Plant Mass Flow

Plant : Solusi Bangun - Tuban plant, Indonesia

Proposal No. : 20-86050

Plant Mass Flow

Proposal No. 20-86050

Plant: Solusi Bangun - Tuban plant, Indonesia

List of content Page

Legend 2

Legend of Table of materials properties 3

Table of materials properties 4

Raw meal silo (capacities are in dry basis) 5

The information transmitted by this document is the proprietary and confidential property of FLSmidth Page 1 of 5
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
Plant Mass Flow

Proposal No. 20-86050

Plant: Solusi Bangun - Tuban plant, Indonesia

Legend

The 'Plant Mass Flow' shows storage capacities and mass flow rates on a dry basis throughout the plant. Design
parameters such as densities and moisture content, composition of raw mix and cement are shown in the plant
mass flow.

Plant equipment Definition Examples (a)

Main machinery Operating rate [t/h] 450 t/h

Average mass flow rate in dry metric tons per

Operating hour [t/h] when plant department is
Transports operating at rated output Operating/Design
operating/design 450/540 t/h
Design Operating × design factor [t/h]

Storages (b) Live (c) tonnage in dry metric tons [t] 54800 t

Bins (b) Live (c) capacity in dry metric tons [t] 495 t

Feeder rates are specified by the design mass flow rate in dry Design rate [t/h] (ratio)
Feeders
metric tons per hour [t/h] and ratio (control range) 120 t/h (10:1)

(a) Examples do not represent current mass flow. They are completely arbitrary.
(b) Drawn or written sequences of piles and bins, including clinker silo area, do not necessarily reflect the actual layout.
(c) Live volume/tonnage is defined as "Maximum available volume/tonnage for the process".

For guaranteed rates refer to the separate annex, "Guaranteed Performances", in the contract.

Process engineering information - only for FLSmidth use

Made by BOOPN-IN
Edition s2 (As sold)
Date 11.Oct.2022
Checked by BOOPN-IN

The information transmitted by this document is the proprietary and confidential property of FLSmidth Page 2 of 5
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
Plant Mass Flow

Proposal No. 20-86050

Plant: Solusi Bangun - Tuban plant, Indonesia

Materials properties - legend

Material
Name of material, possibly also containing description such as fineness of a powder
Top size [mm]
Top size is defined as
- in general, square root of 3 (space diagonal of a cube) times the P95 mesh size (95% passing on a square mesh)
- for crusher feed, the space diagonal of the smallest cube that can contain the largest lump of material
Bulk density [dry kg/m³]
Aerated
Loose poured
Store volume Used to design the volume of contents for piles, silos and bins
Store load Used to design loads of piles, silos and bins
Design moisture [% wet]
Maximum moisture for design, on wet basis [kg moisture / 100 kg wet material]
Angle of repose [°]
The natural slope of the material
Steel silo cone half angle [°]
Angle for a round (conical) silo outlet

Abrasiveness
Given as either 'Low', 'Medium' or 'High'
Stickiness
Stickiness is either given as 'Free' (free flowing), 'Moderate' (moderately sticky), 'Sticky' or 'Extreme'

The information transmitted by this document is the proprietary and confidential property of FLSmidth Page 3 of 5
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
Plant Mass Flow

Proposal No. 20-86050

Plant: Solusi Bangun - Tuban plant, Indonesia

Materials properties See legend for details

Material Top size Bulk density [dry kg/m³] Design Angle of Steel silo Abrasive- Stickiness
[mm] aerated loose store store moisture repose cone half ness
poured volume load [% wet] [°] angle
[°]
Raw meal (silo input) 680 850 1175 1500 1 (A) (B) Low
Kiln feed (silo output) 680 850 1175 1500 1 (A) (B) Low

Material Properties
(A) - Charged 20 deg ; Injected 0 deg
(B) - Withdrawal only through air addition.
The information transmitted by this document is the proprietary and confidential property of FLSmidth Page 4 of 5
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.
Plant Mass Flow

Proposal No. 20-86050

Plant: Solusi Bangun - Tuban plant, Indonesia

Raw meal silo (capacities are in dry basis)

To CF silo feed

380 t/h /456 t/h

Raw meal
CF Silo
16 x 40

8550 t
( at 100% filling)

330 / 396 t/h

To kiln feed

The information transmitted by this document is the proprietary and confidential property of FLSmidth Page 5 of 5
and may not be duplicated, disclosed or utilized without written consent from FLSmidth.