MWM TCG2032 Wiring Diagram AGS English

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wiring diagram DEUTZ TEM-Evo

Contents
A 000 Contents A
001 remarks
002 reserved
003 security chain external
004 enable power switch
005 interface to gas control system
006 reserved
007 Low water protection
008 reserved (8-9)
B B
010 supply TEM cabinet (+A1T1)
011 gas valves, starter, ignition
012 circuit breakers
013 secu.chain,quick stop, reset,emerg. switch
014 data lines CPU, CAN-BUS and ignition
015 Turning device, preheating genset
016 combustion chamber temp., bank A, receiver
017 combustion chamber temp., bank B, receiver
C C
018 voltage supply +/- 15 V analog inputs
019 temperature, pressure + oil level measure. genset
020 temperature and pressure measurement:genset
021 temperature measurement: generator windings
022 temperature measurement: generator bearings
023 ATL speed
024 reserved
025 reserve terminals
D D
026 reserve terminals
027 reserved
028 transmitter exhaust back pressure
029 interface anti-knock governor
030 interface speed governor
031 reserved
032 stepper motor card, mixer, bank A
033 stepper motor card, mixer, bank B
E 034 triggering aux. relay, speed governor, starter E
035 serial interface for site control syst.
036 interface to operating terminal and IAE
037 reserved
038 slot overview TEM terminal
039 cable inlets base plate
040 material list
F 25.01.07 Plant Bogra Bangladesh Designation Order no. Type =A1 F

Date 646324/646325/646326/
07.09.07 Resp. Schild Plant section R wir.diagram 646328/646329/646331 TCG 2032 V16 +T1
05.02.07 Chkd. Bardel Engine © 2006 part number Identure no. page 0
State modif. Date name Norm 01.10.03 Source replacem. f.
TEM-Evo-AGS 1247 4827 UE 0479-91 from 40
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0 1 2 3 4 5 6 7 8 9
A A
remarks
1.) The operating terminal and the I/O-Controller are delivered as 10.) Safety-critical messages always have to lead
loose parts. The I/O-Controller has to be mounted in the cabinet to switching off via security chain. For signalling
for auxiliaries and generator protection by the messages are connected to the TEM
customer. via parametrizable messages.
2.) For supply see page 10. 11.) (n o t applicable)

B B
3.) Unless otherwise specified external cables are to be wired with
at least 1,0 mm².
For shielded lines 0,75 mm² are sufficient. 12.) N o t a t i o n s y s t e m f o r l o c a t i o n u n d e r D IN 4 0 7 1 9 p a rt 2
Remark: flexible,oil resisting and fine-strand control lines polarity sign (+), place 4-digit:
must be used (e.g. NYSLYÖ or NYSLYCYÖ). =A1+T1: TEM cabinet 1 ... =A+1Tx: Genset TEM x
=A1+A1: genset 1 ... =A1+Ax: genset x
4.) F o r c o n n e c t i o n o f s h i e l d e d l i n e s th e s h ie ld in g m a y b e =A1+H1: auxiliaries cabinet 1 ... =A1+Hx: a u x iliaries
removed up to max.15 cm length. genset x
C C
=A1+E1: external 1
5. Contacts of securita chain inputs must be rated at
2 A, 30 V min.
13.) Notation system for components under DIN 40719 part 2
polarity sign (-), species (K,F,U,A,...), page No. 1..2-digit,
6.) Digital inputs must apply at least 150 ms unless they are
path of current No. 1-digit, e.g.: -U17, -A172
recognized reliably by the TEM system.
7.) U n l e s s o t h e r w i s e s p e c i f i e d i n t e r n a l c a b l e s a re to b e w ire d w ith 14.) Notation system for terminals and conn.under DIN 40719 part 2
polarity sign (-), species (X = terminal, J = connector)
at least 0,75 mm².
For shielded lines 0,25 mm² are sufficient.
D 15.) N o t a t i o n s y s t e m f o r c r o s s - r e f e re n c e s u n d e r D IN 4 0 7 1 9 p a rt 2 D
8.) In case of mains or generator fault the power switch page No. 1..2-digit, point, path of current No. 1-digit, e.g.: 2.6, 18.0
has to be opened directly and quickly to minimize
delays.
9.) To enable an idle circuit of the corresponding auxiliaries

in case of using the emergency button, the
o p e r a t i n g v o l t a g e must be abbreviations:
connected or disconnected via relay +A1H1-K100.
AGS: genset cabinet
E GK: in te rcooler E
HA: a u x i liaries
HAS: auxiliaries cabinet
HK: h e a t i n g c i r c u it
MK: jacket water circuit
KWT: cooling water heat exchanger
NK: emergency cooler

Date 646324/646325/646326/
Resp. Schild Plant section R wir.diagram 646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
reserved
Date 646324/646325/646326/
Chkd. Bardel Engine © 2006 part number Identure no. page 2
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133
13.2 IX..0.02 IX..0.03 IX..0.04 IX..0.05 IX..0.06 IX..0.07
A A
DI2 DI3 DI4 DI5 DI6 DI7
-J133
23 24 25 26 27 28
W133 4.4
-W133
BN/BU
WH/RD
BN/RD
WH/BK
BN/BK
GY/GN
B B
A3 A4 A5 A6 A7 A8
VWA+ 15.0
-A132 VWA-
13.2 11 15.0
-K37
C E3 S3 E4 S4 E5 S5 E6 S6 E7 S7 E8 S8 3.6 14 C
A1
S_123 S_308 -K37

7.0 7.0 A2
L- 4.0
-X36
-X36 supply
PE S+ S+
13.0
PE
5.0
D D
t e rminal block no.: 1 2 3 4 5 6
-X36 -X38
+1 I1 PE1 +2 I2 PE2 +3 I3 PE3 +4 I4 PE4 +5 I5 PE5 +6 I6 PE6 1 2 3 4 PE
TEM
external aux.
gensets
+H1
11 14 3.8
1 2 1 2
+H1 +H1
generator protect.
(e.g. emerg.shutd.)
-X608 -X141
collective fault
heating circuit
engine cooling
preheating genset
E E
cooling water
without pump
heat removal
heat removal
not assigned
temperature
low limiter
see page 7
see page 7
intercooler
quick stop
quick stop
with pump
low water
connection at
o ve r t e m p .
opens for
opens for
opens for
opens for
switching off
dig. outputs
monitor
HA cabinet
auxiliaries:
auxiliaries:
circuit
circuit
fault
fault
fault
e nable
117 116 123 121 308 277
security chain external

Date 646324/646325/646326/
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0 1 2 3 4 5 6 7 8 9
-D133 I/QX..1.02
13.2
A A
DO2
-J133
14
WH/GN
B B
W133
3.5 13.2
-W133
5
-K110
11.1 6
C C
L-
3.9 10.2
1 2
-X44
D D
TEM
external
E + - E
enable (demand)
power switch
+24V at enable
(demand)
enable power switch

Date 646324/646325/646326/
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0 1 2 3 4 5 6 7 8 9
A A
10.5
11.2
10.5
11.3
A1
A2
L_A1
L_A2
B B
C PE PE C
3.9 7.0
-V54
1 - +2 PE 3 4 PE
-V56
-X53 - +
???
TEM
external
D D
gas valve scheme:
A2 A1 A2 A1 A2 A1
ventilation
pneumatically actuated
pneumatically actuated
open without current
ventilation
valve ventilation valve
E E
gas valve A2
gas valve A1
to the gas
from the gas mixer
supply gas valve
gas valve
A1 A2
If A1 opens, the ventilation valve must
close.
interface to gas control system

Date
Resp. Schild Plant section R wir.diagram 646324/646325/646326/
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
reserved
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
S_123 S+/123
3.3 13.0
S_308 S+/308
3.5 13.0
C C
5.9 PE PE 10.2
-X72 1 2 PE 3 4 PE 5 6 PE 7 8 PE
TEM
external
D D
Cooling water failure

emergency cooler-
intercooler circuit
engine cooling
E E
intercooler-
protection 1
protection 1
dry cooler
dry cooler
protection
protection
protection
low water
low water
opens for
opens for
opens for
opens for
circuit
fault
fault
123 a 123 b 308 a 308 b
Low water protection

Date 646324/646325/646326/
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0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
reserved (8-9)
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+-bar L+
11.0
A L- L- 11.0 A
4.9
L-
L- block of terminals with four-wire terminal
L_A1
L_A2
VME-
5.3
5.6
18.0
B B
2 2
6,0 6,0
7.9 PE PE 11.6
C C
(**)
-X103 1 2 PE PE
TEM
external
genset
D D
+ - PE
battery/mains device (*)

* connection only for external
control battery. Do NOT
connect to starter battery! supply TEM cabinet ***
24 V ±15 % residual ripple < 0,5 Vss
*** Equipotential bonding between TEM-Evo and genset.
protection with 25 A The ground connection has to be wired before
** Remove bridging
between PE and L- ,if start up.
necessary cross section
connection exists already
in the power supply. 6 m m ² : to 12 m
E 1 0 m m ² : to 20 m E
1 6 m m ² : to 33 m
average current consumption 12 A

peak current 16 A
supply TEM cabinet (+A1T1)

Date 646324/646325/646326/
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0 1 2 3 4 5 6 7 8 9
L+ L+
10.6 L- L- 12.0
10.6 13.0
A UA A
13.0
F 12.0
1 1 13 1 13
2 2 14 2 14
-F110 -F111 -F118
0.5A 3A 6A
type C type C type B
Anl+ 12.1
2
1,5
B 11 11 B
A2(-) 13 23
-A110 -K340 -K341
X1 Elan SRB-NA-R-C.6 34.1 14 34.1 14
K1 emergency shutdown module
11
-K136 3
13.6 -K110
14
K2 4
21 11.1
-K110
11.1 22
C C
X2 T34 T33 14 24
10.6 PE PE 35.0
-X117
1 1 1 2 PE 3 4 PE
A1 +
-V110
-K342 -K343 TEM

???
2 34.3 2 34.3 genset +A1 1 2 3

D A2 - +A1 D
0VS 34.0 -W_M W_M 15.7
-K110
K L J
+A1
US2
0V2
1 2 13.9
A1 A2 -M
3 4
13.0
13.0
5.4
5.7
11.7
5 6 4.5
21 22 A B C
11.0
gas valve
E gas control system E
security chain: switching off gas valves, starter

+A1
A2 A1 -P2 A B C
+ -
+ -
starter ignition
Homologation of all relay under VDE
All contactors under VDE 0660
0435
gas valves, starter, ignition
Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
L+ L+-bar
11.9
F F1
11.9 13.0
A A
1 13 1 13 1 1 1 1 13 1
2 14 2 14 2 2 2 2 14 2
-F121 -F122 -F120 -F124 -F125 -F127 -F128
6A 10A 6A 6A 6A 6A 3A
type B type B type B type B type B type B type C
B B
3x 0.34mm²
2x 0.34mm²
0.75mm²
0.75mm²
1 2
-X121
3 4 5 6 7 8
C C
Geber632+
Pickup+
DRZR:US
DRZR:U+
MS1:US
MS2:US
P157+
U I/O
Anl+
VME+
ES+
R1+
R3+
28.0
30.0
33.0
11.9
18.0
15.0
32.0
33.0
30.0
30.0
13.0
36.0
35.0
D D
stepper motor card gas mixer
Power supply unit sub-rack
outputs and security chain

transmitter, sensors
site control system

operating terminal
E E
remote program
speed governor
Interfaces for
reserved
reserved
g e nset
circuit breakers
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
circuit internal reset security chain

TEM quick stop emergency shutdown module released
IX..0.00 IX..0.01 I/QX..1.00 I/QX..1.10 I/QX..1.14
12.7 U I/O
A F1
-D133 A
12.9
1 13 DI0 DI1 DO0 DO10 DI30
0V S US S
7.9 S+/123
2 14
-F130 -J133
UA 9,10, S 21 22 20,37 12 3 7
0,5A
BK,VT
PK/BN
WH/BU
YE/BK
WH/PK
GY/PK
11.9 11
type Z
GN
BU
4.5 W133 15.2
-W133
B B
1 2
-X130
1
-K110
11.1 2
S+
3.9
7.9 S+/308
11.0 US2
C C
1
2
3
0V
24V
Trigger
-A137
UA US UA2 US2 A1 A2
-A132
security chain extension module Watchdog
Out
D 0V 0V2 E1 S1 E2 S2 D
A1
0V2
4
5
6
11.0 -K136
L- A2 L-
11.9 30.0
11 14 11.0
1
-S134
E 2 E
internal
quick stop
e m e r g e n c y s h u t d ow n
on cabinet door
secu.chain,quick stop, reset,emerg. switch

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D144
A A
CAN RS485 control

S C_H C_L C_GD S RT+ GND RT- signals
7 2 3 3 5 8 3 4 5 10 11 16 22 23 S 6 7 8 24 25 26 2 20 21 S
-J144 -J146 -J147
BU
YE
GN
-W147 -W148
WH BN GN YE GY PK BU RD WH BN GN YE GY PK
WH
BN
GN
B -W145 B
-W146
W148
30.0
W147
23.0
-R141
C 120R C
-X141
TEM 1 2 3 4 5 PE 6 7 8 9
auxiliaries +H1
4 2 3 1
genset
+H1 +A1
-W141 -W146
D D
C_GD
C_H
C_L
1 2 3
+H1 +A1
-X93 -J146 D B C A
E E
sensorbus ignition
auxiliaries
(see page 9, TEM-Evo-I/O)
data lines CPU, CAN-BUS and ignition

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133 I/QX..1.11 I/QX..1.12 I/QX..1.13

13.2
A A
DI27 DI28 DI29
-J133
4 5 6
YE
GY
PK
13.9 W133 28.2
B B
-W133
3.9 VWA+
VWA-
C 3.9 C
12.1 Geber632+
-X153 1 2 3 4
-X156 1 2 3 4
TEM
genset
W_N 33.3 W_M 11.8
+A1 +A1
-W_N -W_M
A B
D D E F G D
+A1
-N +A1
-M
11.7
1 2
E E
+ -
differential pressure enable
starter inhibited for crank case fan w arning
turning machine operation closes for opens for alarm
diff.pressure > min 156
not assigned
preheating genset
356
Turning device, preheating genset

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D161
A A
In K GND
NiCr-Ni1 NiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni6 NiCr-Ni7 NiCr-Ni8 NiCr-Ni11 NiCr-Ni17 NiCr-Ni12 PT100,1 GND
43 22 1 23 2 45 24 3 26 6 47 7 29 50 44
-J161
RD/BU/BK
GY/PK
RD/BU
RD/BK
WH/GN
BN/GN
WH/YE
WH
BN
GN
YE
GY
PK
BU
RD
B W161 B
18.4
-W161
-X161
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
C TEM C
genset
W_C 19.1
+A1
-W_C
A B C D E F G H J K /S N R P S Z
+A1 Pt100
D -C D
A C B A C B A C B A C B A C B A C B A C B A C B A C B A C B A C B
- WH
- WH
- WH
- WH
- WH
- WH
- WH
- WH
- WH
- WH
- WH
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
E E
cylinder A1 A2 A3 A4 A5 A6 A7 A8 exhaust after ATL Main bearing

side A receiver A
461-468 494 501
201
combustion chamber temp., bank A, receiver

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D171
18.7
A A
In K GND
NiCr-Ni1 NiCr-Ni2 NiCr-Ni3 NiCr-Ni4 NiCr-Ni5 NiCr-Ni6 NiCr-Ni7 NiCr-Ni8 NiCr-Ni11 NiCr-Ni17 PT100,1 GND
43 22 1 23 2 45 24 3 26 6 7 29 50 44
RD/BU/BK
-J171
GY/PK
RD/BU
WH/GN
BN/GN
WH/YE
WH
BN
GN
YE
GY
PK
BU
RD
B W171 B
18.6
-W171
-X161
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
C TEM C
genset
W_E 20.2
+A1
-W_E
A B C D E F G H J K N R P S Z
+A1 Pt100
D D
-E
A C B A C B A C B A C B A C B A C B A C B A C B A C B A C B
- WH
- WH
- WH
- WH
- WH
- WH
- WH
- WH
- WH
- WH
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
+ GN
E E
cylinder B1 B2 B3 B4 B5 B6 B7 B8 exhaust after ATL

side B
471-478 495 receiver B
378
combustion chamber temp., bank B, receiver
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-U181 VME power supply PS50

-D161 -D171
A A
+15V -15V GND AGND I +15V -15V GND AGND I
Power Iso GND Power Iso GND

0V 0V +24V +24V +15V GND -15V 41 42 20 21 62 61 41 42 20 21 62 61
-J161 -J171
1 2 3 4 3 2 1
YE/GN/BK
GY/PK/BK
WH/BN/BK
YE/BN/BK
WH/YE/BK
YE/GN/BK
GY/PK/BK
WH/BN/BK
WH/YE/BK
-J181 -J182
B B
W161 W171
16.9 19.0 17.9 19.8
-W161 -W171
-W181
2×0,75 mm² br ws -W182
C ws br gn C
3×0,34 mm²
10.5 VME-
VME+
12.1
1 2 3 4
-X181
D D
X306-PE
30.7
AGND 19.0
+15V_A
19.0
E E
voltage supply +/- 15 V analog inputs

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D161 -D171
16.0 18.7
A A
In K GND In K GND In K GND
PT100,2 PT100,3 PT100,4 0..20mA,1 0..20mA,2 0..20mA,3 0..20mA,2
8 30 51 9 31 52 10 32 53 39 17 18 17
-J161
YE/BN
WH/GY
GY/BN
WH/PK
PK/BN
WH/BU
BN/BU
WH/RD
BN/RD
PK/RD
GY/BK
PK/BK
GY/BK
B W161 W171 B
18.5 20.2 18.8 20.0
-W161 -W171
18.9 AGND
18.9 +15V_A 20.3
-X191
1 2 3 4 5 6 7 8 9 10 11 12 13 14 17
15 16
res istors are
C TEM i ns t alled in t erm inals .
C
genset
16.9 W_C 20.0

+A1
-W_C
T /A /B /G /H /N /J /P /R V /C /D /F /E /M
+A1
D -C D
16.0
1 2 3 1 2 3 1 2 3 2 1 2 1
1 2
750
470
180
I
I I
P
P P
Kübler-probe
E 1 2 3 4 5 6 7 E
ref illing OFF

4..20 mA =
overfilling
opens for
opens for
opens for
P T 100 P T 100 P T 100 4..20 mA = 4..20 mA =
0..+40 bar
t oo low
0..10 bar -30..+30 mbar
cooling water air inlet A cooling water lube oil pressure c r a n k c ase lubrication oil level air pressure
engine outlet engine inlet after filter p r e s sur e oil pan at starter
206 203 207 302 145 234 371
temperature, pressure + oil level measure. genset

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D171 -D161 -D171

18.7 16.0 18.7
A A
0..20mA,3 0..20mA,5 PT100,2 PT100,3 PT100,4 0..20mA,1 0..20mA,5

18 19 8 30 51 9 31 52 10 32 53 39 19
WH/PK/BK
WH/PK/BK
-J171
PK/BK
YE/BN
WH/GY
GY/BN
WH/PK
PK/BN
WH/BU
BN/BU
WH/RD
BN/RD
PK/RD
B W171 W161 W171 B
19.9 20.4 19.7 21.3 20.1 22.1
-W171 -W161
+15V_A
19.9
-X191
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
C TEM C
genset
19.8 W_C 23.1 17.9 W_E 23.4

+A1 +A1
-W_C -W_E
/K /M T /A /B U W X /G /H /N V /C /S
+A1 +A1
D -C -E D
16.0 17.0
2 1 2 1 1 2 3 1 2 3 1 2 3 2 1
1 2
I I I I
P P P P
E E
4..20 mA = 4..20 mA = P T 100 P T 100 P T 100 4..20 mA = 4..20 mA =
0..10 bar
boost pressure receiver pressure A air inlet B cooling water lube oil lube oil pressure receiver pressure B
before intercooler engine inlet before filter
268 232 377 202 208 196 270
temperature and pressure measurement:genset

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D161
16.0
A A
PT100,8 PT100,9 PT100,10
14 36 57 15 37 58 16 38 59
-J161
GN/BU
YE/BU
GN/RD
YE/RD
GN/BK
YE/BK
GY/BU
PK/BU
GY/RD
B W161 B
20.3
-W161
-X213
1 2 3 10 4 5 6 11 7 8 9 12
C C
TEM
genset
D D
remark:
The potential of the shields is floating with respect to PE.
Avoid short circuits to PE by careful insulation.
Do not connect the shields on the generator side.
E E
P T 100 P T 100 P T 100

generator generator generator
winding U winding V w i nding W
209 210 211
temperature measurement: generator windings

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D171
18.7
A A
In K GND In K GND
PT100,7 PT100,8
13 35 56 14 36 57
-J171
YE/GY
PK/GN
YE/PK
GN/BU
YE/BU
GN/RD
B W171 B
20.9
-W171
-X213
13 14 15 22 16 17 18 23
C C
TEM
D genset D
E E
P T 100 P T 100
generator generator
bearing A bearing B
459 460
temperature measurement: generator bearings

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
14.9 W147
A A
-W147X1 PK BU WH YE BN GN RD GY
+A232
-X1
2 3 4 5 6 7 8 9 S 1 2 3 4 6 7 8 9 S
-A232
ATL-Interface
2 Insulated Sensor Inputs
1247 3951 KZ
B B
S1+ S1- S2- S2+

1 2 3 4
-X191
C TEM 33 34 35 36 C
genset
20.1 W_C 20.9 W_E 30.5

+A1 +A1
-W_C -W_E
L M L M
+A1 +A1
D
-C -E D
16.0 17.0
A B C A B C
-
+ + -
E E
ATL speed A ATL speed B

492 493
ATL speed
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
reserved
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
-X254
1 2 3 4 5 6
D D
E E
reserve terminals
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
-X254
7 8 9 10 11 12
D D
E E
reserve terminals
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
reserved
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133 I/QX..1.15
13.2
A A
DI31
-J133
8
RD
15.6 W133 34.0
B B
-W133
12.1 P157+
C C
-X282
1 2
TEM
genset
D D
exhaust back pressure

E too high E
opens for too
high pressure
157
transmitter exhaust back pressure

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D291
A A
anti-knock governor
a1+ a1-a2+ a2- a3+ a3-a4+ a4- a5+ a5-a6+ a6- a7+ a7-a8+ a8- aS bS b1+ b1- b2+ b2-b3+ b3- b4+ b4- b5+ b5- b6+ b6- b7+b7- b8+ b8- kw+ nw+ M
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-J291 2 44 3 45 4 46 5 47 6 48 7 49 8 50 9 51 1 18 17 59 16 58 15 57 14 56 13 55 12 54 11 53 10 52 20 21 62
B B
-W298
-W291
C 1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 19 20 21 22 23 25 24 11 12 13 S D291 30.0 C
WH M D291
-A293 30.0
SHL_KA
SHL_KB
BN nw+ D291
KA1+
KA2+
KA3+
KA4+
KA5+
KA6+
KA7+
KA8+
KB1+
KB2+
KB3+
KB4+
KB5+
KB6+
KB7+
KB8+
30.0
KA-
KB-
GN kw+ D291 30.0
TEM 1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 19 20 21 22 23 25 24 11 12 13
genset
D D
+A1 +A1
-W_G A C E G J L N Q B A C E G J L N QB -W_H
AB CD EF GH JK LM NP QR Z AB CD EF GH JK LM NP QR Z
+A1 +A1
E -G -H E
ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB ACB
knock sensors bank A 241 242 243 244 245 246 247 248 251 252 253 254 255 256 257 258 knock sensors bank B
interface anti-knock governor

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D302
A A
speed governor board
S S ZK SGND OT P V- V+ M+ M- US 0V U+ U- Rel+ Rel-
-J301 -J302
1 3 5 6 7 9 S 12 13 25 6 18 5 8,9,21 10,22,23 1,2, 3,15,16 19 7 17 4
YE/BN
WH/GN
BN/GN
WH/YE
GY/PK
RD/BU
14
WH/PK
YE,GY
WH/GY
WH/BU
B PK YE GY BN WH GN B
PK/BN
GY/BN
PK
RD
BU
BN
GN
VT
WH
BK
3 3 3 3
W148 -W302
14.9
12.5 DRZR:US
DRZR:U+
12.6
13.9 L- L- 32.0
M D291 WH
29.9 nw+ D291 BN
29.9 kw+ D291 GN X306-PE
C 29.9 S D291 18.6 C
29.9 X309
Pickup+ 34.6
12.1
-X3091
-X302
1 2 3 4 5 6 7 8 9 PE 10 11 12 13 14 PE
TEM
genset W_E W_L
23.5 30.7 32.4
32.3 W_R
D +A1 +A1 +A1 D
-W_R BN GN YE GY -W_E -W_L
/J /P /R N G J
B C D E G
+A1 +A1 +A1
-R GND -E -L
+24V
17.0 ???
A B C D A C B
A C B D A C B D
A E D C B
E +A1 E
Q Q -Y V- M+ M-
+24V GND +24V GND P V+
M
gear ring camshaft feedback motor operator
sensor
200 319 197
interface speed governor

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
reserved
Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D321
A
stepper motor card A
s tepper motor
limit switch phase phase
US 0V shield rich lean ground 1a 1b 2a 2b
9,10,
-J321 21,22 12,13 S 14 1 24,25 2,3,15 4,16,17 5,6,18 7,19, 20
B B
PK
BU
WH
BN
GN
YE
GY
-W321
MS1:US
12.2
30.9 L- L- 33.0
C C
1 1 2 3 4
TEM -X323 -X324
genset
30.2 W_R 30.7 W_L 33.4

-W_R +A1
WH
-W_L
D A A B C D D
+A1 GND +A1

+24V
-R -L
30.2 ???
A B C 5 3 2 4
BR
WH
BU
RD
BU
BK
WH
5 3 2 4
E 1 2 3 E
limit switch stepper motor

limit stop lean at the gas mixer
159
stepper motor card, mixer, bank A

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D331
A
stepper motor card A
s tepper motor
limit switch phase phase
US 0V shield rich lean ground 1a 1b 2a 2b
9,10,
-J331 21,22 12,13 S 14 1 24,25 2,3,15 4,16,17 5,6,18 7,19, 20
B B
PK
BU
WH
BN
GN
YE
GY
-W331
MS2:US
12.2
ES+
12.1
C 32.9 L- L- 34.0 C
1 2 3 1 2 3 4
-X333 -X334
TEM
genset
W_N W_L
15.3 32.6
+A1 +A1
-W_N -W_L
D K M L K L M F D
+A1 +A1
-N -L
15.3 ???
1 2 3 5 3 2 4
BR
WH
BU
RD
BU
BK
WH
1 2 3 5 3 2 4
E E
limit switch stepper motor

limit stop lean at the gas mixer
357
stepper motor card, mixer, bank B

Date 646324/646325/646326/
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D133 I/QX..1.03 I/QX..1.04 I/QX..1.06 I/QX..1.08 I/QX..1.07 I/QX..1.09 I/QX..1.05

13.2
A A
DO3 DO4 DO6 DO8 DO7 DO9 DO5
-J133
15 16 18 1 19 2 17
YE/BN
BN/GN
WH/YE
WH/GY
WH
B W133 B
28.3
-W133
C C
X309
A1 A1 A1 A1
30.9
-K340 -K341 * *
A2 A2 A2 A2
33.9 L- L- 35.0
0VS
11.2
-K342 -K343
D D
11 14 11.7 11 14 11.8 1 2 11.2 1 2 11.3
speed governor
E E
* contactors
gas valve
gas valve
under VDE 0660

ignition
starter
A1
A2
triggering aux. relay, speed governor, starter

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
-D353 T T Y interface m o u n t e d i n - D 144

A A
+TxD -TxD +RxD -RxD +20mA GND +20mA
US 0V S
1 9 3 7 2 6 4 5 8 S
-J353
WH
GN
BU
BN
PK
YE
GY
RD
B -W353 B
supply for
source of current
12.8 R3+
L- L-
34.9 36.0
11.9 PE PE 36.0
1 2 3 4 5 6 7 8 PE
connection
-X354
interface
C C
TEM active
TEM
e x ternal
20 mA current loop passive
D D
1 2 3 4 5 6 7 8
PE
e x ternal
alternatively:
+20mA +20mA
connection
interface
E TEM passive E
20 mA current loop active

insulation supply L-
( g r o u n d o f 2 4 V -s u p p ly
in the TEM cabinet): max. 100 V
serial interface for site control syst.

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
mounted in -D144 mounted in -D144
-D361 T T Y interface -D365 T T Y interface

A A
+TxD -TxD +RxD -RxD +20mA GND +20mA +TxD -TxD +RxD -RxD +20mA GND +20mA
US 0V S US 0V S
1 9 3 7 2 6 4 5 8 S 1 9 3 7 2 6 4 5 8 S
-J361 -J365
connection
service PC
-W361 -W365
-A364
WH
YE
GN
BN
B B
1 Tx
3 2 Rx
4 2
3 GND
4 Rel
5 6 1 5
6 S
YE
GN
BN
WH
1 2 3 4 5 1 2 3 4 5
C YE 1 C
GN 2
Vis In Prog In
-D364
A remote visualization
3 B local visualization FAE-M
WH 4 Modem C Vis. local/prog. remote
D Vis. local/remote auto
BN 5
GY 6 Vis Out Prog Out
1 2 3 4 5 1 2 3
YE
GN
BN
WH
-W_E1
D D
-W363
35.9 L-
12.8 R1+
35.9 PE
1 2 3 4
-X362
TEM PE
e x ternal
-W_B1
E E
Visu_TxD
Visu_RxD
Visu_GND
IAE_SGND
IAE_Prog
IAE_DCD
see wiring diagram

IAE_Rx
IAE_Tx
see wiring diagram TEM-Evo-I/O-Controller

TEM-Evo modem system
1247 4828 UE 0479-91
1247 4829 UE 0479-91
intelligent selection unit operating terminal
interface to operating terminal and IAE

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
reserved
Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
F
E
D
C
B
A
0
0
State modif.
Date
-A380
-J147
1
-J144
1
1
1240 4589 EE
name Norm
Date
Chkd.
Resp.
-D365
2
CPU -D144 (CPU) -J365
-D361 -D353
Bardel
Schild
-J361 -J146 -J353
25.01.07
25.01.06
knock governor -D291 (AKR)
4
2
2
1247 3957 KZ
Plant
Source
ON
-D161 (A-IN 32)
5
analog input
Engine
1240 4597 EE LSB MSB
Plant section
ON
-D171 (A-IN 32)
6
analog input
1240 4597 EE LSB MSB
ON
3
3
-D133 (I/O 32)
digital input/output 7 1240 4593 EE LSB MSB
Bogra Bangladesh
empty slot
8
(blind covering)
replacem. f.
ON
-D302 (SERV 24/3)
9
speed governor
1240 4590 EE MSB LSB
4
4
empty slot
10
(blind covering)
R
empty slot
11
(blind covering)
©
stepper motor card ON
-D321 (STEP 24/2)
12
mixer A 1240 4591 EE MSB LSB
2006
5
5
stepper motor card ON
-D331 (STEP 24/2)
13
mixer B 1240 4591 EE MSB LSB
power supply -J182 -J181
Designation
1
1
-U181
settings
supply 24V
6
6
1247 0976 KZ
wir.diagram
TEM-Evo-AGS
of the DIP switches
slot overview TEM terminal

Order no.
7
7
part number
646328/646329/646331
646324/646325/646326/
1240 0974 KZ
8
8
Type
TCG 2032 V16
Identure no.
1247 4827 UE 0479-91
9
9
+T1
=A1
from
page
40
38
F
E
D
C
B
A
0 1 2 3 4 5 6 7 8 9
A A
220 mm
176 mm
B 119 mm B
57 mm
40 mm
M 32 45 mm 44 mm
M 32 M 25 M 25
80 mm
85 mm
115 mm
C C
L M R N supply
AKR AKR
37 mm 37 mm
M 16 M 16 M 16 C E M 16
generator
HAS temp. gas valve A gas valve A ignition
disconn. ser. inter- interface interface
dig.outp. face ignition to site contr. operating terminal
32 mm
M 16
D D
CAN-conn. enable exhaust
to power- back pressure reserved
HA-cabinet switch
security chain
bores
E M 16: 16.5 mm E
M 25 25.5 mm
M 32 32.5 mm
cable inlets base plate

Date
646328/646329/646331 TCG 2032 V16 +T1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
material list
No. Qty. name item No. DEUTZ ref. no. supplier reference remark
A A
1 1 Circuit breaker 3A type C 5 700 550 DEUTZ =A1+T1-F128
2 1 circuit breaker 6A type B 5 700 510 DEUTZ =A1+T1-F125
3 1 circuit breaker 0.5A type C 5 700 530 DEUTZ =A1+T1-F110
4 3 circuit breaker 6A type B, w/aux. contact 5 700 500 DEUTZ =A1+T1-F122, =A1+T1-F121, =A1+T1-F127
5 1 circuit breaker 0.5A type Z 5 700 560 DEUTZ =A1+T1-F130
6 3 CONTACTOR 3RT1016-2BB42, DC 24V 5 800 430 DEUTZ =A1+T1-K110, =A1+T1-K342, =A1+T1-K343
7 4 Relay coupler 24 VDC 4 500 153 DEUTZ =A1+T1-K136, =A1+T1-K37, =A1+T1-K341
=A1+T1-K340
B B
8 1 VMEbus-card DZR SERV 24/3-1 4 000 003 1240 4590 EE DEUTZ =A1+T1-D302 **
9 1 VMEbus board I/O 32-1 4 000 004 1240 4593 EE DEUTZ =A1+T1-D133 **
10 2 VME bus-card SMK STEP 24/2-1 4 000 018 1240 4591 EE DEUTZ =A1+T1-D331, =A1+T1-D321 **
11 1 Anti-knock governor card DSP-AKR-1 4 000 021 1247 3957 KZ DEUTZ =A1+T1-D291 **
12 1 Terminal interface module AKR 4 000 040 1240 4587 EE DEUTZ =A1+T1-A293
13 1 Emergency cutoff module SRB-NA-C.6-24VDC 4 000 053 1247 0915 EE DEUTZ =A1+T1-A110
14 1 module SERMOD 1.0 4 000 055 1240 4596 EE DEUTZ =A1+T1-A132
15 1 Watchdog WAT24-1 4 000 061 1240 4599 EE DEUTZ =A1+T1-A137
C 16 1 VMEbus-CPU unit CPU-1 4 000 071 1240 4589 EE DEUTZ =A1+T1-D144 ** C
17 2 VMEbus board A-IN 32-1 4 000 080 1240 4597 EE DEUTZ =A1+T1-D171, =A1+T1-D161 **
18 1 function selection unit FAE-M 4 000 095 1247 0982 KZ DEUTZ =A1+T1-D364
19 1 service PC (SPC) 4 000 098 DEUTZ =A1+T1-A364
20 1 VMEbus subrack (RACK13) 4 000 161 1247 0974 KZ DEUTZ =A1+T1-A380
21 1 VMEbus supply unit PS50 4 000 162 1247 0976 KZ DEUTZ =A1+T1-U181
22 1 Emergency cutoff mushroom-push button switch =A1+T1-S134
23 1 ATL-Interface 4 500 670 1247 3951 KZ DEUTZ =A1+T1-A232
D 24 2 Auxiliary contact S2-H11 5 700200 DEUTZ D
25 1 Circuit breaker 3A type C 5 700 220 DEUTZ =A1+T1-F111
26 3 circuit breaker 6A type B 5 700 130 DEUTZ =A1+T1-F118, =A1+T1-F124, =A1+T1-F120
E E
* not delivered by Deutz ** Please state order no. when ordering spare part
F Date 25.01.07 Plant Bogra Bangladesh Designation Order no. Type =A1 F
646324/646325/646326/
0 1 2 3 4 5 6 7 8 9

MWM TCG2032 Wiring Diagram AGS English

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MWM TCG2032 Wiring Diagram AGS English

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0 1 2 3 4 5 6 7 8 9

wiring diagram DEUTZ TEM-Evo

F 25.01.07 Plant Bogra Bangladesh Designation Order no. Type =A1 F

2.) For supply see page 10. 11.) (n o t applicable)

9.) To enable an idle circuit of the corresponding auxiliaries

F 25.01.07 Plant Bogra Bangladesh Designation Order no. Type =A1 F

DI2 DI3 DI4 DI5 DI6 DI7

S_123 S_308 -K37

security chain external

enable power switch

interface to gas control system

Cooling water failure

Cooling water failure

Cooling water failure

Cooling water failure

123 a 123 b 308 a 308 b

Low water protection

battery/mains device (*)

average current consumption 12 A

supply TEM cabinet (+A1T1)

-K342 -K343 TEM

2 34.3 2 34.3 genset +A1 1 2 3

security chain: switching off gas valves, starter

outputs and security chain

site control system

circuit internal reset security chain

secu.chain,quick stop, reset,emerg. switch

CAN RS485 control

data lines CPU, CAN-BUS and ignition

-D133 I/QX..1.11 I/QX..1.12 I/QX..1.13

DI27 DI28 DI29

Turning device, preheating genset

cylinder A1 A2 A3 A4 A5 A6 A7 A8 exhaust after ATL Main bearing

combustion chamber temp., bank A, receiver

cylinder B1 B2 B3 B4 B5 B6 B7 B8 exhaust after ATL

-U181 VME power supply PS50

+15V -15V GND AGND I +15V -15V GND AGND I

Power Iso GND Power Iso GND

voltage supply +/- 15 V analog inputs

In K GND In K GND In K GND

PT100,2 PT100,3 PT100,4 0..20mA,1 0..20mA,2 0..20mA,3 0..20mA,2

16.9 W_C 20.0

ref illing OFF

temperature, pressure + oil level measure. genset

-D171 -D161 -D171

In K GND In K GND In K GND

0..20mA,3 0..20mA,5 PT100,2 PT100,3 PT100,4 0..20mA,1 0..20mA,5

19.8 W_C 23.1 17.9 W_E 23.4

temperature and pressure measurement:genset

In K GND In K GND In K GND

PT100,8 PT100,9 PT100,10

P T 100 P T 100 P T 100

temperature measurement: generator windings

temperature measurement: generator bearings

S1+ S1- S2- S2+

20.1 W_C 20.9 W_E 30.5

ATL speed A ATL speed B

exhaust back pressure

transmitter exhaust back pressure

interface anti-knock governor

speed governor board

S S ZK SGND OT P V- V+ M+ M- US 0V U+ U- Rel+ Rel-

interface speed governor

30.2 W_R 30.7 W_L 33.4