Production Planning

Overview of Production
Planning
 

Production Planning

SD
Sales &
FI
Financial
Distribution Accounting

MM CO
Controlling
Materials
Mgmt.

PP AM
Fi#ed Assets
Production
Planning Mgmt.

Production
QA
Quality
Assurance
Planning PS
Pro"ect
System

PM
Plant Main
OC
O!!ice &
tenance Communi
cation
HR
Human
  IS
Industry
Resources Solutions
 

Integration

Material Availability Check 

Sales Order 
Customer
Customer Shipment
Sales
Sales &
& Transfer of Requirements

Credit Limit
Distribution
Distribution oods !ssue to SO

!nvoice
Sales Forecast / Plan

Production Order Materials/Warehouse

Materials/Warehouse
Production
Production Production Order Receipt Management
Management
Planning
Planning
Production Cost Accountin# $ocument

O " R !n 
rd u e v o
rc c o o
e h e ic d
r a ip s
s t e R
e
e
c
e
ip
t

Finance
Finance &
& Accounts "ayable
Vendor
Vendor
Receivable Accounts / Cash Receipt Controlling
Controlling
 

PP Integration with Other modules

PP-with SD

•  Availability Check

• MTO Scenario-MRP Run, Requirement Types

• ariant Con!i"uration - Selection#requirements o! $OM Components an% operation

PP with MM

• &oo%s movements ' $ack!lush, Auto &oo%s Receipt

• Creation o! Purchase Requisitions, Purchase or%ers (ith MRP Run

• )n!o recor% usa"e !or sub-contractin"#to choose the ri"ht ven%or 

PP with QM

• )n process inspection (ith )nspection Type *+

• &oo%s Receipt inspection (ith inspection type *

 

PP Integration with Other modules

PP with CO

• Price up%ate in material master 

•  Assi"nin" price to activity type !or speci!ic perio% )n the !iscal year 

•  Activity type in the Cost center assi"ne% in the (ork center 

• Or%er type ' Settlement pro!ile, costin" variant , valuation variant

• Pro%uct cost collector 

• Stan%ar% Cost estimate

• )P an% variance calculation

• Costin" sheets !or overhea%s

 

Industry Sectors
 

Sales and Operation Planning

 

Demand Management

Copy rom Copy rom Copy rom Copy rom

Sales Plan Prodn Plan Forecast Orig Plan

Manual "lanned Sales

!ndependent Demand Management $emand from
Requirements !Demand Program" Sales Orders

MRP/MPS
 

Business process flow – production Planning

• Create Planne% )n%epen%ent requirements in case o! MTS

• Run MRP at plant level
• )ncase o! MTO scenario run MRP !or Sales or%er 
• Purchase .convert purchase requisition to purchase or%er, then post "oo%s receipt/
• Pro%uction Or%er.Convert Planne% Or%ers to Pro%uction or%ers/
• Release the Pro%uction Or%ers
• &oo%s issue !or Pro%uction Or%er 
• Con!irm the pro%uction or%er (ith activity types
• &oo%s Receipt !or or%er
 

Production Planning and !ecution

 

M"P 

Net requirements
calculation

Lot sizing

MRP
Forecasting

Order scheduling Bill of Material

and generation Explosion
 

Material "e#uirement planning

• MRP is a pro%uction Plannin" an% inventory control system use% to mana"e
manu!acturin" Process

• The main purpose o! MRP is to make ri"ht material available at ri"ht time an% at ri"ht
place

• MRP is total plannin" o! all the components takin" into consi%eration the e0istin"
requirement an% stocks

•  A!ter e0ecutin" MRP all the plannin" relate% %ata can be seen in .Stock#Requirement
list/

MRP uses the !ollo(in" %ata !or plannin"

• 1et requirement calculation

• $OM e0plosion

• Sche%ulin"

• Procurement proposal
 

M"P O$er$iew
 

Discrete Manufacturing
 

"epetiti$e Manufacturing
 

Manufacturing Cycle
 

Manufacturing Planning and !ecution

 

Production Order Cycle

 

PP master data and its role

  PP
PP Basic
Basic Data
Data %se
%se of
of PP
PP Basic
Basic Data
Data
%nits
"()
Organi*ational
%nit +or, Center (
s "esource Capacity Planning
Company
 Code "outing ( "ecipe

/ 0 Plat* /

10
&aluation
)0
'rea
Material Master  Plan Material
Production .
   Procurement
Bill of Material (
Plant '
Material  Material ist

Product Costing
 ngineering Change Management 2CM3
 

Production Planning ife Cycle

 

Production Order creation

 

Production Order Confirmation

 

Production Order 4oods Mo$ement

 

Production Order Costs

 

Production Planning - Process Industry

Production Planning in Process

Industry
 

Production Planning - Process Industry

PP-PI Master Data

• Material masteran% $atch

• Resources

• Pro%uction ersion

• Master Recipe an% $OM

• Co-pro%ucts an% $y-Pro%ucts

• Classi!ication System

• P) Sheets
 

Production Planning - Process Insdustry

PP-PI Master Data

 

Production Planning - Process Industry

Material master "ecord &iews
 

Production Planning - Process Industry

Material and Batch
 

Production Planning - Process Industry

 "esources
 

Production Planning - Process Industry

 "esource Data /
 

Production Planning - Process Industry

 "esource Data 1
 

Production Planning - Process Industry

 5ormula Parameters and 5ormula in "eosurce
 

Production Planning - Process Industry

 Production &ersion
 

Production Planning - Process Industry

 Production&ersion - %ser Interface
 

Production Planning - Process Industry

 lements of Master "ecipe
 

Production Planning - Process Industry

 Structure of Master "ecipe
 

Production Planning - Process Industry

 Creating Master "ecipe and BOM
 

Production Planning - Process Industry

 !ample for BOM
 

Production Planning - Process Industry

 "ecipe BOM and Material ist
 

Production Planning - Process Industry

Process Management
 

Production Planning - Process Industry

Control "ecipe Creation -/
 

Production Planning - Process Industry

Control "ecipe Creation -1
 

Production Planning - Process Industry

Process Instruction- Data
 

Production Planning - Process Industry

Process Instruction Sheet