Electric System

电气系统

版权所有——徐工集团 2021年
Electric System 电气系统
Electric System 电气系统

电气操作和仪表显示部分请参考《驾驶室控制》部分
Electric operation and instrument display refer to chapter <Cab Control>.
Electric System 电气系统

电气报警信息请参考《故障分级报警》部分
Electric warning level refer to chapter < Warning Level >.
Electric System 电气系统

整车电气控制信息请参考《电气系统原理图》
Electric control information refer to < Electric System Diagram>.
Electric System 电气系统
Sensors 传感器

Fuel level Sensor 燃油油位传感器

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Electric System 电气系统
Sensors 传感器

Hydraulic oil level Sensor 液压油位传感器

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Electric System 电气系统
Sensors 传感器

Coolant level Sensor 冷却液位传感器

2
Electric System 电气系统
Sensors 传感器

Hydraulic oil temp Sensor 液压油温传感器

Output signal：resistant signal;

please see resistant output table
信号输出：电阻信号，具体见输出阻值表

1
Electric System 电气系统
Sensors 传感器

Transmission oil main pressure Sensor 变速箱主压力传感器

Output signal：resistant signal;

信号输出：电阻信号
Electric System 电气系统
Sensors 传感器

Air Filter Indicator Sensor 空滤堵塞传感器

供电电压：24V；
最大功率：6W；
1
开关接通的真空度压为65±6毫巴
机械(压力)接口：1/8 NPT外螺纹；

Voltage: 24V;
Walt：6W;
Alarm pressure: 65±6mbar;
Mechanical interface: 1/8.
Electric System 电气系统
Sensors 传感器

Hydraulic oil suction alarm Sensor 液压油吸油堵塞传感器

2
Electric System 电气系统
Sensors 传感器

Articulation, steering and ripper cylinder position Sensor

铰接、后松和转向油缸位移传感器

1 2
 Electric System 电气系统
Controllers 控制器
Machine main controller locate under the right side of cabin, consisting of high
speed controller and special controller.
整车主控制器包括高速控制器和专用控制器，位于驾驶室右侧托盘下方。
高速控制器
High speed controller

专用控制器
Special controller
Electric System 电气系统
Controllers 控制器
Transmission controller locates on the rear left of cabin.
变速箱控制器位于驾驶室内左后方。（背面为数据记录仪）
 Electric System 电气系统
Controllers 控制器
These two boxes are the fuse and control unit for electric components ,they have the same
hardware circuit ,only the definition of fuses and relays are different. Locate on rear of cab.
集成控制盒是整车各类电器件的保险和控制单元。两个集成控制盒的硬件电路是一样的，只
是保险和继电器的功能定义不一样。位于驾驶室后方。
Electric System 电气系统
Troubleshooting 故障诊断与排除
故障特征 故障原因 排除方法
1. 起动电路导线松脱 1. 压紧导线
2. 起动继电器触点接触不良或线圈烧坏 2. 打磨触点或更换继电器
3. 电源隔离开关未打开 3. 打开电源隔离开关
4. 起动隔离开关未打开 4. 打开起动隔离开关
钥匙开关旋转至起动档后马 5. 钥匙开关未打开 5. 打开钥匙开关
达不转 6. 急停开关按下 6. 拔出急停开关
7. 保险丝盒C2-F13保险丝断 7. 更换保险丝
8. 空档继电器+F1-K2未吸合 8. 更换继电器或压紧导线
9. 起动电机绕组坏 9. 更换或修理
10. 蓄电池亏电严重 10. 充足电
1. 上电维修开关盒未接 1. 连接上电维修开关盒
2. 熄火开关插头松动 2. 插头重新插接
起动时马达旋转，但发动机
3. 急停开关接头松动 3. 将急停开关接头拧紧
无法电火
4. 保险丝盒C1-F25保险丝熔断 4. 更换保险丝。
5. 后机罩保险盒F3保险丝熔断 5. 更换保险丝。
1. 传感器连线松动、脱落 1. 压紧接线端子
2. 传感器坏 2. 更换传感器
仪表指示不正常
3. 仪表坏 3. 换仪表
4. 控制器插头虚接 4. 检查插头是否完好，重新插紧插头
1. 保险丝断 1. 更换保险丝
2. 灯具损坏 2. 更换灯具
灯不亮 3. 连线脱落 3. 压紧接线端子
4. 按键面板不工作 4. 更换按键面板
5. 智能控制盒C1、智能控制盒C2 损坏 5. 更换智能控制盒C1、智能控制盒C2
1. 发电机连接线松动 1. 重新拧紧连线
发电机不发电或充电电流过
2. 皮带太松 2. 调整皮带
小、过大
3. 调节器或发电机坏 3. 更换整体式发电机
Electric System 电气系统
Troubleshooting 故障诊断与排除
故障特征 故障原因 排除方法
1. 急停开关按下 1. 拔起急停开关
2. 电池隔离开关损坏 2. 更换电池隔离开关
整车不能上电
3. 后机罩保险盒保险损坏 3. 更换后机罩保险盒保险
4. 驾驶室顶棚线束插头未接 4. 接通顶棚线束插头，驾驶室搭铁点拧紧固定。
1. 液压锁开关打开 1. 关闭液压锁开关
2. 座椅未坐下 2. 坐下座椅或就位插接头松动
铲刀无动作
3. 操作手柄掉线 3. 检查手柄线束连接情况
4. 电液多路阀插头松动 4. 检查多路阀插头
1. 整车处于驻车状态 1. 解除驻车
无行走 2. 变速箱存在故障 2. 查询故障信息，消除故障
3. 操作手柄掉线 3. 检查手柄线束连接情况
1. 喇叭开关插头脱落。 1. 重新插接。
2. 保险丝盒C2-F12保险丝熔断。 2. 更换保险丝。
喇叭不响
3. 续流二极管击穿。 3. 更换续流二极管。
4. 喇叭损坏。 4. 喇叭损坏。
1. 保险丝盒C1-F15保险丝熔断。 1. 更换保险丝片。
2. 驻车开关插头脱落。 2. 重新插接。
驻车不能解除
3. 驻车电磁阀插头松动 3. 重新插接固定
4. 驻车压力开关未接通 4. 排查压力开关接线
1. 液力插销使能信号未开启或超过输出时间。
1. 液力插线使能开关重新开启。
液力插销无响应
2. 液力拔销电磁阀插头松动 2. 重新插接固定
1. 雨刮开关虚接 1. 重现连接雨刮开关
雨刮无动作 2. 雨刮电机损坏 2. 更换雨刮电机
3. 保险盒C1-F26保险丝熔断 3. 更换保险。

1. 差速锁电磁阀松动 1. 紧固差速锁电磁阀松动
差速锁无响应（如果配置） 2. 液压系统压力不足 2. 排查液压管路
3. 差速锁压力信号丢失 3. 差速锁压力开关插头重新连接或者更换压力开关
Electric System 电气系统
Troubleshooting 故障诊断与排除
故障特征 故障原因 排除方法
1. 预热继电器损坏 1. 更换预热继电器
在常温下预热指示灯亮
2. 预热线短接 2. 排查线路
1. 线路问题
座椅就位后指示灯常亮（如 1. 排查线路
2. 座椅开关损坏
果配置） 2. 更换座椅开关
注：该故障可引起铲刀动作锁定、整车驻车
1. 手柄掉线 1、检查手柄线路、更换手柄
2. 发动机掉线 2、排查发动机ECU供电
3. 变速箱掉线 3、检查变速箱控制器供电
4. 智能控制盒C1掉线 4、检查智能控制盒C1线路
CAN故障指示灯 5. 智能控制盒C2掉线 5、检查智能控制盒C2线路
6. 按键面板(灯光)掉线 6、检查按键面板(灯光)线路
7. 按键面板(功能)掉线 7、检查按键面板(功能)线路
8. 主控制器掉线 8、检查主控制器线路
9. 辅控制器掉线 9、见车辅控制器线路
1. 油门踏板接线问题 1. 检查插件，检查端子
油门踏板无响应
2. 油门踏板损坏 2. 更换油门踏板
1. 按键面板（电源）线路问题 1. 检查线路通断
按键面板（功能）失效
2. 按键面板损坏 2. 更换按键面板
1. 开关失效 1. 排查驾驶室开关及按键
应急转向测试开关不起作用 2. 应急转向电机接线问题 2. 测量转向继电器电源
3. 应急转向电机损坏 3. 更换应急转向电机
1. 制动冲液阀压力开关信号断路 1. 检查压力开关及线路
启动后制动压力一直低
2. 液压系统故障 2. 检查液压系统故障
中心锁一直提示拔出（如果 1. 中心锁传感器位置移动 1. 重新安装传感器
配置） 2. 线路故障 2. 排查线路通断
1. 发电机保险熔断 1. 更换保险150A
起动后电压<26V
2. 发电机不发电 2. 更换发电机
发动机小时数不累计时间 1、整车断电异常 1、排查发动机电源接线
1. 铰接油缸传感器线路问题 1. 排查线路
铰接一键回中失效
2. 铰接油缸传感器损坏 2. 更换油缸
Electric System 电气系统
Troubleshooting 故障诊断与排除
Fault Characteristics Fault Causes Elimination Methods
1. Starting circuit conductor is loose; 1. Compact the conductor;
2. Contact of starting relay contacts bad or coil is 2. Polish the contact or change relay;
burnt out; 3. Open the power isolating switch;
3. Power isolating switch is not opened; 4. Open the starting isolation switch;
The motor can not rotat e 4. Starting isolation switch is not opened; 5. Open the key switch;
after the key switch is turned 5. Key switch is not opened;
to the starting gear 6. Emergency stop switch is pressed; 6. Pull out the emergency stop switch;
7. Change fuse;
7. C2-F13 fuse in fuse box is broken; 8. Change relay or impact the conductor;
8. Neutral relay +F1-K2 fails in actuation; 9. Change or repair it;
9. Starter motor winding is damaged; 10. Charge it.
10. Accumulator is lack of electricity seriously.

1. Power-on maintenance switch box is not 1. Connect the power-on maintenance

connected; switch box;
The motor rotates, but engine 2. Plug of flameout switch is loose; 2. Reconnect the plug;
can not be ignited when the
machine is started 3. Emergency stop switch joint is loose; 3. Fasten the emergency stop switch joint;
4. Fuse of fuse box C1-F25 is fused; 4. Change fuse.
5. Fuse of rear hood fuse box F3 is fused. 5. Change fuse.

1. Sensor connecting line is loose or comes off; 1. Compact the connection terminal;
2. Sensor fails; 2. Change sensor;
Instrument indication is 3. Change instrument;
abnormal 3. Instrument fails;
4. Controller plug is virtually connected. 4. Check whether the plug is intact or not,
and plug the plug tightly again.

1. Fuse is broken; 1. Change fuse;

2. Lamps are damaged; 2. Change lamp;
3. Connecting line comes off; 3. Compact connection terminal;
Lamp is off 4. Button panel does not work; 4. Change button panel;
5. Intelligent control boxes C1 and C2 are 5. Change intelligent control boxes C1 and
damaged. C2.
Generator can not generat e 1. Generator connecting line is loose; 1. Retighten connecting line;
power or charging current is 2. Belt is looser; 2. Adjust belt;
smaller is bigger 3. Regulator or generator fails. 3. Change an integrated generator.
Electric System 电气系统
Troubleshooting 故障诊断与排除
Fault Characteristics Fault Causes Elimination Methods
1. Press the emergency stop switch; 1. Pull up the emergency stop switch;
2. Battery isolating switch is damaged; 2. Change battery isolating switch;
The vehicle can not be 3. Fuse of rear hood fuse box is damaged; 3. Change the fuse of rear hood fuse box;
powered on
4. Wiring harness plug on cab ceiling is not 4. Connect the ceiling wiring harness plug,
connected. and tighten the cab bonding point fixedly.

1. Hydraulic lock switch is open; 1. Close hydraulic lock switch;

2. Seat is not down; 2. Let the seat down or put the connecting
3. Operating handle is disconnected; plug in place;
The blade can not move 3. Check the connection conditions of
4. The plug of electro-hydraulic multitandem valve
is loose. handle harness;
4. Check the plug of the multitandem valve.
1. Eliminate parking;
1. The vehicles remains a parking state; 2. Inquire fault information and eliminate
The vehicle can not travel 2. Transmission fails; faults;
3. Operating handle is disconnected. 3. Check handle harness connection
conditions;
1. Plug of horn switch comes off; 1. Reconnect the plug;
2. Fuse of fuse box C2-F12 is fused; 2. Change fuse;
Horn does not work 3. Fly-wheel diode is broken down; 3. Change fly-wheel diode;
4. Horn is damaged. 4. Horn is damaged.

1. Fuse of fuse box C1-F15 is fused; 1. Change fuse;

Parking can not be 2. Plug of parking switch comes off; 2. Reconnect the plug;
terminated 3. Plug of parking solenoid valve is loose; 3. Reconnect and fix the plug;
4. Parking pressure switch is not connected. 4. Examine the wiring of pressure switch.
1. Hydraulic pull pin enabling signal is not opened 1. Hydraulic plug wire enable switch is
Hydraulic bolt has no or over output time; opened again;
response 2. Plug of hydraulic pull pin solenoid valve is 2. Reconnect and fix the plug.
loose.
Electric System 电气系统
Troubleshooting 故障诊断与排除
Fault Characteristics
Windshield wiper does not
work
The differential lock has no
response (If equipped)
Warm-up indicator is on at
normal temperature
Indicator is always on after
seat is located in place (If
equipped)
CAN malfunction indicator
lights
Fault Causes Elimination Methods
1. Wiper switch is virtually connected; 1. Reconnect wiper switch;
2. Wiper motor is damaged; 2. Change wiper motor;
3. Fuse of fuse box C1-F26 is fused. 3. Change fuse.
1. Fasten the differential lock solenoid valve;
1. Differential lock solenoid valve is loose; 2. Examine hydraulic pipe;
2. Hydraulic system pressure is insufficient; 3. The plug of the differential lock pressure
3. Differential lock pressure signal is lost. switch should be reconnected or pressure
switch should be changed.
1. Preheating relay is damaged; 1. Change preheating relay;
2. Preheating line is short-circuited. 2. Examine line.
1. Line problems;
2. Seat switch is damaged; 1. Examine line;
Not es: the fault can c ause blade action locking and 2. Change seat switch.
v ehicle parking.
1. Check handle line or change handle;
1. Handle is disconnected; 2. Examine ECU power supply of engine;
2. Engine is disconnected; 3. Inspect power supply of transmission
3. Transmission is disconnected; controller;
4. Intelligent control box C1 is disconnected; 4. Inspect line of intelligent control box C1;
5. Intelligent control box C2 is disconnected;
5. Inspect line of intelligent control box C2;
6. Button panel (light) is disconnected; 6. Inspect button panel (light) line;
7. Button panel (function) is disconnected; 7. Inspect button panel (function) line;
8. Main controller is disconnected; 8. Inspect main controller line;
9. Auxiliary controller is disconnected. 9.See vehicle auxiliary controller line.
Electric System 电气系统
Troubleshooting 故障诊断与排除
Fault Characteristics
Accelerator pedal has no 1.
response 2.
Fault Causes Elimination Methods
There is accelerator pedal wiring problem; 1. Inspect plug-in and terminal;
Accelerator pedal is damaged. 2. Change accelerator pedal.

Key panel (function) There is button panel (power supply) line 1. Check whether the line is connected or
malfunctions problem; not;
Button panel is damaged. 2. Change button panel.
1. Switch fails; 1. Examine cab switch and button;
Emergency steering test 2. There is emergency steering motor wiring 2. Measure the power supply of steering
switch is inoperative problem. relay;
3. Emergency steering motor is damaged. 3. Change emergency steering motor.

After start, brake pressure is Pressure switch signals of brake prefill valve are Inspect pressure switch and line;
always low broken; Inspect hydraulic system fault.
Hydraulic system fails.

There is always prompt to 1. Center lock sensor moves; 1. Reinstall sensor;

pull out the center lock 2. There is line fault; 2. Inspect whether the line is connected or
not.

After start, voltage is less 1. Generator fuse is fused; 1. Change fuse 150A;
than 26V 2. Generator fails to generate electricity. 2. Change generator.

间Engine hours are not 1. Outage of the vehicle is abnormal. 1. Examine generator power supply wiring.
accumulated

Hinge key fails to return 1. Articulation cylinder sensor has line problems; 1. Examine the line;
2. Articulation cylinder sensor is damaged. 2. Change oil cylinder.