFETY CONCEPT (ISO):

SAFETY SWITCH WITH ELECTRIC-LOCK HANDLE AND ANTIPANIC

SAFETY SWITCH WITH ELECTRIC-LOCK HANDLE AND ANTIPANIC

DA UTILIZZARSI ESCLUSIVAMENTE DOVE NECESSARIO IL BLOCCO ELETTROMAGNETICO E RICHIESTO DA ANALISI RISCHI

SAFETY PROXIMITY SWITCH WITHOUT CONTACT

SAFETY PROXIMITY SWITCH WITHOUT CONTACT

For the application see the risk assessment

SAFETY SWITCH (IEC947-5-1)

MECHANICAL SAFETY SWITCH “SCHMERSAL

MECHANICAL SAFETY SWITCH “SCHMERSAL”

MECHANICAL SAFETY SWITCH “TELEMECANIQUE”

MECHANICAL SAFETY SWITCH “TELEMECANIQUE”

SAFETY PHOTOELECTRIC DEVICES

SAFETY LASER SCANNER “SICK”

SAFETY LASER SCANNER “PLS” SICK 7m “S3000 ADVANCED”

ACCESSORY for LASERSCANNER “SICK”

NOTA: ORDINARE SOLO UNA PICCOLA QUANTITÀ DI CAVETTI PER PROGRAMMARE

FIXING SYSTEM LASER SCANNER “S3000” SICK

For the application see the risk assessment

SAFETY LIGHT CURTAIN RESOLUTION 30mm “SICK”

SAFETY LIGHT CURTAIN 1500/30 “C4000 STANDARD” SICK

NOTA: PER LA CONFIGURAZIONE DELLA BARRIERA SI UTILIZZA LO STESSO CAVETTO

FIXING SYSTEM FOR OPTIC LIGHT BARRIER “C4000” SICK

For the application see the risk assessment

SAFETY LIGHT CURTAIN 900/30 “C4000 STANDARD” SICK

NOTA: PER LA CONFIGURAZIONE DELLA BARRIERA SI UTILIZZA LO STESSO CAVETTO

FIXING SYSTEM FOR OPTIC LIGHT BARRIER “C4000” SICK

For the application see the risk assessment

SAFETY LIGHT CURTAIN SPECIAL MUTING “ENTRY-EXIT” “SICK”

SAFETY LIGHT CURTAIN SPECIAL MUTING “C4000 Entry/Exit” SICK 1500mm

MUTING C4000 SICK 900mm “entry-exit” O 70

Code: C40S-0902CI010 CODE 1023968 N.1 300 1500 50 50

C40E-0902CI010 CODE 1023969 N.1 C4000 Entry/Exit

2019506 kit fissaggio N.1

For the application see the risk assessment

MUTING LIGHT BARRIER “SICK”

MUTING LIGHT BARRIER 3 BEAMS

For the application see the risk assessment

LIGHT BEAM FOR MUTING “WL24” SICK (VCPE6B0RC7SZ)

LIGHT BEAM FOR MUTING “WT27/2” SICK (VCPM6B0B87SZ)

bidirezionale a 4 coppie di sensori LINEA

SAFETY MONOBEAM LIGHT CURTAINS “SICK”

SAFETY MONOBEAM “WSU-WEU 26/2” SICK (VCPM6B0B97SZ)

SAFETY PUSH BUTTON PANEL

SAFETY PUSH BUTTON PANEL FOR MOVEMENT ENABLING “DIENTRONIC”

BIMANUAL SAFETY PUSH BUTTON “SIEMENS”

Standard Ref. EN 574

Bimanual safety push button panel 3SB38 63-4BA

support 3SB39 01-0AQ3

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