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  • Engineering Standards For Manufacture: Can Specification

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    Mohammed Alkhwaja
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    This document provides specifications for a two-piece 250ml aluminum beverage can. It includes details on can dimensions, material thickness, drawing ratios at each stage of forming, and tooling requirements. The can is made from 0.243mm aluminum coil with a nominal capacity of 8.45 US fluid ounces. Dimensions such as body height, diameter, and wall thickness are defined with tolerances. The forming process uses three successive redraws and irons to thin the metal and increase height.

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    60370

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    This document provides specifications for a two-piece 250ml aluminum beverage can. It includes details on can dimensions, material thickness, drawing ratios at each stage of forming, and tooling requirements. The can is made from 0.243mm aluminum coil with a nominal capacity of 8.45 US fluid ounces. Dimensions such as body height, diameter, and wall thickness are defined with tolerances. The forming process uses three successive redraws and irons to thin the metal and increase height.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    9 views14 pages

    Engineering Standards For Manufacture: Can Specification

    Uploaded by

    Mohammed Alkhwaja
    This document provides specifications for a two-piece 250ml aluminum beverage can. It includes details on can dimensions, material thickness, drawing ratios at each stage of forming, and tooling requirements. The can is made from 0.243mm aluminum coil with a nominal capacity of 8.45 US fluid ounces. Dimensions such as body height, diameter, and wall thickness are defined with tolerances. The forming process uses three successive redraws and irons to thin the metal and increase height.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 14

    Engineering Standards for Manufacture

    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Can Specification
    Entity
    Entity Description Value Tolerance
    Code
    A Body Internal Diameter 2.084 inch ±.002
    B Inside Neck Diameter 1.968 inch ±.005
    E Flange Width .083 inch ±.005
    FER Reformed Dome Depth .391 inch ±.004
    H Open Can Height 5.276 inch ±.010
    HS Freeboard Depth .555 inch
    J Neck Seaming Clearance .118 inch
    kd Stand Diameter 1.820 inch
    XB Flange Angle 7.5° max.

    Nominal Fill Volume 8.45 US fl.oz


    Container Brimful Capacity 9.40 US fl.oz ±.06
    Individual Axial Load 151.75 lbf min.
    Minimum Dome Reversal Pressure 90 psi

    Can Specification Notes


    Tool List Reference Number – Amman ­ 6211203

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Coil Layout and Cup


    Entity
    Entity Description Value Tolerance
    Code
    M Nominal Material Thickness .0096 inch
    Number Out 13
    Blanks per Unit Length 31.477 per ft
    Coil Material Utilization 90.03%

    az Blank Cut Edge Diameter 4.936 inch Non-Round


    P Coil Width 56.650 inch +.059/-.000
    SA Press Advance 4.956 inch
    sb Die Centres Spacing with Feed 7.4339 inch
    sc Die Centres Spacing across Feed 4.2921 inch
    SD Feed Shred .020 inch
    SE Web Shred .020 inch
    SF Coil Edge Shred .045 inch

    CA Cup Height 1.300 inch


    cb Cup Internal Diameter 3.034 inch
    cc Cup Wall Taper
    CD Cup Wall Thickness .0096 inch
    Cup Diameter Reduction 38.54%
    Cup Weight 8.28 g
    ch Cup Wall Taper Height
    CJ Maximum Cup Earing Allowance 1.8%
    GCD Cup Wall Thickness Gauge Position
    re Cup Punch Radius .125 inch

    Coil Layout and Cup Notes


    The Blank Cut-Edge Diameter (az) is measured with the grain in the direction of coil feed.

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Bodymaker / Trim
    Entity
    Entity Description Value Tolerance
    Code
    GWP Body Wall Thickness Gauge Position 2.500 inch
    GWR Body Top Wall Thickness Gauge Position 5.157 inch
    wa Nominal Punch Sleeve Diameter 2.0835 inch nom
    wba Punch Step .0023 inch
    wc Punch Upper Transition Position 5.0689 inch
    wd Punch Transition Length .3752 inch
    wo Punch Lower Transition Position .459 inch
    WP Body Wall Average Thickness .0035 inch ±.0002
    WR Body Top Wall Average Thickness .0058 inch ±.0002
    WRR Body Top Wall Thickness Range within a Can .0000 inch +.0004/-.0000

    WE Redrawn Cup Height 2.529 inch


    WF Cup Height (first iron) 3.117 inch nom.
    WG Cup Height (second iron) 3.844 inch nom.
    WH Cup Height (third iron) 5.727 inch
    WK Redrawn Wall Thickness .0096 inch
    WL Wall Thickness (first iron) .0079 inch
    WM Wall Thickness (second iron) .0062 inch
    WN Wall Thickness (third iron) .0035 inch

    FE Dome Depth .400 inch ±.004


    HT Trimmed Can Height 5.328 inch ±.004
    HU Trim Length .197 inch min

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Tool Match

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Neck and Flange


    Entity
    Entity Description Value Tolerance
    Code
    Necking Process Specification 3DN + SF
    D3 Final Necking Die Inside Diameter 1.9740 inch
    HK Die Neck Length .240 inch
    HL Die Shoulder Position
    HM Die Necked Body Height 5.320 inch ±.005

    B Inside Neck Diameter 1.968 inch ±.005


    E Flange Width .083 inch ±.005
    H Open Can Height 5.276 inch ±.010
    J Neck Seaming Clearance .118 inch
    rb Flange Radius .070 inch
    XB Flange Angle 7.5° max.

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Necking

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    I/S Base Reforming


    Entity
    Entity Description Value Tolerance
    Code
    hr Reform Height .084 inch
    R1 Reform Bead Diameter 1.753 inch ±.005
    r2 Reform Bead Radius .0394 inch
    FER Reformed Dome Depth .391 inch ±.004

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Inside Lacquer Spray


    Entity
    Entity Description Value Tolerance
    Code
    TDH Top Lacquer Distribution Height 4.9213 inch
    MDH Mid Lacquer Distribution Height 2.8740 inch
    LDH Low Lacquer Distribution Height .787 inch
    DDR Dome Lacquer Distribution Radius .118 inch

    Lacquer Distribution for HTH (single pass) 4.0 g/m2 min.


    Lacquer Distribution for Soft (single pass) 3.0 g/m2 min.
    Lacquer Distribution for Beer (single pass) 2.5 g/m2 min.

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Can Measurements
    Entity
    Entity Description Value Tolerance
    Code
    HTI Individual Trimmed Can Height 5.328 inch ±.004
    HTA Trimmed Can Average Height 5.328 inch ±.002
    HTR Trimmed Can Height Range (within a can) .000 inch +.004/-.000
    WPI Individual Body Mid Wall Thickness .0035 inch ±.0004
    WPA Body Mid Wall Average Thickness .0035 inch ±.0002
    WPR Body Mid Wall Thickness Range within a Can .0000 inch +.0004/-.0000
    WRI Individual Body Top Wall Thickness .0058 inch ±.0004
    WR Body Top Wall Average Thickness .0058 inch ±.0002
    WRR Body Top Wall Thickness Range within a Can .0000 inch +.0004/-.0000
    FEI Individual Dome Depth .400 inch ±.004

    B Inside Neck Diameter 1.968 inch ±.005


    EI Individual Flange Width .083 inch ±.009
    E Flange Width .083 inch ±.005
    FERI Individual Reformed Dome Depth .391 inch ±.004
    R1I Individual Reform Bead Diameter 1.753 inch ±.005
    OHI Individual Open Can Height 5.276 inch ±.010
    H Open Can Height 5.276 inch ±.010
    Individual Axial Load 151.75 lbf min.
    Individual Dome Reversal Pressure 90 psi min.

    Individual Enamel Rates for Soft (single pass) 17 mA max.


    Average Enamel Rates for Soft (single pass) 2 mA max.
    Individual Enamel Rates for Beer (single pass) 30 mA max.
    Average Enamel Rates for Beer (single pass) 8 mA max.
    Individual Enamel Rates for HTH (single pass) 5 mA max.
    Average Enamel Rates for HTH (single pass) 2 mA max.

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Plants
    Country Name
    Jordan Amman (Middle East Can)

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023
    Engineering Standards for Manufacture
    C o d e : BB- 250-A59 Status: Provisional

    Description: Bev 2Pc Can - 250ml Aluminium (0.243mm) - 53/50x134 - MBGT2-IR - 3DN+SF (NR) L1 Language: English

    Versions (1)
    Change
    Version
    Request Version Status Action By Action Date Reason Options
    Number
    ID
    1 18256 Provisional Wells, Doug 11/30/2022 New 250ml ESM for Amman Line 1

    Issued Date: Wednesday, November 16, 2022 Authorised By:


    Version Number: P Issued By: Doug Wells

    Printed Documents Not Controlled Confidential Date Printed Monday, January 02, 2023

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