01 21-Oct-2019 Issued for Review Mittal Parveen Ken

Ashish.
00 04-Sep-2019 Issued for Review Parveen Ken
Mittal
REV DATE DESCRIPTION DES. CHK. AUD.

CAIRO WEST SUPERCRITICAL POWER STATION

1 x 650 MW
10089-CP-118 MECHANICAL EQUIPMENT / PIPE INSTALLATION

CAIRO ELECTRICITY PRODUCTION COMPANY

POWER GENERATION ENGINEERING AND SERVICES COMPANY

China Energy Engineering Group Jiangsu

No.1 Electric Power Construction Co., Ltd

Thermon Middle East WLL

Specification 10089-1E-3PS-M00Z-00007

Appendix A Item No.:1.17

Document Title： Heat Loss Calculation & Cable Output For Heat Tracing System

PGESCo. Document No. 10089-1E-V18-M00Z-00168 Sheet：1/6

Document No. EG-CW-CP118-EHT-05 REV. 01

 Project : Cairo West Supercritical Power Station 1 X 650 MW

Client: M/s Jiangsu No.1 Electric Power Construction Company

(JEPCC1)

Owner: M/s Cairo Electricity Production Company (CEPC)

Heat Loss Calculation & Cable Output

For Heat Tracing System

02 15-10-2019 SK PG NM Issued For Approval

01 03-09-2019 SK PG NM Issued For Approval

REV. DATE ORIGINATOR REVIEWED APPROVED DESCRIPTION

Thermon Middle East WLL

DOC. No.:
PAGE: 01 OF 05
EG-CW-PO-100-HLC-01
 TABLE OF CONTENTS

S. No. DOCUMENT DETAIL PAGE

1. Heat Loss Calculation & Cable Output For Heat Tracing System 04

Document Title:
Rev. No.: 02
Heat Loss Calculation & Cable Output For
Heat Tracing System

Doc No.: EG-CW-PO-100-HLC-01 Page: 02 OF 05

 Cairo West Supercritical Power Station 1 X 650 MW Specification No.
10089-CP-118 10089-1E-3PS-M00Z-00007

Contractor Doc. No. EG-CW-CP118-EHT-05 DATE: 15/10/2019

PGESCO No. 10089-1E-V18-M00Z-00169

EXPLANATION SHEET
S/N Comments Thermon Reply

Incorporated, please note that, heat loss calculated here by our design
1 Add piping length for each diameter software (Computrace) and its unit is watt per meter with respect of each
pipe sizes.

Cable output is calculated by our design software (Computrace) and it varies

with respect of temperature and voltage, however standard output for
2 Show how cable output is calculated
heating cable @10°C at 230volt is mentioned in heating cable data sheet (VDR
doc. No. EG-CW-PO-100-CAT-01).
 HEAT LOSS, TRACER OUTPUT FOR MAINTENANCE TEMPERATURE @ 50°C
(PIPE LINES)
Maint Temp 50 °C Safety Factor 20%

Min Ambient 2 °C Insulation Material Mineral Wool

Wind Speed 132 kmph Insulation 'k' value 0.0350 w/m°C

Sr. No. Pipe Size Pipe Length Insulation Thickness Design Heat Loss

- (inch) (Meter) mm w/m

1 0.75 1.0 25 10.20

2 1 1.0 25 12.00

3 2 1.0 25 18.50

4 4 1.0 25 31.10

5 6 1.0 25 43.50

6 8 1.0 25 55.10

7 12 1.0 25 78.80

Rev-02

TRACER OUTPUT CHART (W/M)

Supply Voltage 230V, Single phase

Tracer Output (w/m) @

Sr. No. Tracer Model Design Voltage (Vac)
230V
1 KSX-15-2 OJ 230 36.20

2 KSX-20-2 OJ 230 52.70

 PROJECT : Cairo West Supercritical Power Station 1 X 650 MW
CLIENT : M/s Jiangsu No.1 Electric Power Construction Company (JEPCC1)
OWNER : M/s Cairo Electricity Production Company (CEPC)

Sample Heat Loss Calculations for 4" Line (Self Regulating System)

Ref. Standard : IEEE Std 515-2011

Simplified Formula (ignoring various air film coefficients shown in the original formula) :

q = 2 *II *K * (Tp - Ta)/Ln(D2/D1)

q - Heat Loss per unit length of Pipe (w/m)

Tp - Desired Maintenance Temperature ( deg.C )
Ta - Minimum Design Ambient Temperature ( deg.C )
D1 - Inside Diameter of the insulation ( mm )
D2 - Outside Diameter of the insulation ( mm )
K - Thermal Conductivity of the Insulation material evaluated at mean temperature (w/m-°c)

Sample Calculation :

Pipe Size 4 inch

Pipe OD 114.3 mm
Desired Maintenance Temperature ( Tp ) 50 deg.C
Min. Design Ambient Temperature ( Ta ) 2 deg.C
Insulation Material Mineral Fibre (MF)
Insulation sizing Non - Oversized
Mean Temp 26 deg.C
Thermal Conductivity of the Insulation at its mean temperature (K) 0.035 w/m-°c
Insulation Thickness ( t ) 25 mm
Inside Diameter of the insulation ( D1) 114.3 mm
( D1= pipe OD for non-oversized insulation)
Outside Diameter of the insulation ( D2 ) ( D1+2t) 164.3 mm
Calculated Heat Loss using above mentioned formula (q) 29.08 w/m

Wind speed 132.0 kmph

Heat Loss as per actual IEEE-515 calculation considering various air film co
efficients at 132 Kmph wind (worked back from our COMPUTRACE software 25.9 w/m
without safety factor)

Add: Safety Factor 20%

Design Heat Loss with 20% Safety Factor (q) 31.1 w/m