St.

Martin’s Engineering College

NBA & NAAC A+ Accredited
Dhulapally, Secunderabad-500100

POST EVENT REPORT

Date: 10-06-2022

1. Department: ELECTRONICS AND COMMUNICATION ENGINEERING (ECE)

2. Name of the Event: Industrial Visit to LEDchip Indus Private. Limited

3. Event Date: 08-06-2022

4. Report submitted date: 10-06-2022

5. Brief description about the event:

The Department of Electronics and Communication Engineering has

organized an industrial visit on 8th of June 2022 to LED Chip
organization for the II year B.Tech Students. The visit was organized with
prior permission and guidance of our beloved Principal, Dr. P. Santosh
Kumar Patra Sir and HOD of ECE, Dr. B. Hari Krishna. Mr. S.P.
Manikanta is the coordinator and Mr. P. Prasad and Mrs. Kavya Ramesh
are the co-organizers of this industrial visit.
Following Schedule Provides Event Details:
Date: 08th June 2022
Departure (College): 10:00 am
Arrive (Industry): 10:45 am
Brief Description about session:
After reaching the industry, the students were taken to the manufacturing
unit and the demonstrator explained the process of manufacturing the
LEDs. This explanation helped the students to gain the practical
knowledge on LEDs.
Detailed Explanation on Manufacturing:
The following things were explained by the demonstrator.
Making semiconductor wafers
Adding epitaxial layers
Adding metal contacts
Mounting and Packaging
There were different teams for each domain.
Firstly, he mentioned how a semiconductor wafer is made.
The material composition used are GaAs or GaP. This crystalline
semiconductor is grown in a high temperature, high pressure chamber.
Gallium, arsenic, and/or phosphor are purified and mixed together in the
chamber. The heat and pressure will liquify and press the components
together so that they are forced into a solution. This is known as liquid
encapsulation. Then the material is then sliced into very thin wafers of
semiconductor, approximately 10 mm thick. The wafers are polished until
the surfaces are very smooth.
Secondly, he explained about the cleaning the wafers, where the wafers
are cleaned through a rigorous chemical and ultrasonic process using
various solvents. This process removes dirt, dust, or organic matter that
may have settled on the polished wafer surface.
Next, he gave a detailed note on adding the layers on the material. Where
additional layers of semiconductor crystal are grown on the surface of the
wafer. This is one way to add impurities, or dopants, to the crystal. Metal
contacts are then defined on the wafer. The contact pattern is determined
in the design stage and depends on whether the diodes are to be used
singly or in combination. Contact metal is evaporated onto the pattern,
filling in the exposed areas. Then, evaporation takes place in another high
temperature chamber.
Finally, the demonstration concluded with the explanation of sealing the
material, in which the individual dies are mounted on the appropriate
package. If the diode is used as an indicator light, it is mounted on two
metal leads about two inches long. Finally, the entire assembly is sealed
in plastic case for usage.
The LED chip Indus Private Limited produces LEDs which are LM80
certified where the LEDs are subject to 9 months of accelerated Life
which gives the highest Lumens in their class ensured by the use of
high-grade Chips, Silicone & Phosphors. The highest standards of
reliability are ensured automatically as all LEDs are produced untouched
by the hand. The processes right through Chip bonding, to gold wire
bonding to Phosphor coating to testing-sorting-packing are carried out
in air-conditioned dust free Class10K clean rooms, to meet highest &
stringent standards. This industry produces different types of LEDs like
UVC 3535 LED 275-280 nm, High power LED, Medium power LED, COB
 LED, DIP LED and Hi-Flux LED.
Session was ended at 2:00 pm.
Lunch: 2:00 pm to 2:30 pm
Departure (Industry): 2:30 pm
Arrive (College): 3:15 pm

Encl: 4 Photographs
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Report prepared by: Dr. B. Hari Krishna

Content verified by English Staff Name & Signature:

Softcopy along with photos forwarded for website:

Any remark / suggestion:

Sign of Organizing Faculty Sign of HOD Approved by Principal

The students before going to the industrial visit at the college

Students after visiting the industry

 Students observing the components through the microscope

The demonstrator explaining the manufacturing process of LED